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Alum Hull Weld Interview 2

Alum Hull Weld Interview 2

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Published by: Freddy Giovanny Chacon on Jul 01, 2013
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Aluminum Hull Welding Shipyard/Boatyard Interview Form Page1

Date of interview:________________________________________________________________
Send completed forms to:
Steve Collins Or e-mail to scoll@mma.edu
Engineering Department Or Fax to !"-#$-%&!
'aine 'aritime (cadem)
Castine* 'E !++! ,elep-one !"-#$-+!$
Person interviewed:______________________________________________________________
.ame of compan):_______________________________________________________________
(ddress________________________________________________________________________
,elep-one______________________________________________________________________
e-mail_________________________________________________________________________
Fax____________________________________________________________________________
Person performing interview
.ame of compan):_______________________________________________________________
(ddress________________________________________________________________________
,elep-one______________________________________________________________________
e-mail_________________________________________________________________________
Fax____________________________________________________________________________
Instructions! ,-e (/S D#( Committee is gat-ering information to update t-e Guide for
Aluminum Hull Welding. 0lease tal1 to 2oat 2uilders3s-ip2uilders w-o are 1nowledgea2le a2out
welding practices in t-eir compan). Fill in information relating to as man) of t-e topics 2elow
as )ou can* and add an) relevant information on ot-er topics w-ic- s-ould 2e in t-e Guide.
Simpl) -anding t-is form to someone else ma) not produce results. 0lease spend t-e time to fill
in t-e information )ourself and support t-e D#( Committee. Steve Collins 4contact information
a2ove5 will collect and report t-e results to t-e Committee. Electronic copies of t-is form are
availa2le at t-e Facult) 0ages for Steve Collins at
-ttp:33weldingla2.mma.edu3(/S3(/SD#3awsd#comm.-tm
Aluminum Hull Welding Shipyard/Boatyard Interview Form Page"
4.um2ers in parent-eses 2elow refer to paragrap-s in t-e Guide for Aluminum Hull Welding*
(/S D#.":!!+.5
&. 4..&5 /elding $!!! series 6 47nclude 8,85_________________________________________
. 4..5 /elding %!!! series6 47nclude 89:5_________________________________________
#. 4.+.&5 0late and s-eet t-ic1ness: common range_____________________________________
+. 4.+.5 Extrusions: angles* tees* ot-er6_____________________________________________
%. 4.+.#;+5 /-at forgings or castings6______________________________________________
$. 4.+5 /elding filler metals 42rand and (/S num2er56________________________________
". 4#.%5 Cutting and edge preparation tools 4saws* plasma* water <et* laser cutting* milling
mac-ines* routers* die grinders* c-ippers* ot-er56____________________________________
=. 4#.%5 >sing an) cutting or mac-ining lu2ricants6_____________________________________
?. 4#.#.&5 (n) sanding* grinding* power wire 2rus-ing 2efore welding6_____________________
&!. 4#.#.&5 @utt weld <oints 4tig-t* open* 2ac1ing56______________________________________
&&. 4#.$5 Cleaning for welding 4degreasing* sanding* wire 2rus-ing* c-emical etc-ing* rotar)
filing* ot-er56_________________________________________________________________
&. 4#."5 Forming and 2ending: cold or -ot6 Details_____________________________________
&#. 4#.=5 0re-eat6 Aimits6 'oisture removal6__________________________________________
&+. 4+.5 B'(/ mfgr.* model6_____________________________________________________
&%. 4+..&5 B'(/ gases 4(r* 9e* mixes* ot-er56_______________________________________
&$. 4+..5 B'(/ guns4pus-* pus-3pull* spool gun* water-cooled56________________________
&". 4+..#5 CC* CC 4C05* 0ulsed6____________________________________________________
&=. 4+..+5 /ire feeders mfgr.* model_________________________________________________
&?. 4+.#.&5 B,(/ power suppl) mfgr* model6_________________________________________
!. 4+.#.5 Electrodes 4,ungsten: 0ure* Dirconia* ,-oria* ot-er65___________________________
Aluminum Hull Welding Shipyard/Boatyard Interview Form Page#
&. 4+.##5 B,(/ gases 4(r* 9e* mixes* ot-er56________________________________________
. 4+.#.+;%5 B,(/: (C* DCE.* DCE0* SEuare /ave (C6_____________________________
#. 4+.#.=5 /ire feeders for B,(/6_________________________________________________
+. 4+.+5 (n) mec-aniFed or mac-ine welding6 Details__________________________________
%. Friction Stir /elding or laser welding 4or 2u)ing products56___________________________
$. 4+.+5 Stud welding6 (rc or Capacitor Disc-arge6 'fgr* model6_________________________
". 4%.5 0rocedure Eualification6 Spec. 47G* (@S* (/S* ot-er56__________________________
=. 4%.+5 0erformance 4welder5 Eualification6 Henewal6__________________________________
?. 4$.5 Fitting: leave stiffeners 2ac1 from -ull 2utts6 9ow far6 One plate or 2ot-6____________
#!. 4$.#5 /eld 2ac1ing 4perm. or temp. alum.* ceramic* copper* stainless56___________________
#&. 4$.+5 @utt <oints 4Select from Fig. &* pg. = or s1etc- ot-ers56_________________________
#. 4$.%5 Fillets: continuous or intermittent on stiffeners to -ull6___________________________
##. 4$."5 'in. siFe radius on dou2ler plates6___________________________________________
#+. 4$.=5 SiFes of snipes 4for fillets5 and scallops 4for 2utts56______________________________
#%. 4$.?5 >se oil and water stops 4full penetration56 Aea1 testing tec-niEues6_________________
#$. 4$.&5 Strong2ac1s for alignment: tac1ed* stud welded* or ot-er6________________________
#". 4$.&%5 Distortion: 2ac1step outward from center of eac- stiffener* or ot-er6________________
#=. 4$.&%5 /eld panel 2utts* t-en seams* from center out* or ot-er6_________________________
#?. 4$.&$5 9old 2ac1 welding of stiffeners and plate 2utts from edges of panels6 9ow far6_______
+!. 4$.&=5 'ax. interpass temp. &%! F 4$$ C5* ot-er* none6________________________________
+&. 4$.&?5 Stress relief +%!-%% F 4#-"+ C5 I #! minutes for 'gJ#K allo)s6______________
+. 4$.!.&5 Cisual inspection: spec6 Comparators6______________________________________
+#. 4$.!.5 G-ra) 4H,5: spec6______________________________________________________
Aluminum Hull Welding Shipyard/Boatyard Interview Form Page$
++. 4$.!.#5 >ltrasonic inspection6 Spec6_____________________________________________
+%. 4$.!.+5 D)e penetrant inspection 6 Spec6__________________________________________
+$. 4$.&5 /eld repairs: limits* tec-niEues6____________________________________________
+". 4$.5 Straig-tening: flame* mec-anical* additional welding6___________________________
+=. (dditional information:________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________

3.1) Plate and sheet thickness: common range_____________________________________ 4. (2. (3.. He.2. (4. water jet. (2. other)?_______________________________________ 16. spool gun. routers.4) Welding filler metals (brand and AWS number)?________________________________ 7. model?_____________________________________________________ 15.2) GMAW guns(push. model_________________________________________________ 19. plasma. Pulsed?____________________________________________________ 18. mixes.. (3.3) CC.2.2.6) Cleaning for welding (degreasing.4) Wire feeders mfgr. (3. (2.3. (4.1) Butt weld joints (tight. push/pull. milling machines.7:2004. other?_____________________________________________ 5.1) GMAW gases (Ar.5) Using any cutting or machining lubricants?_____________________________________ 9. (3.2. other)?_________________________________________________________________ 12. power wire brushing before welding?_____________________ 10. Zirconia. (3. (4. open. Thoria.2. die grinders. chippers.3&4) What forgings or castings?______________________________________________ 6.1) Any sanding.7) Forming and bending: cold or hot? Details_____________________________________ 13. tees.2.5) Cutting and edge preparation tools (saws. (4. chemical etching. (3.3.1) Welding 6000 series ? (Include “T“)_________________________________________ 2. backing)?______________________________________ 11.4.Aluminum Hull Welding Shipyard/Boatyard Interview Form Page2 (Numbers in parentheses below refer to paragraphs in the Guide for Aluminum Hull Welding.1) GTAW power supply mfgr.2) Electrodes (Tungsten: Pure. (4.3. (2.2) GMAW mfgr. AWS D3. CV (CP).4.8) Preheat? Limits? Moisture removal?__________________________________________ 14. (3. wire brushing. laser cutting.2) Extrusions: angles. other)?____________________________________ 8. (4. sanding. (4. (2.4.2) Welding 5000 series? (Include “H”)_________________________________________ 3. other?)___________________________ . rotary filing. model?_________________________________________ 20.) 1. grinding. water-cooled)?________________________ 17. (2.

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