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PART- A UNIT-1 INTRODUCTION: General consideration relating to chassis layout, power location, types of automobiles, layout of an automobile with reference to power plant, weight distribution, stability, Numerical problems. 6Hrs UNIT-2 FRAMES: Types of frames, general form & dimensions, materials, frame stresses, frame sections, cross members, proportions of channel sections, constructional details, loading points, sub frames, passenger car frames, X member type frame, Box section type frame, testing of frames, bending and torsion test, effect of brake application of frame stresses, truck frames, defects, Numerical problems. 6 Hrs UNIT-3 FRONT AXLE AND STEERING SYSTEMS: Axle parts and materials, loads and stresses, centre sections, section near steering head, spring pads, front axle loads, steering heads, factors of wheel alignment, wheel balancing, centre point steering, correct steering angle, steering mechanisms, cornering force, self righting torque, under steer and over steer, Steering linkages, steering gears, special steering columns, power steering, trouble shooting, Numerical problems. 7 Hrs UNIT-4 PROPELLER SHAFT, DIFFERENTIAL AND REAR AXLE: construction & types of propeller shafts, whirling of propeller shaft, universal joints, analysis of Hooke’s joint- ratio of shafts velocities, maximum & minimum speeds of driven shaft, condition for equal speeds of thee driving & driven shafts, angular acceleration of the driven shaft, maximum fluctuation of speed, double Hooke’s joint, Numerical problems. Final drive – construction details, types, Differential-Principle, types of differential gears, conventional and non-slip differentials, backlash, differential lock, inter-axle differential, transaxle types. Rear axle - Torque reaction, driving thrust, Hotchkiss drive, torque tube drive, construction of rear axle shaft supporting- fully floating and semi floating arrangements axle housings, trouble shooting, numerical problems 7 Hrs PART -B UNIT-5 BRAKES Necessity, stopping distance and time, brake efficiency, weight transfer, brake shoe theory, determination of braking torque, classification of brakes, types, construction, function, operation, braking systems mechanical, hydraulic, disc, drum, details of hydraulic system, mechanical system and components, types of master & wheel cylinders, bleeding of brakes, brake drums, brake linings, brake fluid, factors influencing operation of brakes such as operating temperature, lining, brake clearance, pedal pressure, linkages etc, Numerical problems. Brake compensation, Parking and emergency brakes, hill holder, automatic adjustment, servo brakes, Power brakes-Air brakes, wagner air brake, vacuum brakes and electric brakes and components brake valve, unloaded valve, diaphragm, air-hydraulic brakes, vacuum boosted hydraulic brakes, trouble shooting, Numerical problems 10 Hrs UNIT-6 SUSPENSION:
New Delhi 4. 5 Hrs. 1982 6.R. multi plate clutch. Chilton & Co. Introduction to automobile engineering – N. Automotive Chassis – P. Giri . rear wheel independent suspension. leaf springs. Types of suspension springs. front wheel independent suspension. different types of clutches. trouble shooting.B. Clutch . Automobile engineering – G. acceleration grade ability. 6 Hrs UNIT-7 WHEELS AND TYRES: Types of wheels.adjustment. Banga & Nathu Singh. I . construction .R. Khanna pub. Khanna Publications. tractive effort Performance curves. electromagnetic clutch. centrifugal clutch. independent suspension. materials. Automobile Engineering – T. New Delhi/Madras. 1993 AUTOMOTIVE TRANSMISSION Sub Code: P08AU62 Hrs/Week: 04 Total Lecture Hrs: 52 L: T: P: 4:0:0 C I E Marks: 50 Exam Hours: 03 S E E Marks: 50 PART. Khanna Publications. Numerical problems.Objects. Khanna Publications. friction clutches namely Single plate clutch. structure and function. UNIT-8 CASE STUDIES: Study of systems (Unit 1-7) used in recent vehicles with advanced technologies 5 Hrs TEXT BOOKS: 1.L. tyre section & designation. wheel dimensions. Automobile Engineering Vol. Numerical Problems. cone clutch.1967 5. rubber springs. Numerical problems c 8 hrs UNIT-3 FLUID COUPLING & ONE WAY CLUTCHES: . Narang. Clutch troubles and their causes. TMH 2. Kohli. Automotive Mechanics – N. construction.M. types. New Delhi. 3. types of tyres. requirements of a clutch . Affiliated East West Press. special wheels. 6 hrs UNIT-2 CLUTCH Necessity of clutch in an automobile. torsion bar.2004 REFERENCE BOOKS: 1. Heldt. coil springs. hydraulic suspension.S. 2. New Delhi.Kirpal Singh.K. stabilizer. quick change wheels. trouble shooting. operation & materials. factors affecting tyre life. Standard publications.A UNIT-1 POWER REQUIRED FOR PROPULSION Various Resistances to Motion of the Automobile. Clutch materials. basic considerations. drawbar pull. air bellows or pneumatic suspension. plastic springs. static and dynamic properties of pneumatic tyres. Traction. constructional details of telescopic shock absorbers. Khatawate. structure and function of tyres. Automotive mechanics – Joseph I Heintner. New Delhi. clutch lining Vacuum operated clutch. Automotive chassis and body – P. hydraulic clutches.
Vacuum control. principles of torque multiplication. Over drives . synchromesh gear box. Necessity of gear box. necessity and field of application. Performance characteristics in different gears . percentage slip. N. Numerical problems 6 hrs UNIT-7 AUTOMATIC & ELECTRIC TRANSMISSIONS Automatic transmission . 5th edn. Constant-mesh gear box. New Delhi. performance characteristics. types of planetary transmission. their working principle & control mechanisms. 3 and 4 phase torque converters. typical hydrodynamic transmission. pneumatic control.K Giri. G. Publishers Ltd. Crouse W. Calculation of gear ratio in different speeds. comparisons between fluid coupling and torque converters. “motor Vehicle”.H. Pre selective mechanism. Desirable ratios of 3speed & 4speed gear boxes.M.1. Khanna Publication.. one way clutches (Over running clutch) like sprag clutch. 1975 DESIGN OF MACHINES ELEMENTS-II Sub Code: P08AU63 Hrs/Week: 04 Total Lecture Hrs: 52 UNIT . Khanna publication.S. Constructional details of . 1997 3. “Automotive mechanics “. Sliding-mesh gear box .1 L: T: P: 4:0:0 PART – A C I E Marks: 50 Exam Hours: 03 S E E Marks: 50 . Affiliated East West Press. 1976 2. John Wiley Publications 1995 REFERAENCE BOOKS: 1. Automatic vehicle transmission. Kirpal Singh.”Torque converters”. 2004 4. P. working fluid requirements. 7. Wilson planetary transmission. ball and roller one way clutches. 6 hrs PART -B UNIT-5 GEAR BOX The need for transmissions. limitations. compound transmissions . W. Joseph I Heitner. Oxford & IBH. Calculation of gear ratios for vehicles. 2004 2.Principle. “automotive transmissions and power trains”. slip. fluid coupling characteristics. New Delhi 5.Narang “Automobile Engineering’. Newton K and Steeds. Vol. auxiliary transmissions.Constructional details of various types. Heldt. hydraulic control in the planetary gear system . Standard Pub. general description and Working of representative types like Borgewarner and general arrangement & description of electric transmission. 6 hrs UNIT-8 CASE STUDIES: Study on Advanced Transmission systems used in recent four wheeled vehicles 6 hrs TEXT BOOKS: 1. Butter Worth’s & Co.B. Ford-T model gear box . ‘Automotive Mechanics’.6 hrs UNIT-4 HYDRODYNAMIC TORQUE CONVERTERS: Introduction to torque converters. Fundamentals of Automatic Transmission by William Hasselbee. “Automobile engineering –. McGraw Hill Co. numerical problems 8 hrs UNIT-6 EPICYCLIC TRANSMISSION Principle of operation. New Delhi 6.
dynamic load and wear load. equalized stresses. design based on strength.S.8: Ball and Roller Bearings: Types of ball and roller bearings. formative number of teeth. types of clutches. . selection of ball and roller bearings. A text book of Machine Design: R. design of journal bearing and thrust bearing. Lewis equation and form factor. Design Data Hand Book – K. Gupta. 3.BENDING STRESSES IN CURVED BEAMS: Introduction. dynamic and wear loads.3 SPRINGS: Introduction. types of springs. equivalent bearing load. CBS Publication. 07 Hrs UNIT . 05 Hrs Design Data Hand Books: 1. design for strength. concentric springs. terminology. cylinder heads and cover plates.G. Design Data Hand Book by K. Helical Gears: definitions. principle of hydro dynamic lubrication. standard proportions of gear systems.Design Data Hand Book. 07 Hrs PART . dynamic. bearing characteristic number and modulus. stresses in beams of standard cross sections used in crane hook.Balaveera Reddy. 08 Hrs UNIT . spur gears.7: Sliding and rolling contact bearings: Introduction. bearing life. Analysis of stresses in curved beams. P. Lingaiah. bearing materials. stresses and deflection in helical coil springs of circular and non-circular cross sections. Mahadevan and K. Sommerfeld number. multi plate and cone clutches).4 CLUTCHES & BRAKES: Introduction. closed rings and links. 05 Hrs UNIT . dynamic and wear loads. springs under fluctuating loads. 08 Hrs UNIT . McGraw Hill. heat dissipated during braking. single block brakes and simple band brakes. design of Clutches (single plate. lubricants and properties.B UNIT . energy absorbed by a brake. Brakes.S. S.2 CYLINDERS & CYLINDER HEADS: Review of Lame’s Equations. Chand & co. Khurmi and J. 06 Hrs UNIT . power loss.PSG College of Tech Coimbature TEXT BOOKS: 1. punching presses and clamps. Leaf Springs. design based on strength. coefficient of friction. stresses in leaf springs.K. Worm Gears: terminology. 06 Hrs UNIT . 2. assumptions in hydrodynamic lubrication. stresses due to different types of fits. design based on strength.6 BEVEL AND WORM GEARS: Bevel Gears: terminology. wear loads and efficiency of worm gear drives. heat Generated and heat dissipated. 2003. 2nd Ed. Compound cylinderss. stresses in gear tooth. length of spring leaves.5 SPUR & HELICAL GEARS: Introduction. formative number of teeth.
Sapna book house. Shoup. element types. output devices. 4. Norton. 3. translation. Geometry transformation – two dimensional and three dimensional transformation. wire frame and solid modeling. R. Bangalore CAD/CAM/CAE Sub Code: P08AU64 Hrs/Week: 04 Total Lecture Hrs: 48 L: T: P: 3:0:0 C I E Marks: 50 Exam Hours: 03 S E E Marks: 50 PART-A UNIT-1 INTRODUCTION: Role of computers in design and manufacturing. New 2. CAD/CAM integration. 2nd Edition 2007.. Hornberger. Product cycle in conventional and computerized manufacturing environment. Tata McGraw Hill Delhi. Tata McGraw Hill Publishing Company Ltd. 5 Hrs UNIT-3 COMPUTER GRAPHICS: Software configuration of a graphic system. Grover O. Design of Machine Elements: V. Bhandari. Pearson Education. Advantages and disadvantages of CAD and CAM. constraints. K. Introduction to CAM. Venkatesh. Influence of computers in manufacturing environment. preprocessing.P. reflection. Machine design-II: J. Jayram and C. and application to static analysis. Design of Machine Elements: M. Maleev & Hartman’s Machine Design. Machine Design: Hall. loads.K. E. L. 6. Somani. and DMIS 6Hrs UNIT-4 INTRODUCTION TO FINITE ELEMENT ANALYSIS: Introduction. hardcopy and storage devices. rotation. Introduction to exchange of modeling data – Basic features of IGES. 2001. Das. CBS Publishers. and Laughlin (Schaum’s Outlines series) Adapted by S. function of graphics package. Holowenko. CPU. usage and types of hardware for CAD – Input devices. Desirable modeling facilities. discretization. DXF. adopted by S. nodes and degrees of freedom mesh generation. scaling. McGraw Hill International edition. E. Publishing Company Ltd. 2006.. REFERENCE BOOKS: 1.2. 3 Hrs UNIT-2 HARDWARE FOR CAD: Basic Hardware structure. Introduction to CAD. Mischke. V. F. 5 Hrs .B. 6th Edition 2003. basic concepts. T. memory. 5. construction of geometry. Machine Design: Robert L. Working principles. Pearson Education Asia. STEP. Spotts.B. Mechanical Engineering Design: Joseph E Shigley and Charles R.
2. 5.K. NC Machine Programming and Software Design – Chno-Hwachang. turning. 2. programming of robots. ATC. N. Rao. CAD-CAM by Chris McMahon & Jimmie Browne – Pearson education Asia 2001. Tata McGraw Hill.T. Pressman RS and Williams JE. modes. NC elements.K. 9. 7. Introduction to FEM. Functions of computer in DNC 5 Hrs PART B UNIT-6 CNC TOOLING: Turning tool geometry. Tata McGraw Hill.UNIT-5 NC. end effectors work cell. Michel. Computer Graphics by Steven Harrington. McGraw Hill Book Co.N. Goodman. 1995. Headetmiemi. robot configuration. Melkanoff. T Chandra patta Ashok D Bebgundu. robot applications. Kundra Tata McGraw Hill 1999. John Wiley. McGraw Hill Book Company – 1988. Tat McGraw Hill. 4. robot motion. DNC TECHNOLOGIES: NC. 4 Hrs UNIT-7 CAM PROGRAMMING: Overview of different CNC machining centers. 3. milling.E. Tewari and T. Principles of Interactive Computer Graphics by Newman and Sproull. Introduction to the Design and Analysis of Algorithms – S. CAD/CAM Principles and Application by P. advantages and limitations of NC. CNC. MECHANICAL VIBRATIONS AND VEHICLE DYNAMICS Sub Code: P08AU65 Hrs/Week: 04 L: T: P: 4:0:0 C I E Marks: 50 Exam Hours: 03 . 9Hrs UNIT-9 INTRODUCTION TO ROBOTICS: Introduction. REFERENCE BOOKS: 1. Computer Aided Manufacturing by P. CAD/CAM by Groover. milling tooling system. control and interlock. S. tool presetting. CNC. robot sensor. Manual part programming. CNC turning centers. CNC. Prentice Hall.N. CAD/CAM – Ibrahim Zeid. 8Hrs TEXT BOOKS: 1. high speed machine tools 3 Hrs UNIT-8 CNC PROGRAMMING: Part program fundamentals-steps involved in development of a part program. Numerical control and CAM. A. 6. work holding. turning center programming. Tata McGraw Hill. 1999. DNC. 8. Rao. 1989.
Newton’s second law of motion method. addition of simple harmonic motions. Rayleigh’s method. semi-definite systems. co-ordinate coupling.vibration due to road roughness. 6 Hrs UNIT-7 VEHICLE VIBRATION AND HUMAN COMFORT: Vehicle vibration with single degree of freedom . P. Nigam. forced vibration . forced vibrations. dynamics of reciprocating engines. forced vibration .Mechanical Vibrations: V. study of viscous damped systems .Total Lecture Hrs: 52 PART -A S E E Marks: 50 UNIT-1 INTRODUCTION: Types of vibration. vibration due to engine unbalance. Roorkee 2. Structural damping. transmissibility of engine mounting. logarithmic decrement. fixed free and fixed ends. Lagrange’s equation.vibration due to road roughness. Dynamic vibration absorber. Nemchand and Brothers. New Delhi . vibration with two degrees of freedom . energy dissipated by damping. structural and coulomb damping. Simple harmonic motion and definition of some terms of vibration. 7Hrs PART. Natural frequency of free vibration. discussion of speeds above and below critical speeds.B UNIT-5 VIBRATION MEASURING INSTRUMENTS AND WHIRLING OF SHAFTS: Vibrometer. K. Grover and S. D’Alembert’s principle. concept of frequency response. 6Hrs UNIT-6 TWO DEGREE OF FREEDOM SYSTEMS: Introduction. 8 Hrs UNIT-3 DAMPED FREE VIBRATION: Single degree of freedom systems. whirling of shafts with and without air damping. critical damping and over damping. Dhanpat Rai and Sons. Singh. generalized and principal coordinates. Rayleigh’s method for beam vibration 8 Hrs TEXT BOOKS: 1. principle and normal modes of vibration. Single degree of freedom systems. equivalent viscous damping. Energy method. determination of natural frequencies using matrix iteration method. sharpness of resonance. vibration isolation and transmissibility. Holzer’s method for systems with free. steady state solution with viscous damping due to harmonic force. Maxwell’s reciprocal theorem. effect of spring mass. vibration absorber. G.free vibration. concept of critical damping and its importance. Applications: Vehicle suspension. 5 Hrs UNIT-2 UNDAMPED FREE VIBRATION: Introduction. reciprocating an rotating unbalance. Accelerometer and frequency measuring instruments.P. orthogonality principle.under damping. Vector method and complex form of representing harmonic motions. harmonic excitation. orthogonality principle.free vibration . types of damping. equivalent stiffness of springs. 6 Hrs UNIT-8 MULTI DEGREE OF FREEDOM SYSTEMS: Introduction. stodola method.compensated suspension system. base excitation.Mechanical Vibrations. influence coefficients. Dunker ley’s equation. 6 Hrs UNIT-4 FORCED VIBRATION: Single degree of freedom systems.
Pujara. K. McGraw Hill MECHATRONICS AND MICROPROCESSORS Sub Code: P08AU661 Hrs/Week: 04 Total Lecture Hrs: 52 L: T: P: 4:0:0 C I E Marks: 50 Exam Hours: 03 S E E Marks: 50 PART . Theory and Applications. Protection. E. Definition and classification of sensors. and Hinkle T. Mechanical Vibrations. W. Delhi 6. 06 Hrs UNIT 4: SIGNAL CONDITIONING: Introduction to signal conditioning. Schaum’s Outline Series. Den Hertog. The operational amplifier... Mechanical Vibrations: S. Microprocessor based controllers. Gupta. Filtering. Data acquisition. their elements and functions. William W. New Delhi 8. John Wiley and Sons. A. Pearson Education Inc. Giri. Khanna Publishers. Wheatstone bridge. J. Tse F. 7. Vibration and Noise for Engineers. and Digital signals Multiplexers. Mechanical Vibration. 07 Hrs UNIT 3: ELECTRICAL ACTUATION SYSTEMS: Electrical systems. Rao and K. Mechanical Vibration Analysis. TMH International 5. 07 Hrs PART . Prentice Hall 2. Introduction to Digital system processing Pulse-modulation.B UNIT 5: INTRODUCTION TO MICROPROCESSORS: . Dhanpat Rai and Sons. Tata McGraw Hill. P.. New Age International Publications. Principle of working and applications of light sensors. S. New Delhi 9. CBS Publishers and Distributors. Singapore (Schaum’s outline series) REFERENCES: 1. Ltd. N.3. solid-state switches.. 06 Hrs UNIT 2: REVIEW OF TRANSDUCERS AND SENSORS: Definition and classification of transducers. New Delhi 10. McGraw Hill Book Co. S.Theory and Problems of Mechanical Vibrations. Mechanical vibrations. William I Thomson.Vibration. S. Morse I. Church. USA 3. Srinivasan. Tata McGraw Hill Publishing Co.A UNIT 1: INTRODUCTION TO MECHATRONIC SYSTEMS: Measurement and control systems. Seto.. proximity sensors and Hall Effect sensors. DC & AC motors. Automobile Mechanics (Through Problems). Delhi 4. Mechanical switches. Elements of Vibrations Analysis: Leonard Meirovitch. Vibrations. S. Rao. Kewal Pujara and R. solenoids.. Graham Kelly. Stepper motors and their merits and demerits. Theory and Practice of Mechanical vibrations.S. Delhi 11.
Review of concepts – Boolean algebra. memory and address.Onwubolu. 2Ed. Instruction and data flow. examples of INTEL 8085 and INTEL 4004 register organization. floating point notation. Basic elements of control systems 8085A processor architecture terminology such as CPU. programming the 8085. assembler data registers. Ganokar. David. Wiley Eastern. AUTOMOTIVE AIR CONDITIONING Sub Code: P08AU662 L: T: P: 4:0:0 C I E Marks: 50 . Introduction Mechatronics & Measurement systems. Mechatronics Principles & applications by Godfrey C.Bihistaned. Fetch cycle. 2. ALU. Difference between microprocessor and micro controllers. Binary & Decimal number systems. Logic Gates and Gate Networks. Introduction to microprocessor by Mathur. Programming and Applications With 8085/8085A – R. 07 Hrs UNIT 6: Logic function. system timing. accuracy and range in floating point representation. Tata McGraw Hill. addition of floating point numbers. Instruction set of 8085. Elsevier. Organization of Microprocessors (Preliminary concepts). 07 Hrs UNIT 7: ORGANIZATION & PROGRAMMING OF MICROPROCESSORS: Introduction to organization of INTEL 8085-Data and Address buses. Pearson Publications. Requirements for control and their implementation in microcontrollers.S. 6 Hrs TEXT BOOKS: 1.G. Conversion of real numbers. Classification of micro controllers. Microprocessor Architecture. Mechatronics – W. state.B. 4. Mechatronics – Principles. maximum and minimum integers. assembly language programming. Micro Controllers. memory representation of positive and negative integers. 2000. interrupts. write cycle. Aliciatore & Michael. 06 Hrs UNIT 8: CENTRAL PROCESSING UNIT OF MICROPROCESSORS: Introduction.Evolution of Microprocessor. 2007. bus. REFERENCE BOOKS: 1. Concepts and applications – Nitaigour and Premchand Mahilik – Tata McGraw Hill – 2003. 3. character representation. overflow and underflow. representation of floating point numbers. Data word representation. basic concepts of programming of microprocessors. 2.Bolton. Longman. timing and control unit basic concepts.
testing the air control of air handling systems 6 Hrs UNIT-6 AIR CONDITIONING SERVICE: Air conditioner maintenance & service.Air conditioning principles. cooling & heating load calculations. ASHRAE Handbook-1985 Fundamentals REFERENCE BOOKS: 1. sizing..causes of air conditioner failure. central I unitary air conditioning systems. Evacuating the system. air noise level. factors forming the load on refrigeration & air conditioning systems. layout of duct systems for automobiles and their impact on load calculations. 1990. Air conditioning protection. removing & replacing components. 3. 8Hrs UNIT-7 AIR CONDITIONING CONTROL Common control such as thermostats. NY. components like compressors. humidistat..Hrs/Week: 04 Total Lecture Hrs: 52 Exam Hours: 03 S E E Marks: 50 PART-A UNIT-1 AIR CONDITIONING FUNDAMENTALS: Basic air conditioning system. type of grills. vacuum reserve. pressure cut outs. temperature and pressure fundamentals.B UNIT-4 AIR DISTRIBUTION SYSTEMS. Dwiggins. Fairmont Press. fan blowers. Engine protection. William H. load calculations for automobiles. trouble shooting of air conditioning system. . Mark Schnubel. evaporator air flow. expansion devices. ISBN0-88173-489-6. heating systems. Crouse & Donald L. McGrawHill. evaporators. ventilation. “HVAC Fundamentals. effect of air conditioning load on engine performance. condensers. Automotive heaters. duct system. 8 Hrs UNIT-5 AIR ROUTING & TEMPERATURE CONTROL Objectives. 11Hrs PART. leak testing guide. Heater Systems. controlling flow. charging & testing. layouts. automatic temperature control. Air-conditioning types. Types. servicing heater system. “Automotive Air – conditioning” 2. 4Hrs UNIT-2 AIR CONDITIONING SYSTEMS Classification. 11Hrs UNIT-3 LOAD ANALYSIS Outside& inside design consideration. SamSugarman. 3rd edition. relays 4Hrs TEXT BOOKS: 1. Boyace H. “Automotive Heating & Air Conditioning”. Distribution duct system. Thomson Delmar Learning. Anglin. compressor service. “Automotive Air Conditioning. supply return ducts. discharging the system. 2. charging the system. Inc. methods of dehydration. diffusers. types of compressors and refrigerants. control dampers. through the re-circulating unit.
tooling. Electrical and electronics. particulate composites. UNIT-2 FIBRE REINFORCED PLASTIC PROCESSING Lay up and curing. Paul Lung. injection. S. Properties and types of Reinforcement and Matrix materials. drilling. classification and characteristics of composite materials – fibrous composites. pulforming. pultrusion. 2Hrs UNIT-5 METAL MATRIX COMPOSITES . Reston PublishingCo. Space hardware. “Automotive Air Conditioning. 4. Paul Weisler.3. joining. Delhi. machining. recreational and Sports equipment. computer aided design and manufacturing. marine. injection molding.1990. fabricating process – open and closed mould process – hand lay up techniques – structural laminate bag molding. 10Hrs UNIT-3 FABRICATION OF COMPOSITES Cutting.B. TheodoreAudel series. blow molding. 1978 COMPOSITE MATERIALS Sub Code: P08AU663 Hrs/Week: 04 Total Lecture Hrs: 52 L: T: P: 4:0:0 C I E Marks: 50 Exam Hours: 03 S E E Marks: 50 PART-A UNIT-1 INTRODUCTION TO COMPOSITE MATERIALS Definition. “Automotive Air Conditioning.Inc. Publisher & Distributor. mechanical fasteners and adhesive bonding. production procedures for bag molding – filament winding. 6 Hrs. laminated composites. liquid molding. Aircrafts. 8Hrs PART B UNIT-4 APPLICATION OF COMPOSITES Automobile. MacDonald K. fabrication equipment. thermo – forming. future potential of composites. C. L “ Automotive Air Conditioning “. missiles.
1994 .Forming Metal hand book. “Mechanics of Composite Materials”. characteristics and selection base metals selection – Need for production MMC’s and its application 10 Hrs UNIT-6 FABRICATION PROCESS FOR MMC’S Powder metallurgy technique. 3. ASM handbook.Reinforcement materials. 2.338. New Delhi 2000 6. wear. McGraw Hill Kogakusha Ltd.K. Jones. Cambridge University Press . 1988. liquid metallurgy technique and secondary processing. 9th edition. McGraw Hill Book Company.Robert M.Chawla Springer Verlag 2.Composite Materials by S. machinability and other properties. shape and distribution of particulate on properties 6 Hrs. V15.Introduction to composite materials by Hull and Clyne . “Composite materials hand book”. 1990 REFERENCE BOOKS: 1.Principles of Composite Material mechanics by Ronald .C. 2002. CRC Press. UNIT-8 INTRODUCTION TO SHAPE MEMORY ALLOYS 2 Hrs. Sharma Narosa publishing house. 2nd edition .Composite Science and Engineering by K. special fabrication techniques 8 Hrs UNIT-7 STUDY PROPERTIES OF MMC’S Physical. types. Mechanical.Mechanics of composites by Artar Kaw. P327. TEXT BOOKS: 1. Gibron.Meing Schwaitz.Mc Graw Hill International.F. 4. Effect of size. 5. 7. 1984.
quadratic and cubic. Convergence requirements. boundary conditions. Rayleigh-Ritz method. 7 Hrs UNIT 6: HEAT TRANSFER PROBLEMS: Steady state heat transfer.linear. 6 Hrs UNIT 4: HIGHER ORDER AND ISOPARAMETRIC ELEMENTS: Lagrangian interpolation. Consistent load vector. trusses. Multiplex elements.quadratic.A UNIT 1: INTRODUCTION: Equilibrium equations in elasticity subjected to body force. 6 Hrs PART – B UNIT 5: DERIVATION OF ELEMENT STIFFNESS MATRICES AND LOAD VECTORS: Direct method for bar element under axial loading. Truss element. Hermite shape function of beam element. Biquadric rectangular element( Nodded quad lateral element). Properties of stiffness matrix. post processing. hat flux boundary condition. principle of virtual work. node numbering scheme. triangular (2D simplex) elements. Numerical integration. Shape function of beam element. Jacobian of 2D triangular element. Higher order one dimensional elements.. Functional approach for heat conduction. Polynomial form of interpolation functions. Linear interpolation polynomials in terms of local coordinates of bar. types of elements 1D. quad lateral . Shape functions of 2D quadratic triangular element in natural coordinates . Selection of the order of the interpolation polynomial. quadratic. size of the elements. Engineering applications of finite element method. traction forces. Initial conditions. beams. Stiffness matrix of bar element by direct method. Simplex. Galerkins method. 1d heat conduction governing equation. location of nodes. properties of shape functions. 7 Hrs UNIT 2: BASIC PROCEDURE: General description of Finite Element Method. Cubic element and their shape functions. Galerkin approach for heat conduction. Euler’s Lagrange’s equations of bar. 2D and 3D elements. 2D quadrilateral element shape functions – linear. Complex. stress strain relations for plane stress and plane strain.. 1D heat transfer in thin fins. Guass elimination Numerical integration. 2D Pascal triangle. B matrices. triangular (2D simplex) elements. Linear interpolation polynomials in terms of global coordinates of bar. Principal of a minimum potential energy. Discretization process. one dimensional element.MODELING AND FEA Sub Code: P08AU664 Hrs/Week: 04 Total Lecture Hrs: 52 L: T: P: 4:0:0 C I E Marks: 50 Exam Hours: 03 S E E Marks: 50 PART . Jacobian. Boundary conditions. Preprocessing. beam element with concentrated and distributed loads. half Bandwidth. 7 Hrs UNIT 3: INTERPOLATION MODELS: Introduction. CST element. 6 Hrs UNIT 7: APPLICATIONS I: .
Tempering. 10 Hrs UNIT-3 Plastic coating of metal – PVC coating Spherodising process details. Rao S. Krishnamurthy.Solution of bars. L. 2001. 3.. The Finite Element Method in Engineering. 2 nd Edition. Annealing. 5. hot dip metal coating. 4. Tata McGraw Hill Publishing Co. 2004. Logon.C. 2006. B. Normalizing. 7 Hrs TEXT BOOKS: 1.. 6 Hrs UNIT 8: APPLICATIONS II: Solution of beam problems. C. New Delhi. and Belegundu A. Seshu. 08 Hrs UNIT-2 Vacuum coating. spindles. D. Introduction to Finite Elements in Engineering. 1995. Publications. flame hardening sub zero treatment. N. Finite Element Method. plasma coating. phosphate coating-mechanism of formation. 08 Hrs UNIT-5 Heat treatment methods. stepped bars. S. REFERENCE BOOKS: 1. Reddy. plane trusses by direct stiffness method. Chandrupatla T. Finite Element Methods. chromium plating. PHI. PHI. Ltd. thin coating. galvanizing. 10 Hrs UNIT-6 Heat treatment methods for gears. P. by Daryl. The FEM its basics and fundamentals: O. 08 Hrs PART .B UNIT-4 Testing of surface coating-methods. Solution for displacements. J. TEXT BOOKS: 08 Hrs . cutting tools. 2000 2. SURFACE FINISHING AND TREATMENT Sub Code: P08AU665 Hrs/Week: 04 Total Lecture Hrs: 52 L: T: P: 4:0:0 C I E Marks: 50 Exam Hours: 03 S E E Marks: 50 PART – A UNIT-1 Fundamentals of Electro plating. Case hardening methods. PVD & CVD metal spraying – Methods. S. surface preparation. 6e. S. thin coating. Nickel plating. penalty approach. R. Thomson Learning 3rd edition. Elsevier. reactions and stresses by using elimination approach. Finite Element Analysis. mechanical properties of sprayed metals. McGraw Hill International Edition.Zienkiewicz. 4th Edition. heat transfer 1D problems with conduction and convection. 2. Textbook of Finite Element Analysis. Elsevier.
c. and Ogive).Principles of metal 2. Quality Characteristics. Heat treatment of metals by Zakrov MIR Publications. REFERENCE BOOKS: 1. Metals hand book – ASM. Surface treatment and protection. Control charts for X Bar and R charts. 3. Numerical problems 7Hrs . Numerical Problems 06Hrs UNIT 3: PROBABILITY AND PROBABILITY DISTRIBUTIONS : Theory of Probability. Central tendency and Measures of dispersion (Mean. Bi-nominal. trouble shooting. Handbook of metal treatment and testing – John Wiley & sons. Type I and Type II errors.1. Numerical Problems 08 Hrs PART – B UNIT 5: PROCESS CAPABILITY: Methods of calculating process capability. Frequency distribution and its graphical representation (Frequency Polygon. Quality of Design. Concepts in quality management. Mode. 2. STATISTICAL QUALITY CONTROL AND RELIABILITY Sub Code: P08AU666 Hrs/Week: 04 Total Lecture Hrs: 52 L: T: P: 4:0:0 C I E Marks: 50 Exam Hours: 03 S E E Marks: 50 PART –A UNIT 1: INTRODUCTION: Basic concepts of Quality. Quality control. 06 Hrs UNIT 2: BASIC STATISTICAL CONCEPTS: Concept of variation and its types. quality planning. James A Murphy. and Standard deviation). Numerical problems 05Hrs UNIT 6: CONTROL CHARTS FOR ATTRIBUTES: Control charts for defects and defectives . Quality of conformance. objectives of quality control. Natural Tolerance limits. Poisson and Normal distributions. Numerical Problems 06 Hrs UNIT 4: CONTROL CHARTS FOR VARIABLES: Theory and definition of control chart. McGraw Hill. Surface preparations & finishes for metals. Variables and Attributes.p. Median. quality measurement. Range. Quality costs. System approach to quality management. Pergamon press Gabe. David Russell. Histogram. Meaning and definition of quality. and u charts and their applications. Types of Probability distributions: Hyper geometric. np. diagnostic techniques.
Srinath REFERENCE BOOKS: 1. Quality Planning and Analysis. Hoboken 6. Availability. New York. Concepts in Reliability Engineering. interaction between reliabil1ty and maintenance. Pearson Prentice Hall 4. W S Messina. New Delhi 3. single. New Delhi 2. Dhanpat Rai and Sons. Tata Mc Graw Hill 7. Statistical Quality Control. L. New York 5. Khanna Publishers. L. E.. Manohar Mahajan. 8. Sampling by attributes. Introduction to Reliability and Quality. Grant and R. Balaguruswamy. Statistical Quality Control. Statistical Quality Control. Concepts and meaning of reliability. Juran.. Bath tub curve. maintainability. Mean failure rate. double and multiple sampling plans. Wiley & Sons. Ltd. R. Mean time between failure. Introduction to Statistical Quality Control. component and system reliability. Principles of Quality Control. Tata Mc Graw Hill .Hill publishing Co. Jerry Banks. Wiley and Sons.. Montgomery Douglas C. Statistical Quality Control for Manufacturing Managers.S. Leavenworth. Smith. Reliability Engineering. E. Gerald M.R 9. Tata McGraw. Statistical Process Control and Quality Improvement. Delhi 2. Inc. Mean time to failure. Reliability prediction. Failure rate. Inc. redundancy and its uses.S. Inc. Thomson. use of sampling table.. construction and use of Operating Characteristic curves. Sequential sampling plan. Numerical problems 07 Hrs TEXT BOOKS: 1. C. John Wiley and Sons. Numerical problems 07 Hrs UNIT 8: FAILURE STATISTICS AND RELIABILITY: Failure density.UNIT 7: ACCEPTANCE SAMPLING: Basis concepts. Gupta.
Inspection of vehicles and preparation of test charts. 4. Study and practice on . and alternator.AUTOMOTIVE WORKSHOP (CHASSIS AND TRANSMISSION) Sub Code: P08AUL67 Hrs/Week: 03 Total Lecture Hrs: 36 1. 2. Tuning of Engines: Check for ignition timing. Propeller shaft. lighting system. starting system. 3. Front and Rear axles. four wheeler and heavy vehicle – one each) Trouble shooting charts for major parts like clutch. 6. 3. Scheme of Examination ONE Question from Chapter 1&2 ONE Question from Chapter 3 & 4 ONE Question from Chapter 5 & 6 Viva-Voce 10 Marks 20 Marks 10 Marks 10 Marks AUTOMOTIVE WORKSHOP (DIAGNOSIS AND RECONDITIONING) Sub Code: P08AUL68 Hrs/Week: 03 Total Lecture Hrs: 36 C I E Marks: 50 Exam Hours: 03 S E E Marks: 50 1.. steering system and suspension system) and identifying remedies (like backlash adjustment. including body and interiors (two wheeler. 5. Draw sketch of seating arrangements. Experiments on microprocessors related to automobiles Dismantle and assemble of major systems (clutch system. ignition system. brakes. Draw sketches of different mechanisms of door. differential. central locking system. seats for commercial vehicle and study the comfort levels provided for driver and passengers. Gear boxes. steering system and suspension Testing and servicing of electrical components like battery. gear box. valve tappet clearance. and wheels with tyres. bleeding of brakes) for the possible problems based on trouble shooting charts. Radiator flushing and check for leaks ete. 2. Differential. brake system. seat adjustments mechanisms. brakes adjustment. C I E Marks: 50 Exam Hours: 03 S E E Marks: 50 Writing technical specifications and description of all types of chassis and transmission components of automobiles.
Carburetor. Servicing of components like FIP. Study and practice on body repairs – tinkering and painting 9. Caliberation of FIP. Fuel pump. Air compressor. Study of tyre retreading and vulcanizing 8. Head light focusing test and visibility test 10.Connecting rod alignment Cylinder reboring machine Valve refacing machine Nozzle grinding machine Brake drum skimming machine 4. Report to be submitted on Industrial visit. Exhaust pipes and Silencer. Students have to visit at least five different automotive industries in which at least one automotive manufacturing unit & one body building unit. 5. Testing of Two wheeled vehicles on chassis dynamometer 7. Scheme of Examination : TWO Question from Chapter 1 to 9 Report on Industrial Visit Viva-Voce 30 Marks 10 Marks 10 Marks . Lubricating system. shock absorber. Study and practice of wheel alignment (Mechanical and computerised) and wheel balancing 6.
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