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St-st & Cs field erect

Stainless 304L & 316

15

Units

Total

20

0
0
0
0
0
0
0
0
0
0
0
0
0

0.49

Units

Total

25

Units

0
0
0
0
0
0
0
0
0
0
0
0
0

0.52

20

0.92

11

0.18

Total

40

Units Total

50

Units

Total

80

Units

185
196
12.5
0
57.6
0
0
0
0
0
50
0
0

0.72

400

1.12

359

0.34

75

Total

100

Units

288
402
25.5
0
91.2
0
0
0
0
0
83
0
0

0.79

600

1.21

352

0.38

95

Total

Stainless Steel Erection Hours


Wall thickness
Field handling pipework..
Handle & erect fab spool pieces.
Pipe cutting
Pipe bevelling
Tack & buttweld
Slip on flanges & weld
Socket weld
O'lets
Install vents or drains
Bending 1 x 90deg
Hydrotesting
Supports

1.5m/m
0.39
0.79
0.16
0.12
0.62

0.73
0.75
2.16

Total manhours.

1.5m/m
0.82
0.16
0.12
0.65

0.74
0.75
2.46

1.5m/m

0.14
0.73

0.84
0.82
3.06

1.5m/m

10.4 0.59
10.1 0.94
0.72 0.22
0
0.18
2.92 0.85
0
1.15
0
1.02
0
4.14
0
0
4
1
0
0

80
48
10
12

12

28.2

2m/m

47.2 0.66
45.1 0.98
2.2 0.26
0
0.2
10.2 1.2
0
1.36
0
1.15
0
5.76
0
0
12
1
0
0

281
200
48
48

50

117

2m/m

0.26
1.52

60

2.05
1.6
7.8

83

502

2m/m

0.32
1.78

70

2.57
0
9.96

120

890

474
425.9
36.1
0
124.6
0
0
0
0
0
120
0
0
1181
1536.2

Pipe size
Wall thickness
Handling & erect straight run pipe.
Handle & erect fab spool pieces.
Pipe cutting
Pipe bevelling
Tack & buttweld
Slip on flanges & weld
O'lets
Hydrotesting
Supports

Total manhours.

150

Units

Total

200

356
402
64.4
20.4
217
0
0
100
0
0

1.05

200

1.64

109

1.08

30

0.88

15

3.75

30

2m/m
0.89

400

1.31

307

0.92

70

0.68

30

3.1

70

3.65
12.72
1

100

Units

Total

250

210
179
32.4
13.2
113
0
0
0
0
0

1.31

30

2.03

16

2m/m

1160

5.17
13.56
50

Units

Total

300

39.3
32.5
4.8
2.08
18.2
0
0
10
0
0

1.57

100

2.36

36

1.76

13

1.4

13

2m/m

546.86

1.2

1.04

4.56

6.45
1

10

Units

Total

350

157
85
22.9
8.4
65
0
0
36
0
0

1.8

30

2.69

2m/m

106.9

7.56
1

36

Units

Total

400

54
24.2
6
1.7
17.6
0
0
10
0
0

2.13

80

2.95

34

3.1

11

2.4

6.8

11

2.5m/m

374.2

1.7

5.86

8.85
1

10

Units

Total

450

170
100
34.1
12
74.8
0
0
40
0
0

2.46

3m/m

113.49

9.36
1

40

Units

Total

3m/m

0
0
0
0
0
0
0
0
0
0

3.61
4
3.2
8.7
10.02

431.6

0
2733.06

Geoff and Robyn Poile

Page 1

7/7/2013

St-st & Cs field erect

Pipe size

500 Units Total

Wall thickness
Handling & erect straight run pipe.
Handle & erect fab spool pieces.
Pipe cutting
Pipe bevelling
Tack & buttweld
Slip on flanges & weld
Hydrotesting
Supports

600 Units Total

5m/m
2.79
4.13
5.6
4.4
11.3

Total manhours.

700 Units

5m/m

0
0
0
0
0
0
0
0

3.28

4.76

7.6

12.5

12

Total

900 Units Total

5m/m

19.7
23.8
15.2
6
25
0
12
0

3.65

100

5.2

61

8.3

16

7.4

10

13.8

16

100

101.68

1200 Units

6m/m

Total

1500 Units

6m/m

Total

1700 Units Total

6m/m

6m/m

365
317
133
74
221
0
100
0

0
0
0
0
0
0

0
0
0
0
0
0

0
0
0
0
0
0

0
0
0
0
0
0

1209.8

0
1311.48

Carbon Steel

15

Units Total

20 Units Total

25

Units Total

40 Units Total

50

Units Total

80

Units Total

100 Units Total

Field Erection
Handling & erect straight run
Handling & erect fab spools sch 10-60.
Handling & erect fab spools sch 80-100.
Handling & erect fab spools sch 120-160.
Make on screw fittings & valves.
Field handling valves & install. < 600#
Field erection bolt ups < 600#
Attaching flanges screw type.
Attaching flanges slip on type.
Attaching flanges weld neck.
Man B/W Tig root run sched 40 pipe.
Man B/W Tig root run sched 80 pipe.
Man B/W Tig root run sched 160 pipe.
Man B/W Tig root run sched 160 pipe.
Man B/W Tig root run sched 160 pipe.
Olet type welds.
Mark cut & bevel < 80.
Threading pipe including cut.
Bending
Pressure test 10% of piping manhours.

Total manhours.

Geoff and Robyn Poile

0.52
0.6
0.75
0.85
0.1
0.2
0.7
1.2
0.9
1.5
0.7
0.9
1.2

1.5
0.1
0.23
1.4
1

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.55
0.7
0.8
0.9
0.1
0.2
0.7
1.2
0.9
1.5
0.98
1.1
1.6

1.8
0.1
0.23
1.5
1

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.59
0.73
0.85
1
0.2
0.3
0.7
1.2
0.9
1.5
1.09
1.33
1.83

2.1
0.17
0.23
1.6
1

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Page 2

0.62
0.81
0.93
1.12
0.3
0.4
0.7
1.2
1
1.5
1.36
1.71
2.37

2.9
0.17
0.26
2
1

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.65
0.88
1.02
1.26
0.3
0.5
0.7
1.2
1.3
1.5
1.47
1.87
2.76

3.9
0.21
0.3
2.3
1

20
11

13
9.68
0
0
0
0
0
0
0
0
5.88
0
0
0
0
0
0.84
0
0
4
0
33.4

0.75
1.02
1.26
1.56
0.4
1.2
0.8
1.4
1.8
2.5
2.25
2.83
4.04

5.3
0.27
0.39
3.1
1

70
41

16

12

12

52.5
41.8
0
0
0
0
0
0
0
0
36
0
0
0
0
0
3.24
0
0
12
0
146

0.82
1.05
1.33
1.6
0.5
1.75
1.2
1.7
2.4
3.2
2.86
3.66
4.88
5.3
10
7
0.4
0.42
4.4
1

60
39

13

12

49.2
40.95
0
0
0
0
0
0
0
0
37.18
0
0
0
0
0
3.2
0
0
12
0
142.5
321.5

7/7/2013

St-st & Cs field erect

Pipe size

150 Units Total 200 Units Total


Handling & erect straight run pipe.
0.91 100 91 1.11 40 44.4
Handling & erect fab spools sch 10-60. 1.16 58 67.3 1.33 37 49.2
Handling & erect fab spools sch 80-100. 1.58
0
1.79
0
Handling & erect fab spools sch 120-160. 1.96
0
2.16
0
Field handling valves & install. < 600# 2.31
0
2.94
0
Bolt ups < 300#
1.5
0
2.1
0
Attaching flanges slip on type.
3.6
0
5.1
0
Attaching flanges weld neck.
4.2
0
5.4
0
Man B/W Tig root run sched 40 pipe. 3.6
22 79.2 4.59 11 50.5
Man B/W Tig root run sched 80 pipe. 4.8
0
6.15
0
Man B/W Tig root run >> sched 160 pipe.
11
0
0
Mark cut & bevel < 80.
0.55 12
6.6 0.82 6
4.92
Pressure test 10% of piping manhours. 1
24
24
1
14
14
Install supports at approx 4mtr centres. 4
0
4.5
0
0
0

Total manhours.

268

163

Pipe size
500 Units Total 600 Units Total
Handling & erect straight run pipe.
3.37
0
3.77 40
151
Handling & erect fab spools sch 10-60. 3.68
0
4.76 13 61.9
Handling & erect fab spools sch 80-100.4.42
0
5.16
0
Handling & erect fab spools sch 120-160.5.23
0
6
0
Handling & erect fab spools sch >160.
0
0
Field handling valves & install. < 600# 5.67
0
6.3
0
Bolt ups < 300#
5.5
0
6.6
0
Attaching flanges slip on type.
14.6
0
18.3
0
Attaching flanges weld neck.
13.3
0
17.6
0
Man B/W Tig root run sched 40 pipe. 11
0
12.5 6
74.9
Man B/W Tig root run sched 80 pipe. 15.5
0
17.9
0
Mark cut & bevel < 80.
2.9
0
3.3
4
13.2
Pressure test 10% of piping manhours. 1
0
1
21
21
Install supports at approx 4mtr centres. 9
0
10
0
Total manhours.
0
322

Geoff and Robyn Poile

250 Units Total 300 Units Total


1.41
0
1.7
20
34
1.7
0
1.74 12 20.9
2.21
0
2.28
0
3
0
3.15
0
3.1
0
3.6
0
2.7
0
3.4
0
7.56
0
9.24
0
6.7
0
7.3
0
5.45
0
6.62
5 33.1
7.48
0
9.24
0
0
45.5
0
1.1
0
1.4
2
2.8
1
0
1
9
9
5.3
0
6
0
0
0
0

99.8

350 Units Total 400 Units Total 450 Units Total


2.09
30 62.7 2.46
12 29.5 2.88
0
1.93
18 34.7 2.61
3
7.83 3.05
0
2.78
0
3.18
0
3.75
0
3.56
0
4.15
0
4.76
0
3.85
0
4.55
0
5.2
0
3.8
0
4.4
0
4.8
0
10.8
0
12.6
0
14.64
0
8.8
0
9.6
0
12
0
7.56
7
52.9
8.6
2
17.2 10.05
0
10.6
0
11.97
0
13.94
0
0
52
0
0
1.6
3
4.8
2
1
2
2.5
0
1
15
15
1
6
6
1
0
6.5
0
7
0
7.5
0
0
0
0
170

62.6

0
763.6

750 Units Total 800 Units Total 950 Units Total 1400 Units Total 1500 Units Total
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
7.2
0
7.6
0
0
0
0
0
0
0
0
0
7.5
0
0
15.7
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
3.7
0
4
0
0
0
0
0
0
0
0
0
16
0
16
0
0
0
0
0
0
0
0
321.8
1407

Page 3

7/7/2013

Cabon St- shop fab S 40,80.30.

Carbon steel sch-40

15

Units

Total

20

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.1

Units

Total

25

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.1

Units

Total

40

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.012

Units

Total

50

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.13

Units

Total

80

0
0
0
6.6
0
0
0
0
0
0
0
0
0
0

0.26

Units

Total

100

0
0
0
23
0
0
0
0
0
0
0
0
0
0

0.35

Units

Total

Workshop Spooling
Wall thickness

Shop handling pipe for fabrication.


Mark & Cut
Pipe bevelling
Tack & buttweld
Slip on flanges & weld
90 deg nozzle ( un reinforced )
90 deg nozzle ( reinforced )
45 deg nozzle ( un reinforced )
45 deg nozzle ( reinforced )
Socket weld
O'lets
Install vents or drains
Bending 1 x 90deg
Thread pipe including cut.
Total manhours.

2.77
0.1

0.85
0.6
0
0
0
0.56
1.45
3.5
1.9
0.23

2.87

0.85
0.6
0
0
0
0.56
1.79
3.6
1.9
0.23

3.38

0.85
0.75
0
0
0
0.6
2.02
3.73
1.9
0.23

3.68
0.065
0.04
0.9
0.8
0
0
0
0.7
2.79
2.38
0.23

3.91
0.1
0.046
1.1

1.12
2.48
6.41
3.38
6.6
0.75
3.81
2.73
0.23

5.49
0.13
0.053
1.44

16

1.48
3.26
7.36
4.2
8.36
1.48
5.73
3.84
0.35

6.6

6.02
0.175
0.0693
1.78

16

1.87
3.77
8.15
4.95
10.2
7.27
5.65
0.52

23.04

0
0
0
28.48
0
0
0
0
0
0
0
0
0
0
28.48

58.12

Carbon steel sch-40

150

Wall thickness
Shop handling pipe for fabrication.
Mark & Cut
Pipe bevelling
Tack & buttweld
Slip on flanges & weld
90 deg nozzle ( un reinforced )
90 deg nozzle ( reinforced )
45 deg nozzle ( un reinforced )
45 deg nozzle ( reinforced )
O'lets
Total manhours.

Units

Total

200

40
4.68
1.8
66.3
13.4
9.72
0
0
0
8.82
144.7

0.46

7.11
0.4

100

0.312

15

0.15

12

2.55

26

2.68

4.86

9.48
6.05
11.74
8.82

Units

Total

250

0
0
0
37.08
0
0
0
0
0
0

0.67

8.18
0.416
0.185
3.09
3.24
5.99
11.85
7.59
14.35
9.78

12

Units

Total

9.27

37.08

0.52
0.277
3.23
3.81
7.4
14.5
8.91
15.79
13.8

0
0
0
0
0
0
0
0
0
0
0

300

Units

Std-Wt

9.53

0.83
0.624
0.323
4.64
5.08
8.8
16.25
10.25
19.37
21.08

Total

350

0
0
0
23.2
0
0
0
0
0
0

0.88

Units

Total

400

0
0
0
37.44
0
0
0
0
0
0

1.01

9.53

23.2

0.728
0.37
4.68
5.2
9.79
18.7
12.66

Units

Total

450

0
0
0
15.6
0
0
0
0
0
0

1.13

9.53

37.44

0.832
0.41
5.2
5.9
11.36
22.96
15.68

Units

Total

9.5

0
0
1
0
0
0
0
0
0
0

0.936
0.461
6.1
6.88
14.59

15.6

259.04

Geoff and Robyn Poile

Page 4

7/7/2013

Cabon St- shop fab S 40,80.30.

Carbon steel sch-40

500

Wall thickness
Shop handling pipe for fabrication.
Mark & Cut
Pipe bevelling
Tack & buttweld
Slip on flanges & weld
90 deg nozzle ( un reinforced )
90 deg nozzle ( reinforced )
45 deg nozzle ( un reinforced )
45 deg nozzle ( reinforced )
Total manhours.

Units

Total

600

9.53

0.512

6.8
7.87
16.35

Total

700

9.5

0
0
0
0
0
0
0
0
0

1.2
1.04

Units

1.35
1.248
0.615

8.84
20.84

Units

Total

750

9.5

0
0
0
64
0
0
0
0
0

1.5
0.72

9.2
10.2
29

64

Total

900

9.5

0
0
0
0
0
0
0
0
0

1.58

Units

0.769

10
11
30.5

Total

1050

0
0
0

2.16

Units

Total

1700

Units

Total

9.5

0
0
0
0
0
0
0
0
0

1.67
1.547

Units

2
1.85
0.922

2.4
1.077

12

14

13

15

37.5

44

0
0
0

0
0
0

64

302

Carbon steel sch-80

15

Workshop Spooling
Wall thickness
Shop handling pipe for fabrication.
Mark & Cut
Pipe bevelling
Tack & buttweld
Slip on flanges & weld
90 deg nozzle ( un reinforced )
90 deg nozzle ( reinforced )
45 deg nozzle ( un reinforced )
45 deg nozzle ( reinforced )
Socket weld
O'lets
Install vents or drains
Bending 1 x 90deg
Thread pipe including cut.
Total manhours.

Geoff and Robyn Poile

Units

Total

20

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.1

3.73
0.1

0.7
0.75
0
0
0
0.56
2.18
3.5
1.9
0.23

Units

Total

25

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.14

3.91

0.75
0.8
0
0
0
0.56
2.68
3.6
1.9
0.23

Units

Total

40

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.16

4.55

0.075
0.033
0.8
0.85
0
0
0
0.6
3.02
3.73
1.9
0.23

Units

Total

50

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.18

5.08

Page 5

0.095
0.042
0.95
1
0
0
0
0.7
4.19
2.38
0.23

Units

Total

80

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.34

5.54

0.105
0.048
1
1.1
3.92
7.45
4.29
9.32
0.75
5.71
2.73
0.23

Units

Total

100

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.35

7.62

0.1365
0.0556
1.59
1.62
4.95
9.81
5.45
11.69
1.48
8.59
3.84
0.35

Units

Total

8.56

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.1838
0.0728
1.99
2.05
5.61
10.75
6.49
13.79
10.9
5.65
0.52

7/7/2013

Cabon St- shop fab S 40,80.30.

Carbon steel sch-80


Wall thickness
Shop handling pipe for fabrication.
Mark & Cut
Pipe bevelling
Tack & buttweld
Slip on flanges & weld
90 deg nozzle ( un reinforced )
90 deg nozzle ( reinforced )
45 deg nozzle ( un reinforced )
45 deg nozzle ( reinforced )
O'lets
Total manhours.

Carbon steel sch-80

150

Geoff and Robyn Poile

Total

200

10.97

0.158
2.85
3.14
7.54
12.75
7.26
14.89
13.22

500

Units

1.092
0.538

12.3
11.9
21.81

Total

250

0.1943
3.52
3.8
8.64
17.15
10.4
21.86
14.67

600

0
0
0
0
0
0
0
0
0

1.84

Units

Total

30.96
1.31
0.646

17.73
15
27.8

Total

300

0.291
4.75
4.9
9.37
19.25
12.65
25.9
23.46

Units

Units

S 30

15.88

350

0.3392
6.27
6.1
10.92
21.9
14.55
29.87
35.84

Total

Units

Units

400

0.389
7.62
7.4
13.49
25.5
16.96
34.8

Total

15.88

Units

Units

450

0.431
8.96
9.05
15.68
29.5
19.77
40.24

Total

16

Units

Total

23.83

0
0
0
0
0
0
0
0
0
0

1.35
0.8736

900

Total

21.44

0
0
0
0
0
0
0
0
0
0

1.13
0.764

750

Total

19.05

0
0
0
0
0
0
0
0
0
0

1.02
0.6552

700

Total

17.48

0
0
0
0
0
0
0
0
0
0

0.94
0.546

Total

Units
15.09

0
0
0
0
0
0
0
0
0
0

0.61
0.4368

26.19
1.65

Units
12.7

0
0
0
0
0
0
0
0
0
0
0

0.55
0.328

Wall thickness
Shop handling pipe for fabrication.
Mark & Cut
Pipe bevelling
Tack & buttweld
Slip on flanges & weld
90 deg nozzle ( un reinforced )
90 deg nozzle ( reinforced )
45 deg nozzle ( un reinforced )
45 deg nozzle ( reinforced )
Total manhours.

Units

0
0
0
0
0
0
0
0
0
0

1.52
0.9828
0.4841
10.94
10.5
18.2

1050

Units

Total

1700

Units

Total

12.7

0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0

0
0
0

0
0
0

0
0
0

Page 6

7/7/2013