File 0140

L1

L2

L3 OFF

GND
L1

Supply voltage

ON F U 1 460 V H1 H3 H2 H4 H1 H3 F U 2 230 V H2 H4

A1 B1 15 B2 B2 STOP B1 B3STOP STOP 1 15

START

L2

AC 13 21 22 Orange LOAD X3

L1

START 2 START 3

M

OL

14
H

Optional Connection X1 115 V X2 R F U 3 X1A Optional F U 5 Power On F U 6 F U 4 X2A Electrostatically Shielded Transformer

16 18

16 18 B3 A2

M

X2 Green X1 AC L2

L
M

2 Levels

1 5

2 6 10

4 8 12 14 (+)

Location 13 21 31 43 53 Status (N.O. or N.C.)

9 13 (–)

A1/+ 15 25 Z1 Z2
14 22 32 44 54
Supply voltage A1 15 B2 B1 B3 B1 B2 15

HAZARDOUS LOCATIONS CLASS I GROUPS A, B, C & D CLASS II GROUPS E, F & G CLASS III FIBER OPTIC PUSH BUTTON, SELECTOR SWITCH, LIMIT SWITCH, ETC. FIBER OPTIC CABLE

NONHAZARDOUS LOCATIONS

FIBER OPTIC TRANSCEIVER CLASS 9005 TYPE FT FIBER OPTIC CABLE ELECTRICAL CONNECTIONS

16 18

16 18 B3 A2

H

L
M

16 18 26 28 A2/–
2 Levels
M 1CT

Vs

1 3 5 L1 L2 L3

L1

BOUNDARY SEAL TO BE IN ACCORDANCE WITH ARTICLE 501-5 OF THE NATIONAL ELECTRICAL CODE

CIRCUIT BREAKER OR DISCONNECT SWITCH

A1

T1

M

T2 MOTOR

L2

A1 A2

A2
3 L1 T1 T2 T3 1 L2 L3
L3

M

3CT

T3

SOLID STATE OVERLOAD RELAY TO 120 V SEPARATE CONTROL

MOTOR 2
T1 T2 T3 2 4 6

STOP

START OT*
M

T1

T2

T3
M

* OT is a switch that opens
when an overtemperature condition exists (Type MFO and MGO only)

Wiring Diagram Book

TRADEMARKS

QWIK-STOP® and ALHPA-PAK® are registered trademarks of Square D. NEC® is a registered trademark of the National Fire Protection Association.

COPYRIGHT NOTICE PLEASE NOTE:

© 1993 Square D. All rights reserved. This document may not be copied in whole or in part, or transferred to any other media, without the written permission of Square D. Electrical equipment should be serviced only by qualified electrical maintenance personnel, and this document should not be viewed as sufficient instruction for those who are not otherwise qualified to operate, service or maintain the equipment discussed. Although reasonable care has been taken to provide accurate and authoritative information in this document, no responsibility is assumed by Square D for any consequences arising out of the use of this material.

Table of Contents

Standard Elementary Diagram Symbols ..................... 1-3 NEMA and IEC Markings and Schematic Diagrams ...... 4 Control and Power Connection Table 4 Terminology ...................................................................... 5 Examples of Control Circuits .......................................... 6 2-Wire Control 6 3-Wire Control 6-9 Shunting Thermal Units During Starting Period 10 Overcurrent Protection for 3-Wire Control Circuits 11 AC Manual Starters and Manual Motor Starting Switches ........................................................... 12 Class 2510 12 Class 2511 and 2512 13 2-Speed AC Manual Starters and IEC Motor Protectors...................................................... 14 Class 2512 and 2520 14 GV1/GV3 14 Drum Switches................................................................ 15 Class 2601 15 DC Starters, Constant and Adjustable Speed.............. 16 Class 7135 and 7136 16 Reversing DC Starters, Constant and Adjustable Speed ........................................................... 17 Class 7145 and 7146 17 Mechanically Latched Contactors ................................ 18 Class 8196 18 Medium Voltage Motor Controllers.......................... 18-25 Class 8198 18-25 Solid State Protective Relays ................................... 26-27 Class 8430 26-27 General Purpose Relays ................................................ 28 Class 8501 28 NEMA Control Relays..................................................... 29 Class 8501 and 9999 29 General Purpose Relays ................................................ 30 Class 8501 30

Sensing Relays............................................................... 30 RM2 LA1/LG1 30 IEC Relays.................................................................. 31-32 IEC D-Line Control Relays 31 Class 8501 32 Type P Contactors..................................................... 33-35 Class 8502 33-35 Class 8702 35 Type T Overload Relays............................................ 33-35 Class 9065 33-35 Type S AC Magnetic Contactors.............................. 36-40 Class 8502 36-40 IEC Contactors .......................................................... 41-42 IEC Contactors and Auxiliary Contact Blocks 41 Input Modules and Reversing Contactors 42 Type S AC Magnetic Starters ................................... 43-50 Class 8536 43-50 8538 and 8539 45,49 1-Phase, Size 00 to 3 43 2-Phase and 3-Phase, Size 00 to 5 44 3-Phase, Size 6 45 3-Phase, Size 7 46 3-Phase Additions and Special Features 47-50 Integral Self-Protected Starters ............................... 51-57 Integral 18 State of Auxiliary Contacts 51-52 Integral 32 and 63 State of Auxiliary Contacts 53-54 Wiring Diagrams 55-57 Type S AC Combination Magnetic Starters ............ 58-59 Class 8538 and 8539 58-59 3-Phase, Size 0-5 58 3-Phase Additions and Special Features 59 Reduced Voltage Controllers ................................... 60-66 Class 8606 Autotransformer Type 60-61 Class 8630 Wye-Delta Type 62-63 Class 8640 2-Step Part-Winding Type 64 Class 8647 Primary-Resistor Type 65 Class 8650 and 8651 Wound-Rotor Type 66 Solid State Reduced Voltage Starters .......................... 67 Class 8660 ALPHA PAK®, Type MD-MG 67 Solid State Reduced Voltage Controllers ............... 68-70 Class 8660 Type MH, MJ, MK and MM 68-70

®

i

Table of Contents

Type S AC Reversing Magnetic Starters71-72 Class 873671-72 2- and 3-Pole71 3- and 4-Pole72 Type S AC 2-Speed Magnetic Starters73-76 Class 881073-76 Special Control Circuits75-76 Multispeed Motor Connections76-77 1- Phase76 3-Phase76-77 Programmable Lighting Controllers78 Class 886578 AC Lighting Contactors79-81 Class 890379-81 Load Connections79 Control Circuit Connections80 Panelboard Type Wiring81 Electronic Motor Brakes81-82 Class 8922 QWIK-STOP®81-82 Duplex Motor Controllers82 Class 894182 Fiber Optic Transceivers82 Class 900582 Photoelectric and Inductive Proximity Switches83 Class 900683 Photoelectric and Proximity Sensors84-89 XS, XSC, XSF and XSD84 XS and XTA85 SG, ST and XUB86 XUM, XUH, XUG, XUL and XUJ87 XUE, XUR, XUD, XUG and XUE S88 XUV89 Limit Switches and Safety Interlocks90-92 Class 900791 XCK and MS92 Pressure Switches and Transducers93 Class 9012, 9013, 9022 and 902593 Level Sensors and Electric Alternators94 Class 9034 and 903994

Pneumatic Timing Relays and Solid State Industrial Timing Relays95-96 Class 905095-96 Timers97 Class 905097 Transformer Disconnects98 Class 907098 Enclosure Selection Guide99 Conductor Ampacity and Conduit Tables100-101 Wire Data102 Electrical Formulas103-104

List of Tables Table 1 Standard Elementary Diagram Symbols 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 NEMA and IEC Terminal Markings 4 NEMA and IEC Controller Markings and Elementary Diagrams 4 Control and Power Connections for Across-the-Line Starters, 600 V or less4 Motor Lead Connections 64 Enclosures for Non-Hazardous Locations 99 Enclosures for Hazardous Locations 99 Conductor Ampacity100 Ampacity Correction Factors 101 Adjustment Factors 101 Ratings for 120/240 V, 3-Wire, Single-Phase Dwelling Services101 AWG and Metric Wire Data 102 Electrical Formulas for Amperes, Horsepower, Kilowatts and KVA 103 Ratings for 3-Phase, Single-Speed, Full-Voltage Magnetic Controllers for Nonplugglng and Nonjogging Duty 103 Ratings for 3-Phase, Single-Speed, Full-Voltage Magnetic Controllers for PlugStop, Plug-Reverse or Jogging Duty 104 Power Conversions 104

Table 15

Table 16

®

ii

Standard Elementary Diagram Symbols

The diagram symbols in Table 1 are used by Square D and, where applicable, conform to NEMA (National Electrical Manufacturers Association) standards.

Table 1

Standard Elementary Diagram Symbols
SWITCHES SELECTORS
Circuit Breakers w/ Magnetic OL 2-Position Selector Switch J K A1 A2
J A1 A2 K

Disconnect

Circuit Interrupter

Circuit Breakers w/ Thermal OL

Pressure & Vacuum Switches N.O. N.C.

Liquid Level Switches N.O. N.C.

Temperature Actuated Switches N.O. N.C.

3-Position Selector Switch K J L A1 A2
J K L

Limit Switches N.O. N.C.

Speed (Plugging) F F

Anti-Plug F

A1 A2

2-Position Selector Push Button Held Closed Held Open 1 3 R Flow Switches N.O. N.C. Foot Switches N.O. N.C. R
Selector Position A B Push Button Free Depressed Free Depressed = contact closed

A

B 2 4
Contacts 1-2 3-4

PUSH BUTTONS – MOMENTARY CONTACT

PUSH BUTTONS – MAINTAINED CONTACT
Illuminated 2 Single Circuits 1 Double Circuit

N.O.

N.C.

N.O. & N.C. (double circuit)

Mushroom Head

Wobble Stick

R

PILOT LIGHTS
Non Push-to-Test A Push-to-Test

INSTANT OPERATING CONTACTS
w/ Blowout N.O. N.C. w/o Blowout N.O. N.C.

TIMED CONTACTS
Contact action retarded after coil is: Energized Deenergized N.O.T.C. N.C.T.O. N.O.T.O. N.C.T.C.

G (indicate color by letter)

1

Standard Elementary Diagram Symbols

Table 1

Standard Elementary Diagram Symbols (cont'd)
INDUCTORS TRANSFORMERS
Auto Iron Core Air Core Current Dual Voltage

Iron Core

Air Core

OVERLOAD RELAYS
Thermal Magnetic Single Phase

AC MOTORS
3-Phase Squirrel Cage 2-Phase, 4-Wire Wound Rotor

DC MOTORS
Armature Shunt Field (show 4 loops) Series Field (show 3 loops) Commutating or Compensating Field (show 2 loops)

WIRING
Not Connected Connected Power Control Terminal Ground Mechanical Connection Mechanical Interlock Connection

CAPACITORS
Fixed Adjustable Fixed Heating Element

RESISTORS
Adjustable, by Fixed Taps Rheostat, Potentiometer or Adjustable Taps RES

RES

H

RES

SEMICONDUCTORS
Diode or Half Wave Rectifier Tunnel Diode Zener Diode Bidirectional Breakdown Diode Triac SCR PUT Photosensitive Cell

Full Wave Rectifier
AC + DC DC

NPN Transistor C B B

PNP Transistor C E

UJT, N Base B2 E

UJT, P Base B2

Gate Turn-Of Thyristor A G

B1 E
AC

B1

E

K

2

Standard Elementary Diagram Symbols

Table 1

Standard Elementary Diagram Symbols (cont'd)
OTHER COMPONENTS
Bell Annunciator Buzzer Horn, Alarm, Siren,etc. Meter (indicate type by letters) VM

+

Battery –

Fuse

Thermocouple

Meter Shunt

SUPPLEMENTARY CONTACT SYMBOLS
SPST, N.O. Single Break Double Break SPST, N.C. Single Break Double Break SPDT Single Break Double Break

DPST, 2 N.O. Single Break Double Break

DPST, 2 N.C. Single Break Double Break

DPDT Single Break Double Break

IEC SYMBOLS
Push Buttons N.C. N.O. Coil Aux. Contacts N.O. N.C. Contactor Breakers

STATIC SWITCHING CONTROL
Limit Switch, N.O., Static Control

Static switching control is a method of switching electrical circuits without the use of contacts, primarily by solid state devices. To indicate static switching control, use the symbols shown in this table, enclosing them in a diamond as shown.

TERMS
SPST: SPDT: DPST: DPDT: Single Pole, Single Throw Single Pole, Double Throw Double Pole, Single Throw Double Pole, Double Throw N.O.: N.C.: T.O.: T.C.: Normally Open Normally Closed Timed Open Timed Closed PUT: SCR: Triac: UJT: Programmable Unijunction Transistor Silicon Controlled Rectifier Bidirectional Triode Thyristor Unijunction Transistor

3

NEMA and IEC Markings and Schematic Diagrams Control and Power Connection Table
Table 2 NEMA and IEC Terminal Markings
NEMA
L1 L2 L3

T1

T2

T3 No specific marking No standard designation

Alphanumeric, corresponding to incoming line and motor terminal designations

Power Terminals

Control Terminals

Coil Terminals

IEC
1 3 5 A1 A1 A1 A3 A1 B1

14 2 4 6 Single digit numeric, odd for supply lines, even for load connections

22 A2 One Winding A2 A3 Tapped Winding A2 Tapped Winding A2 B2 Two Windings

2-digit numeric, 1st designates sequence, 2nd designates function (1-2 for N.C., 3-4 for N.O.)

Power Terminals

Control Terminals

Coil Terminals

Table 3

NEMA and IEC Controller Markings and Elementary Diagrams
NEMA
3 1/L1 L2 L3 L1 START 1 2 T1 T2 T3 STOP 2 3 M OL L2

Typical Controller Markings

Typical Elementary Diagram

IEC
A1 1 3 5 13 21 11 STOP 12 23 START 24 A1 A2 95 96

A2

2

4

6

14

22

23

24

Typical Controller Markings

Typical Elementary Diagram

Table 4

Control and Power Connections for Across-the-Line Starters, 600 V or less (From NEMA standard ICS 2-321A.60)
1-Phase 2-Phase, 4-Wire L1, L3: Phase 1 L2, L4: Phase 2 — — L1, L4 — L1, L3 L1, L3 3-Phase L1, L2, L3 L2 — — L1, L2, L3 L1, L2 L1, L3

Line Markings Ground, when used Motor Running Overcurrent, units in: 1 element 2 element 3 element

L1, L2 L1 is always ungrounded L1 — — L1, L2 —

Control Circuit Connected to For Reversing, Interchange Lines

4

Terminology

WIRING DIAGRAM A wiring diagram shows, as closely as possible, the actual location of all component parts of the device. The open terminals (marked by an open circle) and arrows represent connections made by the user. Since wiring connections and terminal markings are shown, this type of diagram is helpful when wiring the device or tracing wires when troubleshooting. Bold lines denote the power circuit and thin lines are used to show the control circuit. Black wires are conventionally used in power circuits and red wire in control circuits for AC magnetic equipment. A wiring diagram is limited in its ability to completely convey the controller’s sequence of operation. The elementary diagram is used where an illustration of the circuit in its simplest form is desired.

ELEMENTARY DIAGRAM An elementary diagram is a simplified circuit illustration. Devices and components are not shown in their actual positions. All control circuit components are shown as directly as possible, between a pair of vertical lines representing the control power supply. Components are arranged to show the sequence of operation of the devices and how the device operates. The effect of operating various auxiliary contacts and control devices can be readily seen. This helps in troubleshooting, particularly with the more complex controllers. This form of electrical diagram is sometimes referred to as a “schematic” or “line” diagram.

5

Examples of Control Circuits 2- and 3-Wire Control Elementary Diagrams
Low Voltage Release and Low Voltage Protection are the basic control circuits encountered in motor control applications. The simplest schemes are shown below. Other variations shown in this section may appear more complicated, but can always be resolved into these two basic schemes. Note: The control circuits shown in this section may not include overcurrent protective devices required by applicable electrical codes. See page 11 for examples of control circuit overcurrent protective devices and their use.

Low Voltage Release: 2-Wire Control
FIG. 1

Low Voltage Protection: 3-Wire Control
L2
FIG. 2

L1

L1

L2

1

3

M

OL

1

STOP

START 2 M 3

M

OL

PILOT DEVICE SUCH AS LIMIT SWITCH, PRESSURE SWITCH, ETC.

Low voltage release is a 2-wire control scheme using a maintained contact pilot device in series with the starter coil. This scheme is used when a starter is required to function automatically without the attention of an operator. If a power failure occurs while the contacts of the pilot device are closed, the starter will drop out. When power is restored, the starter will automatically pickup through the closed contacts of the pilot device. The term “2-wire” control is derived from the fact that in the basic circuit, only two wires are required to connect the pilot device to the starter.

Low voltage protection is a 3-wire control scheme using momentary contact push buttons or similar pilot devices to energize the starter coil. This scheme is designed to prevent the unexpected starting of motors, which could result in injury to machine operators or damage to the driven machinery. The starter is energized by pressing the Start button. An auxiliary holding circuit contact on the starter forms a parallel circuit around the Start button contacts, holding the starter in after the button is released. If a power failure occurs, the starter will drop out and will open the holding circuit contact. When power is restored, the Start button must be operated again before the motor will restart. The term “3-wire” control is derived from the fact that in the basic circuit, at least three wires are required to connect the pilot devices to the starter.

2-Wire Control: Maintained Contact Hand-OFF-Auto Selector Switch
FIG. 3

3-Wire Control: Momentary Contact Multiple Push Button Station
FIG. 4

L1 A1 A2 I I HAND OFF AUTO A1 1A 2A A2 3A M OL

L2

L1

START

L2

1 STOP STOP STOP

START 2 START M 3

M

OL

2-WIRE CONTROL DEVICE A Hand-Off-Auto selector switch is used on 2-wire control applications where it is desirable to operate the starter manually as well as automatically. The starter coil is manually energized when the switch is turned to the Hand position and is automatically energized by the pilot device when the switch is in the Auto position. When a motor must be started and stopped from more than one location, any number of Start and Stop push buttons may be wired together. It is also possible to use only one Start-Stop station and have several Stop buttons at different locations to serve as an emergency stop.

6

Examples of Control Circuits 3-Wire Control Elementary Diagrams
3-Wire Control: Pilot Light Indicates when Motor is Running
FIG. 1

3-Wire Control: Pilot Light Indicates when Motor is Stopped
L2
FIG. 2

L1 1 STOP START 2 M
R

L1 1 STOP START 2 M M
G

L2 3 M OL

3

M

OL

A pilot light can be wired in parallel with the starter coil to indicate when the starter is energized, indicating the motor is running.

A pilot light may be required to indicate when the motor is stopped. This can be implemented by wiring a normally-closed auxiliary contact on the starter in series with the pilot light, as shown above. When the starter is deenergized, the pilot light illuminates. When the starter picks up, the auxiliary contact opens, turning off the light.

3-Wire Control: Push-to-Test Pilot Light Indicates when Motor is Running
FIG. 3

3-Wire Control: Illuminated Push Button Indicates when Motor is Running
FIG. 4

L1 1 STOP START 2 M TEST
R

L2 3 M OL

L1 1 STOP 2 START* 3 M OL

L2

M
R

*

* Pushing on pilot light operates Start contacts. When the Motor Running pilot light is not lit, there may be doubt as to whether the circuit is open or whether the pilot light bulb is burned out. To test the bulb, push the color cap of the Pushto-Test pilot light. The illuminated push button combines a Start button and pilot light in one unit. Pressing the pilot light lens operates the Start contacts. Space is saved by using a two-unit push button station instead of three.

3-Wire Control: Fused Control Circuit Transformer
FIG. 5 L1 FU1 FU2 L2

3-Wire Control: Fused Control Circuit Transformer and Control Relay
FIG. 6 L1 CR M L2

START STOP M

M

OL START STOP GROUND (If used) M GROUND (If used) CR OL

As an operator safety precaution, a step-down transformer can be used to provide a control circuit voltage lower than line voltage. The diagram above shows one way to provide overcurrent protection for control circuits.

A starter coil with a high VA rating may require a control transformer of considerable size. A control relay and a transformer with a low VA rating can be connected so the normally-open relay contact controls the starter coil on the primary or line side. Square D Size 5 Combination Starter Form F4T starters use this scheme.

7

Examples of Control Circuits 3-Wire Control Elementary Diagrams
Jogging: Selector Switch and Start Push Button
FIG. 1 FIG. 2

Jogging: Selector Push Button

FPO 7-2 FPO 7-1

Jogging, or inching, is defined by NEMA as the momentary operation of a motor from rest for the purpose of accomplishing small movements of the driven machine. One method of jogging is shown above. The selector switch disconnects the holding circuit contact and jogging may be accomplished by pressing the Start push button.

A selector push button may be used to obtain jogging, as shown above. In the Run position, the selector-push button provides normal 3-wire control. In the Jog position, the holding circuit is broken and jogging is accomplished by depressing the push button.

Jogging: Control Relay
FIG. 3 FIG. 4

Jogging: Control Relay for Reversing Starter

FPO 7-3
When the Start push button is pressed, the control relay is energized, which in turn energizes the starter coil. The normallyopen starter auxiliary contact and relay contact then form a holding circuit around the Start push button. When the Jog push button is pressed, the starter coil is energized (independent of the relay) and no holding circuit forms, thus jogging can be obtained.

FPO 7-4
This control scheme permits jogging the motor either in the forward or reverse direction, whether the motor is at standstill or rotating. Pressing the Start-Forward or Start-Reverse push button energizes the corresponding starter coil, which closes the circuit to the control relay.The relay picks up and completes the holding circuit around the Start button. As long as the relay is energized, either the forward or reverse contactor remains energized. Pressing either Jog push button will deenergize the relay, releasing the closed contactor. Further pressing of the Jog button permits jogging in the desired direction.

3-Wire Control: More than 1 Starter, 1 Push Button Station Controls all
FIG. 5 FIG. 6

3-Wire Control: Reversing Starter

FPO 7-5

FPO 7-6
3-wire control of a reversing starter can be implemented with a Forward-Reverse-Stop push button station as shown above. Limit switches may be added to stop the motor at a certain point in either direction. Jumpers 6 to 3 and 7 to 5 must then be removed.

When one Start-Stop station is required to control more than one starter, the scheme above can be used. A maintained overload on any one of the motors will drop out all three starters.

8

Examples of Control Circuits 3-Wire Control Elementary Diagrams
3-Wire Control: Reversing Starter Multiple Push Button Station
FIG. 1

3-Wire Control: Reversing Starter w/ Pilot Lights to Indicate Motor Direction
FIG. 2

More than one Forward-Reverse-Stop push button station may be required and can be connected in the manner shown above.

Pilot lights may be connected in parallel with the forward and reverse contactor coils, indicating which contactor is energized and thus which direction the motor is running.

3-Wire Control: 2-Speed Starter
FIG. 3

3-Wire Control: 2-Speed Starter w/ 1 Pilot Light to Indicate Motor Operation at Each Speed
FIG. 4

3-wire control of a 2-speed starter with a High-Low-Stop push button station is shown above. This scheme allows the operator to start the motor from rest at either speed or to change from low to high speed. The Stop button must be operated before it is possible to change from high to low speed. This arrangement is intended to prevent excessive line current and shock to motor and driven machinery, which results when motors running at high speed are reconnected for a lower speed.

One pilot light may be used to indicate operation at both low and high speeds. One extra normally-open auxiliary contact on each contactor is required. Two pilot lights, one for each speed, may be used by connecting pilot lights in parallel with high and low coils (see reversing starter diagram above).

Plugging: Plugging a Motor to a Stop from 1 Direction Only
FIG. 5 FIG. 6

Anti-Plugging: Motor to be Reversed but Must Not be Plugged

Plugging is defined by NEMA as a braking system in which the motor connections are reversed so the motor develops a counter torque, thus exerting a retarding force. In the above scheme, forward rotation of the motor closes the normally-open plugging switch contact and energizing control relay CR. When the Stop push button is operated, the forward contactor drops out, the reverse contactor is energized through the plugging switch, control relay contact and normally-closed forward auxiliary contact. This reverses the motor connections and the motor is braked to a stop. The plugging switch then opens and disconnects the reverse contactor. The control relay also drops out. The control relay makes it impossible for the motor to be plugged in reverse by rotating the motor rotor closing the plugging switch. This type of control is not used for running in reverse.

Anti-plugging protection is defined by NEMA as the effect of a device that operates to prevent application of counter-torque by the motor until the motor speed has been reduced to an acceptable value. In the scheme above, with the motor operating in one direction, a contact on the anti-plugging switch opens the control circuit of the contactor used for the opposite direction. This contact will not close until the motor has slowed down, after which the other contactor can be energized.

9

Examples of Control Circuits Shunting Thermal Units During Starting Period Elementary Diagrams
Shunting Thermal Units During Starting Period
FIG. 1

Article 430-35 of the NEC describes circumstances under which it is acceptable to shunt thermal units during abnormally long accelerating periods. 430-35. Shunting During Starting Period. (a) Nonautomatically Started. For a nonautomatically started motor, the overload protection shall be permitted to be shunted or cut out of the circuit during the starting period of the motor if the device by which the overload protection is shunted or cut out cannot be left in the starting position and if fuses or inverse time circuit breakers rated or set at not over 400 percent of the full-load current of the motor are so located in the circuit as to be operative during the starting period of the motor. (b) Automatically Started. The motor overload protection shall not be shunted or cut out during the starting period if the motor is automatically started.

FPO 9-1

Exception. The motor overload protection shall be permitted to be shunted or cut out during the starting period on an automatically started motor where: (1) The motor starting period exceeds the time delay of available motor overload protective devices, and (2) Listed means are provided to: a. Sense motor rotation and to automatically prevent the shunting or cut out in the event that the motor fails to start, and b. Limit the time of overload protection shunting or cut out to less than the locked rotor time rating of the protected motor, and c. Provide for shutdown and manual restart if motor running condition is not reached.
Figures 1 and 2 show possible circuits for use in conjunction with 3-wire control schemes. Figure 1 complies with NEC requirements. Figure 2 exceeds NEC requirements, but the additional safety provided by the zero speed switch might be desirable. Figure 3 shows a circuit for use with a 2-wire, automatically started control scheme that complies with NEC requirements. UL or other listed devices must be used in this arrangement.

FIG. 2

FPO 9-2

FIG. 3

FPO 9-3

10

Examples of Control Circuits Overcurrent Protection for 3-Wire Control Circuits Elementary Diagrams
3-Wire Control: Fusing in 1 Line Only
FIG. 1 L1 FU1 STOP START M OL GND L2 FIG. 2 L1 FU1 STOP START M FU2 OL

3-Wire Control: Fusing in Both Lines
L2

M

M

Common control with fusing in one line only and with both lines ungrounded or, if user’s conditions permit, with one line grounded.

Common control with fusing in both lines and with both lines ungrounded.

3-Wire Control: Fusing in Both Primary Lines
FIG. 3 L1 FU1 PRI FU2 L2 FIG. 4

3-Wire Control: Fusing in Both Primary and Secondary Lines
L1 FU3 PRI FU1 FU2 X1 SEC X2 M OL FU4 L2

X1 STOP

SEC

X2 M OL STOP

START

START

M

M

Control circuit transformer with fusing in both primary lines, no secondary fusing and all lines ungrounded.

Control circuit transformer with fusing in both primary lines and both secondary lines, with all lines ungrounded.

3-Wire Control: Fusing in Both Primary Lines and 1 Secondary Line
FIG. 5 L1 FU1 PRI FU3 SEC START FU2 L2 FIG. 6

3-Wire Control: Fusing in Both Primary and Secondary Lines For Large Starters using Small Transformer
L1 FU3 CR PRI M FU4 L2

STOP

M

OL

FU1 X1 SEC X2

FU2

M GND STOP

START M

CR

OL

Control circuit transformer with fusing in one secondary line and both primary lines, with one line grounded.

Control circuit transformer with fusing in both primary lines and both secondary lines, with all lines ungrounded. Used for large VA coils only.

11

AC Manual Starters and Manual Motor Starting Switches Class 2510

Manual Motor Starting Switches: Class 2510 Type K
FIG. 1 T1 L1 L1 T2 T3 L3 L2
R

FIG. 2

T1 L1 L2 T3 L3
R

PILOT LIGHT (IF USED)

PILOT LIGHT (IF USED)

T1

T3

T1 T2 T3

MOTOR

MOTOR

2-Pole, 1-Phase

3-Pole, 3-Phase

Fractional Horsepower Manual Starters: Class 2510 Type F
FIG. 3 T2 L2 L1 FIG. 4 T2 L2 L1 FIG. 5
A O H A O H
R

T2 L2 L1 2 1

T1 T1 T2

PILOT LIGHT (IF USED)

R

T1 T1 T2

PILOT LIGHT (IF USED)

4 3 T1 2 4

R

PILOT LIGHT (IF USED) 4 T2

MOTOR

MOTOR

2-WIRE CONTROL DEVICE

MOTOR

1-Pole

2-Pole

2-Pole w/ Selector Switch

Integral Horsepower Manual Starters: Class 2510 Size M0 and M1
FIG. 6 L1 L2 FIG. 7 L1 L2 T2 FIG. 8 L1 L2 L1 L3 L2 FIG. 9 L1 L2 L3 FIG. 10 L1 L2 L3

T1 T1 T2

T2

T1 T1

T2 T1 T1 T2 T1 T3 MOTOR MOTOR MOTOR T3 T2 T3 T1 T2 T3 T1 T2 T3 T1 T2 T3

MOTOR MOTOR

2-Pole, 1-Phase

3-Pole, DC

3-Pole, 1-Phase

3-Pole, 3-Phase

3-Pole, 3-Phase w/ additional Interlock (Form X)

®

12

AC Manual Starters and Manual Motor Starting Switches Class 2511 and 2512

AC Reversing Manual Starters and Manual Motor Starting Switches: Class 2511
FIG. 1 FWD REV FIG. 2 L1 T1 T2 T3 T1 T2 T3 L1 L2 L3 T1 T2 T3 L2 L3

T1 T2 T3

MOTOR

MOTOR

Reversing Manual Motor Starting Switch Type K, 3-Pole, 3-Phase

Reversing Manual Starter Sizes M0 and M1, 3-Pole, 3-Phase

AC 2-Speed Manual Motor Starting Switches: Class 2512 Type K
FIG. 3 FIG. 4

FPO 12-6a

FPO 12-6b

2-Pole, 1-Phase w/ Pilot Lights

3-Pole, 3-Phase

AC 2-Speed Manual Motor Starters: Class 2512 Type F
FIG. 5 FIG. 6

FPO 13-1a
2-Unit, 2-Pole w/ Mechanical Interlock and Pilot Lights

FPO 13-1b

3-Unit, 2-Pole w/ Selector Switch and Pilot Lights

®

13

2-Speed AC Manual Starters and IEC Motor Protectors Class 2512 and 2520 and Telemecanique GV1/GV3

2-Speed AC Manual Motor Starters: Class 2512 Size M0 and M1
FIG. 1

L1
T2 T11 T13 T1 T3 T12

L2

L3

MOTOR T1 T2 T3 T11 T12 T13

2-Speed Manual Starter for Wye-Connected, Separate Winding Motor

Motor Protective Switches: Class 2520
FIG. 2
1/L1 3/L2 5/L3

FIG. 3

1/L1

3/L2

5/L3

FIG. 4

1/L1

3/L2

5/L3

2/T1 4/T2 6/T3 T1 T2 T3

2/T1 4/T2 6/T3 T1 T3

2/T1 4/T2 6/T3 T3

MOTOR

MOTOR

MOTOR

3-Pole, 3-Phase

2-Pole Application

1-Pole Application

IEC Manual Starters: GV1/GV3

FIG. 5

1/L1 3/L2

5/L3

FIG. 6

FIG. 7 GV1 A01 13 GV3 B• D1 21 GV1 A02 13 23

I> I> I>
2/T1 4/T2 6/T3

14

22

14

24

<
D2 GV3 D• C1

GV1 A03 13 23 31

GV1 A05 13 23 33

GV3 M• Motor Protector
FIG. 8 GV3 A08 95 GV3 A09 97

14 24 32 GV1 A06

14 24 34 GV1 A07 13 23 31

C2

13 23 33

I>

96

I>

98

14 24 34

14 24 33

GV3 A0• Fault Signalling Contacts

GV3 Voltage Trips

GV1 A0• Contact Block

®

14

Drum Switches Class 2601

Drum Switches: Class 2601
FIG. 1

HANDLE END REVERSE OFF FORWARD

FIG. 2

MOTOR

DRUM SW.

LINE

FIG. 3

MOTOR

DRUM SW. 1 START 2 LINE

1 3 5

2 4 6
RUN

1 3 5

2 1 4 3 6 5

2 4 6

1 3 5

2 4 6

3

4

5

6

Internal Switching
FIG. 4

3-Phase, 3-Wire Motor DRUM SW. 1 2 LINE
FIG. 5

1-Phase, Capacitor or Split-Phase Motor MOTOR DRUM SW. 1 3 5 2 4 6 LINE

MOTOR

3 5

4 6

1-Phase, 4-Lead Repulsion Induction Motor
FIG. 6

1-Phase, 3-Lead Repulsion Induction Motor
FIG. 7

MOTOR

DRUM SW. 1 3 5 2 4

LINE

MOTOR

DRUM SW. LINE 1 2

3 COMMON 5

4 6

6

2-Phase, 3-Wire Motor
FIG. 8

2-Phase, 4-Wire Motor
FIG. 9

MOTOR SHUNT FIELD ARMATURE

DRUM SW. LINE 1 3 5 2

MOTOR

DRUM SW. 1 2

LINE

FIG. 10

MOTOR SHUNT FIELD

DRUM SW. LINE

ARMATURE SERIES FIELD 3 5 4 6

1 2 ARMATURE SERIES FIELD 3 4

4 6

5 DC, Shunt Motor DC, Series Motor DC, Compound Motor

6

®

15

DC Starters, Constant and Adjustable Speed Class 7135 and 7136

Constant Speed DC Starter: Class 7135
FIG. 1

FPO 15-1

Typical Elementary Diagram for NEMA Size 2, 3 and 4

Adjustable Speed DC Starter: Class 7136
FIG. 2

FPO 15-2

Typical Elementary Diagram for NEMA Size 2, 3 and 4

Acceleration Contactors: Class 7135, 7136, 7145 and 7146
NEMA Size No. of Acceleration Contactors 1 1 2 2 3 2 4 2 5 3

®

16

Reversing DC Starters, Constant and Adjustable Speed Class 7145 and 7146

Reversing Constant Speed DC Starter: Class 7145
FIG. 1

FPO 16-1

Typical Elementary Diagram for NEMA Size 2, 3 and 4

Reversing Adjustable Speed DC Starter: Class 7146
FIG. 2

FPO 16-2

Typical Elementary Diagram for NEMA Size 2, 3 and 4

®

17

Mechanically Latched Contactors and Medium Voltage Motor Controllers Class 8196 and 8198

Mechanically Latched Contactor: Class 8196 Type FL13, FL23, FL12 and FL22
FIG. 1

FPO 17-2 150%

Full-Voltage, Non-Reversing Squirrel Cage Motor Controller: Class 8198 Type FC11, FC21, FC13, FC23, FC12 and FC22
FIG. 2

FPO 17-1 145%

®

18

Medium Voltage Motor Controllers Class 8198

Full-Voltage Squirrel Cage Motor Controller: Class 8198 Type FCR1 and FCR2
FIG. 1

FPO 17-3 160%

®

19

Medium Voltage Motor Controllers Class 8198

Reduced-Voltage, Primary Reactor, Non-Reversing Squirrel Cage Motor Controller: Class 8198 Type RCR1 and RCR2
FIG. 1

FPO 18-1 130%

®

20

Medium Voltage Motor Controllers Class 8198

Reduced-Voltage, Primary Reactor, Autotransformer, Non-Reversing Squirrel Cage Motor Controller: Class 8198 Type RCA1 and RCA2
FIG. 1

FPO 18-2 150%

®

21

Medium Voltage Motor Controllers Class 8198

Full Voltage, Non-Reversing Synchronous Motor Controller: Class 8198 Type FS1 and FS2
FIG. 1

FPO 19-1 170%

®

22

Medium Voltage Motor Controllers Class 8198

Reduced-Voltage, Primary Reactor, Non-Reversing Synchronous Motor Controller: Class 8198 Type RS1 and RS2
FIG. 1

FPO 19-2 140%

®

23

Medium Voltage Motor Controllers Class 8198

Reduced-Voltage, Autotransformer, Non-Reversing Synchronous Motor Controller: Class 8198 Type RSA1 and RSA2
FIG. 1

FPO 20-1 160%

®

24

Medium Voltage Motor Controllers Class 8198

Full-Voltage, Non-Reversing, Brushless Synchronous Motor Controller: Class 8198 Type FSB1 and FSB2
FIG. 1

FPO 20-2 155%

®

25

Solid State Protective Relays Class 8430

Solid State Protective Relays: Class 8430 Type DAS, DASW, DASV and DASVW
FIG. 1 L1 L2 L3 M M M OL OL OL T1 T2 MOTOR T3

STOP

START OL M

12 14
Dashed lines represent optional contacts

L1 L2 L3 11 21
M

22 24

With the line voltage connections directly at the motor terminals, the relay will detect all phase loss conditions ahead of the connection points. However, the motor may sustain a momentary “bump” in the reverse condition if the proper phase sequence is not present.

FIG. 2 L1 L2 L3

M M M

OL OL OL

T1 T2 T3 MOTOR

STOP

START

12 14 22 24

L1 L2 L3 11 21
M

M

OL

Dashed lines represent optional contacts

With the line voltage connections ahead of the starter, the motor can be started in the reverse direction. The relay cannot detect a phase loss on the load side of the starter.

Solid State Protective Relays: Class 8430
FIG. 3 FIG. 4 FIG. 5

4 3 Input Signal A1 11 21 B1 B2 L1 L2 L3 1 2 3 4 5 6
FIG. 6

5 6 8 7 L1 L2 L3

2

1

Type MPS 240V
1 2 3

4

5 8

6 9 B L3 L2 L1

12 14 22 24 A2 VS
Dashed lines represent optional contacts (DIAW and DUAW devices only)

7

8

9 10 11 12

7 A

Type DIA, DIAW, DUA and DUAW

Type MPD

Type MPS 480V

®

26

Solid State Protective Relays Class 8430

Load Detector Relay: Class 8430 Type V
FIG. 1

FPO 22-1

Wiring Diagram

FPO 22-3

Elementary Diagram (Common Control)

Load Converter Relay: Class 8430 Type G
FIG. 2

FPO 22-2

®

27

General Purpose Relays Class 8501

Control Relays: Class 8501 Type CO and CDO
FIG. 1 FIG. 2 FIG. 3 FIG. 4 FIG. 5 FIG. 6

Type CO6 and CDO6

Type CO7 and CDO7

Type CO8 and CDO8

Type CO21 and CDO21

Type CO15 and CDO15

Type CO16, CDO16, CO22 and CDO22

Control Relays: Class 8501 Type UBS
FIG. 7 L1 STOP M START M L2

9

10

8

5

TERMINAL NUMBERS

Control Relays: Class 8501 Type K
FIG. 8

1 4 7

3 6 9 8 RESET

FIG. 9

FIG. 10

1 4 7 A

3 6 9 B
2 1 3

4

5 6

7 8

A COMMON Type KL
FIG. 11

B LATCH

Type KU, KF, KX, KUD, KFD and KXD 2-Pole
FIG. 12 FIG. 13

Type KP and KPD 2-Pole

1 4 7

3 1 6 4 9 7 8 A B 9
3

6

2 5

3 6
4

5

7 8

9 2 1 11 10

A – + LATCH RESET Type KLD

B + –

Type KU, KF, KX, KUD, KFD and KXD 3-Pole

Type KP and KPD 3-Pole

®

28

NEMA Control Relays Class 8501 and 9999

10 A Control Relay w/ Convertible Contacts: Class 8501 Type X
FIG. 1

FPO 27-1

* Note: Class 8501 Type XO••••XL, XDO••••XL, XDO••••XDL and XO••••XDL latch relays use the same diagram except for the addition of an unlatch coil (8 poles maximum).

Timer Attachment: Class 9999 Type XTD and XTE
FIG. 2

TIMED CONTACTS 14 13

2 N.O.

1 N.C. 1 N.O. 14 13

2 N.C. 14 13 ON DELAY (TDE)

No. of Timed Contacts 2

Class 9999 Type XTD XTE

Pole No.* 13 O 14 1

14 POLE #13 POLE #14 13

14 13

14 13 OFF DELAY (TDD)

Note: All contacts are convertible.

* O = N.O. Contact 1 = N.C. Contact

®

29

General Purpose Relays and Sensing Relays Class 8501 and Telemecanique RM2 LA1/LG1

Miniature Control Relays: Class 8501 Type RS and RSD
FIG. 1

1 5 9 13 (–) 14 (+)

FIG. 2

1 5 9 13 (–)

4 8 12 14 (+)

Type RS41 and RSD41
FIG. 3

Type RS42 and RSD42 4 8
FIG. 4

1 5 9 13 (–)

2 6 10

1 5 9

2 6 10 13 (–)

3 7 11 14 (+)

4 8 12

12 14 (+)

Type RS43 and RSD43

Type RS4, RSD4, RS14, RSD14, RS24, RSD24, RS34, RSD34, RS44 and RSD44

Control Relays w/ Intrinsically Safe Terminals: Class 8501 Type TO41 and TO43
FIG. 5 FIG. 6

1

ON

2 OFF

3

4

5

6
SUPPLY VOLTAGE

OFF

ON

7

8

9

10

11

12

Intrinsically Safe Terminals

Non-Hazardous Location Terminals

Sensing Relays: RM2 LA1/LG1
FIG. 7

M H L A1 15 B2 B1 B3 B1 B2 15 B1 B2 A1 15 B3 B1 B2 Supply voltage B2 B1 B3 H = High level electrode L = Low level electrode 16 18 16 18 X 2 Levels RM2 LG1 1 Level RM2 LA1 X A2 M = Reference electrode (common)

Supply voltage

15

16 18

16 18 B3 A2

H

L
M

H M

®

30

IEC Relays IEC D-Line Control Relays (for input modules see page 42)
Control Relays: CA2 and CA3
FIG. 1
A1 13 23 33 43 NO NO NO NO

FIG. 2
A1

13 21 33 43 NO NC NO NO

FIG. 3
A1

13 21 31 43 NO NC NC NO

A2

14

24

34

44

A2

14

22

34

44

A2

14

22

32

44

4 N.O. Instantaneous CA2 DN40 and CA3 DN40
FIG. 4
A1 13 21 35 NO NC NC 47 NO

3 N.O. & 1 N.C. Instantaneous CA2 DN31 and CA3 DN31
FIG. 5

2 N.O. & 2 N.C. Instantaneous CA2 DN22 and CA3 DN22
E1 A1 13 21 31 NO NC NC 43 NO

A2

14

22

36

48

E2

A2

14

22

32

44

2 N.O. & 2 N.C. Instantaneous, w/ 2 Make-Before-Break CA2 DC22 and CA3 DC22

2 N.O. & 2 N.C. Instantaneous w/ Mechanical Latch CA2 DK22 and CA3 DK22

Front-Mounted Standard Instantaneous Auxiliary Contact Blocks: LA1
FIG. 6
53 61 NO NC

FIG. 7

53 63 NO NO

FIG. 8

51 61 NC NC

FIG. 9

53 61 71 83 NO NC NC NO

FIG. 10

53 61 71 81 NO NC NC NC

54

62

54

64

52

62

54

62

72

84

54

62

72

82

1 N.O. & 1 N.C. LA1 DN11
FIG. 11

2 N.O. LA1 DN20
53 61 75 87 NO NC NC NO

2 N.C. LA1 DN02
FIG. 12
53 63 73 83 NO NO NO NO

2 N.O. & 2 N.C. LA1 DN22
FIG. 13
51 61 71 81 NC NC NC NC

1 N.O. & 3 N.C. LA1 DN13
FIG. 14
53 61 73 83 NO NC NO NO

54

62

76

88

54

64

74

84

52

62

72

82

54

62

74

84

2 N.O. & 2 N.C. w/ 2 Make-Before-Break LA1 DC22

4 N.O. LA1 DN40

4 N.C. LA1 DN04

3 N.O. & 1 N.C. LA1 DN31

Front-Mounted Damp- and Dust-Protected Instantaneous Auxiliary Contact Blocks: LA1
FIG. 15
53 NO 63 NO

FIG. 16

53 NO

63 NO

FIG. 17

53 63 73 83 NO NO NO NO

FIG. 18

53 61 73 83 NO NC NO NO

54

64

54

64

54

64

74

84

54

62

74

84

2 N.O. LA1 DX20

2 N.O. w/ Grounding Screw LA1 DY20

2 Dusttight N.O. & 2 N.O. LA1 DZ40

2 Dusttight N.O. & 1 N.O. & 1 N.C. LA1 DZ31

Front-Mounted Time Delay Auxiliary Contacts: LA2 and LA3
FIG. 19
55 NC 67 NO

FIG. 20

55 NC

67 NO

FIG. 21

57 NO

65 NC

56

68

56

68

58

66

On Delay, 1 N.O. & 1 N.C. LA2 DT

On Delay, 1 N.C. w/ 1 Offset N.O. LA2 DS

Off Delay, 1 N.O. & 1 N.C. LA3 DR

Front-Mounted Mechanical Latch Adder Blocks: LA6
FIG. 22
A1 E1

Side-Mounted Auxiliary Contact Blocks: LA8
53/ NO 61/ NC 53/ NO 63/ NO 74 84 72 84

FIG. 23
A1 A2

45

E1

FIG. 24

FIG. 25

E2

46

E2

54/

62/

54/

64/

LA6 DK1

LA6 DK2

1 N.O. & 1 N.C. Instantaneous LA8 DN11

2 N.O. Instantaneous LA8 DN20

®

73 NO

83 NO

71 NC

83 NO

A2

31

IEC Relays Class 8501

Miniature IEC Relays: Class 8501 Type PR 1
FIG. 1
A1 13 21 NO NC

FIG. 2 PRD 1.11 E

33 41 NO NC

33 43 NO NO

PR 1.11 E
A2 14 22

PV 11
34 42 34 44

PV 20

A1

13 23 NO NO

31 41 NC NC

PR 1.20 E
A2 14 24

PRD 1.20 E
32 42

PV 02

Type PR 1 and PRD 1 Relays

Type PV Adder Decks for PR 1.20 E

Alternating Relays: Class 8501 Type PHA
FIG. 3

A1 13 23

relay coil 13 14

energized deenergized closed open

14 A2

24

23

24

closed open

®

32

Type P Contactors and Type T Overload Relays Class 8502 and 9065

Power Terminals
FIG. 1

Coil Terminals
5
FIG. 2

1

3

A1

A2 2 4 6

Power terminals on contactors, overloads and switches are single digits – odd for line side terminals and even for load side terminals.

Coil terminals are designated by a letter and a number. Terminals for a single winding coil are designated “A1” and “A2”.

Auxiliary Contact Terminals
FIG. 3

Overload Relay Contact Terminals
FIG. 4

Location 13 21 31 43 53 Status (N.O. or N.C.)

95

97

95

96 98 With Isolated N.O. Alarm Contact 14 22 32 44 54

96 98 With Non-Isolated N.O. Alarm Contact

Auxiliary contacts on contactors, relays and push button contacts use 2-digit terminal designations, as shown in the diagram above. The first digit indicates the location of the contact on the device. The second digit indicates the status of the contacts, N.O. or N.C. “1” and “2” indicate N.C. contacts. “3” and “4” indicate N.O. contacts.

Overload contact terminals are marked with two digits. The first digit is “9”. The second digits are “5” and “6” for a N.C. and “7” and “8” for a N.O. isolated contact. If the device has a non-isolated alarm contact (single pole), the second digits of the N.O. terminals are “5” and “8”.

Class 8502 Type PD or PE Contactor w/ Class 9065 Type TR Overload Relay
FIG. 5

FPO 30-2 120%
Wiring Diagram

FPO 30-2 120%

Elementary Diagram

®

33

Type P Contactors and Type T Overload Relays Class 8502 and 9065

Class 8502 Type PG or PD Contactor w/ Class 9065 Type TD Overload Relay
FIG. 1

FPO 30-3 120% FPO 30-3 120%
Wiring Diagram Elementary Diagram

Class 8502 Type PE Contactor w/ Class 9065 Type TE Overload Relay
FIG. 2

FPO 30-4 120% FPO 30-4 120%
Wiring Diagram Elementary Diagram

Class 8502 Type PF, PG or PJ Contactor w/ Class 9065 Type TF, TG or TJ Overload Relay
FIG. 3

FPO 31-1 120% FPO 31-1 120%
Wiring Diagram Elementary Diagram

®

34

Type P Reversing Contactors and Type T Overload Relays Class 8502, 8702 and 9065

Class 8502 Type PJ or PK Contactor w/ Class 9065 Type TJE Overload Relay
FIG. 4

FPO 31-2 120%

FPO 31-2 120%
Wiring Diagram Elementary Diagram

Class 8702 Type PDV or PEV Reversing Contactor w/ Class 9065 Type TR Overload Relay
FIG. 1

FPO 31-3
Elementary Diagram

FPO 31-3 120%
Elementary Diagram

®

35

Type S AC Magnetic Contactors Class 8502

AC Magnetic Contactors: Class 8502 Type S
FIG. 1
3 1 T1 L2 L1 L2

FIG. 2 T1 T2

3 1

L1

L2

MOTOR 2 T1

MOTOR 2 T1 T2

1-Pole, Size 0 and 1
FIG. 3 T1 T2 3 L1 1 L2 FIG. 4

2-Pole, Size 00, 0 and 1
3 L1 T1 T2 T3 1 L2 L3

MOTOR 2 T1 T2

MOTOR 2 T1 T2 T3

2-Pole, Size 2 to 5
FIG. 5
T1 T3 T4 T2 3 L1 1 L3 L4 L2

3-Pole, Size 00 to 5
FIG. 6 3 L1 T1 T2 T3 X2 L2 L3

MOTOR 2 T1 T3 T4 T2

MOTOR 2 T1 T2 T3

4-Pole, Size 0, 1 and 2
FIG. 7 FIG. 8

5-Pole, Size 0, 1 and 2

TO SEPARATE CONTROL

3 X2

2- and 3-Wire Control for Figure 1 to 5

Separate Control for Figure 6

®

36

Type S AC Magnetic Contactors Class 8502

Size 6, 3-Pole Contactor – Common Control Class 8502 Type SH Series B
FIG. 1

Wiring Diagram
This symbol denotes the coil function, provided by a solid-state control module, 30 VA transformer, two fuses in the secondary of the transformer, N.C. electrical interlock and DC magnet coil. Short-Circuit Protection Rating of branch circuit protective device must comply with applicable electrical codes and the following limitations: Max. Rating Type of Device Class K5 or RK5 time-delay fuse 600 A Class J, T or L fuse 1200 A Inverse-time circuit breaker 800 A

Elementary Diagram

®

37

Type S AC Magnetic Contactors Class 8502

Size 6, 3-Pole Contactor – Separate Control Class 8502 Type SH Form S Series B
FIG. 1

Wiring Diagram

This symbol denotes the coil function, provided by a solid-state control module, 30 VA transformer, two fuses in the secondary of the transformer, N.C. electrical interlock and DC magnet coil. Short-Circuit Protection Rating of branch circuit protective device must comply with applicable electrical codes and the following limitations: Max. Rating Type of Device Class K5 or RK5 time-delay fuse 600 A Class J, T or L fuse 1200 A Inverse-time circuit breaker 800 A

Elementary Diagram

®

38

Type S AC Magnetic Contactors Class 8502

Size 7, 3-Pole Contactor – Common Control Class 8502 Type SJ Series A
FIG. 1

Wiring Diagram
This symbol denotes the coil function, provided by a solid-state control module, 30 VA transformer, two fuses in the secondary of the transformer, N.C. electrical interlock and DC magnet coil. Short-Circuit Protection Rating of branch circuit protective device must comply with applicable electrical codes and the following limitations: Max. Rating Type of Device Class K5 or RK5 time-delay fuse 600 A Class J, T or L fuse 1600 A Inverse-time circuit breaker 2000 A

Elementary Diagram

®

39

Type S AC Magnetic Contactors Class 8502

Size 7, 3-Pole Contactor – Separate Control Class 8502 Type SJ Form S Series A
FIG. 1

Wiring Diagram

This symbol denotes the coil function, provided by a solid-state control module, 30 VA transformer, two fuses in the secondary of the transformer, N.C. electrical interlock and DC magnet coil. Short-Circuit Protection Rating of branch circuit protective device must comply with applicable electrical codes and the following limitations: Max. Rating Type of Device Class K5 or RK5 time-delay fuse 600 A Class J, T or L fuse 1600 A Inverse-time circuit breaker 2000 A

Elementary Diagram

®

40

IEC Contactors IEC Contactors and Auxiliary Contact Blocks (for Input Modules see page 42)
3- and 4-Pole Contactors: LC1 and LP1 (Terminal markings conform to standards EN 50011 and 50012)
FIG. 1
A1 1 L1 3 L2 5 13 L3 NO

FIG. 2
A1

1 3 L1 L2

5 21 L3 NC

FIG. 3
A1

1 3 L1 L2

5 L3

13 21 NO NC

A2

T1 2

T2 4

T3 6

A2 14

T1 2

T2 4

T3 6 22

A2

T1 2

T2 4

T3 6

14

22

D09 10 to D32 10
FIG. 4
A1 1 L1 3 L2 5 L3 7 L4

D09 01 to D32 01
FIG. 5
A1 1 R1 R3 3

D40 11 to D95 11
FIG. 6
A1 R1 1 3 R3

A2

T1 2

T2 4

T3 6

T4 8

A2

2

R2

R4

4

A2

R2

2

4 R4

D12 004 to D80 004

D12 008 and D25 008

D40 008 to D80 008

Front-Mounted Standard Instantaneous Auxiliary Contact Blocks: LA1
43 NO 94 41 NO 42
A1 A2 E2

FIG. 7

FIG. 8

53 61 NO NC

FIG. 9

53 63 NO NO

FIG. 10

51 61 NO NO

FIG. 11

53 NO

61 71 NC NC

83 NO

FIG. 12

53 NO

61 71 NC NC

81 NC

54 44 93

62

54

64

52

62

54

62

72

84

54

62

72

82

1 N.O. LA1 DN 10
92
®

1 N.O. & 1 N.C LA1 DN 11
FIG. 14
53 NO 61 75 NC NC

2 N.O. LA1 DN 20
87 NO

2 N.C. LA1 DN 02
53 NC 63 73 NC NC 83 NC

2 N.O. & 2 N.C. LA1 DN 22
FIG. 16
51 NC 61 71 NC NC 81 NC

1 N.O. & 3 N.C. LA1 DN 13
FIG. 17
53 NO 61 73 NC NO 83 NO

FIG. 13

FIG. 15

54

62

76

88

54

64

74

84

52

62

72

82

54

62

74

84

1 N.C. LA1 DN 01

Front-Mounted Damp- and Dust-Protected (IP 54) Instantaneous Auxiliary Contact Blocks: LA1
FIG. 18
53 N0 63 NO

54

2 N.O. LA1 DX 20

Front-Mounted Mechanical Latch Adder Blocks: LA6
FIG. 25
E1

45 A1 A2 46

E1

53/ NO

61/ NC

53/ NO

63/ NO

E2

54/

62/

54/

64/

LA6 DK 1

LA6 DK 2, LA6 DK 3

1 N.O. & 1 N.C. Instantaneous LA8 DN 11

2 N.O. Instantaneous LA8 DN 20

74

73 NO

83 NO

84

72

71 NC

84

83 NO

91

2 N.O. & 2 N.C. w/ 2 Make-Before-Break LA1 DC 22

4 N.O. LA1 DN 40

4 N.C. LA1 DN 04

3 N.O. & 1 N.C. LA1 DN 31

FIG. 19

53 N0

63 NO

FIG. 20

53 N0

63 N0

73 N0

83 N0

FIG. 21

53 61 N0 NC

73 N0

83 N0

64

54

64

54

64

74

84

54 62

74

84

2 N.O. (5-24 V) w/ Grounding Screw 2 Dusttight N.O. (24-50 V) & 2 N.O. 2 Dusttight N.O. (24-50 V) & 1 N.O. & 1 N.C. LA1 DY 20 LA1 DZ 40 LA1 DZ 31

Front-Mounted Time Delay Auxiliary Contacts: LA2 and LA3
FIG. 22
55 67 NC NO

FIG. 23

55 67 NC NO

FIG. 24

57 65 NO NC

56

68

56

68

58

66

On Delay, 1 N.O. & 1 N.C. LA2 DT•

On Delay, 1 N.O. w/ 1 Offset N.O. LA2 DS•

Off Delay, 1 N.O. & 1 N.C. LA3 DR•

Side-Mounted Auxiliary Contact Blocks: LA8
FIG. 27 FIG. 28

FIG. 26

41

IEC Contactors Input Modules and Reversing Contactors

Input Modules: LA4
FIG. 1 FIG. 2 FIG. 3

AC/DC A1 A2 A1

AC B2 A2

PLC

AC/DC B1 A2

A1

A/M 0 t 0 t 1/0

A1 K
On Delay Timer Module LA4 DT
FIG. 4

A2

A1 K
Off Delay Timer Module LA4 DR

A2

A1 K

A2

Auto-Manual-Off Control Module LA4 DM

AC A1

+ E1

E2

AC A2

FIG. 5

AC A1

+ E1

E2

AC A2

FIG. 6

AC A1

+ E1

E2

AC A2

A1 K

A2

A1 K

A2

A1 K

A2

Relay Interface Amplifier Module LA4 DF

Relay Interface Amplifier Module w/ Manual Override, LA4 DL

Solid State Interface Amplifier Module LA4 DW

Contactors: LC2, LP2 and LA9
FIG. 7 FIG. 8 FIG. 9

A1 A2

1 2

3 4

5 6

1 2

3 4

5 A1 6 A2 A1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 A1 A2 A1 A2
02 01 01

A1 A2

U
21 KM2 22 KM1 A2

V W

A2

21
02

KM2 22 KM1 A2

Reversing Contactor 3-Pole, for Motor Control LC2, LP2 D0901 to D3201

Transfer Contactor, 4-Pole, Mechanically Interlocked LC2, LP2 D12004 to D8004

Mechanical Interlock w/ Electrical Interlock LA9 D0902, D4002 and D8002

®

42

Type S AC Magnetic Starters Class 8536 1-Phase, Size 00 to 3
1-Pole, 1-Phase Magnetic Starters, Size 00 to 3: Class 8536 Type S
FIG. 1

* Marked “OL” if alarm
contact is supplied

Wiring Diagram Single Phase Starter w/ Single Voltage Motor
FIG. 2

Elementary Diagram

* Marked “OL” if alarm
contact is supplied

Note: Starters are factory-wired with coil connected for the higher voltage. If starter is used on lower voltage, connect per coil diagram.

Wiring Diagram Single Phase Starter w/ Dual Voltage Motor

Elementary Diagram

3-Pole, 3-Phase Magnetic Starters, Size 00 to 3, Connected for Single Phase: Class 8536 Type S
FIG. 3

* Marked “OL” if alarm contact is supplied Wiring Diagram Elementary Diagram

3-Phase Starter Connected for Single Phase, Single Voltage Motor

®

43

Type S AC Magnetic Starters Class 8536 2-Phase and 3-Phase, Size 00 to 5
4-Pole, 2-Phase Magnetic Starters: Class 8536 Type S
FIG. 1

* Marked “OL” if alarm contact is supplied Wiring Diagram Size 0, 1 and 2
FIG. 2

Elementary Diagram

* Marked “OL” if alarm contact is supplied

Wiring Diagram Size 3 and 4

Elementary Diagram

3-Pole, 3-Phase Magnetic Starters: Class 8536 Type S
FIG. 3

* Marked “OL” if alarm contact is supplied Wiring Diagram Size 00 to 4
FIG. 4

Elementary Diagram

v If alarm contact is supplied, a single (3 thermal unit) overload block is furnished, fed from 3 current transformers. * Marked “OL” if alarm contact is supplied

Wiring Diagram Size 5

Elementary Diagram

®

44

Type S AC Magnetic Starters Class 8536, 8538 and 8539 3-Phase, Size 6
3-Pole, 3-Phase Magnetic Starters, Size 6 – Common Control Class 8536/8538/8539 Type SH Series B
FIG. 1

Wiring Diagram

This symbol denotes the coil function, provided by a solid-state control module, 30 VA transformer, two fuses in the secondary of the transformer, N.C. electrical interlock and DC magnet coil.

Elementary Diagram

®

45

Type S AC Magnetic Starters Class 8536 3-Phase, Size 7
3-Pole, 3-Phase Magnetic Starters, Size 7 – Common Control Class 8536 Type SJ Series A
FIG. 1

Wiring Diagram

This symbol denotes the coil function, provided by a solid-state control module, 30 VA transformer, two fuses in the secondary of the transformer, N.C. electrical interlock and DC magnet coil.

Elementary Diagram

®

46

Type S AC Magnetic Starters Class 8536 3-Phase Additions and Special Features
3-Pole, 3-Phase Magnetic Starters, Size 00 to 4: Class 8536 Type S
FIG. 1

* Marked “OL” if alarm contact is supplied Wiring Diagram Form A – Start-Stop Push Button Mounted in Cover
FIG. 2

Elementary Diagram

* Marked “OL” if alarm
contact is supplied

Wiring Diagram

Elementary Diagram

Form C – Hand-Off-Auto Selector Switch Mounted in Cover
FIG. 3

* Marked “OL” if alarm contact is supplied ∆ Single or dual voltage primary connection
per transformer nameplate.

∆ Single or dual voltage primary connection
per transformer nameplate.

Wiring Diagram

Elementary Diagram

Form F4T – Control Circuit Transformer and Primary Fuses

®

47

Type S AC Magnetic Starters Class 8536 3-Phase Additions and Special Features
3-Pole, 3-Phase Magnetic Starters, Size 00 to 4: Class 8536 Type S
FIG. 1

* Marked “OL” if alarm
contact is supplied

Wiring Diagram Form S – Separate Control
FIG. 2

Elementary Diagram

* Marked “OL” if alarm contact is supplied On NEMA Size 3 and 4 starters, holding circuit contact is in position #1. Max. of 3 external auxiliary contacts on NEMA Size 00. Wiring Diagram Form X – Additional Auxiliary Contacts Elementary Diagram

3-Pole, 3-Phase Magnetic Starters, Size 5: Class 8536 Type S
FIG. 3

* Marked “OL” if alarm contact is supplied ∆ If alarm contact is supplied, a single (3 thermal unit) overload
block is furnished, fed from 3 current transformers

Wiring Diagram

Elementary Diagram

Form F4T – Control Circuit Transformer and Primary Fuses

®

48

Type S AC Magnetic Starters Class 8536, 8538 and 8539 3-Phase Additions and Special Features
3-Pole, 3-Phase Magnetic Starters, Size 6 – Separate Control Class 8536/8538/8539 Type SH Form S Series B
FIG. 1

Wiring Diagram

This symbol denotes the coil function, provided by a solid-state control module, 30 VA transformer, two fuses in the secondary of the transformer, N.C. electrical interlock and DC magnet coil.

Elementary Diagram

®

49

Type S AC Magnetic Starters Class 8536 3-Phase Additions and Special Features
3-Pole, 3-Phase Magnetic Starters, Size 7 – Separate Control Class 8536 Type SJ Form S Series A
FIG. 1

Wiring Diagram

This symbol denotes the coil function, provided by a solid-state control module, 30 VA transformer, two fuses in the secondary of the transformer, N.C. electrical interlock and DC magnet coil.

Elementary Diagram

®

50

Integral Self-Protected Starters Integral 18 State of Auxiliary Contacts
State of Auxiliary Contacts for LD1
FIG. 1

LD1

1 3 5 L1 L2 L3

Auxiliary contact actuators
AUTO

+

0

AUTO

+

0

A1 A2

Auxiliary contacts LA1-LB015 LA1-LB017 LA1-LB019 LA1LB001 LA1LB031 LA1-LB034

2

T1 T2 T3 4 6
13 23 31

Contact open Contact closed

95 97

13 31

97

13 31

95

41

16 18

16 18

6

8

14 24 32

96 98

14 32

98

14 32

96

42

15 17

15 17

5

7

13 23 31

95 97
96 98

13

31

97 98

13

31

95
96

41 42

16 18 15 17

16 18 15 17

6 5

8 7

Off

14 24 32

14 32

14 32

AUTO

13 23 31 14 24 32

95 97
96 98

13

31

97 98

13

31

95
96

41 42

16 18 15 17

16 18 15 17

6 5

8 7

On, contactor open

14 32

14 32

AUTO

13 23 31 14 24 32

95 97
96 98

13

31

97 98

13

31

95
96

41 42

16 18 15 17

16 18 15 17

6 5

8 7

On, contactor closed

14 32

14 32

13 23 31

95 97
96 98

13

31

97 98

13

31

95
96

41 42

16 18 15 17

16 18 15 17

6 5

8 7

Tripped on overload

TRIP. +

14 24 32

14 32

14 32

13 23 31

95 97
96 98

13

31

97 98

13

31

95
96

41 42

16 18 15 17

16 18 15 17

6 5

8 7

Tripped on short circuit

TRIP. +

14 24 32

14 32

14 32

13 23 31

95 97
96 98

13

31

97 98

13

31

95
96

41 42

16 18 15 17

16 18 15 17

6 5

8 7

Off after short circuit

TRIP. +

14 24 32

14 32

14 32

13 23 31

95 97
96 98

13

31

97 98

13

31

95
96

41 42

16 18 15 17

16 18 15 17

6 5

8 7

Manual reset

TRIP. +

14 24 32

14 32

14 32

RESET

®

51

Integral Self-Protected Starters Integral 18 State of Auxiliary Contacts
State of Auxiliary Contacts for LD5
FIG. 1

LD5
1 3 5 L1 L2 L3

Auxiliary contact actuators
AUTO

+ 0

A1A2

A1A2

Auxiliary contacts LA1-LB015 LA1-LB017 LA1-LB019 LA1LB001 LA1-LB021 LA1LB001 On Integral

Contact open Contact closed

2

T1 T2 T3 4 6

13 23 31

95 97

13 31

97

13 31

95

41

13 23 31

16 18

41

6

8

14 24 32

96 98

14 32

98

14 32

96

42

14 24 32

15 17

42

5

7

13 23 31

95 97
96 98

13

31

97 98

13

31

95
96

41 42

13 23 31 14 24 32

16 18 15 17

41 42

6 5

8 7

Off

14 24 32

14 32

14 32

AUTO

13 23 31 14 24 32

95 97
96 98

13

31

97 98

13

31

95
96

41 42

13 23 31 14 24 32

16 18 15 17

41 42

6 5

8 7

On, contactor open

14 32

14 32

AUTO

13 23 31 14 24 32

95 97
96 98

13

31

97 98

13

31

95
96

41 42

13 23 31 14 24 32

16 18 15 17

41 42

6 5

8 7

On, contactor II closed

14 32

14 32

AUTO

13 23 31 14 24 32

95 97
96 98

13

31

97 98

13

31

95
96

41 42

13 23 31 14 24 32

16 18 15 17

41 42

6 5

8 7

On, contactor I closed

14 32

14 32

13 23 31

95 97
96 98

13

31

97 98

13

31

95
96

41 42

13 23 31 14 24 32

16 18 15 17

41 42

6 5

8 7

Tripped on overload

TRIP. +

14 24 32

14 32

14 32

13 23 31

95 97
96 98

13

31

97 98

13

31

95
96

41 42

13 23 31 14 24 32

16 18 15 17

41 42

6 5

8 7

Tripped on short circuit

TRIP. +

14 24 32

14 32

14 32

13 23 31

95 97
96 98

13

31

97 98

13

31

95
96

41 42

13 23 31 14 24 32

16 18 15 17

41 42

6 5

8 7

Off after short circuit

TRIP. +

14 24 32

14 32

14 32

13 23 31

95 97
96 98

13

31

97 98

13

31

95
96

41 42

13 23 31 14 24 32

16 18 15 17

41 42

6 5

8 7

Manual reset

TRIP. +

14 24 32
RESET

14 32

14 32

®

52

Integral Self-Protected Starters Integral 32 and 63 State of Auxiliary Contacts
State of Auxiliary Contacts for LD4
FIG. 1

LD4
1 3 5 L1 L2 L3

Auxiliary contact actuators
+ 0
U U

AUTO

A1 A2

Auxiliary contacts
T1 T2 T3 2 4 6

LA1-LC010
13 23 31 16 18

LA1-LC012
06 08
96 98 13 23 31

LA1-LC020
08 98
13 23 31

LA1-LC030
(63) 53

Contact open Contact closed LD4 Off + isolation

14 24 32

15

05

95

14 24 32

05

95

14 24 32

54 (64)

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

53 54

95

Off
13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

53 54

95

On, contactor open
AUTO

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

53 54

95

On, contactor closed
AUTO

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

53 54

95

Tripped, on overload
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

53 54

95

Off, after overload
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

53 54

95

Tripped, on short circuit
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

53 54

95

Off, after short circuit
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

53 54

95

Manual reset
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

53 54

95

RESET

®

53

Integral Self-Protected Starters Integral 32 and 63 State of Auxiliary Contacts
State of Auxiliary Contacts for LD5
FIG. 1

LD5

1 3 5 L1 L2 L3

Auxiliary contact actuators
+ 0
U U

AUTO

A2 A1

A2 A1

Auxiliary contacts LA1-LC010
13 23 31 16 18

LA1-LC012
06 08
96 98 13 23 31

LA1-LC020
98
13 23 31

LA1-LC021
13 23 31

LA1-LC031
53 63

08

T1 T2 T3 2 4 6

14 24 32

15

05

95

14 24 32

05

95

14 24 32

14 24 32

54 64

Contact open Contact closed

Off + isolation
13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

13 23 31 14 24 32

53 63 54 64

95

Off
13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

13 23 31 14 24 32

53 63 54 64

95

On, both contactors open
AUTO

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

13 23 31 14 24 32

53 63 54 64

95

On, contactor

open
AUTO

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

13 23 31 14 24 32

53 63 54 64

95

On, contactor

closed
AUTO

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

13 23 31 14 24 32

53 63 54 64

95

Tripped on overload
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

13 23 31 14 24 32

53 63 54 64

95

Off, after overload
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

13 23 31 14 24 32

53 63 54 64

95

Tripped on short circuit
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

13 23 31 14 24 32

53 63 54 64

95

Off after short circuit
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

13 23 31 14 24 32

53 63 54 64

95

Manual reset
TRIP. +

13 23 31 14 24 32

16 18 15

06 08 05

96 98

13 23 31 14 24 32

08 05

98 95

13 23 31 14 24 32

13 23 31 14 24 32

53 63 54 64

95

RESET

®

54

Integral Self-Protected Starters Wiring Diagrams

Integral 18
FIG. 1
1 3 5 L2 L1 L3

FIG. 2

1 3 5 L1 L2 L3

A1 A2

A1 A2

A1 A2

I

II

T1 2

T2 T3 4 6
T1 2 4 T2 6 T3

Self-Protected Starter w/ Protection Module LB• Integral 18 LD1 L80

Self-Protected Reversing Starter w/ Protection Module LB• Integral 18 LD5 LB130 + LB1 LB03P

Integral 32
FIG. 3
1 3 5 L1 L2 L3

FIG. 5

A1 A2

g
1 L1 3 L2 5 L3

(

)

T1 T2 T3 2 4 6

A1

A2

A1

A2

Starter w/ Isolator Integral 32 LD4
FIG. 4
External control circuit
A1 A2 1 3 5 L1 L2 L3

Handle operator Control circuit contact

Protection module trip mechanism

Instantaneous trip mechanism (Trip coil) Protection module Thermal trip Magnetic trip
T1 T2 T3 2 4 6

T1 T2 T3 2 4 6

Starter w/o Isolator Integral 32 LD1

Reversing Starter w/ Isolator Integral 32 LD5

Protection Modules: LB•
FIG. 6 FIG. 7

T1 T2 T3 2 4 6

T1 T2 T3 2 4 6

Thermal and Magnetic Trip LB1

Magnetic Trip Only LB6

®

55

Integral Self-Protected Starters Wiring Diagrams

Auxiliary Contact Blocks
FIG. 1

LA1 LC010
13 23 31

LA1 LC012
13 23 31

LA1 LC020
13 23 31

1

14 24 32 9698

14 24 32 98

14 24 32

Trip signal
95 95 08

1

Contactor signalling placed on the right

Short-circuit signal

0608

Knob position signal Auto + O

05 16 18

05

15

For LD1 or LD4 and reverser LD5 (mounted on right) LA1 LC010, LA1 LC012 and LA1 LC020
FIG. 2

LA1 LC030
(63) 53 (63) 53

FIG. 3

LA1 LC021
13 23 31

2

FIG. 4

LA1 LC031
14 24 32

54 (64)

54 (64)

2

1 or 2 LA1 LC030

Contactor signalling placed on the left

For LD4 w/ isolating contacts (mounted on left) LA1 LC030

For reversing LD5 (mounted on left) LA1 LC021

Isolating contacts (mounted on left) LA1 LC031

Remote Reset Units1 for LD1, LD4 and LD5
FIG. 5
AUTO TRIP + O RESET B4 B2 B3

Trip Units for LD1, LD4 and LD5
Use of the LA1 LC020 contact block prevents the mounting of trip or remote units

Interface Modules
FIG. 7
AC A1 + E1 - E1 AC A2

FIG. 6

A1

A2

AC

AC

C1

D1

M

B1

LA1 LC180, LA1 LD180

U<
C2 D2

FIG. 8
AC A1 + E1 - E1 AC A2 A1

For starter and reverser already fitted with a block, LA1 LC010 or LA1 LC012.

A2

LA1 LC052

LA1 LC07••

LA1 LC580, LA1 LD580

®

56

Integral Self-Protected Starters Wiring Diagrams

Add-on Blocks: LA1 LB0••
FIG. 1
Contactor breakers LA1 LB015 13 23 31 LA1 LB017 13 31 LA1 LB019 13 31 LA1 LB001 41

14 Trip signal and 96 95

24 32 97

14 97

32

14 95

32

42

98

98

96

For LD1 (mounted on right)
FIG. 2
LA1 - LB034 5 7 LA1 - LB031

FIG. 3

LA1 - LB001 41

LA1 - LB021 13 23 31
Contacts integrated into device

Contactor breakers

6 15

8 17 15 17

Knob position
Auto

Short circuit signal

42

14 24 32

5

7

0

Signal
16 18 16 18

15 17

6

8

Short circuit signal
Auto

0

Signal
16 18

Knob position

For LD1 (mounted on left)

For LD5 (mounted on left)

Time Delay Modules
FIG. 4
A1 AC

Control Module
AC

FIG. 5
A2 A1

FIG. 6
A2

B2

TSX

AC B1 A2

A1

0

t

0

t

A/M 1/0

A1 K

A2

A1

A2 K

A1
K

A2

On Module LA4 DT

Off Module LA4 DR

Auto-Man-Stop Module LA4 DM

Interface Modules
FIG. 7
AC A1 E1

+

E2

-

AC A2

FIG. 8

AC A1

E1

+

E2

-

AC A2

FIG. 9

AC A1

E1

+

E2

-

AC A2

A1

A2 K

A1
K

A2

A1 K

A2

Solid State Module LA4 DW

Relay Module LA4 DF

Relay Module w/ Manual Override LA4 DL

Voltage Converters: LA1 LC080 and LA1 LD080
FIG. 10
Control by supply switching 24 or 48V E1 + A1 DC - (OV) E3 E2 Low voltage input AC A2

FIG. 11
110V + E1 DC - (OV) E2 AC A1 A2

FIG. 12

Low voltage control 24 or 48V E1 Supply E3 + DC AC A1 A2

{E2

For 24 or 48 V Supply

For 110 V Supply

For 24 or 48 V Supply w/ Low Voltage Input

®

57

Type S AC Combination Magnetic Starters Class 8538 and 8539 3-Phase, Size 0-5 (see pages 45 and 49 for Size 6)
3-Pole, 3-Phase Combination Starters: Class 8538 and 8539 Type S
FIG. 1

* Marked “OL” if alarm contact is supplied Wiring Diagram Size 0-4
FIG. 2

Elementary Diagram

* Marked “OL” if alarm contact is supplied Wiring Diagram Size 5 Elementary Diagram

®

58

Type S AC Combination Magnetic Starters Class 8538 and 8539 3-Phase Additions and Special Features
3-Pole, 3-Phase Combination Starters w/ Control Circuit Transformer and Primary Fuses: Class 8538 and 8539 Type S Form F4T
FIG. 1
2 START 3 STOP 1 3-WIRE CONTROL 1 3 PRI M 3 2 2-WIRE CONTROL T1 T2 T3 ALARM (IF SUPPLIED) A A GROUND (If used) COM MOTOR T1 L1 L2 L3 X2 SEC M M M FU1 FU2 PRI GROUND (If used) DISCONNECTING MEANS, PROVIDED BY USER OR WITH CONTROLLER L1 L2 L3 FU2 X1 FU1 SEC X2 1 STOP L1 L2 L3 2-WIRE CONTROL (If used) START 2 M 3 M OL

DISCONNECTING MEANS

1

OL OL OL

*

OL

T2

T3

* Marked “OL” if alarm contact is supplied Wiring Diagram Size 0-4
FIG. 2
2 START 3 STOP 1 3-WIRE CONTROL X1 1 L1 L2 L3 SEC FU2 FU1 3 2-WIRE CONTROL T1 T2 T3 2 MOTOR ALARM (IF SUPPLIED) A 3 PRI M A GROUND (If used) 1 L1 L2 OL L3 T1 T2 T3 X2 SEC FU1 FU2 PRI CR M GROUND (If used) X2 DISCONNECTING MEANS, PROVIDED BY USER OR WITH CONTROLLER CR L1 L2 L3 2-WIRE CONTROL (If used) START 1 STOP 2 M 3 CR

Elementary Diagram

OL

DISCONNECTING MEANS

M M M

OL OL OL

* COM

* Marked “OL” if alarm contact is supplied Wiring Diagram Size 5 Elementary Diagram

®

59

Reduced Voltage Controllers Class 8606 Autotransformer Type, Size 2-6
Reduced Voltage Autotransformer Controllers w/ Closed Transition Starting: Class 8606 Size 2-5
FIG. 1
CIRCUIT BREAKER OR DISCONNECT SWITCH R 50 0 2S R 2S 2S R AT 100 84 65 50 0 1S 100 84 65 1S OL T1

L1

AT OL T2 MOTOR

L2

L3

OL

T3

TR

TR

1S R

R 1S 1S 2S 2S 2 WIRE CONTROL DEVICE (IF USED) STOP 1 2 TR START 3 TR

OL

Reduced Voltage Autotransformer Controller w/ Closed Transition Starting: Class 8606 Size 6
FIG. 2
CIRCUIT BREAKER OR DISCONNECT SWITCH R 100 84 65 50 0 2S R 2S 2OL 2S R AT 100 84 65 50 0 1S 3CT 3OL 1TR R T3 1S 1CT 1OL T1

L1

AT 2CT T2 MOTOR

L2

L3

1TR 1S

1S
2TR

2TR 2S R 1S 2S (H1) PRI

(X1) SEC R (H1) PRI

(X2)

(X1)

SEC

(X2)
GROUND (if used)

2 WIRE CONTROL DEVICE (if used) STOP 1 2 1TR START 3

OL
1TR

®

60

Reduced Voltage Controllers Class 8606 Autotransformer Type, Size 7
Reduced Voltage Autotransformer Controllers w/ Closed Transition Starting: Class 8606 Size 7
FIG. 1

R CIRCUIT BREAKER OR DISCONNECT SWITCH 100 84 65 50 0 2S R 2S 2S R AT 100 84 65 50 0 1S 1S

1CT

T1

L1

AT 2CT T2 MOTOR

L2

L3

3CT

T3

SOLID STATE OVERLOAD RELAY 1TR R 1TR (H1) PRI

(X1) SEC 1S 1S
2TR

(X2)

2TR

(H1) PRI

(X1) SEC R 1S 2S 2S (H1) PRI

(X2)

(X1) SEC R (H1) PRI

(X2)

(X1)

SEC

(X2)
GROUND (If used)

2 WIRE CONTROL DEVICE (If used) STOP 1 2 1TR START 3

OL
1TR

®

61

Reduced Voltage Controllers Class 8630 Wye-Delta Type, Size 1Y∆-5Y∆
Wye-Delta Type Reduced Voltage Controllers, Size 1Y∆-5Y∆: Class 8630
FIG. 1

FPO 46-1 110%

Size 1Y∆-5Y∆ Controllers with Open-Transition Starting
FIG. 2

FPO 46-2 110%

Size 1Y∆-5Y∆ Controllers with Closed-Transition Starting

®

62

Reduced Voltage Controllers Class 8630 Wye-Delta Type, Size 6Y∆
Wye-Delta Type Reduced Voltage Controllers, Size 6Y∆: Class 8630
FIG. 1

FPO 46-3 110%

Size 6Y∆ Controller with Open-Transition Starting
FIG. 2

FPO 46-4 110%

Size 6Y∆ Controller with Closed-Transition Starting

®

63

Reduced Voltage Controllers Class 8640 2-Step, Part-Winding Type
Table 5 Motor Lead Connections
A T1 T1 T1 Lettered Terminals in Panel B C D E F T2 T3 T7 T8 T9 T2 T8 T3 T3 T7 T6
[2]

Part Winding Schemes 1/2 Wye or Delta 6 Leads 1/2 Wye 9 Leads
[1]

Part Winding Schemes 2/3 Wye or Delta 6 Leads 2/3 Wye 9 Leads [1] 2/3 Delta 9 Leads
[2]

A T1 T1 T1

Lettered Terminals in Panel B C D E F T2 T9 T7 T8 T3 T2 T4 T9 T9 T7 T6 T8 T2 T3 T3

[1] [2]

T8 T2

T9 T9

1/2 Delta 9 Leads

Connect terminals T4, T5 and T6 together at terminal box.

Connect terminals T4 and T8, T5 and T9, T6 and T7 together in 3 separate pairs at terminal box.

Part-Winding Reduced Voltage Controllers: Class 8640, Size 1PW-7PW
FIG. 1 FIG. 2

Size 1PW-4PW, 2-Step Part-Winding Controllers
FIG. 3 FIG. 4

Size 5PW, 2-Step Part-Winding Controller

Size 6PW, 2-Step Part-Winding Controller ΠDisconnect means (optional): 2 required, 1 for each motor winding.

Size 7PW, 2-Step Part-Winding Controller
 See Table 5 for motor lead connections.

®

64

Reduced Voltage Controllers Class 8647 Primary-Resistor Type
3-Phase Primary-Resistor Reduced Voltage Controllers: Class 8647, Size 1-7
FIG. 1
DISCONNECT MEANS (OPTIONAL) L1 M RES A M RES A M RES A OL T3 L3 OL T2 MOTOR L2 OL T1

FIG. 2
DISCONNECT MEANS (OPTIONAL) L1

M A M A M A

RES

OL

T1

RES

OL

T2 MOTOR

L2

RES

OL

T3

L3

TR
M

TR

A
M

TR A

TR A

2 WIRE CONTROL DEVICE (if used) STOP 1 2 TR START 3 OL
TR

2 WIRE CONTROL DEVICE (if used) STOP 1 2 TR START 3 OL
TR

Size 1-4
FIG. 3
DISCONNECT MEANS (OPTIONAL) L1 M A M A M A F U 2 F U 3 1TR 1TR
2TR

Size 5
1CT 1OL T1

RES

FIG. 4
DISCONNECT MEANS (OPTIONAL) L1

M A M A M A

RES

1CT

T1

RES

2CT 2OL

T2 MOTOR L2

RES

2CT

T2 MOTOR

L2

RES

3CT 3OL

T3 L3

RES

3CT

T3

L3

F U 2

F U 3 1TR 1TR

SOLID STATE OVERLOAD RELAY

2TR

2TR M M A (H1) PRI

2TR

(H1) PRI

(X1) SEC M (H1) PRI

(X2)

(X1) SEC A (H1) PRI

(X2)

M A

(X1) SEC FU1 (X1) SEC (X2)
GROUND (if used)

(X2)

A (H1) PRI

2 WIRE CONTROL DEVICE (if used) STOP 1 2 1TR START 3

OL
1TR

FU1 (X1)

SEC

(X2)
GROUND (if used)

2 WIRE CONTROL DEVICE (if used) STOP 1 2 1TR START 3

OL
1TR

Size 6

Size 7

®

65

Reduced Voltage Controllers Class 8650 and 8651 Wound-Rotor Type
Wound-Rotor Reduced Voltage Controllers: Class 8650 and 8651
FIG. 1

FPO 49-3 135%

Non-Reversing Wound-Rotor Motor Controller w/ 3 Points of Acceleration Class 8650
FIG. 2

FPO 49-4 135%

Reversing Wound-Rotor Motor Controller w/ 3 Points of Acceleration Class 8651

®

66

Solid State Reduced Voltage Starters Class 8660 ®, Type MD-MG ALPHA PAK
ALPHA PAK® Solid State Reduced Voltage Starters: Class 8660 Type MD-MG
FIG. 1

M L1
CIRCUIT BREAKER OR DISCONNECT SWITCH

1CT

T1

M

T2 MOTOR

L2

M

3CT

T3

L3

SOLID STATE OVERLOAD RELAY TO 120 V SEPARATE CONTROL STOP START OT*
M

* OT is a switch that opens
when an overtemperature condition exists (Type MFO and MGO only)

M

Type MD (16 A), ME (32 A), MF (64 A) and MG (128 A)
FIG. 2

ISO L1
CIRCUIT BREAKER OR DISCONNECT SWITCH

M

1CT

T1

ISO

M

T2

L2

MOTOR

ISO

M

3CT

T3

L3

SOLID STATE OVERLOAD RELAY TO 120 V SEPARATE CONTROL STOP START OT*
M

* OT is a switch that opens
when an overtemperature condition exists (Type MFO and MGO only)

M CR

TR

TR
ISO

ALARM
CR

Type MD (16 A), ME (32 A), MF (64 A) and MG (128 A) w/ Isolation Contactor

®

67

Solid State Reduced Voltage Controllers Class 8660 Type MH, MJ, MK and MM
Solid State Reduced Voltage Controllers: Class 8660 Type MH, MJ, MK and MM
FIG. 1

Type MH (200 A), MJ (320 A), MK (500 A) and MM (750 A)
FIG. 2

Type MH (200 A) w/ Shorting Contactor
FIG. 3

Type MJ (320 A), MK (500 A) and MM (750 A) w/ Shorting Contactor

®

68

Solid State Reduced Voltage Controllers Class 8660 Type MH, MJ, MK and MM
Solid State Reduced Voltage Controllers: Class 8660 Type MH, MJ, MK and MM
FIG. 1

FPO 51-1 130%

Type MH (200 A) w/ Isolation Contactor
FIG. 2

FPO 51-2 130%

Type MJ (320 A), MK (500 A) and MM (750 A) w/ Isolation Contactor

®

69

Solid State Reduced Voltage Controllers Class 8660 Type MH, MJ, MK and MM
Solid State Reduced Voltage Controllers: Class 8660 Type MH, MJ, MK and MM
FIG. 1

FPO 51-3 130%

Type MH (200 A) w/ Isolation Contactor and Shorting Contactor
FIG. 2

FPO 51-4 130%

Type MJ (320 A), MK (500 A) and MM (750 A) w/ Isolation Contactor and Shorting Contactor

®

70

Type S AC Reversing Magnetic Starters Class 8736 2- and 3-Pole
Reversing Starters, 2- and 3-Pole, Size 00-1: Class 8736 Type S
FIG. 1

FPO 52-1
* Marked “OL” if alarm contact is supplied Wiring Diagram 2-Pole, w/ Single Phase, 3-Lead Motor
FIG. 2

Elementary Diagram

FPO 52-2
* Marked “OL” if alarm contact is supplied

FPO 52-2
Elementary Diagram

Wiring Diagram

3-Pole, w/ Single Phase, 4-Lead Repulsion-Induction Motor
FIG. 3

FPO 53-1
* Marked “OL” if alarm contact is supplied Wiring Diagram Elementary Diagram

3-Pole, w/ Single Phase, 4-Lead Capacitor or Split-Phase Motor

®

FPO 53-1

FPO 52-1

71

Type S AC Reversing Magnetic Starters Class 8736 3- and 4-Pole
Reversing Starters, 3- and 4-Pole: Class 8736 Type S
FIG. 1

FPO 53-2
* Marked “OL” if alarm contact is supplied Wiring Diagram Size 00-2, 4-Pole, 2-Phase
FIG. 2

FPO 53-2
Elementary Diagram

FPO 53-3
* Marked “OL” if alarm contact is supplied

FPO 53-3
Elementary Diagram

Wiring Diagram Size 00-4, 3-Pole, 3-Phase
FIG. 3

FPO 54-1 FPO 54-1
Wiring Diagram Size 5, 3-Pole, 3-Phase Elementary Diagram

®

72

Type S AC 2-Speed Magnetic Starters Class 8810

Starters for 2-Speed, 2-Winding (Separate Winding), 3-Phase Motors: Class 8810 Type S
FIG. 1

FPO 54-2

FPO 54-2
Wiring Diagram Size 0-4
FIG. 2

Elementary Diagram

FPO 54-3
Size 5 Wiring Diagram

Starters for 2-Speed, 1-Winding (Consequent Pole), Constant or Variable Torque, 3-Phase Motors: Class 8810 Type S
FIG. 3

FPO 55-1

FPO 55-1
* Marked “OL” if alarm contact is supplied Wiring Diagram Size 0-2 Elementary Diagram

®

73

Type S AC Reversing Magnetic Starters Class 8810

Starters for 2-Speed, 1-Winding (Consequent Pole), Constant or Variable Torque, 3-Phase Motors: Class 8810 Type S
FIG. 1 FIG. 2

FPO 55-2
* Marked “OL” if alarm contact is supplied Size 3 and 4 Wiring Diagram

FPO 55-3

Size 5 Wiring Diagram

Starters for 2-Speed, 1-Winding (Consequent Pole), Constant Horsepower, 3-Phase Motors: Class 8810 Type S
FIG. 3

FPO 55-4

FPO 55-4
* Marked “OL” if alarm contact is supplied Wiring Diagram Size 0-2 Elementary Diagram

FIG. 4

FIG. 5

FPO 56-2 75%

FPO 56-1 75%
* Marked “OL” if alarm contact is supplied Size 3 and 4 Wiring Diagram

* Marked “OL” if alarm contact is supplied Size 0, w/ High-Off-Low Selector Switch (Form C7) Wiring Diagram

®

74

2-Speed Magnetic Starters Class 8810 Special Control Circuits
Form R1
FIG. 1 FIG. 2

Form R2

FPO 57-1

FPO 57-2

Compelling Relay, Requiring Motor Starting in Low Speed

Accelerating Relay, Providing Timed Acceleration to Selected Speed

Form R3
FIG. 3 FIG. 4

Form R2R3

FPO 57-3 FPO 57-4
Decelerating Relay, w/ Time Delay During Transfer from Higher to Lower Speed Accelerating Relay and Decelerating Relay

Form R1R3
FIG. 5

Form A10C
FIG. 6

FPO 57-5

FPO 57-6
Compelling Relay and Decelerating Relay Hand-Off-Auto Selector Switch and High-Low Push Button

Form CC17
FIG. 7 FIG. 8

Form A10CR1

FPO 57-7
Hand-Off-Auto Selector Switch and High-Low Selector Switch

FPO 57-8
Hand-Off-Auto Selector Switch and High-Low Push Button w/ Compelling Relay/Timer

®

75

2-Speed Magnetic Starters and Multispeed Motor Connections Class 8810 Special Control Circuits and 1- and 3-Phase Motor Connections
Form C25
FIG. 1 FIG. 2

Form CC17 R2R3

FPO 57-10 120% FPO 57-9

High-Low-Off-Auto Selector Switch

Hand-Off-Auto Selector Switch and High-Low Selector Switch w/ Accelerating and Decelerating Relay/Timer

Multispeed Motor Connections: 1-Phase, 2-Speed Motors
FIG. 3

T1

T2

T3

T4

FIG. 4

T1

T2

T3

T4

FIG. 5

COM

A

B

Speed Low High

L1 T1 T3

L2 T2 T4

Open T3,T4 T1,T2

Together — —

Speed Low High

L1 T3 T1

L2 T4 T2

Open T1,T2 T3,T4

Together — —

Speed Low High

L1 COM COM

L2 A B

Open B A

Together — —

2 Windings
FIG. 6

2 Windings
T4
FIG. 7

1 Winding
T4
FIG. 8

T1

COM

T1

COM

T1

COM

T4

Speed Low High

L1 COM COM

L2 T1 T4

Open T4 T1

Together — —

Speed Low High

L1 T1 T1

L2 T4 COM

Open COM —

Together — T1,T4

Speed Low High

L1 T1 T1

L2 COM T4

Open — COM

Together T1,T4 —

1 Winding

1 Winding

1 Winding

Multispeed Motor Connections: 3-Phase, 2-Speed Motors
FIG. 9

T4 T3 T1

FIG. 10

T4 T3 T1

FIG. 11

T4 T1 T2
L2 T2 T4 L3 T3 T5

T3 T5
Speed Low High L1 T1 T6 L2 T2 T4

T2
L3 T3 T5

T6
Open Together Speed Low High — T4,T5,T6 All others —

T5
L1 T1 T6 L2 T2 T4

T2
L3 T3 T5

T6
Open Together Speed Low High

T5
L1 T1 T6

T6
Open Together

All others — — T1,T2,T3

All others — — T1,T2,T3

1 Winding, Constant Horsepower
FIG. 12

1 Winding, Constant Torque
FIG. 13

1 Winding, Variable Torque
FIG. 14

T1

T11

T1

T11

T1

T11

T3
Speed Low High L1

T2
L2

T13
L3

T12
Open All others All others

T3
Speed Low High L1

T2
L2

T13 T17
L3

T12
Open All others All others

T3
Speed Low High

T7
L1 L2 T1 T2 T11 T12

T2 T13
L3 T3,T7 T13

T12
Open All others All others

T1 T2 T3 T11 T12 T13

T1 T2 T3 T11 T12 T13,T17

Separate Windings

Separate Windings

Separate Windings

®

76

Multispeed Motor Connections 3-Phase

Multispeed Motor Connections: 3-Phase, 2-Speed Motors
FIG. 1

T1

T11

FIG. 2

T1 T4

T5 T2

FIG. 3

T1 T4 T2 T3 T14

T11 T12 T13
L3 L2 L4 Open

T6 T3 T7
L1

T2 T13 T17
L2 L3 Open T1 T2 T3,T7 T11 T12 T13,T17

T12
Speed Low High L1 T1 T1,T5 All others All others

T3
L3 L2 L4 Open T3,T4 — T5 T2 T6 T3 T2,T6 T4 Low High

Speed Low High

Speed L1

T1 T3 T2 T4 All others T11 T13 T12 T14 All others

Separate Windings

2-Phase, 1 Winding, Variable Torque

2-Phase, Separate Windings

Multispeed Motor Connections: 3-Phase, 3-Speed Motors
FIG. 4
T3 T7 T5
Speed Low 2nd High L1

T4 T1

T11

FIG. 5
T3 T7

T4 T1

T11

FIG. 6

T1 T13 T17 T3
Speed L1 L2

T14 T11

T2
L2

T6 T13
L3 Open

T12
Together

T5
Speed L1 Low 2nd High

T2
L2

T6 T13
L3 Open

T12
Together

T2
L3

T15

T12
Open

T16
Together

T1 T2 T3,T7 All others — T6 T4 T5 — T1,T2,T3,T7 T11 T12 T13 All others —

T1 T2 T3,T7 All others — T11 T12 T13 All others — T6 T4 T5 All others T1,T2,T3,T7

Low T1 T2 T3 All others — 2nd T11 T12 T13,T17 All others — High T16 T14 T15 All others T11,T12,T13,T17

2 Windings, Constant Torque
FIG. 7
T4 T1 T2
L1 L2

2 Windings, Constant Torque
FIG. 8
T4 T1 T2
L1 L2

2 Windings, Constant Torque
FIG. 9
T1 T13 T14 T11 T12
Open

T11

T11

T3 T5
Speed Low 2nd High

T3
T6
L3 T3 T5 T13

T13
Open All others All others All others

T12
Together — T1,T2,T3 —

T5
Speed Low 2nd High

T6
L3 T3 T13 T5

T13
Open All others All others All others

T12
Together — — T1,T2,T3

T3
Speed Low 2nd High L1

T2
L2

T15
L3 T3 T13 T15

T16
Together

T1 T2 T6 T4 T11 T12

T1 T2 T11 T12 T6 T4

T1 T2 T11 T12 T16 T14

All others — All others — All others T11,T12,T13

2 Windings, Variable Torque

2 Windings, Variable Torque

2 Windings, Variable Torque

Multispeed Motor Connections: 3-Phase, 4-Speed Motors
FIG. 10
T3 T4 T1 T13 T14 T11

FIG. 11
T3

T4 T1 T13

T14 T11

FIG. 12
T3 T7

T4 T13 T1 T17 T6
L3

T14 T11

T5
Speed Low 2nd 3rd High

T7 T2
L1 L2

T6
L3

T15 T17 T12
Open

T16

T5
Speed Low 2nd 3rd High

T7 T2
L1 L2

T6
L3

T15 T17 T12
Open

T16

T5
Speed Low 2nd 3rd High L1

T2
L2

T15
Open

T12

T16
Together

Together

Together

T1 T2 T3 T6 T4 T5,T7 T11 T12 T13 T16 T14 T15,T17

All others T4,T5,T6,T7 All others — All others T14,T15,T16,T17 All others —

T1 T2 T3 T11 T12 T13 T6 T4 T5,T7 T16 T14 T15,T17

All others T4,T5,T6,T7 All others T14,T15,T16,T17 All others — All others —

T1 T2 T3,T7 All others — T6 T4 T5 All others T1,T2,T3,T7 T11 T12 T13,T17 All others — T16 T14 T15 All others T11,T12,T13,T17

2 Windings, Constant Horsepower
FIG. 13
T3 T7 T5
Speed Low 2nd 3rd High L1

2 Windings, Constant Horsepower
FIG. 14
T4 T1 T2
L1 L2

2 Windings, Constant Torque
FIG. 15
T4 T1 T2
L1 L2

T4 T13 T1 T17 T6
L3

T14 T11

T14 T11 T12

T14 T11 T12

T3 T12 T16
Together

T13 T6
L3

T3 T5
Speed Low 2nd 3rd High

T13 T6
L3

T2
L2

T15
Open

T5
Speed Low 2nd 3rd High

T15
Open All others All others All others All others

T16

T15
Open All others All others All others All others

T16

Together — T1,T2,T3 — T11,T12,T13

Together — — T1,T2,T3 T11,T12,T13

T1 T2 T3,T7 All others — T11 T12 T13,T17 All others — T6 T4 T5 All others T1,T2,T3,T7 T16 T14 T15 All others T11,T12,T13,T17

T1 T2 T3 T6 T4 T5 T11 T12 T13 T16 T14 T15

T1 T2 T3 T11 T12 T13 T6 T4 T5 T16 T14 T15

2 Windings, Constant Torque

2 Windings, Variable Torque

2 Windings, Variable Torque

®

77

Programmable Lighting Controllers Class 8865

Programmable Lighting Controller: Class 8865 Type TC12
FIG. 1

+1– +2– +3– +4– +5– +6– +7– +8–

Demand Input

36 33 31 32 34 35

CIRCUIT 11

CIRCUIT 12

INPUTS

1 2 3 4 5 6

CIRCUIT 1 CIRCUIT 2

24

21

22

24 VAC INPUT

19

CIRCUIT 7

20

CIRCUIT 8

23

RELAY OUTPUT CONNECTIONS CIRCUITS 7-12

RELAY OUTPUT CONNECTIONS CIRCUITS 1-6

30 27 25 28 26 29

CIRCUIT 9

CIRCUIT 10

7 8 9 10 11 12 13 14 15 16 17 18

CIRCUIT 3 CIRCUIT 4 CIRCUIT 5 CIRCUIT 6

®

78

AC Lighting Contactors Class 8903 Load Connections
Load Connections for AC Lighting Contactors: Class 8903
FIG. 1 FIG. 2

L1

L2

L1

L2 LOAD LOAD IF USED L1 LOAD LOAD Vload L2 = Vline-to-line LN IF USED

Vload = Vline-tol-line

1-Phase, 2-Wire, Single Load
FIG. 3

1-Phase, 2-Wire, Multiple Loads
FIG. 4

L1

L2

LN

L1

L2

LN

IF USED LOAD LOAD Vload = Vline-to-neu1-Phase, 3-Wire, Loads Connected Line-to-Neutral
FIG. 5

IF USED LOAD Vload = Vline-to-line 1-Phase, 3-Wire, Load Connected Line-to-Line
FIG. 6

L1

L2

L3

L1

L2

L3

LOAD LOAD LOAD Vload = Vline-to-line L1 L2
1.732

LOAD

LOAD LOAD Iload = Icontacts
1.732

Vload = Vline-to-line LN

L3

3-Phase, 3-Wire, Wye-Connected Load
FIG. 7

3-Phase, 3-Wire, Delta-Connected Load

L1

L2

L3

LN Application Limits: 1. Voltage between line side conductors must not exceed line-to-line voltage rating of contactor. 2. Vload must not exceed volts-per-load rating of contactor. 3. Line current carried by any contact must not exceed ampere rating of contactor. For contact ratings, refer to the Square D Digest.

LOAD LOAD LOAD Vload = Vline-to-neu-

IF USED

3-Phase, 4-Wire, Loads Connected Line-to-Neutral

®

79

AC Lighting Contactors Class 8903 Control Circuit Connections
Control Circuit Connections for Electrically-Held Contactors: Class 8903 Type L and S
FIG. 1

OFF To AC common or separate control supply

ON M

COIL

FIG. 4

On-Off Push Button (Form A12)
FIG. 2

2-WIRE PILOT DEVICE To AC common or separate control supply Direct Control from Pilot Device

COIL

A1 A2

I I HAND OFF AUTO

COIL

To AC common or separate control supply

A1 A2 2-WIRE PILOT DEVICE

FIG. 3

A1 A2

I I ON OFF

COIL

To AC common or separate control supply

A1 A2

On-Off Selector Switch (Form C6)

Hand-Off-Auto Selector Switch (Form C)

Control Circuit Connections for Mechanically-Held Contactors: Class 8903 Type LX and S
FIG. 5

ON 14

COIL CLEARING CONTACTS (Supplied) LATCH 17 A

FIG. 6

A1 A2

I I ON OFF

COIL CLEARING CONTACTS (Supplied) LATCH 14 17 A UNLATCH 15 18 B

A1 18

OFF

UNLATCH 15 B

To AC common or separate control supply On-Off Push Button (Form A3)
FIG. 7

To AC common or separate control supply

A2

On-Off Selector Switch (Form C6) COIL CLEARING CONTACTS (Supplied)
FIG. 8

2-POLE PILOT DEVICE 14

1-POLE PILOT DEVICE

CR

LATCH 17 A
CR 14 LATCH

COIL CLEARING CONTACTS (Supplied) 17 A

To AC common or separate control supply

UNLATCH 15 B

18
CR To AC common or separate control supply UNLATCH 15

18 B

Control from 2-Pole Pilot Device

1-Pole Pilot Device w/ CR relay (Form R6)

®

80

AC Lighting Contactors and Electronic Motor Brakes Class 8903 and 8922

Panelboard Type Wiring: Class 8903 Type PB, 30-225 A
FIG. 1 L2/N L OFF ON L1 O C ON OFF 2-Wire Pilot Device CR CR CR L1 L2/N L O C L1 CR2 CR1 CR1 CR2 L O C L = Line (common) O = Open (unlatch) C = Close (latch) SC Omit middle pole for 2-pole unit L2/N L O C SO T1 FIG. 3 FIG. 4 L1 C T2 T3 L2 L3

Control Circuit – Standard
FIG. 2

+

BR

Control Circuit – 2-Wire Control (Form R6)

Control Circuit – Long-Distance Control (Form R62)

Power Circuit

QWIK-STOP® Electronic Motor Brake: Class 8922
FIG. 5 F1 ETB 10/18 15 18 Xo M
[2] [1] Contacts 15 and 18 close when [1]

CUSTOMER CONTROL CIRCUIT F1 STOP Xo START OL M M

F2 L1 F2 L2 F2 L3 24 VDC

M M M

OL OL OL

T1 T2 MOTOR T3

+ –

F3
[3]

[3]

ETB 10/18 F3 PLC L1 L+
[4]

L1 and L2 are energized.
[2] When controlling electronic motor brake

L2 B–

L–

ETB 10/18 with a PLC (programmable logic control), terminals Xo-Xo must be jumpered.
[3] Semiconductor fuses. [4] Connection for ETBS only.

B1 B+ POWER CIRCUIT

Type ETB10, ETB18 and ETBS18 w/ Internal Braking Contactor
FIG. 6
CUSTOMER CONTROL CIRCUIT F1 ETB 20/800 15 18
[1]

F2 L1 F1 F2 L2 OL M F2 L3 24 VDC B

M M M

OL OL OL

T1 T2 MOTOR T3

B

STOP

START

M 25 28 Xo M
[2] [1] Contacts 15 and 18 close when L1 and L2 are energized. [2] When controlling electronic motor brake ETB 20/800 with a PLC

+ –

M Xo

F3
[3]

[3]

ETB 20/800 F3 PLC L1 L+ B
[4]

L2 B–

L–

B

(programmable logic control), terminals Xo-Xo must be jumpered.
[3] Semiconductor fuses. [4]

B1 B+ POWER CIRCUIT QWIK-STOP is a registered trademark of Square D.

Connection for ETBS only.

Type ETB20-ETB800 and ETBS20-ETBS800

®

81

Electronic Motor Brakes, Duplex Motor Controllers and Fiber Optic Transceivers Class 8922, 8941 and 9005

QWIK-STOP® Electronic Motor Brake: Class 8922 Type ETBC
FIG. 1 F1 1 2 3 M 4 5 6 M 7 B+ 9 PLC M
[1] To control electronic motor [1]

CUSTOMER CONTROL CIRCUIT

F2 L1 F1 L2 F2 L3 F2

M M M

OL OL OL

T1 T2 MOTOR T3

START STOP M F3 brake ETBC with input B+/B–, terminals 3 and 4 must be jumpered.
[2] Semiconductor fuses. [2]

OL

F3

[2]

ETBC L1 B T1/2

L2

B

T2/4

+
24 VDC INPUT

B– 10

QWIK-STOP is a registered trademark of Square D.

Type ETBC

AC Duplex Motor Controller: Class 8941
FIG. 2 FIG. 3

Fiber Optic Transceiver: Class 9005
14 OUTPUT 12 11

POWER

86 GAIN ADJ. SCREW SETUP LED

GAIN OUTPUT STATUS LED OUTPUT SETUP

FIBER RELEASE

FIBER RELEASE LEVER

FIBER A1 INPUT A2

Elementary Diagram for Duplex Motor Controller w/ Electric Alternator
FIG. 4

Transceiver, Front View
HAZARDOUS LOCATIONS CLASS I GROUPS A, B, C & D CLASS II GROUPS E, F & G CLASS III FIBER OPTIC PUSH BUTTON, SELECTOR SWITCH, LIMIT SWITCH, ETC. FIBER OPTIC CABLE NONHAZARDOUS LOCATIONS

FIBER OPTIC TRANSCEIVER CLASS 9005 TYPE FT FIBER OPTIC CABLE ELECTRICAL CONNECTIONS BOUNDARY SEAL TO BE IN ACCORDANCE WITH ARTICLE 501-5 OF THE NATIONAL ELECTRICAL CODE

Location

®

82

Photoelectric and Inductive Proximity Switches Class 9006

Photoelectric Switches: Class 9006 Type PE1 (Obsolete)
FIG. 1 Connect load in series. To prevent damage, all switches except emitters must have load connected to switch. FIG. 2 AC thru-beam emitter has no output switching capability, therefore leakage current is not applicable. Thru-beam emitter is connected directly across the AC line and typically draws 15 mA.

2-Wire AC, Single Device Operation
FIG. 3 DC switches cannot be wired in series. To prevent damage, all switches except emitters must have load connected to switch. FIG. 4

AC Emitter
DC thru-beam emitter has no output switching capability, therefore it requires only a 2-wire cable connected directly across the DC. Thru-beam emitter draws a maximum of 45 mA.

4-Wire DC, Single Device Operation, 10-30 VDC, 250 mA Max. Load

DC Emitter

Photoelectric Switches: Class 9006 Type PE6 and PE7 (Obsolete)
FIG. 5 FIG. 8

Photoelectric Switches: Class 9006 Type PEA120 (Obsolete)

12-24 VDC, Sinking (NPN)
FIG. 6

These switches are light operated only. Beam broken = load deenergized Beam unbroken = load energized

12-24 VDC, Sourcing (PNP)
FIG. 7

Diagram shows contact arrangement with beam broken. 120 VAC, Emitter Only 120 VAC Amplifier

Inductive Proximity Switches: Class 9006 Type PS (Obsolete)
FIG. 9 FIG. 10 FIG. 11

2-Wire AC, N.O.
FIG. 12 FIG. 13

2-Wire AC, N.C.
FIG. 14

2-Wire AC, N.O. or N.C.

2-Wire DC, N.O.

4-Wire DC, Sinking (NPN)

4-Wire DC, Sourcing (PNP)

®

83

Inductive Proximity Sensors XS, XSC, XSF and XSD

XS Tubular Inductive Proximity Sensors
FIG. 1 BN/3 NO BU/4 +/– FIG. 2 for connector version only BN/2 –/+ BU/3 L1 +/– AC/DC L2 –/+

2-Wire DC, Non-Polarized
FIG. 3 BN/1 PNP NO BU/3 BN/1 NPN NO BU/3 BK/2 NC BK/4 NO – – BU/3 BN/1 NPN NO NC BU/3 BK/4 WH/2 BK/4 NO BK/2 NC FIG. 4 + BN/1 PNP NO NC BK/4 WH/2

2-Wire AC/DC
FIG. 5 + PNP BK/4 BN/1 (NO), BU/3 (NC) +

– BU/3 (NO), BN/1 (NC) + NPN BK/4 – BN/1 (NO), BU/3 (NC)

– +

+

3-Wire DC, N.O. or N.C.

3-Wire DC, N.O. and N.C., Complementary

3-Wire DC, Selectable PNP/NPN, N.O./N.C.

XSC Rectangular Inductive Proximity Sensors
FIG. 6 3 NO +/– FIG. 7 5 NO 6 8 BK 5 –/+ NC 7 BK L1 L1 FIG. 8 5 AC/DC 4 3 NC –/+ +/– L2 NO 7 8 6 3 5 AC/DC 6 L2 7 NC 8 6 3 1 NPN NO NC 4 2 – FIG. 9 1 PNP 4 NO NC 2 – + +

4

2-Wire DC, Non-Polarized

2-Wire AC, Programmable

2-Wire AC/DC, Programmable

3-Wire DC, N.O. or N.C.

XSF Rectangular Inductive Proximity Sensors
FIG. 10 1 NO L1 FIG. 11 1 PNP 4 NO NC 2 1 NC L2 L1 3 1 NPN NO 4 L2 3 NC 4 2 – 2 – + +

2-Wire AC, Programmable N.O. or N.C.

3-Wire DC, N.O. or N.C.

XSD Rectangular Inductive Proximity Sensors
FIG. 12 3 NO +/– FIG. 13 FIG. 14 1 PNP 4 NO NC 3 8 NO 7 NC 4 –/+ 7 L2 3 NC 1 NPN NO NC 4 2 – 2 – + +

4 3

–/+ +/– 8

LOAD

L1

2-Wire DC, Non-Polarized

2-Wire AC, Programmable N.O. or N.C.

3-Wire DC, N.O. or N.C.

®

84

Inductive and Capacitive Proximity Sensors XS and XTA

XS Tubular Inductive Proximity NAMUR Sensors
FIG. 1 ed to a solid state in ut (e.g. : ST1 CC/CS, TSX DET 466) Ri = 1K BN-1 + Object + present 7...12V DC BU-2 FIG. 2

Wiring diagram _ BU
proximity sensor

1

2 XZD

(110...240 V) (110...240V) AC P= AC P = 5 VA, 50 Hz

+ -

_

Object absent

BN-1

I < 1mA Ri = 1K

-

+ BN

+

+
7...12V DC

BU-2

I > 3mA

-

4 2.F 2.0 1.+

}

Non-Intrinsically Safe Applications (Normal Safe Zone), Connected to a Solid State Input

With XZD Power Supply/Relay Amplifier Unit

XS Inductive Proximity Sensors w/ Analog Output
FIG. 3 FIG. 4

Output current @ 24 V: 0-10 mA 0-16 mA @ 48 V: 0-10 mA

Value of Load R (max.) 1800 Ω 1125 Ω 4200 Ω

Output current @ 24 V: 4-14 mA 4-20 mA @ 48 V: 4-14 mA

Value of Load R (max.) 640 Ω 450 Ω 2350 Ω

These sensors may be wired in the 2- or 3-wire mode, depending on the current output characteristics required.

2-Wire DC

3-Wire DC

FIG. 5

,
BN BU Gn*

XTA Tubular Capacitive Proximity Sensors
FIG. 6

L1 L2

BN

+
BK

BN

+
BK

PNP
BU

NPN

* Ground for XTA A115 only
2-Wire AC

3-Wire DC

BU

-

®

85

Magnet Actuated Proximity Sensors and Photoelectric Sensors SG, ST and XUB

SG Magnet Actuated Proximity Sensors, Surface Mount Style
FIG. 1 L1 LOAD L2 FIG. 2 L1 LOAD
White

L2

FIG. 3

Black

Red

LOAD LOAD

SGA 8016, SGA 8031, SGA 8182, SGA 8053, SGA 8176, SGA 8177, SG0 8168 and SG08239

SGB 8175

SG2 8195

SG Magnet Actuated Proximity Sensors, Limit Switch Style
FIG. 4 L1 LOAD L2 FIG. 5 L1 LOAD L2 FIG. 6 Com NO LOAD LOAD

NC

SG0 8003, SG1 8004, SGA 8005 and SGA 8040
FIG. 7 + + – LOAD Com FIG. 8

SG0 L8003 and SG1 L8004
+ + L LOAD

SGC 8027 and SGC 8025

-

SG1 8056 is normally closed. Connect red terminal (+) to power source. Connect minus (-) terminal to load. Housing must be connected to minus.

SG0 B8114, SG1 B8147, SG0 BL8114, SG0 BL8147 and SGC 8142-T-P

SG0 8079 and SG1 8056

SG Magnet Actuated Proximity Sensors, Tubular Style
FIG. 9 L1 LOAD L2 FIG. 10 Com NO LOAD LOAD

NC

SGA 8057, SGA 8189, SGA 8072, SGA 8179, SGA 8180 and SGA 8038

SGC 8058 and SGC 8181

SG Magnet Actuated Proximity Sensors, Maintained Contact
FIG. 11 L1 LOAD L2 FIG. 12 L1 1 2 L2 LOAD

6.8k

3

SGA 8018, SGO 8026

SGO 8110

ST Grounded Probe Switch
FIG. 13 L1 hot Blk Gnd Wht Red LOAD neutral L2 FIG. 14 1 L1 hot housing 2 3 Not used 4 L2 LOAD neutral

Target connected to ground

Target connected to ground. Housing must be grounded for proper operation.

ST switches may be wired in series or parallel. For series operation, connect red lead (terminal 4) to black lead (terminal 1) of other switch. The voltage drop across each switch (in the closed state) does not exceed 2 VAC.

Cable Wiring

Terminal strip Wiring

XUB Short Range Tubular Photoelectric Sensors
FIG. 15 FIG. 16 FIG. 17

2-Wire AC

AC Emitter

DC Emitter

®

86

Photoelectric Sensors XUM, XUH, XUG, XUL and XUJ

XUM Miniature High Performance Photoelectric Sensors
FIG. 1
OG + Light - Dark BN BK BU W Test
LOAD LOAD

XUH and XUG Medium Range Photoelectric Sensors
FIG. 3

Prog.

FIG. 2

Test W
LOAD

H

J
OG Prog .

BN BK BU

LOAD

+ Light - Dark

PNP Output

NPN Output

5-Wire AC

XUL Subcompact Photoelectric Sensors
FIG. 4

Emitter DC
BN BU

Connector, PNP output
1 4 3 Prog. 2 + light - dark

FIG. 5

Emitter
BN AC/DC

DC 3 wire PNP output
BN BK BU Prog. Prog. OG + light - dark

Connector, NPN output
1 4 3 2 + light - dark

BU

AC/DC

Relay output AC/DC versions
BK OG RD BU BN AC/DC AC/DC

NPN output
BN BK BU Prog. OG + light - dark

DC connector 1 2 prog.
– +

4 Output
AC/DC

DC

XUJ Compact High Performance Photoelectric Sensors
FIG. 6 FIG. 7 FIG. 8 1 Dark 2 Light 3
NPN

FIG. 9 – or + +

4

+
PNP

5

LOAD

1 kΩ

6

Test

5-Wire Relay, AC/DC

AC/DC Microchange DC Connector

DC Output

DC Output Microchange DC Connector

®

87

Photoelectric Sensors and Security Light Barriers XUE, XUR, XUD, XUG and XUE S

XUE Long Range Plug-In Photoelectric Sensors
FIG. 1 FIG. 2 FIG. 3

DC Emitter
FIG. 4 FIG. 5

XUE A
FIG. 6

XUE H, NPN

XUE H, PNP

XUE F

XUE T

XUR Color Registration Photoelectric Sensors
FIG. 7 FIG. 8

PNP

NPN

XUD Amplifiers
FIG. 9
BN

XUG Amplifiers
FIG. 11
BN BK

FIG. 10

+
OG BK

Light Mode: Connect to + Dark Mode: Connect to –

+
OG Light Mode: Connect to + Dark Mode: Connect to –

PNP H
BU

NPN J
BU

XUD H

XUD J

for XUF N Plastic Fiber Optics – DC models

XUE S Security Light Barriers
FIG. 12 FIG. 13 5 6 T1 T2 A1 A2
Open to test

3

L1 L2 1 2

4 L1 L2

Emitter

Receiver

®

88

Photoelectric Sensors XUV

XUV Photoelectric Sensors w/ Separate Optical Heads
FIG. 1 Synchro Grey H H BN BK BU W Test
LOAD PNP

FIG. 2 + J

Test W

BN BK BU

LOAD

Gating Sensor

+
LOAD

+ –
LOAD


NPN

Grey Synchro J


Gating Sensor

PNP Output
FIG. 3
Terminals 1 CHANNEL AMPLIFIER 2 4 6-8 13 15 17 19 TERMINALS L1 Supply L2 Supply Relay output (1 contact) Receiver (white wire) Receiver shielded cable Emitter shield Emitter (red wire) 1 2 A 1 2 3

NPN Output
SWITCHES Light/Dark Monostable timer (pulse stretcher) POTENTIOMETERS Sensitivity adjustment LED INDICATORS Green: power supply Red: unstable Yellow: output

13 15 17 19

Potentiometers Switches LED indicators
1 2

A 1 2 3

2
Terminals

4

6

8

2 CHANNEL AMPLIFIER – FORM C RELAY

10 12 14 16 18 20
Terminals

9 11 13 15 17 19

Potentiometers Switches LED indicators
1 2

A

B

1 23 4 3 4

5

2
Terminals

4 3

6 5

8 7

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TERMINALS L1 Supply L2 Supply NC output, Channel 2 NC output, Channel 1 Common, Channel 2 Common, Channel 1 NO output, Channel 2 NO output, Channel 1 12 VDC output for synchro sensors 12 VDC output for synchro sensors Synchronization, Channel 2, NPN Synchronization, Channel 1, NPN Emitter shield, Channel 1 Receiver, Channel 1 (white wire) Emitter, Channel 1 (red wire) Receiver shield, Channel 1 Emitter shield, Channel 2 Receiver, Channel 2 (white wire) Emitter, Channel 2 (red wire) Receiver shield, Channel 2

1 2 3 4 A B 1 2 3 4 5

SWITCHES Monostable timer (pulse stretcher), Channel 1 Light/Dark, Channel 1 Monostable timer (pulse stretcher), Channel 2 Light/Dark, Channel 2 POTENTIOMETERS Sensitivity adjustment, Channel 1 Sensitivity adjustment, Channel 2 LED INDICATORS Green: power supply Red: unstable, Channel 1 Yellow: output, Channel 1 Red: unstable, Channel 2 Yellow: output, Channel 2

2 CHANNEL LOGIC MODULE

10 12 14 16 18 20
Terminals

9 11 13 15 17 19
LED indicators Potentiometers Switches LED indicators
1 23 4 5 67 8 1 2 3 4 5 6 A 7 B 8 9 10 C

2
Terminals

4 3

6 5

8 7

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TERMINALS L1 Supply L2 Supply Output test (1 contact relay) Output test (1 contact relay) Channel 1 output (1 contact relay) Channel 1 output (1 contact relay) Channel 2 output (1 contact relay) Channel 2 output (1 contact relay) 12 VDC output for synchro sensors 12 VDC output for synchro sensors Synchronization, Channel 2, NPN Synchronization, Channel 1, NPN Emitter shield, Channel 1 Receiver, Channel 1 (white wire) Emitter, Channel 1 (red wire) Receiver shield, Channel 1 Emitter shield, Channel 2 Receiver, Channel 2 (white wire) Emitter, Channel 2 (red wire) Receiver shield, Channel 2

SWITCHES Time delay, Channel 1 (0.05 to 3 s or 1 to 60 s) Time delay, Channel 1 (On/Off) Time delay mode (mono. or adjustable time delay) Leading/Trailing edge selection Logic function (And/Or) Logic function (On/Off) Light/Dark, Channel 1 Light/Dark, Channel 2 POTENTIOMETERS A Time delay, Channel 1 B Sensitivity adjustment, Channel 1 C Sensitivity adjustment, Channel 2 LED INDICATORS 1 Green: power supply 2 Red: output test 3 Yellow: output, Channel 1 4 Yellow: output, Channel 2 5 Green: synchronization, Channel 1 6 Yellow: detection, Channel 1 7 Red: unstable, Channel 1 8 Green: synchronization, Channel 2 9 Yellow: detection, Channel 2 10 Red: unstable, Channel 2 1 2 3 4 5 6 7 8

AC Wiring Diagrams

®

89

Limit Switches Class 9007

Contact Forms for Class 9007 Limit Switches
FIG. 1

Limit Switches: Class 9007 Type C
FIG. 2 FIG. 3 FIG. 4

Types C52, C54 1-Pole
FIG. 5

Type C62 2-Pole, Same Polarity Each Pole

Type C66 2-Pole, 2-Stage, Same Polarity Each Pole
FIG. 6

[1]

On CR switches, terminals 1-4 on left side are for CW rotation and terminals 5-8 on right side are for CCW rotation.

Types C68T5, C68T10, CR67T5 [1] and CR67T10 [1] 2-Pole Neutral Position, Same Polarity Each Pole

Type C Reeds

Limit Switches: Class 9007 Type XA
FIG. 7 FIG. 8

Type XA73 Reeds

Type XA75 Reeds

®

90

Limit Switches Class 9007

Limit Switches: Class 9007 Type AW
FIG. 1 FIG. 2

Type AW12 and AW14
FIG. 3 FIG. 4

Type AW18
FIG. 5

[1]

[1]

If lever arm is placed at same end of box as conduit, N.O. contacts become N.C. and vice versa.

If lever arm is placed at same end of box as conduit, N.O. contacts become N.C. and vice versa.

Type AW16 w/ Lever Arm Opposite Conduit Hole [1]
FIG. 6 FIG. 7

Type AW19 w/ Lever Arm Opposite Conduit Hole [1]

Type AW32, AW34, AW42 and AW44
FIG. 8

Type AW36 and AW46

Type AW38 and AW48

Type AW39 and AW49

Limit Switches: Class 9007 Type SG – GATE GARDTM Switch
FIG. 9 FIG. 10

Type SGS1DK

Type SGP1

®

91

Limit Switches and Safety Interlocks XCK and MS

XCK Limit Switches
FIG. 1 FIG. 2 FIG. 3

SPDT, 1 N.O. and 1 N.C. Positive Opening, Snap Action

2 SPDT, 2 N.O. and 2 N.C.

SPDT, Isolated N.O. and N.C. Positive Opening, Slow-Make Slow-Break

XCK Safety Interlocks
FIG. 4 FIG. 5 LED 24 VDC 13 21 13 14 22 14 No polarity 22 Orange LOAD X3 X1 14 22 Orange LOAD 0V X3 X2 Green X1 AC L2 21 FIG. 6 24 VDC 13 21 AC L1

Note: N.O. and N.C. contacts are shown with key inserted and fully engaged.

SPDT, Positive Opening, Slow-Make Slow-Break

SPDT, w/ 24 VDC LED, Positive Opening, Slow-Make Slow-Break

SPDT, w/ 2 Pilot Lights, Positive Opening, Slow-Make Slow-Break

Contact Blocks for XY2CE Limit Switches
FIG. 7 21 13 FIG. 8 21 11 FIG. 9 11 13 FIG. 10 X1 FIG. 11 X1

X2 22 Zb 14 22 Zb 12 12 Za 14 X2

XEN P2151, Isolated N.C. and N.O.

XEN P2141, Isolated N.C. and N.O.

XEN P2051, N.C./N.O., 12 and 14 same polarity

Indicator Light, Direct

Indicator Light w/ Resistance

MS Miniature Limit Switches
FIG. 12 Black Green White Red Red FIG. 13 Black Orange

White

Green

SPST

SPDT

®

92

Pressure Switches and Transducers Class 9012, 9013, 9022 and 9025

Pressure and Temperature Switches: Class 9012 and 9025 Type G
FIG. 1 FIG. 2 FIG. 3

Machine Tool, SPDT, 1 N.O. and 1 N.C.
FIG. 4 FIG. 5

Machine Tool, DPDT, 2 N.O. and 2 N.C.

Industrial, SPST, 1 N.O. and 1 N.C.

Machine Tool, SPDT, 1 N.O. and 1 N.C. w/ Form H10

Machine Tool, SPDT, 1 N.O. and 1 N.C. w/ Form H11

Commercial Pressure Switches: Class 9013 Type CS
FIG. 6

Acceptable Wiring Schematics

Pressure Transducers: Class 9022 Type PTA and PTB
FIG. 7 + DC SUPPLY TRANSDUCER Red Black LOAD – FIG. 8 + DC SUPPLY – FIG. 9 + DC SUPPLY TRANSDUCER LOAD 4 1 3 2 –

TRANSDUCER White or Red Brown Black

LOAD

Type PTA, 2-Wire
FIG. 10 + DC SUPPLY TRANSDUCER Red Green LOAD – FIG. 11 +

Type PTA, 3-Wire
DC SUPPLY TRANSDUCER A C B LOAD – FIG. 12

Type PTA, 4-Wire
+ DC SUPPLY TRANSDUCER Red Black Green White –

LOAD

Type PTB, 2-Wire

Type PTB, 3-Wire

Type PTB, 4-Wire

®

93

Level Sensors and Electric Alternators Class 9034 and 9039

Level Sensors: Class 9034 Types LSD and LSV
FIG. 1

Wiring Diagram

Elementary Diagram

Output selection of both sensors in maximum (N.C. when absent). Both devices at max. setting.

Fill Cycle, Tank Full
FIG. 2

Wiring Diagram

Elementary Diagram

Output selection of both sensors in minimum (N.O. when absent). Both devices at min. setting.

Drain Cycle, Tank Empty

Electric Alternators: Class 9039 Type X
FIG. 3

Set pilot device A contacts to close before pilot device B contacts. Connections shown are for common control. If motor line voltage is different from voltage rating stamped on alternator coil terminals, alternator must be connected to motor lines thru control transformers. Control circuit conductors require overcurrent protection in accordance with applicable electrical codes. * Overlapping contact.

FPO 69-1

®

94

Pneumatic Timing Relays Class 9050

Pneumatic Timing Relays: Class 9050: Type AO
FIG. 1 FIG. 2 FIG. 3 FIG. 4 FIG. 5 FIG. 6

Type AO10E
FIG. 7

Type AO10D
FIG. 8

Type AO20E
FIG. 9

Type AO20D
FIG. 10

Type AO110DE
FIG. 11

Type AO120DE
FIG. 12

Type AO11E
FIG. 13

Type AO11D
FIG. 14

Type AO21E
FIG. 15

Type AO21D
FIG. 16

Type AO111DE
FIG. 17

Type AO121DE
FIG. 18

Type AO12E
FIG. 19

Type AO12D
FIG. 20

Type AO22E
FIG. 21

Type AO22D
FIG. 22

Type AO112DE
FIG. 23

Type AO122DE
FIG. 24

Type AO210DE

Type AO211DE

Type AO212DE

Type AO220DE

Type AO221DE

Type AO222DE

Pneumatic Timing Relays: Class 9050: Type HO
FIG. 25 FIG. 26 FIG. 27

Pneumatic Timing Relays: Class 9050: Types B and C
FIG. 28

Off Delay Type HO10E, On Delay Type HO10D, Off Delay Type B

On Delay

Off Delay Type C

On Delay

®

95

Pneumatic Timing Relays and Solid State Industrial Timing Relays Class 9050

Class 9050 Pneumatic Timing Relays: Typical Elementary Diagrams
FIG. 1 FIG. 2

Interval, Momentary Start
FIG. 3

On Delay
FIG. 4 FIG. 5

Interval, Maintained Start

Off Delay

Repeat Cycle

Solid State Industrial Timing Relays: Class 9050 Types FS and FSR
FIG. 6 FIG. 7 L1 AC Supply Voltage L1 L2 C1 Timed Contacts C2 C3 L2

FPO 71-1

C4 C7

Instantaneous C5 Contacts (optional) P1 C6

C8

External Initiating Contact

Elementary Diagram

Wiring Diagram

Solid State Industrial Timing Relays: Class 9050 Type FT
FIG. 8 FIG. 9 L1 AC Supply Voltage C1 C3 C5 C7 L2

FPO 71-2

L1 L2 Instantaneous Contacts (optional) P C2 C4 Timed Contacts C6 C8

External Initiating Contact

Elementary Diagram

Wiring Diagram

®

96

Timers Class 9050

Solid State Industrial Timing Relays: Class 9050 Type JCK
FIG. 1 FIG. 2 FIG. 3

External Initiating Contact 6 5 3 2 1 + Control Power
Polarity markings are for DC units only. JCK 60 is AC only.

4

5 6 7 3 8 – 2 1

7 8

External Initiating Contact (used in one-shot and off-delay mode only) 6 5 9 10 4 7 8

4

11

3 2 1 11

9 10

+ – Control Power
Polarity markings are for DC units only. Terminals 5 and 10 are internally jumpered. Applying power to terminal 7 or jumpering from terminal 5 to 7 through an external contact initiates the timer.

Control Power Type JCK 70

Type JCK 11-19, 31-39 and 51-60

Type JCK 21-29 and 41-49

Solid State Timers: Class 9050 Type D
FIG. 4 FIG. 5 FIG. 6 FIG. 7

A1/+ 15 25

A1/+ 15 25 Z1 Z2

A1 15 25

A1 15 25 Z1 Z2

16 18 26 28 A2/– Vs Vs

16 18 26 28 A2/– Vs

16 18 26 28 A2 Vs

16 18 26 28 A2

Type DER, DZM, DTR, DWE, DEW and DBR

Type DERP, DERLP, DWEP and DZMP

Type DAR

Type DARP

Solid State Timers: Class 9050 Type M
FIG. 8 FIG. 9

17 25 A1

15

A1

18 26 A2 Vs Type MAN, MBR, MER, MEW, MTG, MWE and MZM

16 18 A2 Vs Type MAR

®

97

Transformer Disconnects Class 9070

Transformer Disconnects: Class 9070
Note: Some factory modifications, depending on enclosure and transformer VA size selected, are not available. Consult factory modification chart.
FIG. 1 L1 L2 L3 OFF ON F U 1 460 V H1 H3 H2 H4 H1 H3 F U 2 230 V H2 H4 H1 H3 F U 1 460 V H2 H4 H1 H3 F U 2 230 V H2 H4 GND FIG. 2 L1 L2 L3 OFF ON GND

Optional Connection X1 115 V X2 R F U 3 X1A F U 5 X1B Optional F U 4 Power On F U 3 X2B X2A X1A Optional F U 5 X1 115 V X2 R Power On F U 6 F U 4 X2A

Optional Connection Electrostatically Shielded Transformer

For Size 1 Enclosures except w/ Form E23
FIG. 3 L1 L2 L3 OFF ON F U 1 460 V H1 H3 H2 H4 H1 H3 F U 2 230 V H2 H4 GND FIG. 4

For Size 1 Enclosures w/ Form E23
L1 L2 L3 OFF ON F U 1 460 V H1 H3 H2 H4 H1 H3 F U 2 230 V H2 H4 GND

Optional Connection X1 115 V X2 R F U 3 X1A F U 5 X1B F U 4 Power On F U 3 X2B X2A X1A F U 7 X1B F U 5 X1 115 V X2 R Power On F U 6 F U 8 X2B

Optional Connection Electrostatically Shielded Transformer

F U 4 X2A

Optional

Optional

For Size 2 Enclosures except w/ Form E23

For Size 2 Enclosures w/ Form E23

®

98

Enclosure Selection Guide

Table 6

Enclosures for Non-Hazardous Locations
NEMA NEMA NEMA NEMA NEMA NEMA Type 5 Type 1 Type 3 [1] Type 3R [1] Type 4 [2] Type 4X [2] Type 12 [3] Yes Yes … … … … … … … … Yes Yes Yes … … … … … Yes Yes Yes Yes Yes … … … … … Yes … Yes Yes Yes Yes Yes … … …
[5] [5]

Provides Protection Against Accidental contact w/ enclosed equipment Falling dirt Falling liquids and light splashing Dust, lint, fibers and flyings Hosedown and splashing water Oil and coolant seepage Oil and coolant spraying and splashing Corrosive agents Rain, snow and sleet [4] Windblown dust
[1] [2] [3] [4] [5]

Type 12K Yes Yes Yes Yes … Yes … … … …

NEMA Type 13 Yes Yes Yes Yes … Yes Yes … … …

Yes Yes Yes Yes Yes … … Yes Yes Yes

Yes Yes … Yes … … … … … Yes

Yes Yes Yes Yes … Yes … … … …

Intended for outdoor use. Intended for indoor and outdoor use. Square D Industrial Control design NEMA Type 12 enclosures may be field modified for outdoor applications. External operating mechanisms are not required to be operable when the enclosure is ice covered. Square D Industrial Control design NEMA Type 4 enclosures provide protection against these environments.

Table 7

Enclosures for Hazardous Locations
Enclosure Provides Protection Against Class [1] Group [1] 7B NEMA Type 7 7C … Yes Yes … … … 7D … … Yes … … … 9E … … … Yes … … NEMA Type 9 9F … … … … Yes Yes 9G … … … … … Yes

Hydrogen, manufactured gas Ethyl ether, ethylene, cyclopropane Gasoline, hexane, naphtha, benzine, butane, propane, alcohol, acetone, benzol, natural gas, lacquer solvent Metal dust Carbon black, coal dust, coke dust Flour, starch, grain dust
[1]

I I I Il Il Il

B C D E F G

Yes Yes Yes … … …

As described in Article 500 of the National Electrical Code.

®

99

Conductor Ampacity and Conduit Tables Based on 1993 National Electrical Code

Ampacity Based on NEC® Table 310-16 — Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, Not More Than Three Conductors in Raceway or Cable. Based on 30 °C Ambient Temperature. Trade Size of Conduit or Tubing Based on NEC Chapter 9, Table 1 and Tables 3A, 3B, 3C, 4 and 5B. Refer to Chapter 9 for Maximum Number of Conductors in Trade Sizes of Conduit or Tubing. Dimensions of Insulated Conductors for Conduit Fill Determined from NEC Chapter 9 Tables 5 and 5A. For information on temperature ratings of terminations to equipment, see NEC Section 110-14c. Underlined conductor insulation types indicates ampacity is for WET locations. See NEC Table 310-13.

Table 8

Conductor Ampacity based on NEC Table 310-16
COPPER CONDUCTORS 75 °C (167 °F) Conductor Insulation [1] 90 °C (194 °F) Conductor Insulation [1]
Table 310-16 Ampacity Insulated Copper Table 310-16 Ampacity Insulated Copper

ALUMINUM CONDUCTORS 75 °C (167 °F) Conductor Insulation [1] Wire Size AWG kcmil THHW, THW, USE XHHW 90 °C (194 °F) Conductor Insulation [1]
Table 310-16 Ampacity Insulated Copper

Table 310-16 Ampacity Insulated Copper

Wire Size AWG kcmil

THHW, THW, RW, USE

THWN, XHHW

THHN, XHHW
Conduit Conduit 3W 4W [2]

THHN, XHHW
Conduit Conduit 3W 4W [2]

Conduit Conduit Conduit Conduit 3W 3W 4W [2] 4W [2]

Conduit Conduit Conduit Conduit 3W 3W 4W [2] 4W [2]

†14 †12 †10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000
[1]

20 25 35 50 65 85 100 115 130 150 175 200 230 255 285 310 335 380 420 460 475 490 520 545

… … … 3/4 1 1 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2-1/2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 3-1/2 4 4

… … … 1 1 1-1/4 1-1/4 1-1/4 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 4 4 4 5 5

1/2 1/2 1/2 1/2 [3] 3/4 1 1 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 3-1/2 3-1/2

1/2 1/2 1/2 3/4 3/4
[4]

25 30 40 55 75 95 110 130 150 170 195 225 260 290 320 350 380 430 475 520 535 555 585 615

1/2 1/2 1/2 1/2 [3] 3/4 1 1 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 3-1/2 3-1/2

1/2 1/2 1/2 3/4 3/4 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 4 4 4 5
[4]

… †12 †10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000

… 20 30 40 50 65 75 90 100 120 135 155 180 205 230 250 270 310 340 375 385 395 425 445

… … … 3/4 3/4 1 … 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3 … … 3-1/2
[3] [4] [5]

… … … 3/4 1 1 … 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 3-1/2 … … 4

… 1/2 1/2 1/2 3/4 3/4 … 1 1-1/4 1-1/4 1-1/4 1-1/2 1-1 /2 2 2 2-1/2 2-1/2 2-1/2 3 3 3 … … 3-1/2

… 1/2 1/2 3/4 3/4 1 … 1-1/4 1-1/2 1-1/2 1-1/2 2 2 2 2-1/2 3 2-1/2 3 3 3-1/2 3-1/2 … … 4
[5]

… 25 35 45 60 75 85 100 115 135 150 175 205 230 255 280 305 350 385 420 435 450 480 500

… 1/2 1/2 1/2 3/4 3/4 … 1 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2-1/2 2-1/2 2-1/2 3 3 3 … … 3-1/2

… 1/2 1/2 3/4 3/4 1 … 1-1/4 1-1/2 1-1/2 1-1/2 2 2 2 2-1/2 3 2-1/2 [5] 3 3 3-1/2 3-1/2 … … 4

1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 4 4 4 5

Unless otherwise permitted in the Code, the overcurrent protection for conductor types marked with an with an obelisk (†) shall not exceed 15 A for No. 14, 20 A for No. 12 and 30 A for No. 10 copper, or 15 A for No. 12 and 25 A for No. 10 aluminum after any correction factors for ambient temperature and number of conductors have been applied .. On a 4-wire, 3-phase wye circuit where the major portion of the load consists of nonlinear loads such as electric discharge lighting, electronic computer/data processing, or similar equipment there are harmonic currents present in the neutral conductor and the neutral shall be considered to be a current-carrying conductor.

#8 XHHW copper wire requires 3/4" conduit for 3W. #6 XHHW copper wire requires 1" conduit for 3Ø4W. 400 kcmil aluminum wire requires 3" conduit for 3Ø4W.

[2]

NEC is a Registered Trademark of the National Fire Protection Association.

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100

Conductor Ampacity and Conduit Tables Based on 1993 National Electrical Code

Ampacity Correction Factors: For ambient temperatures other than 30 °C (86 °F), multiply the ampacities listed in Table 8 by the appropriate factor listed in Table 9. Adjustment Factors: Where the number of current-carrying conductors in a raceway or cable exceeds three, reduce the allowable ampacities as shown in Table 9.

Table 9

Ampacity Correction Factors
75 °C (167 °F) Conductors 1.05 1.00 .94 .88 .82 .75 .67 .58 .33 … 90 °C (194 °F) Conductors 1.04 1.00 .96 .91 .87 .82 .76 .71 .58 .41 Ambient Temperature (°F) 70-77 78-86 87-95 96-104 105-113 114-122 123-131 132-140 141-158 159-176

Table 10

Adjustment Factors
Values in Tables as Adjusted for Ambient Temperature 80% 70% 50% 45% 40% 35%

Ambient Temperature (°C) 21-25 26-30 31-35 36-40 41-45 46-50 51-55 56-60 61-70 71-80

No. of Current-Carrying Inductors 4-6 7-9 10-20 21-30 31-40 41 and above

For exceptions, see exceptions to Note 8 of NEC® Table 310-16.

Ratings for 120/240 V, 3-Wire, Single-Phase Dwelling Services: The ratings in Table 11 are permitted ratings for dwelling unit service and feeder conductors which carry the total load of the dwelling. The grounded conductor (neutral) shall be permitted to be not more than 2 AWG sizes smaller than the ungrounded conductors, provided the requirements of 215-2, 220-22 and 230-42 are met.

Table 11
Rating (A) Copper Aluminum

Ratings for 120/240 V, 3-Wire, Single-Phase Dwelling Services – see NEC 310-16 Note 3
100 4 AWG 2 AWG 110 3 AWG 1 AWG 125 2 AWG 1/0 AWG 150 1 AWG 2/0 AWG 175 1/0 AWG 3/0 AWG 200 2/0 AWG 4/0 AWG 225 3/0 AWG 250 kcmil 250 4/0 AWG 300 kcmil 300 250 kcmil 350 kcmil 350 350 kcmil 500 kcmil 400 400 kcmil 600 kcmil

NEC 240-3 Protection of Conductors: Conductors, other than flexible cords and fixture wires, shall be protected against overcurrent in accordance with their ampacities as specified in NEC Section 310-15, unless otherwise permitted in parts (a) through (m). NEC 220-3 (a) Continuous and Noncontinuous Loads: The branch circuit rating shall not be less than the noncontinuous load plus 125% of the continuous load (see exception for 100% rated devices). NEC 220-10 (b) Continuous and Noncontinuous Loads: Where a feeder supplies continuous loads or any combination of continuous and noncontinuous loads, the rating of the overcurrent device shall not be less than the noncontinuous load plus 125% of the continuous load (see exception for 100% rated devices). NEC 430-22 (a) Single Motor Circuit Conductors: Branch circuit conductors supplying a single motor shall have an ampacity not less than 125% of the motor full-load current rating (see exceptions). NEC is a Registered Trademark of the National Fire Protection Association.

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101

Wire Data

Table 12
AWG Size 29 .315 28 .355 27 .400 26 .450 25 .500 24 .560 23 .630 22 .710 21 .750 .800 20 .850 .900 19 .950 1.000 18 1.060 1.120 17 1.180 1.250 16 1.320 1.400 15 1.500 1.600 14 1.700 1.800 13

AWG and Metric Wire Data
Conductor dia. (in) .01126 .01240 .01264 .01398 .01420 .01575 .01594 .01772 .01790 .01969 .02010 .02205 .02257 .02480 .02535 .02795 .02846 .02953 .03150 .03196 .03346 .03543 .03589 .03740 .03937 .04030 .04173 .04409 .04526 .04646 .04921 .05082 .05197 .05512 .05707 .05906 .06299 .06408 .06693 .07087 .07196 Resistance @ 20 °C (68 °F) Ohm per ft .08180 .06743 .06491 .05309 .05143 .04182 .04082 .03304 .03237 .02676 .02567 .02134 .02036 .01686 .01614 .01280 .01280 .01190 .01045 .01015 .009261 .008260 .008051 .007414 .006991 .006386 .005955 .005334 .005063 .004805 .004282 .004016 .003840 .004016 .003414 .002974 .002526 .002315 .002315 .002065 .002003 Ohm per m .2684 .2212 .2130 .1742 .1687 .1372 .1339 .1084 .1062 .08781 .08781 .07000 .06679 .05531 .05531 .04201 .04201 .03903 .03430 .03331 .05038 .02642 .02642 .02432 .02195 .02095 .01954 .01750 .01661 .01577 .01405 .01317 .01260 .01317 .01045 .009756 .008286 .007596 .007596 .006775 .006571 3/0 4/0 11.800 2/0 10.000 0 9.000 1 8.000 2 7.100 3 6.300 4 5.600 5 4.750 5.000 6 4.250 4.500 7 3.750 4.000 8 3.350 3.550 9 3.000 3.150 10 2.650 2.800 11 2.360 2.500 12 2.120 2.240 AWG Size 13 Conductor dia. (mm) 1.900 2.000 Conductor dia. (in) .07480 .07874 .08081 .08346 .08819 .09074 .09291 .09843 .1019 .1043 .1102 .1144 .1181 .1240 .1285 .1319 .1398 .1443 .1476 .1575 .1620 .1673 .1772 .1819 .1870 .1968 .2043 .2205 .2294 .2480 .2576 .2795 .2893 .3150 .3249 .3543 .3648 .3937 .4096 .4600 .4646 Resistance @ 20 °C (68 °F) Ohm per ft .001853 .001673 .001588 .001489 .001333 .001260 .001201 .001071 .0009988 .0009528 .0008534 .0007924 .0007434 .0006743 .0006281 .0005662 .0005309 .0004981 .0004758 .0004182 .0003952 .0003704 .0003304 .0003134 .0002966 .0002676 .0002485 .0002134 .0001971 .0001686 .0001563 .0001327 .0001239 .0001045 .00009825 .00008260 .00007793 .00006691 .00006182 .00004901 .00004805 Ohm per m .006081 .005488 .005210 .004884 .004375 .004132 .003941 .003512 .003277 .003126 .002800 .002500 .002439 .002212 .002061 .001956 .001742 .001634 .001561 .001372 .001296 .001215 .001084 .001028 .0009729 .0008781 .0008152 .0007000 .0006466 .0005531 0005128 .0004355 .0004065 .0003430 .0003223 .0002710 .0002557 .0002195 .0002195 .0001608 .0001577

Conductor dia. (mm)

®

102

Electrical Formulas

Table 13
To find Kilowatts KVA

Electrical formulas for Amperes, Horsepower, Kilowatts and KVA
Single phase I x E x PF 1000 IxE 1000 I x E x % Eff x PF 746 HP x 746 E x %Eff x PF KW x 1000 E x PF KVA x 1000 E l = Amperes %Eff = Percent efficiency 3-phase I x E x 1.73 x PF 1000 I x E x 1.73 1000 I x E x 1.73 x %Eff x PF 746 HP x 746 1.73 x E x %Eff x PF KW x 1000 1.73 x E x PF KVA x 1000 1.73 x E PF = Power factor HP = Horsepower Direct current IxF 1000 — I x E x %Eff 746 HP x 746 E x %Eff KW x 1000 E — KVA = Kilovolt-Amps

Horsepower (output) Amperes when Horsepower is known Amperes when Kilowatts is known Amperes E=Volts

Average Efficiency and Power Factor Values of Motors: When actual efficiencies and power factors of the motors to be controlled are not known, the following approximations may be used: Efficiencies: DC motors, 35 hp and less: DC motors, above 35 hp: Synchronous motors (at 100% PF): “Apparent” efficiencies (Efficiency x PF): 3-phase induction motors, 25 hp and less: 3-phase induction motors above 25 hp: Decrease these figures slightly for single phase induction motors. 80% to 85% 85% to 90% 92% to 95% 70% 80%

Table 14

Ratings for 3-Phase, Single-Speed, Full-Voltage Magnetic Controllers for Nonplugglng and Nonjogging Duty
Continous Current Rating (A) 9 18 27 45 90 135 270 540 810 Horsepower at [1] 60 Hz 200 V 1-1/2 3 7-1/2 10 25 40 75 150 — 60 Hz 230 V 1-1/2 3 7-1/2 15 30 50 100 200 300 50 Hz 380 V 1-1/2 5 10 25 50 75 150 300 — 60 Hz 460 or 575 V 2 5 10 25 50 100 200 400 600 Service-Limit Current Rating (A) 11 21 32 52 104 156 311 621 932

Size of Controller 00 0 1 2 3 4 5 6 7
[1]

These horsepower ratings are based on typical locked-rotor current ratings. For motors having higher locked-rotor currents, use a larger controller to ensure its locked-rotor current rating is not exceeded.

®

103

Electrical Formulas

Table 15

Ratings for 3-Phase, Single-Speed, Full-Voltage Magnetic Controllers for Plug-Stop, Plug-Reverse or Jogging Duty
Continous Current Rating (A) 18 27 45 90 135 270 540 Horsepower at [1] 60 Hz 200 V 1-1/2 3 7-1/2 15 25 60 125 60 Hz 230 V 1-1/2 3 10 20 30 75 150 50 Hz 380 V 1-1/2 5 15 30 50 125 250 60 Hz 460 or 575 V 2 5 15 30 60 150 300 Service-Limit Current Rating (A) 21 32 52 104 156 311 621

Size of Controller 0 1 2 3 4 5 6
[1]

These horsepower ratings are based on typical locked-rotor current ratings. For motors having higher locked-rotor currents, use a larger controller to ensure its locked-rotor current rating is not exceeded.

Table 16
From

Power Conversions
to kW 1 0.7355 0.7457 1.356 x 10-3 to PS 1.360 1 1.014 1.843 x 10-3 to hp 1.341 0.9863 1 1.818 x 10-3 to ft-lb/s 737.6 542.5 550.0 1

1 kW (kilowatt) = 1010 erg/s 1 PS (metric horsepower) 1 hp (horsepower) 1 ft-lb/s (foot-pound per sec)

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104

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