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, FCC and HCP Structures, coordination number and atomic packing factors, crystal imperfections -point line and surface imperfections. Atomic Diffusion: Phenomenon, Flick's laws of diffusion, factors affecting diffusion. 06 Hours UNIT - 2 Mechanical Behaviour: Stress-strain diagram showing ductile and brittle behaviour of materials, linear and non linear elastic behaviour and properties, mechanical properties in plastic range, yield strength offset yield strength, dutility, ultimate tensile strength, toughness. Plastic deformation of single crystal by slip and twinning. 06 Hours UNIT - 3 Fracture: Type I, Type II and Type III. Creep: Description of the phenomenon with examples. three stages of creep, creep properties, stress relaxation. Fatigue: Types of fatigue loading with examples, Mechanism of fatigue, fatigue properties, fatigue testing and SN diagram. 07 Hours UNIT - 4 Solidification: Mechanism of solidification, Homogenous and Hetrogeneous nucleation, crystal growth, cast metal structures. Phase Diagram I: Solid solutions Hume Rothary rule substitional, and interstitial solid solutions, intermediate phases, Gibbs phase rule. 07 Hours PART - B UNIT - 5 Phase Diagram II: Construction of equilibrium diagrams involving complete and partial solubility, lever rule. Iron carbon equilibrium diagram description of phases, solidification of steels and cast irons, invariant reactions. 06 Hours UNIT - 6 Heat treating of metals: TTT curves, continous cooling curves, annealing and its types. normalizing, hardening, tempering, martempering, austempering, hardenability, surface hardening methods like carburizing, cyaniding, nitriding, flarne hardening and induction hardening, age hardening of aluminium-copper alloys. 07 Hours UNIT - 7 Ferrous and non ferrous materials: Properties, Compostion and uses of • Grey cast iron, malleable iron, S.G iron and steel • Copper alloys-brasses and bronzes. Aluminium alloys-Al-Cu,Al-Si,Al-Zn alloys. 06 Hours : 10ME32A/42A : 04 : 52 PART - A IA Marks : 25 Exam Hours : 03 Exam Marks: 100
2 UNIT - 8 Composite Materials: Definition, classification, types of matrix materials & reinforcements, fundamentals of production of FRP' sand MMC's advantages and application of composites. 07 Hours TEXT BOOKS:
1. Foundations of Materials Science and Engineering, Smith, 3rd Edition McGraw Hill,
2. Materials Science, Shackleford., & M. K. Muralidhara, Pearson Publication –
2007. REFERENCE BOOKS:
1. An introductionn to Metallurgy; Alan Cottrell, University Press India Oriental
Longman Pvt. Ltd., 1974.
2. Engineering Materials Science, W.C.Richards, PHI, 1965 3. Physical Metallurgy; Lakhtin, Mir Publications 4. Materials Science and Engineering, V.Raghavan , PHI, 2002 5. Elements of Materials Science and Engineering, H. VanVlack, Addison- Wesley Edn.,
6. Materials Science and Engineering,William D. Callister Jr., John Wiley & Sons. Inc,
5th Edition, 2001.
7. The Science and Engineering of Materials, Donald R. Askland and Pradeep.P. Phule,
Thompson Learning, 4lh Ed., 2003.
Imperial standard yard. Angular measurements. hysterisis. Indian Standards (M-81. types of fits and their designation (IS919-1963).A IA Marks : 25 Exam Hours : 03 Exam Marks: 100 UNIT-1: Standards of measurement: Definition and Objectives of metrology. interferemetry. definitions and concept of accuracy. Zeiss ultra optimeter. classification of errors. sigma comparators. LVDT. characteristics. sine principle and use of sine bars. 07 Hours UNIT-4: Interferometer and screw thread. concept of limits of size and tolerances. positional-tolerances. mechanical. dial indicator. 07 Hours .to. use of angle gauges (numericals on building of angles). Tolerance and Gauging: Definition of tolerance. precision. pitch. gear. hole basis system. gear measurement: Interferometer. primary and secondary transducers. minor diameter. classification of comparators. significance of measurement.3 MECHANICAL MEASUREMENTS AND METROLOGY Sub Code Hrs/week Total Lecture Hrs : 10ME32B/42B : 04 : 52 PART. mechanical comparators-Johnson Mikrokator. use of gear tooth vernier caliper and micrometer. Standards of length-International prototype meter. Transducers. sensitivity. Indian standards. Tool maker's microscope. angle and effective diameter of screw threadsby 2-wire and 3-wire methods. Wringing phenomena. back pressure gauges. Specification in assembly. 06 Hours PART-B UNIT-5: Measurements and measurement systems: Definition. sine centre. Optical flats. Numerical problems on building of slip gauges. compound tolerances. linearity. brief concept of design of gauges (Taylor's principles). measurementof major diameter. calibration of end bars (Numerical). Errors in measurement. Types of gauges-plain plug gauge. definition of fits. Principle of interchangeability and selective assembly limits of size. 07 Hours UNIT-3: Comparators and Angular measurement: Introduction to comparators. 06 Hours UNIT-2: System of Limits. Terminology of screw threads. electric and electronic comparators-principles. electrical. Wave length standard. line and end standard. pneumatic comparators. classification of gauges. geometrical tolerance.. subdivision of standards. solex comparators. accumulation of tolerances. Fits. terminology. transfer efficiency. repeatability. best size wire. ring gauge. Slip gauges. M-12). electronic transducers. advantages of each type transducers. snap gauge. autocollimator. threshold. Wear allowance on gauges. optical comparators-principles. generalized measurement system. system response-times delay. bevel protractor. calibration. limit gauge and gauge materials. loading effect. shaft basis system. clinometers.
input circuitry. Mechanical Measurements. Bridgemangauge.C. Industrial Instrumentation. R. Pirani gauge. proving ring.4 UNIT-6: Intermediate modifying and terminating devices: Mechanical systems. thermocouple. gauge factor. Gupta. Khanna Publishers. X-Y plotters. Ltd. methods of strain measurement. Engineering Metrology. Thompson Asia Pvt. REFERENCE BOOKS: 1. Engineering Metrology. McGraw Hill Book Co. pyrometer. Pressure measurements. ballast circuit. mechanical. Faulk. R. I. 2. Terminating devices. law of thermo couple. 2.Delhi. 2006. preparation and mounting of strain gauges. Doblin. materials used for construction. Jain 3. 06 Hours UNIT-7: Measurement of force. inherent problems.K.K. Strain measurements. Mcloed gauge. Jain. strain gauge. cathode ray oscilloscope. torque and pressure: Principle. Dhapat Rai Publications. Prony brake. oscillographs. hydraulic dynamometer. Jerry. Torque measurement. Mechanical Measurements. 06 Hours I UNIT-8: Temperature and strain measurement: Resistance thermometers. 4.. 07 Hours TEXT BOOKS: 1. principle. electronic amplifiers and telemetry.2002. Ernest O. 1994. Pearson Education. Measurement Systems Applications and Design. Beckwith Marangoni and Lienhard.platform balance. . optical pyrometer. electrical intermediate modifying devices. use of elastic merijbers. 6th Ed. analytical balance. Alsutko. D.
2 Work and Heat: Mechancis. Engineering thermodynamics. Keivin . diathermic wall. Temperature. Entropy. Thermal reservoir.4 Second Law of Thermodynamics: Devices converting heat to work.cyclic processes. examples. Characteristics of system boundary and control surface. Carnot principles.Planck statement of the Secnd law of Thermodynamics. measurement. Thermodynamic properties. definition and scope. Zeroth law of thermodynamics. calculation of entropy using Tds relations. Extension of the First law to control volume. definition. state diagram. Internal fixed points. specific heat constant pressure. Thermodynamic state. what heat is not. definition.5 BASIC THERMODYNAMICS (Commonto ME/IP/AU/IM/MA) : 10ME33 : 04 : 52 PART-A Sub Code Hrs/week Total Lecture Hrs UNIT . Direct heat engine. expressions for displacement work in various processes through p-v diagrams. equivalence of heat and work. proof. Electrical work. steady state-steady flow energy equation. 06 Hours UNIT . thermal equilibrium. path and process. quasi-static process. Available and unavailable energy. Heat. factors that make a process irreversible. extension of the First law to non . important applications. concepts. schematic representation. analysis of unsteady processes such as filmg and evacuation of vessels with and without heat transfer. Reversible and irrevesible processes. at part of a system boundary. a property. Displacement work. pure substance. scales. application to a reversible cycle. Clasius statement of Second law of Thermodynamics. principle of increase of entropy. Thermodynamic equilibrium. (b) in a mechanical cycle. twoproperty rule. Microscopic and Macroscopic approaches. (a) in a thermodynacmic cycle. System ( Closed system) and Control Volume (open system). 06 Hours . energy. reserved heat engine. Thermodynamic definition of work. at whole of a system boundary. Carnot cycle. state point. examples. definition. Statement of the First law of thermodynamics. Shaft work. reversible heat engines.5 Entropy: Clasius inequality. 07 Hours PART-B UNIT .Equivalence of the two statements. mechanical equilibrium. cyclic and non-cyclic preesses. entropy as a quantitative test for irreversibility. intensive and extensive properties. some practical applications of engineering thermodynamic. definition and units. definition. schematic representation and efficiency. energy as a property. defintion of work and its limitations. chemical equilibrium. entropy as a coordinate. modes of energy. Devices converting work to heat in a theromodynamic cycle. coefficients of performace. 07 Hours UNIT . units and sign convention. enthalpy. Specific heat at constant volume.3 First Law of Thermodynamics: Joules expriments. sign convention. Thermodynamic temperature scale.1 IA Marks : 25 Exam Hours : 03 Exam Marks: 100 Fndamental Concepts & Definitions: Thermodynamis. Statement. definition. Other types of work. PMM II and PMM I. 06 Hours UNIT .
Dryness fraction (quality). Tata McGraw Hill publications.6 Pure Substances: P-T and P-V diagrams. (To be supplied in the examination) Engineering Thermodynamics.Cenegal and Michael A. Thermodynamics.A.E. specific heats. work.Jones and G. representation of various processes on these diagrams. 4.Rao. Amagat's law of additive volumes.Dalton's laws of partial pressures. Nijaguna. T-S and H-S diagrams.8 Ideal gas mixture : Ideal gas mixture. K. equation of state.Van Wylen and An Introduction to Thermodynamcis. 2.C.7 Thermodynamic relations: Maxwell relation. saturated liquid. Vander Waal's constants in terms of critical properties.B. 5. 07 Hours UNIT . Thermodynamcis.. enthalpy and entropy in various quasi-static processes. Evaluation of heat.V. Vander Waal's Equation of state. triple point and critical points. Wiley Eastern. J. Enthalpy of change of phase (Latent heat). change in internal energy. G. Analysis of various process. law of corresponding states.6 UNIT . perfect and semi-perfect gases. B.Nag. mixture of saturated liquid and vapour. Y. saturated vapour and superheated vapour states of pure substance with water as example.K Venkanna “Basic Thermodynomics. An Engineering Approach.Venkatesh Basic Engineering Thermodynomics. compressibility chart 06 Hours TEXT BOOKS: 1. PHI New Delhi . separating and throttling calorimeter. 2002 2. Steam tables and its use.Sonntag. Real Gases: Introduction.T. Wiley Eastern. John Wiley and Sons. Basic and Applied Thermodynamics. 2002 REFERENCE BOOKS: 1. Yunus A.K.J. Ideal gas. Throttling calorimeter. compressiblity factor. P. Tata McGraw Hul Pub. 1993. Sub-cooled liquid. Thermodynomic data hand book by B. Causius Clayperon's equation. internal energy and enthalpy as functions of temperature only.Boles. evaluation of properties. 07 Hours UNIT .Hawkins. universal and partiuclar gas constans. 3. Fundamentals of Cloassical R.A.
07 Hours UNIT 4: Energy Methods : Work and strain energy. Theory of simple bending. Thick and Thin Cylinder Stresses in thin cylinders. shear stress across rectangular. Plane stress. 07 Hours UNIT 6: Bending and Shear Stresses in Beams : Introduction. shear strain. shear forces and bending moments.Shearing stresses in beams. Hooke's Law and Poisson's ratio. temperature stresses (including compound bars). mechanical properties of materials. cast iron and non ferrous metals. uniformly distributed load. relationship between bending stress. expression for volumetric strain. Types of beams. (UDL) uniformly varying load (UVL) and couple for different types of beams. castiglinios theorem. 07 Hours UNIT 2: Stress in Composite Section: Volumetric strain. 06 Hours UNIT 3: Compound Stresses: Introduction. assumptions in simple bending. bars with cross sections varying in steps. stresses on inclined sections. Stress. Stress-Strain relation behaviour in tension for Mild steel. Shear force and bending moment diagrams for different beams subjected to concentrated loads.Moment carrying capacity of a section.7 MECHANICS OF MATERIALS Sub Code Hrs/week Total Lecture Hrs UNIT 1: Simple Stress and Strain: Introduction. Extension / Shortening of a bar. (composite / flotched beams not included). Thick cylinders Lame’s equation (compound cylinders not included). bars with continuously varying cross sections (circular and rectangular). changes in dimensions of cylinder (diameter. rate of loading. Bending stress equation. 06 Hours PART-B UNIT 5: Bending Moment and Shear Force in Beams : Introduction. 07 Hours : 10ME34 : 04 : 52 PART-A IA Marks : 25 Exam Hours : 03 Exam Marks: 100 .radius of curvature. symmetrical I and T sections. sign conventions. loads and reactions. relationship between bending moment and radius of curvature. elastic constants. Energy methods. Principle of super position. relationship between shear force and bending moments. Mohr's circle for plane stress. principal stresses and maximum shear stresses. strain. Elongation due to self weight. Strain energy in bar/beams. Linear elasticity. circular. simple shear stress. length and volume).
Fourth Edition-2007.A. "Mechanics of Materials". K. "Strength of Materials". "Mechanics of materials". Power transmitted by solid and hollow circular shafts Columns: Euler's theory for axially loaded elastic long columns. REFERENCE BOOKS: 1. 5. "Engineering Mechanics of Solids". Fifth edition 2004. S. assumptions. Rao. UVL and Couple. Ferdinand Beer & Russell Johnstan. Tata McGraw Hill. 1998. Pure torsion. TATA Mc GrawHill. "Strength of Materials". S. G. Rattan. slope and bending moment.M. by R. India. limitations of Euler's theory. Vikas publications House -1 Pvt. Thomson. W.8 UNIT 7: Deflection of Beams : Introduction. 2006.. "Mechanics of materials". Units. "Mechanics of Materials".S.I. Double integration method for cantilever and simply supported beams for point load. 2nd Ed. UDL. 06 Hours TEXT BOOKS: 1. derivation of torsional equations. Macaulay's method 06 Hours UNIT 8: Torsion of Circular Shafts and Elastic Stability of Columns : Introduction.. 3. Popov. 3. James. Derivation of Euler's load for various end conditions. Pearson Edu.2003. Differential equation for deflection.Gere. 2009 2. Sehaum's Outline Series.Hibbeler. polar modulus. Rankine's formula. Equations for deflection.V. torsional rigidity / stiffness of shafts. Raju. in S..C. Printice Hall.Bhavikatti. Egor. "Strength of Materials". . 2nd. Pearson Edu. 2005 2. 2007 4. Nash.P. Ltd. First Edition.S.C. Edison.
oil fired and Gas fired pit furnace. Basic steps. Principles. Binder: Definition.core sand moulding. Binders used. such as Green sand. No bake moulds. Metal moulds: Gravity die-casting. binder & additives) for different sand mixtures. Varieties of components produced by casting process. 07 Hours UNIT 4: Melting Furnaces: Classification of furnaces. Types of binder used in moulding sand.9 MANUFACTURING PROCESS – I (FUNDAMENTALS OF FOUNDRY & WELDING) Sub Code Hrs/week Total Lecture Hrs CASTING PROCESS UNIT 1: Introduction: Concept of Manufacturing process. Principle and types. its importance. Investment mould. Metal Arc welding (MAW). Additives: Need. Classification. Types of additives used. Electric Arc Furnace. Classification of Manufacturing processes. Jolt & Squeeze type and Sand slinger. features and remedies. Chemical Reaction in Gas welding. various pattern allowances and their importance. Cupola furnace. Materials used for pattern. Method used for sand moulding. Method of making cores. 07 Hours : 10ME35 : 04 : 52 PART – A IA Marks Exam Hours Exam Marks : 25 : 03 : 100 . Concept of Gating & Risering. Squeeze Casting. (AHW) Gas Welding: Principle. Moulding sand mixture ingredients (base sand. BIS colour coding of Patterns. Advantages & limitations of welding. Types. Advantages & Limitations of casting process. Casting defects. Coreless Induction furnace. Thixocasting and Continuous Casting Processes. Forward and backward welding. Centrifugal casting. Shell mould. 06 Hours UNIT 2: Sand Moulding : Types of base sand. Inert Gas Welding (TIG & MIG) Submerged Arc Welding (SAW) and Atomic Hydrogen Welding processes. Moulding Machines : Jolt type. Resistance furnace. Classification of patterns. Flame characteristics. Gas torch construction & working. 07 Hours UNIT 3: Special moulding Process: Study of important moulding processes. functions. Flux Shielded Metal Arc Welding (FSMAW). Flaskless moulds. dry sand and skin dried moulds. Introduction to Casting process & steps involved. Slush casting. Pressure die casting. Squeeze type. Cores: Definition. Patterns: Definition. CO2 mould. Application. Causes. Sweep mould. 06 Hours PART – B WELDING UNIT 5: Welding process: Definition. Fettling and cleaning of castings. Need. Oxy – Acetylene welding. Arc Welding: Principle. requirement of base sand. Constructional features & working principle of coke fired.
Dr. Parameters affecting HAZ. Heat affected zone (HAZ). Inspection Methods – Methods used for Inspection of casting and welding. Visual. Spot welding and projection welding. 2. Filler rod and fluxes. Fluorescent particle.principles. “Manufacturing Process-I”.R. Roy A Lindberg. Eddy current. Different Types of Soldering & Brazing Methods.Rao 2nd Ed. 06 Hours UNIT 8: Principles of soldering & brazing: Parameters involved & Mechanism. 2003. “Manufacturing Technology”. Pearson Edu. Magnetic particle. Pearson Education Asia. Effect of carbon content on structure and properties of steel.Sechmid. Seam welding. 5th Revised Edition 2009. Steuen. 2. . 4th Ed. 2006.N. P. Laser welding and Electron beam welding. 5th Ed. Concept of electrodes. Sapna Book House. REFERENCE BOOKS: 1. Ultrasonic. in welding : Structure of welds. “Process and Materials of Manufacturing”. Explosive welding. “Manufacturing & Technology: Foundry Forming and Welding”.10 UNIT 6: Special types of welding: Resistance welding . 2006. Tata McGraw Hill. 06 Hours TEXT BOOKS: 1. Thermit welding. Formation of different zones during welding. Welding defects – Detection causes & remedy. Butt welding. Radiography. 07 Hours UNIT 7: Metallurgical aspect.. Shrinkage in welds & Residual stresses. Serope Kalpakjain. Friction welding.Radhakrishna.K. Holography methods of Inspection.
Drawing units. Sheet sizes. butt joints with single/double cover straps (Chain and Zigzag. Allen screw. Sellers thread. Orthographic Views: Conversion of pictorial views into orthographic projections. Prisms. Cones and Cylinders resting only on their bases (No problems on. grid and snap. 08 Hours PART-B UNIT 3: Keys & Joints : Parallel key.11 COMEPUTER AIDED MACHINE DRAWING Sub Code Hrs/week Total Lecture Hrs Introduction: Review of graphic interface of the software. using snap head rivets). Starting a new drawing sheet. 02 Hours PART-A UNIT 1: Sections of Solids: Sections of Pyramids. Taper key. taper and split pin for locking. cotter joint (socket and spigot). counter sunk head screw. Naming a drawing. Precedence of lines. axis inclinations. Feather key. True shape of sections. slotted nut. knuckle joint (pin joint) for two rods. Protected type flanged coupling. Gibhead key and Woodruff key Riveted Joints: Single and double riveted lap joints. Flanged nut. square headed bolt and nut with washer (assembly) simple assembly using stud bolts with nut and lock nut. pin (bush) type flexible coupling. ISO Metric (Internal & External) BSW (Internal & External) square and Acme. Review of basic sketching commands and navigational commands. spheres and hollow solids). Theory & 2 Hrs Practical) : 52 IA Marks : 25 Exam Hours : 03 Exam Marks : 100 . of simple machine parts with or without section. 08 Hours UNIT 2: Thread Forms: Thread terminology. Fasteners: Hexagonal headed bolt and nut with washer (assembly). grub screw. American Standard thread. Cubes. 08 Hours UNIT 4: Couplings: Split Muff coupling. Oldham's coupling and universal coupling (Hooks' Joint) 08 Hours : 10ME36A/10ME46A : 04(1 Hrs. Tetrahedrons. sectional views of threads. (Bureau of Indian Standards conventions are to be followed for the drawings) Hidden line conventions.
C. New Delhi.R. 'Machine Drawing with Auto CAD'.C Assembly Drawings (Part drawings should be given) 1. Screw jack (Bottle type) 5. PART-A 1x20 PART-B 1x20 PART-C 1x60 Total = 20 Marks = 20 Marks = 60 Marks = 100 Marks . All sheets must be submitted at the end of the class by taking printouts. Published by VTU. I.e. Sham Tickoo. Belgaum. published by Tata Mc GrawHill. V. And one question from Part-C for 60 marks. 'Machine Drawing'.M. 5. Scheme of Examination: Two questions to be set from each Part-A.V.12 PART . Dream tech 2005 'Machine Drawing'. Gopala Krishna. Engine connecting rod 4. Siddeshwar. 2. i. 2. 4. Part-B and Part-C Student has to answer one question each from Part-A and Part-B for 20 marks each. Trymbaka Murthy. 'A Primer on Computer Aided Machine Drawing-2007’ . Goutam Pohit & Goutham Ghosh. Plummer block (Pedestal Bearing) 2. Machine vice 7. 3. CBS Publishers. 'A Text Book of Computer Aided Machine Drawing'. for engineers and designers'.Panchal REFERENCE BOOKS: 1. Tool Head of a shaper 18 Hours TEXT BOOKS: 1.S. N. P.Bhat & V. Rams Bottom Safety Valve 3. K. S. N.D. Subhash Publication. 2007 'Machine Drawing’. Sheet sizes should be A3/A4. 1st Indian print Pearson Education. Kanniah. Sastri. Tailstock of lathe 6.2006 NOTE: Internal assessment: 25 Marks All the sheets should be drawn in the class using software. 2005 'Auto CAD 2006.
viscosity. capillarity. 07 Hours UNIT-4 Fluid Dynamics: Introduction equation of motion. pressure variation in a static fluid. gauge. velocity and acceleration. vertical orifice. VNotch and rectangular notches. velocity potential function and stream function. 06 Hours PART-B UNIT-5 Fluid Flow Measurements : Venturimeter. 07 Hours UNIT-3 Buoyancy and Fluid Kinematics: Buoyancy. simple manometers and differential manometers. surface tension. thermodynamic properties. Dimensional Analysis : Introduction. continuity equation in 2D and 3D (Carversian Coordinates only. Properties of fluids. determination of Metacentric height experimentally and theoretically. absolute. 06 Hours IA Marks Exam Hours Exam Marks : 25 : 03 : 100 .13 FLUID MECHANICS Sub Code Hrs/week Total Lecture Hrs : 10ME36B/ 46B : 04 : 52 PART – A UNIT-1 Properties of Fluids: Introduction. laminar flow between parallel and stationary plates. Kinematics: Types of fluid flow. vertical and inclined plane surfaces. conditions of equilibrium of floating and submerged bodies. dimensional homogeneity. dimensions of physical quantities. curved surface submerged in liquid. horizontal. pitot-tube. Rayleigh’s method. Buckingham π theorem. metacentre and metacentric height. Euler’s equation of motion. limitations of Bernoulli’s equation. similitude. types of similtudes. Darey’s and Chezy’s equation for loss of head due to friction in pipes. center of buoyancy. vapour pressure and cavitation 06 Hours UNIT-2 Fluid Statics : Fluid pressure at a point. 07 Hours UNIT-6 Flow through pipes : Minor losses through pipes. HGL andTEL. dimensionless numbers. orificemeter. Pascal’s law. atmospheric and vacuum pressures. critical Reynold’s number. Total pressure and center of pressure on submerged plane surfaces. derived quantities. laminar flow through circular pipe-Hagen Poiseille’s equation. Bernoulli’s equation from first principles and also from Euler’s equation. 06 Hours UNIT-7 Laminar flow and viscous effects : Reyonold’s number.
2004.Oimbala. Bansal. Janul and M. 2004 5. ELSEVIER. 07 Hours TEXT BOOKS: 1.K. 2006. Fluid Mechanics and Fluid Power Engineering.Swaffield. Fluid Mechanics (SI Units).D.K. IRAM COCHEN.Douglas. Mach cone. Tata MaGrawHill. Fluid Mechanics by John F. 3. 2005.S. Fluid Mechanics -.Kundu.. Yunus A. Pearson Education Asia.Scott. displacement. Fluid Mechancis by Dr.. 2006 4. R. 2.. Introduction to compressible flow : Velocity of sound in a fluid. Fluid Mechanics by Oijush.Jagadishlal: Metropolitan Book Co-Ltd.Lakshmi Publications. Kataria and Sons.Gasiosek and john A. boundary layer concept. REFERENCE BOOKS: 1. Kumar. propogation of pressure waves in a compressible fluid.14 UNIT-8 Flow past immersed bodies : Drag. Potter. momentum and energy thickness. Dr. 1997. Mach nuber. 2. Lift. Fluid Mechanics and hydraulics. Elaine P. Cengage learning . Merle C. Cingel John M. expression for lift and drag. 3rd Ed. 5th ed.
4. 3. Magnetic crack detection (c). Scheme of Examination: ONE question from part -A: ONE question from part -B: Viva -Voice: Total: 20 Marks 20 Marks 10 Marks 50 Marks IA Marks Exam Hours Exam Marks : 25 : 03 : 50 . 4. To study the defects of Cast and Welded specimens PART – B 1. Rockwell and Vickers’s Hardness test. Dye penetration testing.15 METALLOGRAPHY AND MATERIAL TESTING LABORATORY Sub Code : 10 MEL 37A / 47A Hrs/week : 03 Total Lecture Hrs : 48 PART – A 1.S. (a). Tensile. gray C. Brass. Hardness studies of heat-treated samples. Preparation of specimen for Metallograpic examination of different engineering materials. To study the wear characteristics of ferrous. Brinell. tool steel. Heat treatment: Annealing. 5. Ultrasonic flaw detection (b).I Specimen. Torsion Test 3.I. Izod and Charpy Tests on M. 6.C. Fatigue Test. Bronze & composites. shear and compression tests of metallic and non metallic specimens using Universal Testing Machine 2. SG iron. Bending Test on metallic and nonmetallic specimens. hardening and tempering of steel. non-ferrous and composite materials for different parameters. Identification of microstructures of plain carbon steel. Non-destructive test experiments like. normalizing. 2.
3. Calibration of Micrometer using slip gauges 9. Calibration of Pressure Gauge Calibration of Thermocouple Calibration of LVDT Calibration of Load cell Determination of modulus of elasticity of a mild steel specimen using strain gauges. Measurement of angle using Sine Center / Sine bar / bevel protractor 3. 5. 2. 5. 6. Measurement of Screw thread Parameters using Two wire or Three-wire method. Measurement of gear tooth profile using gear tooth vernier /Gear tooth micrometer 8. Measurement of cutting tool forces using a. Measurement of alignment using Autocollimator / Roller set 4. Measurements of Surface roughness. 2. Measurements using Optical Projector / Toolmaker Microscope. Drill tool Dynamometer. 4. Lathe tool Dynamometer b. Using Tally Surf/Mechanical Comparator 7.16 MECHANICAL MEASUREMENTS AND METROLOGY LABORATORY Sub Code Hrs/week Total Lecture Hrs : 10MEL 37B / 47B : 03 : 48 IA Marks Exam Hours Exam Marks : 25 : 03 : 50 PART-A: MECHANICAL MEASUREMENTS 1. Measurement using Optical Flats Scheme of Examination: ONE question from Metrology (part -A) ONE question from Instrumentation (part -B) Viva –Voce Total 20 Marks 20 Marks 10 Marks 50 Marks . PART-B: METROLOGY 1.
(Split pattern. Shear and Tensile tests on Universal Sand Testing Machine. Match plate pattern and Core boxes). • Preparing minimum three forged models involving upsetting. • Out of these three models. Testing of Moulding sand and Core sand Preparation of sand specimens and conduction of the following tests: 1 Compression. Preparation of one casting (Aluminum or cast iron-Demonstration only) PART – C 3. 4 Sieve Analysis to find Grain Finest number of Base Sand 5 Clay content determination in Base Sand PART – B 2. drawing and bending operations. 2 Permeability test 3 Core hardness & Mould hardness tests. Scheme of Examination: One question is to be set from Part-A: One question is to be set from either Part-B or Part-C: Calculation (Forging) + Foundry Model 30 marks = 05 +25 = 30 Marks = 05 +25 = 30 Marks 10 marks. at least one model is to be prepared by using Power Hammer. Foundry Practice Use of foundry tools and other equipments. 50 marks. Calculation part in case of forging is made compulsory 10 marks IA Marks Exam Hours Exam Marks : 25 : 03 : 50 Calculation + Foundry (Forging) Model Viva-Voce: Total: .17 FOUNDRY AND FORGING LABORATORY Sub Code Hrs/week Total Lecture Hrs : 10MEL 38A / 48A : 03 : 48 PART – A 1. Preparation of moulds using two moulding boxes using patterns or without patterns. Forging Operations • Calculation of length of the row material requited to do the modle.
Boring. Thread cutting. Facing. Step turning. Cutting of Gear Teeth using Milling Machine. Knurling. Taper turning. PART – B Cutting of V Groove/ dovetail / Rectangular groove using a shaper.18 MACHINE SHOP Sub Code Hrs/week Total Lecture Hrs : 10MEL 38 A / 48A : 03 : 48 IA Marks Exam Hours Exam Marks : 25 : 03 : 50 PART – A Preparation of three models on lathe involving Plain turning. Drilling. Scheme of Examination: One Model from Part – A One Model from Part – B Viva – Voce Total 30 marks 10 marks 10 marks 50 marks . Internal Thread cutting and Eccentric turning.
Engine: Testing of two stroke and four stroke SI and CI engines for performance Related numerical problems. isothermal and mechanical efficiencies. Adiabatic. units of refrigeration. Multistage compressor. heat balance . Vapour absorption refrigeration system. description. description. power required.S diagram. 06 Hours Unit 6: Gas turbine and Jet propulsion: Classification of Gas turbines. enthalpy of formation. mass balance. Actual vapour power cycles. enthalpy and internal energy of combustion. inter. Combustion efficiency 07 Hours Unit 2: I.19 APPLIED THERMODYNAMICS Sub Code Hrs/week Total Lecture Hrs Unit 1: Combustion thermodynamics: Theoritical (Stoichiometeric) air for combustion of fuels. Air cycle refrigeration. work input through P-V diagram and steady state steady flow analysis. drawbacks as a reference cycle.P-V and T-S diagrams. Morse test. Ideal and practical regenerative Rankine cycle. Advantages and disadvantages of closed cycle. Refrigerants and their desirable properties. 07 Hours Unit 7 Refrigeration: Vapour compression refrigeration system . capacity . 06 Hours : 10ME43 : 04 : 52 PART-A IA Marks : 25 Exam Hours : 03 Exam Marks: 100 .cooling. Effects of pressure and temperature on Rankine cycle performance. Analysis of open cycle gas turbine cycle. 06 Hours Unit 3: Gas power cycle: Air Standard cycles: Carnot. Comparision of Otto and Diesel cycles. Methods to improve thermal efficiency. reversed Brayton cycle. Reheat Rankine cycle. Effect of clearance and volumetric efficiency.C. Otto. open and closed feed water heaters. Energy balance for a chemical reaction. actual combustion. analysis. analysis for performance . efficiencies and mean effective pressures. refrigerating effect. optimum intermediate pressure. Simple Rankine cycle. Excess air. description. minimum work for compression. Exhaust gas analysis. reversed Carnot cycle. steam jet refrigeration. A. COP . Dual and Stirling cycles./ F ratio. 07 Hours PART-B Unit 5: Reciprocating Compressors: Operation of a single stage reciprocating compressors. 06 Hours Unit 4: Vapour Power Cycles: Carnot vapour power cycles. Jet propulsion and Rocket propulsion. Diesel. comparision of Carnot and Rankine cycles. saving in work. T.
Rajput.Boies. Dry bulb temperature. Laxmi Publication 3. Tata Mc Graw Hill Pub. 2. Thermodynamics . A copy of Psychrometry chart to be given along with answer book to the candidates (if needed) TEXT BOOK 1.20 Unit 8 Psychrometry: Atmospheric air and psychrometric properties.K Venkanna. New Delhi REFERENCE BOOKS 1.2002 2. Applied Thermodynamics .E. Yunus. Venkahna. Applied Thermodynamics . 2002. An engineering approach.K. dehumidifying and humidifying. Van Wylen and R. dew point temperature. partial pressures. Basic and applied Thermodynamics . Cenegal and Michael A. B.K..J. Tata Me Graw Hill pub. wet bulb temperature. Summer and winter air conditioning. “Applied Thermodynamics”. 3. B.Nijaguna (to be supplied in the examination) 2. A. Sontang Wiley eastern. specific and relative humidifies and the relation between the two enthalpy and adiapatic saturation temperature. Thermodynamics data hand book. heating. PHI. G. Fundamental of Classical Thermodynamics.T. Nag. P. cooling . Construction and use of psychrometric chart . 07 Hours NOTE: 1. PHI New Delhi . Adiabatic mixing of moist air.Co. B. Co. Analysis of various processes.
Toggle mechanism. 06 Hours UNIT 3: Velocity and Acceleration Analysis of Mechanisms (Graphical Methods) Velocity and acceleration analysis of Four Bar mechanism.B UNIT 5: Velocity and Acceleration Analysis of Mechanisms (Analytical Methods): Analysis of four bar chain and slider crank chain using analytical expressions. helical. slider crank mechanism and Simple Mechanisms by vector polygons: Relative velocity and acceleration of particles . Grubler's criterion (without derivation). Whitworth mechanism and Crank and slotted lever Mechanism. Ackerman steering gear mechanism. Methods of avoiding interference. kinematic pairs. Interference in involute gears. Kinematic Chains and Inversions: Inversions of Four bar chain. (Use of complex algebra and vector algebra) 06 Hours UNIT 6: Spur Gears: Gear terminology. Back lash. Inversion. Intermittent Motion mechanisms -Geneva wheel mechanism and Ratchet and Pawl mechanism. 06 Hours PART . 07 Hours UNIT 4: Velocity Analysis by Instantaneous Center Method: Definition. bevel and worm gears. Kennedy's Theorem. Mechanism. Characteristics of involute action. Mobility of Mechanism. Comparison of involute and cycloidal teeth. Straight line motion mechanisms Peaucellier's mechanism and Robert's mechanism. Pantograph. Path of contact. Determination of linear and angular velocity using instantaneous center method Klein's Construction: Analysis of velocity and acceleration of single slider crank mechanism. velocity of rubbing. Contact ratio of spur. Single slider crank chain and Double slider crank chain.in a common link.21 KINEMATICS OF MACHINES Sub Code Hrs/week Total Lecture Hrs UNIT 1: Introduction: Definitions Link or element. law of gearing. Arc of contact. relative velocity and accelerations of coincident Particles on separate linksCoriolis component of acceleration. Profile Modification.A IA Marks : 25 Exam Hours : 03 Exam Marks : 100 . Degrees of freedom. 07 Hours UNIT 2: Mechanisms: Quick return motion mechanisms-Drag link mechanism. Structure. Kinematic chain. Machine. 07 Hours : 10ME44 : 04 : 52 PART . Angular velocity and angular acceleration of links.
G. 2nd Edi. Velocity and. Indian Branch New Delhi. New Delhi. "Theory of Machines”. Mechanism and Machine theory. uniform acceleration and retardation and Cycloidal motion.. roller and flat-face follower. Displacement. Pearson Education (Singapore) Pvt. Types of followers. 2006 REFERENCE BOOKS: 1. OXFORD 3rd Ed. Uicker. 07 Hours UNIT 8: Cams: Types of cams.22 UNIT 7: Gear Trains: Simple gear trains. and 3rd edition -2009. 2. Follower motions including SHM. "Theory of Machines”.S. 2009. Rattan S. reduction. Acceleration time curves for cam profiles. Compound gear trains for large speed. 06 Hours TEXT BOOKS: 1. Disc cam with reciprocating follower having knife-edge. Shigley. Pennock. Epicyclic gear trains. Tata McGraw-Hill Publishing Company Ltd. J. Ambakar. J.E. Uniform velocity. Ltd. PHI Graphical Solutions may be obtained either on the Graph Sheets or on the Answer Book itself. . 2. . Disc cam with oscillating roller follower.J.R. Algebraic and tabular methods of finding velocity ratio of epicyclic gear trains. Sadhu Singh. Tooth load and torque calculations in epicyclic gear trains. “Theory of Machines & Mechanisms".
Indexing: Simple.Principle of broaching.7: Broaching process . Introduction to CNC machines. buffing operation and application. Shaping and Planing Machine s: Classification. Measurement of tool tip temperature. Cutting fluids. Details of a broach. Simple problems on simple and compound indexing. polishing. ceramics. shaping machine and planing machine. bonding process. milling operations.Types of Chips. Basics of Manual part programming methods. UNIT . Classification.Principles of operation. grade and structure of grinding wheels. Grinding process parameters. PART – B UNIT . up milling and down milling concepts. shaping Machine. UNIT . differential and angular indexing calculations. Planing Machine. Tool Failure Criteria. 07 Hours. constructional features of Turret and Capstan Lathe. arrangement of set up and application. constructional features. constructional features of grinding machines (Centreless . UNIT . Mechanics of Chip Formation. carbides coated carbides. constructional features. drilling & related operations. Dressiing and truing of grinding wheels. Types of drill & drill bit nomenclature. Selection of grinding wheel. grinding wheel types. UNIT . problems of Merchant’s analysis. tool life.2 Cutting Tool Materials: Desired properties and types of cutting tool materials – HSS.6 Grinding machines: Types of abrasives. Super finishing process. cylindrical and surface grinding ).3 Turning (Lathe). Ernst Merchant’s solution. . milling cutters nomenclature. types and selection. Applications. Types of broaching machines-constructional details. Heat generation in metal cutting. Advantages and Limitations. Merchants circle diagram and analysis.23 MANUFACTURING PROCESS – II Metal Removing Process (Common to ME/IP/IM/AU/MA) Sub Code : 06 ME 45 Hrs/week: 04 Total Lecture Hrs: 52 IA Marks : 25 Exam Hours: 03 Exam Marks : 100 PART – A UNIT . Effects of cutting parameters on tool life. Taylor’s Tool Life equation. Axes of NC machine-Coordinate systems.1 Theory of Metal Cutting: Single point cutting tool nomenclature. compound. shaping and planing machines.4 Drilling machines: Classification. 06 Hours. factors affecting heat generation. Simple problems on machinery time calculations 07 Hours.Grain size. shear angle relationship. 06 Hours.5 Milling machines: Classification. Desired properties. Driving mechanisms of lathe. Tool Wear and Tool failure. 07 Hours. Heat distribution in tool and workpiece and chip. geometry. Various milling operations. drill materials. 06 Hours. Tool Layout. Problems on tool life evaluation. UNIT . Different operations on lathe. Finishing and other Processes Laping and Honing operations – Principles. 07 Hours.
K. 2004 2.Jain. Amitabha Ghosh and Mallik. equipment & operation of Laser Beam. 06 Hours Text Books: 1. . Ultrasonic Machining. Production Technology. Boothroyd. McGraw Hill. Water Jet Machining. R.8 Non-traditional machining processes: Need for non traditional machining. Electron Beam Machining. Hazara Choudhry. Fundamentals of Metal Machining and Machine Tools. HMT. Plasma Arc Machining. Khanna Publications. Abrasive Jet Machining. Principle. Electro Chemical Machining. Reference Books: 1. Vol-II. Workshop Technology. Media Promoters & Publishers Pvt. 2000. 2. G. Electron Discharge Machining and Plasma Arc Machining. affiliated East West Press. Production Technology. 2001. 2003. Tata MacGraw Hill. 3.24 UNIT . Ltd. Manufacturing Science. 2003.
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