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Trafos Fuente Switching

Trafos Fuente Switching

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Transformers for Switching Power Supplies

Pin terminal type(For single output) Pin terminal type(For multiple outputs) SRW series
Type: LQ(Horizontal type) 20EG(Vertical type) 24EG(Vertical type) 26EG(Vertical type) 28EG(Vertical type) 34EG(Vertical type) EG(Horizontal type) September 2008

Issue date:

• All specifications are subject to change without notice. • Conformity to RoHS Directive: This means that, in conformity with EU Directive 2002/95/EC, lead, cadmium, mercury, hexavalent chromium, and specific bromine-based flame retardants, PBB and PBDE, have not been used, except for exempted applications.

PBB and PBDE.fm . 002-01 / 20080919 / e6355_srw. or inexpensive) allows us to provide the best transformer for your needs. Our lineup of transformers (small. mercury. We can also provide different transformer shapes not shown in the catalog. in conformity with EU Directive 2002/95/EC. cadmium. thin. CONCEPT (OPTIMAL TRANSFORMER AND CHOKE SHAPES) Usage Features Core shape Existing core name EE AV electronics Inverter electronics Multiple-output type transformers Wide opening EER EED EPC Low profile transformers Low profile EEM EFD • Made opening portion according to the 1st and 2nd output number (1st and 2nd openings are asymmetric. except for exempted applications. and specific bromine-based flame retardants. so feel free to contact us. hexavalent chromium. • All specifications are subject to change without notice. have not been used.(1/16) Switching Power Supply Transformers SRW Series Development Concept Conformity to RoHS Directive Our newly developed transformers and chokes feature a new core shape using a new core material that is designed for different core usages based on the advantages of each material’s characteristics.) Material PC47 EGG LQ Improvements for minimizing size New shapes Office machines Flat panel TVs Thin power supplies • Conformity to RoHS Directive: This means that. lead.

(2/16) Transformers and Inductors for Power Supplies Replacement Parts List We have made a new lineup of replacement parts for products with different shapes that meet our customers’ needs for smaller products.0× 27.0 12 12 12 12 12 12 SRW2630EG EGG2630 EER32 SRW2833EG EGG2833 EER35 For single output (Horizontal type) SRW24LQ LQ24 EER28 SRW24LQL LQL24 EER28L SRW28LQD LQD28 EER28 ∗1 ∗2 Ferrite cores are not sold separately.5× 39.7 30.5 12 22.5 17 22.0 5.0 16 14 18.0 5.5 30.0 S:5.5 20.5/27.2 22.2 90.5 25.5 30.0× 35.4 45 40 69.0× 26.0 30. The bobbin is made from phenol with a flame resistance grade of 94V-2 or higher.0 P:5.6 65.0× 32.5/23.5 26.0 30.5 17 22.5 35.1 90 40 90.0× 32.1 80 40 80.0 4.5/23.0× 30. 24.0× 27.Cross-sectional quency center leg area fsw(kHz) Acp (mm2) Bobbin terminal Lead Pin pitch space F (mm) (mm) Number of pins 12 12 16 For multiple outputs (Vertical type) SRW2017EG EGG2017 EE22 I II III I SRW2420EG EGG2420 EER28/22 II III I SRW2425EG EGG2425 EER28 II III I SRW2430EG EGG2430 EER28L II III I EER32 SRW2630EG EGG2630 II I II SRW2826EG EGG2826 EER35 SRW2833EG EGG2833 I II I II III EER38 I IH IIH IH IH I I I 15 40 37.0 S:5.0× 30.4 Maximum output power∗ 3 (W)max.0 S:5.0× 38.0 35.0× 20.5× 32.5/23. The output depends on the switching element.0 S:5.0 100 40 90.5 30.0 P:5.0 4.5 30.0× 38.0 5.5× 36.0× 32.5 22.5/27.0× 27.5 17 22.0 5.0× 40.5 15 17.5 12 22.0 P:4.0× 38.0× 40. • All specifications are subject to change without notice.5 20.5 35. switching frequency.0× 23.6 63.5× 36.4 80.5 12 22.fm . REPLACEMENT PARTS LIST New transformer New core∗ 1 Existing core Bobbin type∗ 2 Maximum external size D× W× H (mm)max.0× 25.5× 22.5 28.0 S:5.5× 22.0 P:5.0× 33.0× 31.0 S:5.0 15 18.0× 20.5× 31.0 5.0 4.0 32.5 32. Switching fre.0 P:5.5 26.5 17 22.5 15 17.0× 40.0× 31.5× 33.0 31.0× 20.0× 30.0 P:5.5 26.0× 36. 002-01 / 20080919 / e6355_srw.0 22.0 32.0× 27.0 31.0 24.0 5.0× 23.1 63.1 15 P:4.5× 22.2 60 40 69.0× 40.0× 38. ∗ 3 This maximum output is only an estimate.0 4.0 4.5/27.0 20.0 5.0 32.0 S:5.0 S:5.5 26.5× 36.0 32.5× 29.0 5.5 26.0× 43.0 4.0× 20.0× 40.0× 33.0 4.5× 36.0× 32. transformer temperature.0 5.0 5.5 31.0× 33.5 25/30 12 18 20 SRW3435EG EGG3435 120 40 146 For multiple outputs (Horizontal type) SRW2430EG EGG2430 EER28L 60 80 100 45 60 45 40 40 40 60 60 40 69.5 15 20.4 30 40 69.0 12 16 SRW2625EG EGG2625 75 40 80.0 12 16 18. so feel free to contact us.5/27.0× 23.0 4. We can also provide different transformer shapes not shown in the catalog.0 32.0× 40.0× 31.0 P:4.0 35.0× 33.0 35.0× 25.0 33.5× 29. and use conditions.0 30.0× 29.5 26.0 38.0× 27.0× 38.0× 33.

0 30. single output switching power supply transformer.0 5.0 Lead space F 22.1 F 7 Dimensions in mm TOP VIEW SPECIFICATIONS New transformer SRW24LQ SRW24LQL SRW28LQD Bobbin type I I I Maximum external size D× W× H (mm)max.6 0. PC47. SRW24LQL TYPE(BOBBIN TYPE: I) 6 5 Width 7 8 9 10 11 12 Depth 4 3 2 1 Height 3.5min. This material allows for a low profile. which has low loss and high-saturation magnetic flux density that prevents thermorunaway.0× 27. 42 45 45 Switching frequency fsw(kHz) 40 40 40 Cross-sectional center leg area Acp (mm2) 63.6 0. FEATURES • The new high B.5 25.7 Bobbin terminal(mm) Pin pitch 4. single output switching power supplies with a maximum output of 45 to 60W • It is a product conforming to RoHS directive.0 Maximum output power (W)max. which means it can be mounted in very narrow spaces.0 Pin ø 0. low loss PC47∗ material allows for the product to be smaller • Uses a newly developed LQ core for small switching power supply transformers • Compatible with small.0 31.5× 22.6 Number of pins 1st side 6 6 6 2nd side 6 6 6 • All specifications are subject to change without notice.(3/16) For Single Output (Horizontal Type) LQ Series This series uses the new ferrite material.5× 22.0× 27.6 65.6 63.5× 22. 002-01 / 20080919 / e6355_srw.fm .5× 39.5 30. 28. ∗ Compatible material: PC47 APPLICATIONS • Switching power supplies for office machines • Multiple use AC to DC adapters and power supplies for chargers SHAPES AND DIMENSIONS EXAMPLE: SRW24LQ. Pin ø Dimensions in mm RECOMMENDED BASE MATERIAL OPENING SIZE Pin pitch P 1 12 Pin pitch S 6 12-ø1.0 4.

∗ Compatible material: PC47 APPLICATIONS • Refrigerators. 24.5 32. This transformer is for small.0× 20.0min. FEATURES • The new high B.0× 23.0× 23.(4/16) For Multiple Outputs (Vertical Type) 20EG Series This series uses the new ferrite material.0 24.0 • All specifications are subject to change without notice.3 F 7 Dimensions in mm TOP VIEW SPECIFICATIONS New transformer Bobbin type I II III Maximum external size D× W× H (mm)max.5 Maximum output power (W)max.fm . and has a perfect balance between the core volume and coil share. IH-heaters. which has low loss and high-saturation magnetic flux density that prevents thermorunaway.1 Bobbin terminal(mm) Pin pitch Lead space F 15 Pin ø 0. low loss PC47∗ material allows for the product to be smaller • This transformer uses a newly developed EGG core for small switching power supplies • Compatible with multiple output switching power supplies with a maximum output of 10 to 50W • It is a product conforming to RoHS directive.0× 20. PC47. RECOMMENDED BASE MATERIAL OPENING SIZE Pin pitch P 1 12 6 12-ø1. and air conditioners • Multiple output power supplies SHAPES AND DIMENSIONS EXAMPLE: SRW2017EG TYPE(BOBBIN TYPE: I) Depth 6 5 Width 7 8 9 10 11 12 Pin ø Dimensions in mm 4 3 2 1 Height 4.8 Number of pins 1st side 6 6 8 2nd side 6 6 8 SRW2017EG 4. multiple output switching power supplies with a maximum output from 10 to 15W.0× 20.0× 20. 15 Switching frequency fsw(kHz) 40 Cross-sectional center leg area Acp (mm2) 37. 002-01 / 20080919 / e6355_srw.

5 30.8 0.8 0.0 18.5 30.5 23. multiple output switching power supplies with a maximum output from 25 to 60W. PC47. and has a perfect balance between the core volume and coil share.8 0.5 20.3 2.5× 36.0 18.5× 29.0min.0 5.5 26.0 5.5× 31.5 26.8 1st side 6 7 6 6 6 7 6 6 7 2nd side 9 9 8 9 6 9 9 6 9 • All specifications are subject to change without notice.0× 26. Switching frequency fsw(kHz) Cross-sectional center leg area Acp (mm2) Bobbin terminal(mm) Lead space F Pin pitch F1 F2 P:4. 30. This transformer is for small.4 45 40 69.0 S:5.5× 36.5 26. 002-01 / 20080919 / e6355_srw.5 17.(5/16) For Multiple Outputs (Vertical Type) 24EG Series This series uses the new ferrite material.5 F1 F2 12. FEATURES • The new high B.0 P:4.0× 35.0× 30.5 17.0 4.0× 36.8 0. which has low loss and high-saturation magnetic flux density that prevents thermorunaway.0× 27. low loss PC47∗ material allows for the product to be smaller • This transformer uses a newly developed EGG core for small switching power supplies • Compatible with multiple output switching power supplies with a maximum output of 25 to 60W • It is a product conforming to RoHS directive. ∗ Compatible material: PC47 APPLICATIONS • DVDs.5 26.0 18.5 20.5 26.4 30 40 69.5 26. RECOMMENDED BASE MATERIAL OPENING SIZE Pin pitch P 1 15 Pin pitch S 2.5 23.14.0 20.0 S:5.0× 27.16-ø1.0× 23.0 23.fm .8 0.0 4.5 20.5× 36.0× 31. and air conditioners • Multiple output power supplies SHAPES AND DIMENSIONS EXAMPLE: SRW24{{EG TYPE(BOBBIN TYPE: I) Depth 6 5 Width 7 8 9 10 11 12 13 14 15 Pin ø Dimensions in mm 4 3 2 1 Height 4.5 60 40 69.8 0.0 4.0× 25.0× 27.5× 32.4 Maximum output power (W)max.0 P:4.5 6 7 TOP VIEW Dimensions in mm SPECIFICATIONS New transformer Bobbin type I SRW2420EG II III I SRW2425EG II III I SRW2430EG II III Maximum external size D× W× H (mm)max.5× 36.5 Number of pins Pin ø 0.8 0.0 S:5.15.0 4. DVD-Rs.8 0. STBs.5× 29.

0 S:5.0× 30. low loss PC47∗ material allows for the product to be smaller • This transformer uses a new EGG core model developed for power supply transformers • Compatible with multiple output switching power supplies with a maximum output of 75 to 80W • It is a product conforming to RoHS directive. Pin ø RECOMMENDED BASE MATERIAL OPENING SIZE Pin pitch P 2.5 22. DVD-Rs.(6/16) For Multiple Outputs (Vertical Type) 26EG Series This series uses the new ferrite material.0× 30.0min.8 1.0 5.5 27.0 80 40 80.5 1 17 F1 F2 Pin pitch S 12-ø1.2 Maximum output power (W)max.2 Bobbin terminal(mm) Lead space F Pin pitch F1 F2 P:5.5 6 7 TOP VIEW Dimensions in mm SPECIFICATIONS New transformer Bobbin type I II SRW2630EG I II Maximum external size D× W× H (mm)max. which has low loss and high-saturation magnetic flux density that prevents thermorunaway. and air conditioners • Multiple output power supplies SHAPES AND DIMENSIONS EXAMPLE: SRW26{{EG TYPE(BOBBIN TYPE: I) Depth 6 5 Width 7 9 11 13 15 17 8 10 12 14 16 Dimensions in mm 4 3 2 1 Height 4.fm .0 S:5.0× 33. ∗ Compatible material: PC47 APPLICATIONS • DVDs. and has a perfect balance between the core volume and coil share.0 0. 75 Switching frequency fsw(kHz) 40 Cross-sectional center leg area Acp (mm2) 80.8 1. 35.0 5.0 30.5 Number of pins Pin ø 0. FEATURES • The new high B.0× 33.5 22.0 P:5. PC47.0 22.0 30.0× 38.0× 31.5 22.0× 31.0× 38.3 2. 002-01 / 20080919 / e6355_srw.5 or 17-ø1. This transformer is for small.0 35.5 27.0 1st side 6 6 6 6 2nd side 11 6 11 6 SRW2625EG • All specifications are subject to change without notice. multiple output switching power supplies with a maximum output from 75 to 80W. STBs.

Pin ø RECOMMENDED BASE MATERIAL OPENING SIZE Pin pitch P 2.0 4. which has low loss and high-saturation magnetic flux density that prevents thermorunaway.0 S:5.0× 40.0× 33. 002-01 / 20080919 / e6355_srw.5 22.5 27. 35.5 22.1 Bobbin terminal(mm) Lead space F Pin pitch F1 F2 P:5. and LCDs • Multiple output power supplies SHAPES AND DIMENSIONS EXAMPLE: SRW28{{EG TYPE(BOBBIN TYPE: I) Depth 6 5 Width 7 9 11 13 15 17 8 10 12 14 16 Dimensions in mm 4 3 2 1 Height 4.8 1.fm .5 6 7 TOP VIEW Dimensions in mm SPECIFICATIONS New transformer Bobbin type I II I SRW2833EG II III Maximum external size D× W× H (mm)max.3 2.8 1. multiple output switching power supplies with a maximum output from 90 to 100W.0 0.5 27. STBs.0 5. 90 Switching frequency fsw(kHz) 40 Cross-sectional center leg area Acp (mm2) 90.0min.8 1st side 6 6 6 6 8 2nd side 11 6 11 6 10 SRW2826EG • All specifications are subject to change without notice.0 32.18-ø1. This transformer is for small.0 100 40 90.0 S:5.5 22.0 32.0 0.0× 33.0× 32.0 P:5.0× 32.5 or 17.5 1 17 F1 F2 Pin pitch S 12-ø1.0× 32.0 22. and has a perfect balance between the core volume and coil share.0 32.5 Number of pins Pin ø 0.5 22.0× 32.0× 40.0 5. multiple output switching power supplies with a maximum output of 90 to 100W • It is a product conforming to RoHS directive. ∗ Compatible material: PC47 APPLICATIONS • DVD-Rs. low loss PC47∗ material allows for the product to be smaller • This transformer uses a new EGG core model developed for power supply transformers • Compatible with small. FEATURES • The new high B.0× 40.1 Maximum output power (W)max.(7/16) For Multiple Outputs (Vertical Type) 28EG Series This series uses the new ferrite material.0 35. PC47.0× 40.

PC47. multiple output switching power supplies with a maximum output from 100 to 120W. This transformer is for small. ∗ Compatible material: PC47 APPLICATIONS • DVD-Rs. multiple output switching power supplies with a maximum output of 100 to 120W • It is a product conforming to RoHS directive. FEATURES • The new high B. STBs.0min.5 1 20 F1 F2 Pin pitch S 20-ø1. 002-01 / 20080919 / e6355_srw.5 2. and has a perfect balance between the core volume and coil share. RECOMMENDED BASE MATERIAL OPENING SIZE Pin pitch P 2.0 1st side 7 2nd side 13 • All specifications are subject to change without notice. low loss PC47∗ material allows for the product to be smaller • This transformer uses a new EGG core model developed for power supply transformers • Compatible with small.5 7 8 TOP VIEW Dimensions in mm SPECIFICATIONS New transformer SRW3435EG Bobbin type I Maximum external size D× W× H (mm)max.0 Maximum output power (W)max. 120 Switching frequency fsw(kHz) 40 Cross-sectional center leg area Acp (mm2) 146 Bobbin terminal(mm) Lead space F Pin pitch F1 F2 P: 5.0 25 30 Number of pins Pin ø 1. 38.fm .(8/16) For Multiple Outputs (Vertical Type) 34EG Series This series uses the new ferrite material. and LCDs • Multiple output power supplies SHAPES AND DIMENSIONS EXAMPLE: SRW34{{EG TYPE(BOBBIN TYPE: I) Depth 7 6 Width 8 10 12 14 16 18 20 Pin ø 9 11 13 15 17 19 Dimensions in mm 5 4 3 2 1 Height 4. which has low loss and high-saturation magnetic flux density that prevents thermorunaway.0× 40.0× 38.0 S: 5.

∗ Compatible material: PC47 APPLICATIONS • DVD-Rs. PC47. FEATURES • The new high B.0× 33.0 1.8 1.0 4.5× 32. and LCDs • Multiple output power supplies SHAPES AND DIMENSIONS EXAMPLE: SRW{{{{EG-H TYPE(BOBBIN TYPE: IH) Depth 6 5 4 3 2 1 Height 7 8 9 10 11 12 Pin ø Dimensions in mm 4.0 32.5 31.0× 38. 002-01 / 20080919 / e6355_srw.0min.2 90.0 40. which has low loss and high-saturation magnetic flux density that prevents thermorunaway.0 0.5 6 F 7 Dimensions in mm TOP VIEW SPECIFICATIONS New transformer SRW2430EG SRW2630EG SRW2833EG Bobbin type IH IIH IH IH Maximum external size D× W× H (mm)max. STBs. multiple output switching power supplies with a maximum output of 60 to 100W • It is a product conforming to RoHS directive. multiple output switching power supplies with a maximum output from 60 to 100W.1 Bobbin terminal(mm) Pin pitch 5.0 5. 38.5 35.fm .0 43.4 80.0× 29.3 or 12-ø1. low loss PC47∗ material allows for the product to be smaller • This transformer uses a new EGG core model developed for small power supply transformers • Compatible with small.0 Lead space Pin F ø 30.5 Maximum output power (W)max.0 Number of pins 1st side 6 6 6 2nd side 6 6 6 • All specifications are subject to change without notice.0× 33.0× 25. and has a perfect balance between the core volume and coil share. 60 80 100 Switching frequency fsw(kHz) 40 40 40 Cross-sectional center leg area Acp (mm2) 69. This transformer is for small.0 5.(9/16) For Multiple Outputs (Horizontal Type) EG Series This series uses the new ferrite material.0× 31.0× 33. RECOMMENDED BASE MATERIAL OPENING SIZE Pin pitch P 1 12 Pin pitch S 12-ø1.

STANDARD AL-Value AL-value(nH/N2) R10 Series 160 200 250 Core shape R20 Series and size 160 180 200 224 250 280 R40 Series and other specialty products 160 180 200 224 250 280 For single output(Vertical/Horizontal) SRW24LQ 3 3 SRW24LQL 3 3 3 3 3 SRW28LQD 3 3 AL-value(nH/N2) R10 Series Core shape 100 and size R20 Series 100 112 For multiple outputs(Vertical/Horizontal) SRW2017EG 3 SRW2420EG 3 SRW2425EG 3 SRW2430EG 3 SRW2625EG 3 3 SRW2630EG 3 3 SRW2826EG 3 3 SRW2833EG 3 3 SRW3435EG 3 3 315 315 315 325 350 375 400 400 400 425 450 450 475 500 500 500 525 550 3 3 125 125 140 160 160 180 200 200 224 250 250 280 315 315 400 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 • All specifications are subject to change without notice.fm .(10/16) Transformer Inductors for Power Supplies Standard GAP In order to respond to our customers’ requested delivery dates and costs. TDK can provide standard GAP products (indicated by " 3 " in the below chart) for each shape. 002-01 / 20080919 / e6355_srw. Please contact us about other GAP products separately.

between the primary winding and the core.05Ω: +30% max. Any terminal must not be pulled out or chatter. Measure by applying DC. insulation resis. (tolerance±10%) Less than 0. 002-01 / 20080919 / e6355_srw. tance. Apply 9. The details can be found by referring to the appended individual delivery specifications. Y. measure after 10 cycles of the test have been performed. Standard of inductance. 55°C max.1 to 0. 10MΩ min. (thermocouple method) method or thermocouple method. secondary windings.Use turn ratio tester TRD-0. 0. 9. YHP4261 or equivalent.Measure in normal temperature after leaving in 100±2°C for 96h.(11/16) Specifications SPECIFICATIONS Operating Storage Operating Humidity ranges Storage Temperature ranges –10 to +60°C –25 to +85°C 30 to 95(%)RH[without dewing] 30 to 95(%)RH[without dewing] GENERAL CHARACTERISTICS Standard test conditions Ambient temperature +5 to +35°C range Relative humidity range 45 to 85(%)RH[without dewing] Standard Test methods Individual specification Use LCR meter (f=1kHz). (resistance method) Solder covers more than 90%. withstand voltage must be satis.9 (f=1 to 100kHz) or equivalent. and so on. Standards • The above listed items are representative examples. Item Inductance DC resistance Turn ratio and polarity Withstand voltage Insulation resistance Terminal strength Temperature rise Solderability RELIABILITY TESTSRELIABILITY TESTS Item Vibration resistance Heat resistance Cold resistance Humidity resistance Temperature cycle Test methods Conform to JIS-C 5025.8N min.5Ω or more: +10% max.fm . • All specifications are subject to change without notice.5mm amplitude and 10-to-50-to-10Hz in 1min in X. normal temperature for 30min. individual speci. Specified value ±1 to 20%. Sweep 1. One cycle is –25°C for 30min. Dip in solder with the temperature of 245±2°C for 3±0. Measure in normal temperature after leaving in 60±2°C and 90 to 95(%)RH for 96h.5s. 0. and the windings by resistance Standard design value 45°C max. fication No abnormality between the primary and Apply separately specified AC voltage (50Hz) for 1min. Measure the core surface by thermocouple method.Measure in normal temperature after leaving in –40±2°C for 96h. Use Milliohm-meter VP2941 or equivalent. and 85°C for 30min. and Z directions for 2h respectively.500V.5Ω: +15% max. 0. fied.05 to 0.8N load in the direction of terminal axis for 30±5s.1Ω: +20% max. Use insulation resistance meter SM-5E or equivalent.

due to the fact that there is no classification known as E class in North America. (Depending upon the shape.Normal b). (2)Distance between Transformer and other parts Please keep the distance between the transformer and other parts in according with applicable safety standards. L (3)In this case. inductance is reduced causing a rapid and drastic increase of current as shown figure b).Saturation phenomena • All specifications are subject to change without notice. The following items could be possible cause of core saturation. structures an so on that the designed transformers are comply with designated safety regulations. 10 to 15°C more would be allowable.(12/16) Design reference for switching power transformers • Maximum allowable Temperature The maximum allowable Temperature of SRW series transformer is classified in E class (120°C) in Japan. (longer ON time) • The input voltage is abnormally higher than the specified values. Basic insulation may be applied) • IEC65. +E Ip Lp <In the case of flyback> a). UL/CSA: Designed with reinforced insulation. • Magnetic saturation of the core (1)Magnetic operating condition of the core in the transformer are determined by maximum operation temperature (including temperature rise) and driving condition in circuits. • The product is used in conditions that exceed the maximum operating temperature. there is a possibility of occurring magnetic saturation of the core. • Operating frequencies are lower than the ones initially designed. (2)To check on the saturation of the core it is possible to judge from current waveforms of primary winding. • Circuit topologies of switching power supply The term “topology” refers to the arrangement of the power components within the switching power supply design. Forward mode Buck converter Forward converter Push-Pull converter Half and Full-Bridge converter Flyback mode Boost converter Buck-boost converter Flyback converter However. it is classified in class 105 (105°C). IEC950: To be handled in the same manner as Basic Insulation. designs should be made to keep them apart as much as possible from parts that are easily affected by this. There are several different kind of circuit topologies as following. • Dealing with safety regulation Designs are made in consideration of materials. in the event that a saturation phenomena has occurred in the core. If product is used in condition that exceed these conditions. Current flowing in the inductor changes in a straight line in relation to time as in the figure a) in accordance with l= E × T. In case of measuring the temperature of the windings by thermocouple. the maximum ambient temperature in maximum temperature rise is 65°C in Japan and 50°C for products targeted for North America. • Concerning of the influence of leakage flux Due to the fact that there is always some degree of leakage flux from transformer. However. Therefore. there is possibility that a breakdown may occur due to surpassing the rated current of the switch it is necessary to have over current protection circuit or modify transformer design. • Damp proofing treatment In order to protect the transformer against humidity as well as securing of the core and bobbin. • Temperature rise in Transformers In normal design condition. 55°C or less (using the resistance method) is the target of temperature rise of windings. 002-01 / 20080919 / e6355_srw. varnish impregnation is used as standard design. (1)Regarding the core • Dentori.fm .

LP By substituting this with P= .(13/16) • Which topology of switching power supply to use? Each topology has its relative merit in terms of cost and performance. The following relationship between output voltage and power give us one suggestion when we need to chose topology in given conditions. and does not suite to large current output. • How to decide primary inductance (Lp) in Flyback converter. it is possible to work with the large output current. operating temperatures.fm . Further. Where.× Tmax. Lp: Inductance of primary winding Ip: Peak value of primary current f: Switching frequency • All specifications are subject to change without notice. the current dt E× T . it is possible to calculate 2 the inductance value needed for the desired output P under the fixed Ip value. the formula LP= 2× P Where. etc. (2)Forward converter The calculation formula of primary winding Np is same as in case (1). forward converter method is suitable to large current output with relatively lower output voltage. Emin: Lower limit value of input voltage [Vdc] A: Core cross section area [m2] D: Duty ratio Tmax. Consequently. From this. Flyback mode converter is a system that input power is stored within the Inductor or primary coil in the transformer as a magnetic energy during ON period of switching transistor and the stored energy transmit to output side during OFF period of switching transistor. the ON time (Tmax. it is necessary to consider the residual magnetic flux density of the core. The stored energy in the inductor E +V 0 Ip Lp Lp becomes W= 1 × LP× IP2[J] 2 and thus the power is the energy per unit time. in accordance with separate excitation... another may have ample power capability but cost more.. • How to decide number of turns of primary winding (1)Flyback converter NP= Emin. resulting in P= [J] 1 = × LP× IP2× f[W] [S] 2 Where. the formula of which flows through the inductor becomes i= E× T 2 1 E2× T2 1 × L P× × f= × ×f LP LP 2 2 P= 1000 Output voltage(V) ON-OFF type 100 ON-OFF type and ON-ON type (1-transistor type forward) ( ) results. ∆B× A • The deference of power conversion between Forward and Flyback mode. However.. ∆B should be slightly lower than that with the frlyback converter.) should be lower than 45% of switching period. di By deriving E× T=Lp× i from the formula E=LP× .: The maximum ON time for switching transistor [sec.] ∆: Operating flux density [T] Precautions must be taken as the upper limit value of ∆B changes according to core materials. 10 ON-ON type (Multi-transistor type) 0 0 10 100 1000 Output power(W) ON-OFF type: For high voltage/small current ON-ON type: For low voltage/large current E2× T2 × f results. To the contrary. • The stored energy within the inductor. E: Input voltage T: On time F: Switching frequency In actual designs this value is to be slightly lowered in consideration of the transformer’s efficiency. frequencies. One topology may have a low parts cost but only be able to provide a limited amount of power. Since the forward mode converter is a system that performs power transmission to the output side during ON period of switching transistor. 002-01 / 20080919 / e6355_srw. Accordingly. Flyback mode converter is suitable to high voltage and low current output. 1 Using the formula P= × LP× IP2× f[W] . and so on.

002-01 / 20080919 / e6355_srw. Vf: Voltage drop of the rectifier diode (2) Forward converter Output filter inductor must be used at secondary side in the forward converter. VL: Voltage drop of the Output filter inductor 1-transistor forward type converter • All specifications are subject to change without notice. NS=NP× Vo+VF 1–D × Emin. Where.fm . the voltage drop of the inductor also need to be considered. resulting. NS=NP× (Vo+VF+VL)× 1/D Emin. D • Example of drive waveforms Ringing choke system circuit (RCC) E D2 +Vo C R2 Tr D1 Collector current (I C) Voltage(VCE) T1 R1 C1 D2 D3 L1 + – +V o O Tr1 D1 C2 E O Collector current (I C) Voltage(VCE) + Where.(14/16) R1 • Determining of secondary winding (1)Flyback converter As it is necessary to consider the voltage drop of the rectifier diode on the secondary side.

(15/16) • In order for designing the transformer. It is greatly appreciated customer give us those conditions by filling out required information with the appended “Transformer specifications / inquiry form”. 002-01 / 20080919 / e6355_srw. (1)Circuit topology Flyback type. • All specifications are subject to change without notice. forward type. in particular. approximately 45% should be the maximum for external excitation system. (7)Output voltage/current Required for determination of the winding ratios and wire gage. push-pull. the following conditions are necessary. (5)Maximum temperature rise This is the allowable temperature rise in the transformer. (6)Required safety regulations Structures and materials are chosen to comply with required safety regulations. (8)Instructions concerning circuit designs and pin configuration of transformer Type of the secondary rectifier diode is important in particular because of voltage drop between First recovery and Schottky barrier type is different. it will affect to design of number of turns of transformer. etc (2)Input voltage range The lower limit of rectified voltage is important. (4) Maximum duty ratio It is necessary to specify maximum ON time when input voltage is lower limit.fm . (3) Operating frequency It is especially necessary to determine the lower limit frequency for the maximum load condition in Flyback converter. half-bridge. should be equal to the value that ambient temperature has been taken from the temperature index of the materials which is 120°C(105°C in UL system).

PI. Matsushita (IPD).1 Output1 Output2 Output3 Output4 Output5 Output6 Output7 VCC Minimum Typical ∆T measuring condition Maximum time Peak time Primary/Secondary Feedback Rectifier diode VF(V) Rectifier diode F. and ambient temperature to ∆T (˚C Typ. If there are any other requests (priorities in the company. Department.primary: AC AC (V) (V) (V) (min) (min) (min) (mA) (mA) (mA) Primary . Nihonbashi 1-chome. if there are recommended transformer specifications. delivery location (FOB CHN.secondary: Primary . etc.. (V) to (V) to (V) (V) Operating range: Operating range: (V) to (V) to E-mail: FAX: Prototype No: Issued on / / (V) (V) Output voltage/Current/Diode used (diode voltage drop) Output specifications Power application Output voltage(V) (Accuracy) Output Current(A) Example Motor 50V (±5V) 0 0.) Primary .R. 3sec. (kHz) T max. ON time Input capacitor capacitance (µF) (˚C) (If not specified. Safety distance (Please enter the distance prescribed by the company. etc. (s) ・Pin assignments changes Possible Impossible Max. please provide a description. Please Enter the Power Devices to be Used. Business Promotions Dept. 8. FAX: 81-3-5201-7230 • All specifications are subject to change without notice. 002-01 / 20080919 / e6355_srw.) Double insulation Other ( ) Basic insulation (If not specified.secondary: AC 14. Rohm. S.D: Schottky Barrier Diode ・Request for connection method 6. Manufacturer name: 15.secondary: mm or greater 13. max. which is times greater than the output power for 100V and worldwide transformers.D: First Recovery Diode. CIN No (When checking "Yes".) or alterable items. Secondary No FRD 0. design will be performed with a pollution degree of 2. 2A. Desired core size and outer dimensions of transformer Core size 11. etc. design will be performed using a value of ( )µFx4. Safety standard compliance Outer dimensions of the transformer L Electrical Appliance and Material Safety Law Yes 2 3 Set purchase Reinforced insulation UL IEC xW xH CSA mm max.) Primary . .B. Clock frequency ( Flexible / Fixed) Yes fsw D max. TDK Corporation Magnetics Business Group. Mass production and prototyping information Mass production requested price/currency: Final set name: Necessity for local contents Necessary (manufactured by ) Not necessary Acceptance conditions of the above price. Chuo-ku Tokyo 103-8272. /M Mass production location MP2 Requested delivery time: Mass production start time Approval location Product No.10sec. Required sample quantity 17. Others ・Application for a single item purchase ・Insulation type ・Pollution degree 1 No (Please bear in mind that the application fee may be borne by the customer.core: AC (V) (V) (min) (min) (mA) (mA) Secondary . temperature rise. please attach a drawing separately.core: mm or greater mm or greater Primary .) 12. Operating temperature range. Sanken (STR). Withstand voltage (Please enter the voltage prescribed by the company. and an output power of ( )µF for 200V transformers. pcs. 7. 4. presented by the device manufacturer.) 9.secondary: Primary .primary: Secondary . Max. duty or max.) In addition. Circuit system Input specifications AC input voltage: Rated DC input voltage: Rated 5. NSC.core: mm or greater mm or greater Secondary . CIF LA.8 1A.core: AC Secondary . Japan TEL: 81-3-5201-7229.fm .) to (%).(16/16) Transformer for Switching Regulator Specification Request Form 1. DDP Paris. 13-1. Company name Address 2. size or price. please attach these separately. etc.) Ambient temperature ˚C 10. applicant's name Name: TEL: 3.: 16.) Mass production: Prototyping time: Mass production quantity ES1 ES2 MP1 pcs. (Shindengen (MR).

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