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Libro de Diagrama de Alambrado

Libro de Diagrama de Alambrado

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Published by Mauricio Garcia

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Published by: Mauricio Garcia on Jul 24, 2013
Copyright:Attribution Non-commercial

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02/06/2014

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Sections

  • Table 1 Standard Elementary Diagram Symbols
  • NEMA and IEC Markings and Schematic Diagrams
  • Terminology
  • Shunting Thermal Units During Starting Period
  • Class 2510
  • Drum Switches
  • Class 2601
  • DC Starters, Constant and Adjustable Speed
  • Class 7135 and 7136
  • Class 7145 and 7146
  • General Purpose Relays
  • Class 8501
  • NEMA Control Relays
  • Class 8501 and 9999
  • Input Modules and Reversing Contactors
  • Class 8640 2-Step, Part-Winding Type
  • Class 8647 Primary-Resistor Type
  • Class 8650 and 8651 Wound-Rotor Type
  • Solid State Reduced Voltage Starters
  • , Type MD-MG
  • Timers
  • Table 16Power Conversions

File 0140

L1

L2

L3 OFF

GND
L1

Supply voltage

ON F U 1 460 V H1 H3 H2 H4 H1 H3 F U 2 230 V H2 H4

A1 B1 15 B2 B2 STOP B1 B3STOP STOP 1 15

START

L2

AC 13 21 22 Orange LOAD X3

L1

START 2 START 3

M

OL

14
H

Optional Connection X1 115 V X2 R F U 3 X1A Optional F U 5 Power On F U 6 F U 4 X2A Electrostatically Shielded Transformer

16 18

16 18 B3 A2

M

X2 Green X1 AC L2

L
M

2 Levels

1 5

2 6 10

4 8 12 14 (+)

Location 13 21 31 43 53 Status (N.O. or N.C.)

9 13 (–)

A1/+ 15 25 Z1 Z2
14 22 32 44 54
Supply voltage A1 15 B2 B1 B3 B1 B2 15

HAZARDOUS LOCATIONS CLASS I GROUPS A, B, C & D CLASS II GROUPS E, F & G CLASS III FIBER OPTIC PUSH BUTTON, SELECTOR SWITCH, LIMIT SWITCH, ETC. FIBER OPTIC CABLE

NONHAZARDOUS LOCATIONS

FIBER OPTIC TRANSCEIVER CLASS 9005 TYPE FT FIBER OPTIC CABLE ELECTRICAL CONNECTIONS

16 18

16 18 B3 A2

H

L
M

16 18 26 28 A2/–
2 Levels
M 1CT

Vs

1 3 5 L1 L2 L3

L1

BOUNDARY SEAL TO BE IN ACCORDANCE WITH ARTICLE 501-5 OF THE NATIONAL ELECTRICAL CODE

CIRCUIT BREAKER OR DISCONNECT SWITCH

A1

T1

M

T2 MOTOR

L2

A1 A2

A2
3 L1 T1 T2 T3 1 L2 L3
L3

M

3CT

T3

SOLID STATE OVERLOAD RELAY TO 120 V SEPARATE CONTROL

MOTOR 2
T1 T2 T3 2 4 6

STOP

START OT*
M

T1

T2

T3
M

* OT is a switch that opens
when an overtemperature condition exists (Type MFO and MGO only)

Wiring Diagram Book

TRADEMARKS

QWIK-STOP® and ALHPA-PAK® are registered trademarks of Square D. NEC® is a registered trademark of the National Fire Protection Association.

COPYRIGHT NOTICE PLEASE NOTE:

© 1993 Square D. All rights reserved. This document may not be copied in whole or in part, or transferred to any other media, without the written permission of Square D. Electrical equipment should be serviced only by qualified electrical maintenance personnel, and this document should not be viewed as sufficient instruction for those who are not otherwise qualified to operate, service or maintain the equipment discussed. Although reasonable care has been taken to provide accurate and authoritative information in this document, no responsibility is assumed by Square D for any consequences arising out of the use of this material.

Table of Contents

Standard Elementary Diagram Symbols ..................... 1-3 NEMA and IEC Markings and Schematic Diagrams ...... 4 Control and Power Connection Table 4 Terminology ...................................................................... 5 Examples of Control Circuits .......................................... 6 2-Wire Control 6 3-Wire Control 6-9 Shunting Thermal Units During Starting Period 10 Overcurrent Protection for 3-Wire Control Circuits 11 AC Manual Starters and Manual Motor Starting Switches ........................................................... 12 Class 2510 12 Class 2511 and 2512 13 2-Speed AC Manual Starters and IEC Motor Protectors...................................................... 14 Class 2512 and 2520 14 GV1/GV3 14 Drum Switches................................................................ 15 Class 2601 15 DC Starters, Constant and Adjustable Speed.............. 16 Class 7135 and 7136 16 Reversing DC Starters, Constant and Adjustable Speed ........................................................... 17 Class 7145 and 7146 17 Mechanically Latched Contactors ................................ 18 Class 8196 18 Medium Voltage Motor Controllers.......................... 18-25 Class 8198 18-25 Solid State Protective Relays ................................... 26-27 Class 8430 26-27 General Purpose Relays ................................................ 28 Class 8501 28 NEMA Control Relays..................................................... 29 Class 8501 and 9999 29 General Purpose Relays ................................................ 30 Class 8501 30

Sensing Relays............................................................... 30 RM2 LA1/LG1 30 IEC Relays.................................................................. 31-32 IEC D-Line Control Relays 31 Class 8501 32 Type P Contactors..................................................... 33-35 Class 8502 33-35 Class 8702 35 Type T Overload Relays............................................ 33-35 Class 9065 33-35 Type S AC Magnetic Contactors.............................. 36-40 Class 8502 36-40 IEC Contactors .......................................................... 41-42 IEC Contactors and Auxiliary Contact Blocks 41 Input Modules and Reversing Contactors 42 Type S AC Magnetic Starters ................................... 43-50 Class 8536 43-50 8538 and 8539 45,49 1-Phase, Size 00 to 3 43 2-Phase and 3-Phase, Size 00 to 5 44 3-Phase, Size 6 45 3-Phase, Size 7 46 3-Phase Additions and Special Features 47-50 Integral Self-Protected Starters ............................... 51-57 Integral 18 State of Auxiliary Contacts 51-52 Integral 32 and 63 State of Auxiliary Contacts 53-54 Wiring Diagrams 55-57 Type S AC Combination Magnetic Starters ............ 58-59 Class 8538 and 8539 58-59 3-Phase, Size 0-5 58 3-Phase Additions and Special Features 59 Reduced Voltage Controllers ................................... 60-66 Class 8606 Autotransformer Type 60-61 Class 8630 Wye-Delta Type 62-63 Class 8640 2-Step Part-Winding Type 64 Class 8647 Primary-Resistor Type 65 Class 8650 and 8651 Wound-Rotor Type 66 Solid State Reduced Voltage Starters .......................... 67 Class 8660 ALPHA PAK®, Type MD-MG 67 Solid State Reduced Voltage Controllers ............... 68-70 Class 8660 Type MH, MJ, MK and MM 68-70

®

i

Single-Phase Dwelling Services101 AWG and Metric Wire Data 102 Electrical Formulas for Amperes. Plug-Reverse or Jogging Duty 104 Power Conversions 104 Table 15 Table 16 ® ii . 3-Wire. XSF and XSD84 XS and XTA85 SG. XUR. Kilowatts and KVA 103 Ratings for 3-Phase. Full-Voltage Magnetic Controllers for PlugStop. ST and XUB86 XUM. Horsepower. XUD.and 4-Pole72 Type S AC 2-Speed Magnetic Starters73-76 Class 881073-76 Special Control Circuits75-76 Multispeed Motor Connections76-77 1. Single-Speed. XUL and XUJ87 XUE. XUG and XUE S88 XUV89 Limit Switches and Safety Interlocks90-92 Class 900791 XCK and MS92 Pressure Switches and Transducers93 Class 9012. XSC.Table of Contents Type S AC Reversing Magnetic Starters71-72 Class 873671-72 2. 9022 and 902593 Level Sensors and Electric Alternators94 Class 9034 and 903994 Pneumatic Timing Relays and Solid State Industrial Timing Relays95-96 Class 905095-96 Timers97 Class 905097 Transformer Disconnects98 Class 907098 Enclosure Selection Guide99 Conductor Ampacity and Conduit Tables100-101 Wire Data102 Electrical Formulas103-104 List of Tables Table 1 Standard Elementary Diagram Symbols 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 NEMA and IEC Terminal Markings 4 NEMA and IEC Controller Markings and Elementary Diagrams 4 Control and Power Connections for Across-the-Line Starters.Phase76 3-Phase76-77 Programmable Lighting Controllers78 Class 886578 AC Lighting Contactors79-81 Class 890379-81 Load Connections79 Control Circuit Connections80 Panelboard Type Wiring81 Electronic Motor Brakes81-82 Class 8922 QWIK-STOP®81-82 Duplex Motor Controllers82 Class 894182 Fiber Optic Transceivers82 Class 900582 Photoelectric and Inductive Proximity Switches83 Class 900683 Photoelectric and Proximity Sensors84-89 XS. Single-Speed. XUG. 600 V or less4 Motor Lead Connections 64 Enclosures for Non-Hazardous Locations 99 Enclosures for Hazardous Locations 99 Conductor Ampacity100 Ampacity Correction Factors 101 Adjustment Factors 101 Ratings for 120/240 V.and 3-Pole71 3. Full-Voltage Magnetic Controllers for Nonplugglng and Nonjogging Duty 103 Ratings for 3-Phase. 9013. XUH.

T.O.O.C.C. Table 1 Standard Elementary Diagram Symbols SWITCHES SELECTORS Circuit Breakers w/ Magnetic OL 2-Position Selector Switch J K A1 A2 J A1 A2 K Disconnect Circuit Interrupter Circuit Breakers w/ Thermal OL Pressure & Vacuum Switches N.C. N. w/o Blowout N.C.T.O. N.C.C. Temperature Actuated Switches N.C. N.O. Liquid Level Switches N.C.O.C. (double circuit) Mushroom Head Wobble Stick R PILOT LIGHTS Non Push-to-Test A Push-to-Test INSTANT OPERATING CONTACTS w/ Blowout N.O. N.T.C. Foot Switches N. N.O. TIMED CONTACTS Contact action retarded after coil is: Energized Deenergized N. N.O. Speed (Plugging) F F Anti-Plug F A1 A2 2-Position Selector Push Button Held Closed Held Open 1 3 R Flow Switches N. N. where applicable.O.C.T. N. G (indicate color by letter) 1 . conform to NEMA (National Electrical Manufacturers Association) standards. N.O. & N.Standard Elementary Diagram Symbols The diagram symbols in Table 1 are used by Square D and. N.O. R Selector Position A B Push Button Free Depressed Free Depressed = contact closed A B 2 4 Contacts 1-2 3-4 PUSH BUTTONS – MOMENTARY CONTACT PUSH BUTTONS – MAINTAINED CONTACT Illuminated 2 Single Circuits 1 Double Circuit N. N.O. N.C.C. N. 3-Position Selector Switch K J L A1 A2 J K L Limit Switches N.C.O.O.

by Fixed Taps Rheostat. N Base B2 E UJT.Standard Elementary Diagram Symbols Table 1 Standard Elementary Diagram Symbols (cont'd) INDUCTORS TRANSFORMERS Auto Iron Core Air Core Current Dual Voltage Iron Core Air Core OVERLOAD RELAYS Thermal Magnetic Single Phase AC MOTORS 3-Phase Squirrel Cage 2-Phase. Potentiometer or Adjustable Taps RES RES H RES SEMICONDUCTORS Diode or Half Wave Rectifier Tunnel Diode Zener Diode Bidirectional Breakdown Diode Triac SCR PUT Photosensitive Cell Full Wave Rectifier AC + DC DC NPN Transistor C B B PNP Transistor C E UJT. P Base B2 Gate Turn-Of Thyristor A G B1 E AC B1 E K 2 . 4-Wire Wound Rotor DC MOTORS Armature Shunt Field (show 4 loops) Series Field (show 3 loops) Commutating or Compensating Field (show 2 loops) WIRING Not Connected Connected Power Control Terminal Ground Mechanical Connection Mechanical Interlock Connection CAPACITORS Fixed Adjustable Fixed Heating Element RESISTORS Adjustable.

TERMS SPST: SPDT: DPST: DPDT: Single Pole.: N. Single Break Double Break SPDT Single Break Double Break DPST.. Double Throw Double Pole.: T.C. Single Break Double Break SPST. N. enclosing them in a diamond as shown.C. Siren.O.C. 2 N.O. use the symbols shown in this table. To indicate static switching control. Meter (indicate type by letters) VM + Battery – Fuse Thermocouple Meter Shunt SUPPLEMENTARY CONTACT SYMBOLS SPST.: Normally Open Normally Closed Timed Open Timed Closed PUT: SCR: Triac: UJT: Programmable Unijunction Transistor Silicon Controlled Rectifier Bidirectional Triode Thyristor Unijunction Transistor 3 .O. N. Single Throw Double Pole. Single Break Double Break DPST. 2 N.O.Standard Elementary Diagram Symbols Table 1 Standard Elementary Diagram Symbols (cont'd) OTHER COMPONENTS Bell Annunciator Buzzer Horn. N. Coil Aux.O. Alarm. N.O. Single Break Double Break DPDT Single Break Double Break IEC SYMBOLS Push Buttons N.C. Contactor Breakers STATIC SWITCHING CONTROL Limit Switch. Double Throw N.C. Static Control Static switching control is a method of switching electrical circuits without the use of contacts.: T. Single Throw Single Pole. Contacts N. N.O.C. primarily by solid state devices.etc.

C. L3 L1. L2 — Control Circuit Connected to For Reversing. 1st designates sequence.60) 1-Phase 2-Phase. L3 Line Markings Ground. L2. when used Motor Running Overcurrent. L4: Phase 2 — — L1. L2 L1. 2nd designates function (1-2 for N. L2. L3: Phase 1 L2. 600 V or less (From NEMA standard ICS 2-321A.NEMA and IEC Markings and Schematic Diagrams Control and Power Connection Table Table 2 NEMA and IEC Terminal Markings NEMA L1 L2 L3 T1 T2 T3 No specific marking No standard designation Alphanumeric. 3-4 for N. Interchange Lines 4 . L3 3-Phase L1. odd for supply lines.O. units in: 1 element 2 element 3 element L1.. L3 L2 — — L1. L3 L1. corresponding to incoming line and motor terminal designations Power Terminals Control Terminals Coil Terminals IEC 1 3 5 A1 A1 A1 A3 A1 B1 14 2 4 6 Single digit numeric. L4 — L1.) Power Terminals Control Terminals Coil Terminals Table 3 NEMA and IEC Controller Markings and Elementary Diagrams NEMA 3 1/L1 L2 L3 L1 START 1 2 T1 T2 T3 STOP 2 3 M OL L2 Typical Controller Markings Typical Elementary Diagram IEC A1 1 3 5 13 21 11 STOP 12 23 START 24 A1 A2 95 96 A2 2 4 6 14 22 23 24 Typical Controller Markings Typical Elementary Diagram Table 4 Control and Power Connections for Across-the-Line Starters. L2 L1 is always ungrounded L1 — — L1. even for load connections 22 A2 One Winding A2 A3 Tapped Winding A2 Tapped Winding A2 B2 Two Windings 2-digit numeric. 4-Wire L1.

A wiring diagram is limited in its ability to completely convey the controller’s sequence of operation. The effect of operating various auxiliary contacts and control devices can be readily seen. particularly with the more complex controllers. this type of diagram is helpful when wiring the device or tracing wires when troubleshooting. Black wires are conventionally used in power circuits and red wire in control circuits for AC magnetic equipment. ELEMENTARY DIAGRAM An elementary diagram is a simplified circuit illustration. as closely as possible. between a pair of vertical lines representing the control power supply. Devices and components are not shown in their actual positions. The open terminals (marked by an open circle) and arrows represent connections made by the user. the actual location of all component parts of the device. Components are arranged to show the sequence of operation of the devices and how the device operates.Terminology WIRING DIAGRAM A wiring diagram shows. 5 . Bold lines denote the power circuit and thin lines are used to show the control circuit. All control circuit components are shown as directly as possible. This form of electrical diagram is sometimes referred to as a “schematic” or “line” diagram. The elementary diagram is used where an illustration of the circuit in its simplest form is desired. This helps in troubleshooting. Since wiring connections and terminal markings are shown.

Examples of Control Circuits 2- and 3-Wire Control Elementary Diagrams
Low Voltage Release and Low Voltage Protection are the basic control circuits encountered in motor control applications. The simplest schemes are shown below. Other variations shown in this section may appear more complicated, but can always be resolved into these two basic schemes. Note: The control circuits shown in this section may not include overcurrent protective devices required by applicable electrical codes. See page 11 for examples of control circuit overcurrent protective devices and their use.

Low Voltage Release: 2-Wire Control
FIG. 1

Low Voltage Protection: 3-Wire Control
L2
FIG. 2

L1

L1

L2

1

3

M

OL

1

STOP

START 2 M 3

M

OL

PILOT DEVICE SUCH AS LIMIT SWITCH, PRESSURE SWITCH, ETC.

Low voltage release is a 2-wire control scheme using a maintained contact pilot device in series with the starter coil. This scheme is used when a starter is required to function automatically without the attention of an operator. If a power failure occurs while the contacts of the pilot device are closed, the starter will drop out. When power is restored, the starter will automatically pickup through the closed contacts of the pilot device. The term “2-wire” control is derived from the fact that in the basic circuit, only two wires are required to connect the pilot device to the starter.

Low voltage protection is a 3-wire control scheme using momentary contact push buttons or similar pilot devices to energize the starter coil. This scheme is designed to prevent the unexpected starting of motors, which could result in injury to machine operators or damage to the driven machinery. The starter is energized by pressing the Start button. An auxiliary holding circuit contact on the starter forms a parallel circuit around the Start button contacts, holding the starter in after the button is released. If a power failure occurs, the starter will drop out and will open the holding circuit contact. When power is restored, the Start button must be operated again before the motor will restart. The term “3-wire” control is derived from the fact that in the basic circuit, at least three wires are required to connect the pilot devices to the starter.

2-Wire Control: Maintained Contact Hand-OFF-Auto Selector Switch
FIG. 3

3-Wire Control: Momentary Contact Multiple Push Button Station
FIG. 4

L1 A1 A2 I I HAND OFF AUTO A1 1A 2A A2 3A M OL

L2

L1

START

L2

1 STOP STOP STOP

START 2 START M 3

M

OL

2-WIRE CONTROL DEVICE A Hand-Off-Auto selector switch is used on 2-wire control applications where it is desirable to operate the starter manually as well as automatically. The starter coil is manually energized when the switch is turned to the Hand position and is automatically energized by the pilot device when the switch is in the Auto position. When a motor must be started and stopped from more than one location, any number of Start and Stop push buttons may be wired together. It is also possible to use only one Start-Stop station and have several Stop buttons at different locations to serve as an emergency stop.

6

Examples of Control Circuits 3-Wire Control Elementary Diagrams
3-Wire Control: Pilot Light Indicates when Motor is Running
FIG. 1

3-Wire Control: Pilot Light Indicates when Motor is Stopped
L2
FIG. 2

L1 1 STOP START 2 M
R

L1 1 STOP START 2 M M
G

L2 3 M OL

3

M

OL

A pilot light can be wired in parallel with the starter coil to indicate when the starter is energized, indicating the motor is running.

A pilot light may be required to indicate when the motor is stopped. This can be implemented by wiring a normally-closed auxiliary contact on the starter in series with the pilot light, as shown above. When the starter is deenergized, the pilot light illuminates. When the starter picks up, the auxiliary contact opens, turning off the light.

3-Wire Control: Push-to-Test Pilot Light Indicates when Motor is Running
FIG. 3

3-Wire Control: Illuminated Push Button Indicates when Motor is Running
FIG. 4

L1 1 STOP START 2 M TEST
R

L2 3 M OL

L1 1 STOP 2 START* 3 M OL

L2

M
R

*

* Pushing on pilot light operates Start contacts. When the Motor Running pilot light is not lit, there may be doubt as to whether the circuit is open or whether the pilot light bulb is burned out. To test the bulb, push the color cap of the Pushto-Test pilot light. The illuminated push button combines a Start button and pilot light in one unit. Pressing the pilot light lens operates the Start contacts. Space is saved by using a two-unit push button station instead of three.

3-Wire Control: Fused Control Circuit Transformer
FIG. 5 L1 FU1 FU2 L2

3-Wire Control: Fused Control Circuit Transformer and Control Relay
FIG. 6 L1 CR M L2

START STOP M

M

OL START STOP GROUND (If used) M GROUND (If used) CR OL

As an operator safety precaution, a step-down transformer can be used to provide a control circuit voltage lower than line voltage. The diagram above shows one way to provide overcurrent protection for control circuits.

A starter coil with a high VA rating may require a control transformer of considerable size. A control relay and a transformer with a low VA rating can be connected so the normally-open relay contact controls the starter coil on the primary or line side. Square D Size 5 Combination Starter Form F4T starters use this scheme.

7

Examples of Control Circuits 3-Wire Control Elementary Diagrams
Jogging: Selector Switch and Start Push Button
FIG. 1 FIG. 2

Jogging: Selector Push Button

FPO 7-2 FPO 7-1

Jogging, or inching, is defined by NEMA as the momentary operation of a motor from rest for the purpose of accomplishing small movements of the driven machine. One method of jogging is shown above. The selector switch disconnects the holding circuit contact and jogging may be accomplished by pressing the Start push button.

A selector push button may be used to obtain jogging, as shown above. In the Run position, the selector-push button provides normal 3-wire control. In the Jog position, the holding circuit is broken and jogging is accomplished by depressing the push button.

Jogging: Control Relay
FIG. 3 FIG. 4

Jogging: Control Relay for Reversing Starter

FPO 7-3
When the Start push button is pressed, the control relay is energized, which in turn energizes the starter coil. The normallyopen starter auxiliary contact and relay contact then form a holding circuit around the Start push button. When the Jog push button is pressed, the starter coil is energized (independent of the relay) and no holding circuit forms, thus jogging can be obtained.

FPO 7-4
This control scheme permits jogging the motor either in the forward or reverse direction, whether the motor is at standstill or rotating. Pressing the Start-Forward or Start-Reverse push button energizes the corresponding starter coil, which closes the circuit to the control relay.The relay picks up and completes the holding circuit around the Start button. As long as the relay is energized, either the forward or reverse contactor remains energized. Pressing either Jog push button will deenergize the relay, releasing the closed contactor. Further pressing of the Jog button permits jogging in the desired direction.

3-Wire Control: More than 1 Starter, 1 Push Button Station Controls all
FIG. 5 FIG. 6

3-Wire Control: Reversing Starter

FPO 7-5

FPO 7-6
3-wire control of a reversing starter can be implemented with a Forward-Reverse-Stop push button station as shown above. Limit switches may be added to stop the motor at a certain point in either direction. Jumpers 6 to 3 and 7 to 5 must then be removed.

When one Start-Stop station is required to control more than one starter, the scheme above can be used. A maintained overload on any one of the motors will drop out all three starters.

8

In the above scheme. 2 More than one Forward-Reverse-Stop push button station may be required and can be connected in the manner shown above. 4 3-wire control of a 2-speed starter with a High-Low-Stop push button station is shown above. 3-Wire Control: 2-Speed Starter FIG. One pilot light may be used to indicate operation at both low and high speeds. When the Stop push button is operated. Plugging: Plugging a Motor to a Stop from 1 Direction Only FIG. a contact on the anti-plugging switch opens the control circuit of the contactor used for the opposite direction. This contact will not close until the motor has slowed down. Two pilot lights. with the motor operating in one direction. indicating which contactor is energized and thus which direction the motor is running. This scheme allows the operator to start the motor from rest at either speed or to change from low to high speed. the forward contactor drops out. This reverses the motor connections and the motor is braked to a stop. The Stop button must be operated before it is possible to change from high to low speed. one for each speed. The plugging switch then opens and disconnects the reverse contactor. thus exerting a retarding force. control relay contact and normally-closed forward auxiliary contact. This arrangement is intended to prevent excessive line current and shock to motor and driven machinery. which results when motors running at high speed are reconnected for a lower speed. Pilot lights may be connected in parallel with the forward and reverse contactor coils. Anti-plugging protection is defined by NEMA as the effect of a device that operates to prevent application of counter-torque by the motor until the motor speed has been reduced to an acceptable value. 3 3-Wire Control: 2-Speed Starter w/ 1 Pilot Light to Indicate Motor Operation at Each Speed FIG. after which the other contactor can be energized. 6 Anti-Plugging: Motor to be Reversed but Must Not be Plugged Plugging is defined by NEMA as a braking system in which the motor connections are reversed so the motor develops a counter torque. The control relay also drops out. 1 3-Wire Control: Reversing Starter w/ Pilot Lights to Indicate Motor Direction FIG. 9 . In the scheme above. may be used by connecting pilot lights in parallel with high and low coils (see reversing starter diagram above). The control relay makes it impossible for the motor to be plugged in reverse by rotating the motor rotor closing the plugging switch.Examples of Control Circuits 3-Wire Control Elementary Diagrams 3-Wire Control: Reversing Starter Multiple Push Button Station FIG. One extra normally-open auxiliary contact on each contactor is required. This type of control is not used for running in reverse. 5 FIG. the reverse contactor is energized through the plugging switch. forward rotation of the motor closes the normally-open plugging switch contact and energizing control relay CR.

3 FPO 9-3 10 . FIG. and (2) Listed means are provided to: a. Figure 3 shows a circuit for use with a 2-wire.Examples of Control Circuits Shunting Thermal Units During Starting Period Elementary Diagrams Shunting Thermal Units During Starting Period FIG. (b) Automatically Started. The motor overload protection shall not be shunted or cut out during the starting period if the motor is automatically started. (a) Nonautomatically Started. Sense motor rotation and to automatically prevent the shunting or cut out in the event that the motor fails to start. the overload protection shall be permitted to be shunted or cut out of the circuit during the starting period of the motor if the device by which the overload protection is shunted or cut out cannot be left in the starting position and if fuses or inverse time circuit breakers rated or set at not over 400 percent of the full-load current of the motor are so located in the circuit as to be operative during the starting period of the motor. Figures 1 and 2 show possible circuits for use in conjunction with 3-wire control schemes. UL or other listed devices must be used in this arrangement. The motor overload protection shall be permitted to be shunted or cut out during the starting period on an automatically started motor where: (1) The motor starting period exceeds the time delay of available motor overload protective devices. automatically started control scheme that complies with NEC requirements. and c. 430-35. Shunting During Starting Period. For a nonautomatically started motor. 1 Article 430-35 of the NEC describes circumstances under which it is acceptable to shunt thermal units during abnormally long accelerating periods. Limit the time of overload protection shunting or cut out to less than the locked rotor time rating of the protected motor. Figure 1 complies with NEC requirements. 2 FPO 9-2 FIG. Figure 2 exceeds NEC requirements. but the additional safety provided by the zero speed switch might be desirable. and b. FPO 9-1 Exception. Provide for shutdown and manual restart if motor running condition is not reached.

1 L1 FU1 STOP START M OL GND L2 FIG. with all lines ungrounded. with one line grounded. 5 L1 FU1 PRI FU3 SEC START FU2 L2 FIG. 4 3-Wire Control: Fusing in Both Primary and Secondary Lines L1 FU3 PRI FU1 FU2 X1 SEC X2 M OL FU4 L2 X1 STOP SEC X2 M OL STOP START START M M Control circuit transformer with fusing in both primary lines. Common control with fusing in both lines and with both lines ungrounded.Examples of Control Circuits Overcurrent Protection for 3-Wire Control Circuits Elementary Diagrams 3-Wire Control: Fusing in 1 Line Only FIG. 3 L1 FU1 PRI FU2 L2 FIG. with all lines ungrounded. no secondary fusing and all lines ungrounded. 3-Wire Control: Fusing in Both Primary Lines and 1 Secondary Line FIG. Control circuit transformer with fusing in both primary lines and both secondary lines. with one line grounded. 2 L1 FU1 STOP START M FU2 OL 3-Wire Control: Fusing in Both Lines L2 M M Common control with fusing in one line only and with both lines ungrounded or. Control circuit transformer with fusing in both primary lines and both secondary lines. 6 3-Wire Control: Fusing in Both Primary and Secondary Lines For Large Starters using Small Transformer L1 FU3 CR PRI M FU4 L2 STOP M OL FU1 X1 SEC X2 FU2 M GND STOP START M CR OL Control circuit transformer with fusing in one secondary line and both primary lines. if user’s conditions permit. 11 . Used for large VA coils only. 3-Wire Control: Fusing in Both Primary Lines FIG.

1-Phase 3-Pole. 4 T2 L2 L1 FIG. 10 L1 L2 L3 T1 T1 T2 T2 T1 T1 T2 T1 T1 T2 T1 T3 MOTOR MOTOR MOTOR T3 T2 T3 T1 T2 T3 T1 T2 T3 T1 T2 T3 MOTOR MOTOR 2-Pole. 1-Phase 3-Pole. 3-Phase 3-Pole. 9 L1 L2 L3 FIG. 7 L1 L2 T2 FIG. 3 T2 L2 L1 FIG. 1-Phase 3-Pole. 3-Phase w/ additional Interlock (Form X) ® 12 . 2 T1 L1 L2 T3 L3 R PILOT LIGHT (IF USED) PILOT LIGHT (IF USED) T1 T3 T1 T2 T3 MOTOR MOTOR 2-Pole.AC Manual Starters and Manual Motor Starting Switches Class 2510 Manual Motor Starting Switches: Class 2510 Type K FIG. 6 L1 L2 FIG. 1 T1 L1 L1 T2 T3 L3 L2 R FIG. 5 A O H A O H R T2 L2 L1 2 1 T1 T1 T2 PILOT LIGHT (IF USED) R T1 T1 T2 PILOT LIGHT (IF USED) 4 3 T1 2 4 R PILOT LIGHT (IF USED) 4 T2 MOTOR MOTOR 2-WIRE CONTROL DEVICE MOTOR 1-Pole 2-Pole 2-Pole w/ Selector Switch Integral Horsepower Manual Starters: Class 2510 Size M0 and M1 FIG. 3-Phase Fractional Horsepower Manual Starters: Class 2510 Type F FIG. 8 L1 L2 L1 L3 L2 FIG. DC 3-Pole.

AC Manual Starters and Manual Motor Starting Switches Class 2511 and 2512

AC Reversing Manual Starters and Manual Motor Starting Switches: Class 2511
FIG. 1 FWD REV FIG. 2 L1 T1 T2 T3 T1 T2 T3 L1 L2 L3 T1 T2 T3 L2 L3

T1 T2 T3

MOTOR

MOTOR

Reversing Manual Motor Starting Switch Type K, 3-Pole, 3-Phase

Reversing Manual Starter Sizes M0 and M1, 3-Pole, 3-Phase

AC 2-Speed Manual Motor Starting Switches: Class 2512 Type K
FIG. 3 FIG. 4

FPO 12-6a

FPO 12-6b

2-Pole, 1-Phase w/ Pilot Lights

3-Pole, 3-Phase

AC 2-Speed Manual Motor Starters: Class 2512 Type F
FIG. 5 FIG. 6

FPO 13-1a
2-Unit, 2-Pole w/ Mechanical Interlock and Pilot Lights

FPO 13-1b

3-Unit, 2-Pole w/ Selector Switch and Pilot Lights

®

13

2-Speed AC Manual Starters and IEC Motor Protectors Class 2512 and 2520 and Telemecanique GV1/GV3

2-Speed AC Manual Motor Starters: Class 2512 Size M0 and M1
FIG. 1

L1
T2 T11 T13 T1 T3 T12

L2

L3

MOTOR T1 T2 T3 T11 T12 T13

2-Speed Manual Starter for Wye-Connected, Separate Winding Motor

Motor Protective Switches: Class 2520
FIG. 2
1/L1 3/L2 5/L3

FIG. 3

1/L1

3/L2

5/L3

FIG. 4

1/L1

3/L2

5/L3

2/T1 4/T2 6/T3 T1 T2 T3

2/T1 4/T2 6/T3 T1 T3

2/T1 4/T2 6/T3 T3

MOTOR

MOTOR

MOTOR

3-Pole, 3-Phase

2-Pole Application

1-Pole Application

IEC Manual Starters: GV1/GV3

FIG. 5

1/L1 3/L2

5/L3

FIG. 6

FIG. 7 GV1 A01 13 GV3 B• D1 21 GV1 A02 13 23

I> I> I>
2/T1 4/T2 6/T3

14

22

14

24

<
D2 GV3 D• C1

GV1 A03 13 23 31

GV1 A05 13 23 33

GV3 M• Motor Protector
FIG. 8 GV3 A08 95 GV3 A09 97

14 24 32 GV1 A06

14 24 34 GV1 A07 13 23 31

C2

13 23 33

I>

96

I>

98

14 24 34

14 24 33

GV3 A0• Fault Signalling Contacts

GV3 Voltage Trips

GV1 A0• Contact Block

®

14

Drum Switches Class 2601

Drum Switches: Class 2601
FIG. 1

HANDLE END REVERSE OFF FORWARD

FIG. 2

MOTOR

DRUM SW.

LINE

FIG. 3

MOTOR

DRUM SW. 1 START 2 LINE

1 3 5

2 4 6
RUN

1 3 5

2 1 4 3 6 5

2 4 6

1 3 5

2 4 6

3

4

5

6

Internal Switching
FIG. 4

3-Phase, 3-Wire Motor DRUM SW. 1 2 LINE
FIG. 5

1-Phase, Capacitor or Split-Phase Motor MOTOR DRUM SW. 1 3 5 2 4 6 LINE

MOTOR

3 5

4 6

1-Phase, 4-Lead Repulsion Induction Motor
FIG. 6

1-Phase, 3-Lead Repulsion Induction Motor
FIG. 7

MOTOR

DRUM SW. 1 3 5 2 4

LINE

MOTOR

DRUM SW. LINE 1 2

3 COMMON 5

4 6

6

2-Phase, 3-Wire Motor
FIG. 8

2-Phase, 4-Wire Motor
FIG. 9

MOTOR SHUNT FIELD ARMATURE

DRUM SW. LINE 1 3 5 2

MOTOR

DRUM SW. 1 2

LINE

FIG. 10

MOTOR SHUNT FIELD

DRUM SW. LINE

ARMATURE SERIES FIELD 3 5 4 6

1 2 ARMATURE SERIES FIELD 3 4

4 6

5 DC, Shunt Motor DC, Series Motor DC, Compound Motor

6

®

15

2 FPO 15-2 Typical Elementary Diagram for NEMA Size 2. 3 and 4 Adjustable Speed DC Starter: Class 7136 FIG. 1 FPO 15-1 Typical Elementary Diagram for NEMA Size 2. of Acceleration Contactors 1 1 2 2 3 2 4 2 5 3 ® 16 .DC Starters. 7145 and 7146 NEMA Size No. Constant and Adjustable Speed Class 7135 and 7136 Constant Speed DC Starter: Class 7135 FIG. 7136. 3 and 4 Acceleration Contactors: Class 7135.

3 and 4 ® 17 . 2 FPO 16-2 Typical Elementary Diagram for NEMA Size 2.Reversing DC Starters. 3 and 4 Reversing Adjustable Speed DC Starter: Class 7146 FIG. 1 FPO 16-1 Typical Elementary Diagram for NEMA Size 2. Constant and Adjustable Speed Class 7145 and 7146 Reversing Constant Speed DC Starter: Class 7145 FIG.

Non-Reversing Squirrel Cage Motor Controller: Class 8198 Type FC11. FL12 and FL22 FIG. FC12 and FC22 FIG. 1 FPO 17-2 150% Full-Voltage.Mechanically Latched Contactors and Medium Voltage Motor Controllers Class 8196 and 8198 Mechanically Latched Contactor: Class 8196 Type FL13. FC21. FL23. FC13. 2 FPO 17-1 145% ® 18 . FC23.

Medium Voltage Motor Controllers Class 8198 Full-Voltage Squirrel Cage Motor Controller: Class 8198 Type FCR1 and FCR2 FIG. 1 FPO 17-3 160% ® 19 .

Primary Reactor. Non-Reversing Squirrel Cage Motor Controller: Class 8198 Type RCR1 and RCR2 FIG. 1 FPO 18-1 130% ® 20 .Medium Voltage Motor Controllers Class 8198 Reduced-Voltage.

Autotransformer.Medium Voltage Motor Controllers Class 8198 Reduced-Voltage. 1 FPO 18-2 150% ® 21 . Non-Reversing Squirrel Cage Motor Controller: Class 8198 Type RCA1 and RCA2 FIG. Primary Reactor.

Non-Reversing Synchronous Motor Controller: Class 8198 Type FS1 and FS2 FIG. 1 FPO 19-1 170% ® 22 .Medium Voltage Motor Controllers Class 8198 Full Voltage.

Primary Reactor. 1 FPO 19-2 140% ® 23 .Medium Voltage Motor Controllers Class 8198 Reduced-Voltage. Non-Reversing Synchronous Motor Controller: Class 8198 Type RS1 and RS2 FIG.

1 FPO 20-1 160% ® 24 . Autotransformer.Medium Voltage Motor Controllers Class 8198 Reduced-Voltage. Non-Reversing Synchronous Motor Controller: Class 8198 Type RSA1 and RSA2 FIG.

1 FPO 20-2 155% ® 25 . Non-Reversing.Medium Voltage Motor Controllers Class 8198 Full-Voltage. Brushless Synchronous Motor Controller: Class 8198 Type FSB1 and FSB2 FIG.

6 5 6 8 7 L1 L2 L3 2 1 Type MPS 240V 1 2 3 4 5 8 6 9 B L3 L2 L1 12 14 22 24 A2 VS Dashed lines represent optional contacts (DIAW and DUAW devices only) 7 8 9 10 11 12 7 A Type DIA. Solid State Protective Relays: Class 8430 FIG. DIAW. the relay will detect all phase loss conditions ahead of the connection points. the motor can be started in the reverse direction.Solid State Protective Relays Class 8430 Solid State Protective Relays: Class 8430 Type DAS. FIG. 1 L1 L2 L3 M M M OL OL OL T1 T2 MOTOR T3 STOP START OL M 12 14 Dashed lines represent optional contacts L1 L2 L3 11 21 M 22 24 With the line voltage connections directly at the motor terminals. DASV and DASVW FIG. 5 4 3 Input Signal A1 11 21 B1 B2 L1 L2 L3 1 2 3 4 5 6 FIG. the motor may sustain a momentary “bump” in the reverse condition if the proper phase sequence is not present. DASW. However. The relay cannot detect a phase loss on the load side of the starter. 3 FIG. DUA and DUAW Type MPD Type MPS 480V ® 26 . 4 FIG. 2 L1 L2 L3 M M M OL OL OL T1 T2 T3 MOTOR STOP START 12 14 22 24 L1 L2 L3 11 21 M M OL Dashed lines represent optional contacts With the line voltage connections ahead of the starter.

1 FPO 22-1 Wiring Diagram FPO 22-3 Elementary Diagram (Common Control) Load Converter Relay: Class 8430 Type G FIG. 2 FPO 22-2 ® 27 .Solid State Protective Relays Class 8430 Load Detector Relay: Class 8430 Type V FIG.

11 B LATCH Type KU. 9 FIG. CO22 and CDO22 Control Relays: Class 8501 Type UBS FIG. 5 FIG. 4 FIG. CDO16. 10 1 4 7 A 3 6 9 B 2 1 3 4 5 6 7 8 A COMMON Type KL FIG. KFD and KXD 2-Pole FIG. KF.General Purpose Relays Class 8501 Control Relays: Class 8501 Type CO and CDO FIG. 2 FIG. 8 1 4 7 3 6 9 8 RESET FIG. 12 FIG. KF. 13 Type KP and KPD 2-Pole 1 4 7 3 1 6 4 9 7 8 A B 9 3 6 2 5 3 6 4 5 7 8 9 2 1 11 10 A – + LATCH RESET Type KLD B + – Type KU. KX. 7 L1 STOP M START M L2 9 10 8 5 TERMINAL NUMBERS Control Relays: Class 8501 Type K FIG. KX. 1 FIG. 6 Type CO6 and CDO6 Type CO7 and CDO7 Type CO8 and CDO8 Type CO21 and CDO21 Type CO15 and CDO15 Type CO16. KUD. 3 FIG. KUD. KFD and KXD 3-Pole Type KP and KPD 3-Pole ® 28 .

XDO••••XDL and XO••••XDL latch relays use the same diagram except for the addition of an unlatch coil (8 poles maximum). 2 TIMED CONTACTS 14 13 2 N.O. Timer Attachment: Class 9999 Type XTD and XTE FIG.O. 1 N.* 13 O 14 1 14 POLE #13 POLE #14 13 14 13 14 13 OFF DELAY (TDD) Note: All contacts are convertible.C.NEMA Control Relays Class 8501 and 9999 10 A Control Relay w/ Convertible Contacts: Class 8501 Type X FIG.C. Contact 1 = N. 1 N. 14 13 ON DELAY (TDE) No. 14 13 2 N. 1 FPO 27-1 * Note: Class 8501 Type XO••••XL. Contact ® 29 . of Timed Contacts 2 Class 9999 Type XTD XTE Pole No. * O = N. XDO••••XL.C.O.

2 1 5 9 13 (–) 4 8 12 14 (+) Type RS41 and RSD41 FIG. RSD4. RSD34. RSD14. 3 Type RS42 and RSD42 4 8 FIG. RSD24. RS44 and RSD44 Control Relays w/ Intrinsically Safe Terminals: Class 8501 Type TO41 and TO43 FIG. 6 1 ON 2 OFF 3 4 5 6 SUPPLY VOLTAGE OFF ON 7 8 9 10 11 12 Intrinsically Safe Terminals Non-Hazardous Location Terminals Sensing Relays: RM2 LA1/LG1 FIG. RS24. 4 1 5 9 13 (–) 2 6 10 1 5 9 2 6 10 13 (–) 3 7 11 14 (+) 4 8 12 12 14 (+) Type RS43 and RSD43 Type RS4. 5 FIG. RS34. 1 1 5 9 13 (–) 14 (+) FIG.General Purpose Relays and Sensing Relays Class 8501 and Telemecanique RM2 LA1/LG1 Miniature Control Relays: Class 8501 Type RS and RSD FIG. 7 M H L A1 15 B2 B1 B3 B1 B2 15 B1 B2 A1 15 B3 B1 B2 Supply voltage B2 B1 B3 H = High level electrode L = Low level electrode 16 18 16 18 X 2 Levels RM2 LG1 1 Level RM2 LA1 X A2 M = Reference electrode (common) Supply voltage 15 16 18 16 18 B3 A2 H L M H M ® 30 . RS14.

4 A1 13 21 35 NO NC NC 47 NO 3 N. 8 51 61 NC NC FIG.O. 7 53 63 NO NO FIG. 13 51 61 71 81 NC NC NC NC 1 N.C. 19 55 NC 67 NO FIG. 18 53 61 73 83 NO NC NO NO 54 64 54 64 54 64 74 84 54 62 74 84 2 N. 16 53 NO 63 NO FIG. LA1 DZ40 2 Dusttight N.O.C. & 2 N.C. Instantaneous CA2 DN31 and CA3 DN31 FIG. 3 A1 13 21 31 43 NO NC NC NO A2 14 24 34 44 A2 14 22 34 44 A2 14 22 32 44 4 N.O. LA1 DN04 3 N.C. 2 A1 13 21 33 43 NO NC NO NO FIG. w/ 1 Offset N.O. & 3 N.O. LA1 DN40 4 N. 1 N. 5 2 N.C. 25 E2 46 E2 54/ 62/ 54/ 64/ LA6 DK1 LA6 DK2 1 N. 24 FIG. LA2 DS Off Delay. & 2 N.C.O.O. Instantaneous CA2 DN22 and CA3 DN22 E1 A1 13 21 31 NO NC NC 43 NO A2 14 22 36 48 E2 A2 14 22 32 44 2 N. 22 A1 E1 Side-Mounted Auxiliary Contact Blocks: LA8 53/ NO 61/ NC 53/ NO 63/ NO 74 84 72 84 FIG. & 1 N.O. 6 53 61 NO NC FIG. w/ 2 Make-Before-Break CA2 DC22 and CA3 DC22 2 N. 10 53 61 71 81 NO NC NC NC 54 62 54 64 52 62 54 62 72 84 54 62 72 82 1 N.O.O. 9 53 61 71 83 NO NC NC NO FIG.O. 21 57 NO 65 NC 56 68 56 68 58 66 On Delay. Instantaneous w/ Mechanical Latch CA2 DK22 and CA3 DK22 Front-Mounted Standard Instantaneous Auxiliary Contact Blocks: LA1 FIG. LA1 DN11 FIG.C. & 1 N. & 1 N.IEC Relays IEC D-Line Control Relays (for input modules see page 42) Control Relays: CA2 and CA3 FIG. LA1 DN31 Front-Mounted Damp.C.O.O. w/ 2 Make-Before-Break LA1 DC22 4 N. 12 53 63 73 83 NO NO NO NO 2 N. & 2 N. Instantaneous CA2 DN40 and CA3 DN40 FIG. & 1 N.O.C. LA3 DR Front-Mounted Mechanical Latch Adder Blocks: LA6 FIG.C. LA1 DX20 2 N.C. & 1 N. & 1 N.C.C. & 2 N.O. LA1 DZ31 Front-Mounted Time Delay Auxiliary Contacts: LA2 and LA3 FIG. LA1 DN13 FIG. 1 A1 13 23 33 43 NO NO NO NO FIG. Instantaneous LA8 DN20 ® 73 NO 83 NO 71 NC 83 NO A2 31 .O. Instantaneous LA8 DN11 2 N.O. 14 53 61 73 83 NO NC NO NO 54 62 76 88 54 64 74 84 52 62 72 82 54 62 74 84 2 N.O.O.and Dust-Protected Instantaneous Auxiliary Contact Blocks: LA1 FIG.O. Instantaneous.O. 20 55 NC 67 NO FIG. 15 53 NO 63 NO FIG.C. 23 A1 A2 45 E1 FIG. & 1 N. 11 2 N.C. w/ Grounding Screw LA1 DY20 2 Dusttight N. LA2 DT On Delay. & 1 N.C. LA1 DN22 FIG. 1 N. 1 N. & 2 N. LA1 DN20 53 61 75 87 NO NC NC NO 2 N.O. 17 53 63 73 83 NO NO NO NO FIG. LA1 DN02 FIG.O. & 2 N.

20 E Alternating Relays: Class 8501 Type PHA FIG. 1 A1 13 21 NO NC FIG.11 E A2 14 22 PV 11 34 42 34 44 PV 20 A1 13 23 NO NO 31 41 NC NC PR 1. 3 A1 13 23 relay coil 13 14 energized deenergized closed open 14 A2 24 23 24 closed open ® 32 . 2 PRD 1.11 E 33 41 NO NC 33 43 NO NO PR 1.20 E 32 42 PV 02 Type PR 1 and PRD 1 Relays Type PV Adder Decks for PR 1.IEC Relays Class 8501 Miniature IEC Relays: Class 8501 Type PR 1 FIG.20 E A2 14 24 PRD 1.

Class 8502 Type PD or PE Contactor w/ Class 9065 Type TR Overload Relay FIG. as shown in the diagram above. Alarm Contact 14 22 32 44 54 96 98 With Non-Isolated N. “3” and “4” indicate N. If the device has a non-isolated alarm contact (single pole).O.O. terminals are “5” and “8”.O. N. Coil terminals are designated by a letter and a number. The first digit indicates the location of the contact on the device.C. and “7” and “8” for a N. 1 Coil Terminals 5 FIG.O. isolated contact.Type P Contactors and Type T Overload Relays Class 8502 and 9065 Power Terminals FIG. The first digit is “9”. Terminals for a single winding coil are designated “A1” and “A2”. the second digits of the N. contacts.C. contacts. or N.C. overloads and switches are single digits – odd for line side terminals and even for load side terminals.O. The second digits are “5” and “6” for a N.O.) 95 97 95 96 98 With Isolated N. 2 1 3 A1 A2 2 4 6 Power terminals on contactors. relays and push button contacts use 2-digit terminal designations. Auxiliary Contact Terminals FIG.O. Alarm Contact Auxiliary contacts on contactors. 5 FPO 30-2 120% Wiring Diagram FPO 30-2 120% Elementary Diagram ® 33 . “1” and “2” indicate N.C. 4 Location 13 21 31 43 53 Status (N. Overload contact terminals are marked with two digits. 3 Overload Relay Contact Terminals FIG. or N. The second digit indicates the status of the contacts.

3 FPO 31-1 120% FPO 31-1 120% Wiring Diagram Elementary Diagram ® 34 . 2 FPO 30-4 120% FPO 30-4 120% Wiring Diagram Elementary Diagram Class 8502 Type PF.Type P Contactors and Type T Overload Relays Class 8502 and 9065 Class 8502 Type PG or PD Contactor w/ Class 9065 Type TD Overload Relay FIG. PG or PJ Contactor w/ Class 9065 Type TF. TG or TJ Overload Relay FIG. 1 FPO 30-3 120% FPO 30-3 120% Wiring Diagram Elementary Diagram Class 8502 Type PE Contactor w/ Class 9065 Type TE Overload Relay FIG.

4 FPO 31-2 120% FPO 31-2 120% Wiring Diagram Elementary Diagram Class 8702 Type PDV or PEV Reversing Contactor w/ Class 9065 Type TR Overload Relay FIG.Type P Reversing Contactors and Type T Overload Relays Class 8502. 8702 and 9065 Class 8502 Type PJ or PK Contactor w/ Class 9065 Type TJE Overload Relay FIG. 1 FPO 31-3 Elementary Diagram FPO 31-3 120% Elementary Diagram ® 35 .

Size 00 to 5 FIG.and 3-Wire Control for Figure 1 to 5 Separate Control for Figure 6 ® 36 . 5 T1 T3 T4 T2 3 L1 1 L3 L4 L2 3-Pole. 1 and 2 FIG. 4 2-Pole. Size 0. 7 FIG. Size 00. 6 3 L1 T1 T2 T3 X2 L2 L3 MOTOR 2 T1 T3 T4 T2 MOTOR 2 T1 T2 T3 4-Pole. 0 and 1 3 L1 T1 T2 T3 1 L2 L3 MOTOR 2 T1 T2 MOTOR 2 T1 T2 T3 2-Pole. Size 0. 1 3 1 T1 L2 L1 L2 FIG. Size 0 and 1 FIG. Size 2 to 5 FIG. 2 T1 T2 3 1 L1 L2 MOTOR 2 T1 MOTOR 2 T1 T2 1-Pole.Type S AC Magnetic Contactors Class 8502 AC Magnetic Contactors: Class 8502 Type S FIG. 8 5-Pole. 1 and 2 TO SEPARATE CONTROL 3 X2 2. 3 T1 T2 3 L1 1 L2 FIG.

two fuses in the secondary of the transformer. 1 Wiring Diagram This symbol denotes the coil function.C. N. electrical interlock and DC magnet coil. 3-Pole Contactor – Common Control Class 8502 Type SH Series B FIG. T or L fuse 1200 A Inverse-time circuit breaker 800 A Elementary Diagram ® 37 .Type S AC Magnetic Contactors Class 8502 Size 6. provided by a solid-state control module. 30 VA transformer. Short-Circuit Protection Rating of branch circuit protective device must comply with applicable electrical codes and the following limitations: Max. Rating Type of Device Class K5 or RK5 time-delay fuse 600 A Class J.

Short-Circuit Protection Rating of branch circuit protective device must comply with applicable electrical codes and the following limitations: Max. 1 Wiring Diagram This symbol denotes the coil function. T or L fuse 1200 A Inverse-time circuit breaker 800 A Elementary Diagram ® 38 .C. two fuses in the secondary of the transformer. Rating Type of Device Class K5 or RK5 time-delay fuse 600 A Class J. electrical interlock and DC magnet coil. N. 30 VA transformer.Type S AC Magnetic Contactors Class 8502 Size 6. 3-Pole Contactor – Separate Control Class 8502 Type SH Form S Series B FIG. provided by a solid-state control module.

C. Rating Type of Device Class K5 or RK5 time-delay fuse 600 A Class J. two fuses in the secondary of the transformer. Short-Circuit Protection Rating of branch circuit protective device must comply with applicable electrical codes and the following limitations: Max.Type S AC Magnetic Contactors Class 8502 Size 7. 1 Wiring Diagram This symbol denotes the coil function. 3-Pole Contactor – Common Control Class 8502 Type SJ Series A FIG. provided by a solid-state control module. electrical interlock and DC magnet coil. N. T or L fuse 1600 A Inverse-time circuit breaker 2000 A Elementary Diagram ® 39 . 30 VA transformer.

T or L fuse 1600 A Inverse-time circuit breaker 2000 A Elementary Diagram ® 40 . 1 Wiring Diagram This symbol denotes the coil function. 3-Pole Contactor – Separate Control Class 8502 Type SJ Form S Series A FIG. Short-Circuit Protection Rating of branch circuit protective device must comply with applicable electrical codes and the following limitations: Max. two fuses in the secondary of the transformer.C. N.Type S AC Magnetic Contactors Class 8502 Size 7. Rating Type of Device Class K5 or RK5 time-delay fuse 600 A Class J. 30 VA transformer. provided by a solid-state control module. electrical interlock and DC magnet coil.

11 53 NO 61 71 NC NC 83 NO FIG. 24 57 65 NO NC 56 68 56 68 58 66 On Delay.O. 7 FIG.O. LA1 DN 22 FIG. (24-50 V) & 2 N.O. 23 55 67 NC NO FIG.C.C. 3 A1 1 3 L1 L2 5 L3 13 21 NO NC A2 T1 2 T2 4 T3 6 A2 14 T1 2 T2 4 T3 6 22 A2 T1 2 T2 4 T3 6 14 22 D09 10 to D32 10 FIG. 10 51 61 NO NO FIG. 22 55 67 NC NO FIG. 6 A1 R1 1 3 R3 A2 T1 2 T2 4 T3 6 T4 8 A2 2 R2 R4 4 A2 R2 2 4 R4 D12 004 to D80 004 D12 008 and D25 008 D40 008 to D80 008 Front-Mounted Standard Instantaneous Auxiliary Contact Blocks: LA1 43 NO 94 41 NO 42 A1 A2 E2 FIG. (5-24 V) w/ Grounding Screw 2 Dusttight N. 28 FIG.C. 4 A1 1 L1 3 L2 5 L3 7 L4 D09 01 to D32 01 FIG.O. LA1 DN 01 Front-Mounted Damp.O. LA2 DT• On Delay.C. LA1 DN 20 87 NO 2 N.C. 1 N. LA1 DN 13 FIG.O. 25 E1 45 A1 A2 46 E1 53/ NO 61/ NC 53/ NO 63/ NO E2 54/ 62/ 54/ 64/ LA6 DK 1 LA6 DK 2. 9 53 63 NO NO FIG. 5 A1 1 R1 R3 3 D40 11 to D95 11 FIG. LA6 DK 3 1 N. 1 N. LA1 DN 40 4 N.O.C. 13 FIG.C. 19 53 N0 63 NO FIG. 16 51 NC 61 71 NC NC 81 NC 1 N. w/ 1 Offset N.O. & 1 N. & 2 N. & 1 N. 14 53 NO 61 75 NC NC 2 N.O. 2 Dusttight N. LA1 DY 20 LA1 DZ 40 LA1 DZ 31 Front-Mounted Time Delay Auxiliary Contacts: LA2 and LA3 FIG. Instantaneous LA8 DN 20 74 73 NO 83 NO 84 72 71 NC 84 83 NO 91 2 N.C.and 4-Pole Contactors: LC1 and LP1 (Terminal markings conform to standards EN 50011 and 50012) FIG. 27 FIG.and Dust-Protected (IP 54) Instantaneous Auxiliary Contact Blocks: LA1 FIG. & 1 N. LA1 DN 04 3 N. LA1 DN 10 92 ® 1 N. 26 41 .IEC Contactors IEC Contactors and Auxiliary Contact Blocks (for Input Modules see page 42) 3. 2 A1 1 3 L1 L2 5 21 L3 NC FIG. w/ 2 Make-Before-Break LA1 DC 22 4 N.O. 20 53 N0 63 N0 73 N0 83 N0 FIG. & 1 N. 18 53 N0 63 NO 54 2 N. LA1 DN 31 FIG.O.C. & 1 N.O.O. Instantaneous LA8 DN 11 2 N. 21 53 61 N0 NC 73 N0 83 N0 64 54 64 54 64 74 84 54 62 74 84 2 N.C. LA3 DR• Side-Mounted Auxiliary Contact Blocks: LA8 FIG. LA2 DS• Off Delay. 1 A1 1 L1 3 L2 5 13 L3 NO FIG. LA1 DN 02 53 NC 63 73 NC NC 83 NC 2 N. 15 54 62 76 88 54 64 74 84 52 62 72 82 54 62 74 84 1 N.C LA1 DN 11 FIG.O. 12 53 NO 61 71 NC NC 81 NC 54 44 93 62 54 64 52 62 54 62 72 84 54 62 72 82 1 N.O. & 2 N.C.O. & 1 N. 8 53 61 NO NC FIG. 1 N.O. & 3 N. 17 53 NO 61 73 NC NO 83 NO FIG.O. (24-50 V) & 1 N.O.O. LA1 DX 20 Front-Mounted Mechanical Latch Adder Blocks: LA6 FIG.

6 AC A1 + E1 E2 AC A2 A1 K A2 A1 K A2 A1 K A2 Relay Interface Amplifier Module LA4 DF Relay Interface Amplifier Module w/ Manual Override. for Motor Control LC2. 5 AC A1 + E1 E2 AC A2 FIG.IEC Contactors Input Modules and Reversing Contactors Input Modules: LA4 FIG. LP2 and LA9 FIG. LA4 DL Solid State Interface Amplifier Module LA4 DW Contactors: LC2. 9 A1 A2 1 2 3 4 5 6 1 2 3 4 5 A1 6 A2 A1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 A1 A2 A1 A2 02 01 01 A1 A2 U 21 KM2 22 KM1 A2 V W A2 21 02 KM2 22 KM1 A2 Reversing Contactor 3-Pole. LP2 D0901 to D3201 Transfer Contactor. Mechanically Interlocked LC2. 7 FIG. 2 FIG. LP2 D12004 to D8004 Mechanical Interlock w/ Electrical Interlock LA9 D0902. D4002 and D8002 ® 42 . 8 FIG. 4 A2 A1 K Off Delay Timer Module LA4 DR A2 A1 K A2 Auto-Manual-Off Control Module LA4 DM AC A1 + E1 E2 AC A2 FIG. 3 AC/DC A1 A2 A1 AC B2 A2 PLC AC/DC B1 A2 A1 A/M 0 t 0 t 1/0 A1 K On Delay Timer Module LA4 DT FIG. 1 FIG. 4-Pole.

If starter is used on lower voltage. 3-Phase Magnetic Starters. 1-Phase Magnetic Starters. Size 00 to 3: Class 8536 Type S FIG. Wiring Diagram Single Phase Starter w/ Dual Voltage Motor Elementary Diagram 3-Pole. Connected for Single Phase: Class 8536 Type S FIG. 1 * Marked “OL” if alarm contact is supplied Wiring Diagram Single Phase Starter w/ Single Voltage Motor FIG.Type S AC Magnetic Starters Class 8536 1-Phase. 2 Elementary Diagram * Marked “OL” if alarm contact is supplied Note: Starters are factory-wired with coil connected for the higher voltage. 3 * Marked “OL” if alarm contact is supplied Wiring Diagram Elementary Diagram 3-Phase Starter Connected for Single Phase. Size 00 to 3. Single Voltage Motor ® 43 . Size 00 to 3 1-Pole. connect per coil diagram.

2-Phase Magnetic Starters: Class 8536 Type S FIG. * Marked “OL” if alarm contact is supplied Wiring Diagram Size 5 Elementary Diagram ® 44 .Type S AC Magnetic Starters Class 8536 2-Phase and 3-Phase. 4 Elementary Diagram v If alarm contact is supplied. Size 00 to 5 4-Pole. 3 * Marked “OL” if alarm contact is supplied Wiring Diagram Size 00 to 4 FIG. 2 Elementary Diagram * Marked “OL” if alarm contact is supplied Wiring Diagram Size 3 and 4 Elementary Diagram 3-Pole. 1 and 2 FIG. fed from 3 current transformers. 1 * Marked “OL” if alarm contact is supplied Wiring Diagram Size 0. 3-Phase Magnetic Starters: Class 8536 Type S FIG. a single (3 thermal unit) overload block is furnished.

N. 3-Phase Magnetic Starters. electrical interlock and DC magnet coil. 30 VA transformer. Size 6 3-Pole.Type S AC Magnetic Starters Class 8536. 1 Wiring Diagram This symbol denotes the coil function. 8538 and 8539 3-Phase. provided by a solid-state control module. Size 6 – Common Control Class 8536/8538/8539 Type SH Series B FIG. Elementary Diagram ® 45 . two fuses in the secondary of the transformer.C.

electrical interlock and DC magnet coil. 3-Phase Magnetic Starters. Size 7 3-Pole. Size 7 – Common Control Class 8536 Type SJ Series A FIG.C.Type S AC Magnetic Starters Class 8536 3-Phase. 30 VA transformer. Elementary Diagram ® 46 . N. 1 Wiring Diagram This symbol denotes the coil function. two fuses in the secondary of the transformer. provided by a solid-state control module.

2 Elementary Diagram * Marked “OL” if alarm contact is supplied Wiring Diagram Elementary Diagram Form C – Hand-Off-Auto Selector Switch Mounted in Cover FIG. 1 * Marked “OL” if alarm contact is supplied Wiring Diagram Form A – Start-Stop Push Button Mounted in Cover FIG.Type S AC Magnetic Starters Class 8536 3-Phase Additions and Special Features 3-Pole. ∆ Single or dual voltage primary connection per transformer nameplate. 3 * Marked “OL” if alarm contact is supplied ∆ Single or dual voltage primary connection per transformer nameplate. Size 00 to 4: Class 8536 Type S FIG. 3-Phase Magnetic Starters. Wiring Diagram Elementary Diagram Form F4T – Control Circuit Transformer and Primary Fuses ® 47 .

3-Phase Magnetic Starters. a single (3 thermal unit) overload block is furnished. Wiring Diagram Form X – Additional Auxiliary Contacts Elementary Diagram 3-Pole. 2 Elementary Diagram * Marked “OL” if alarm contact is supplied On NEMA Size 3 and 4 starters.Type S AC Magnetic Starters Class 8536 3-Phase Additions and Special Features 3-Pole. 3-Phase Magnetic Starters. Size 5: Class 8536 Type S FIG. Size 00 to 4: Class 8536 Type S FIG. 3 ∆ * Marked “OL” if alarm contact is supplied ∆ If alarm contact is supplied. 1 * Marked “OL” if alarm contact is supplied Wiring Diagram Form S – Separate Control FIG. Max. fed from 3 current transformers Wiring Diagram Elementary Diagram Form F4T – Control Circuit Transformer and Primary Fuses ® 48 . of 3 external auxiliary contacts on NEMA Size 00. holding circuit contact is in position #1.

1 Wiring Diagram This symbol denotes the coil function. 3-Phase Magnetic Starters.Type S AC Magnetic Starters Class 8536.C. N. provided by a solid-state control module. 30 VA transformer. Elementary Diagram ® 49 . Size 6 – Separate Control Class 8536/8538/8539 Type SH Form S Series B FIG. 8538 and 8539 3-Phase Additions and Special Features 3-Pole. electrical interlock and DC magnet coil. two fuses in the secondary of the transformer.

provided by a solid-state control module. two fuses in the secondary of the transformer. Elementary Diagram ® 50 .Type S AC Magnetic Starters Class 8536 3-Phase Additions and Special Features 3-Pole.C. 3-Phase Magnetic Starters. electrical interlock and DC magnet coil. 30 VA transformer. 1 Wiring Diagram This symbol denotes the coil function. N. Size 7 – Separate Control Class 8536 Type SJ Form S Series A FIG.

+ 14 24 32 14 32 14 32 RESET ® 51 . + 14 24 32 14 32 14 32 13 23 31 95 97 96 98 13 31 97 98 13 31 95 96 41 42 16 18 15 17 16 18 15 17 6 5 8 7 Off after short circuit TRIP. contactor open 14 32 14 32 AUTO 13 23 31 14 24 32 95 97 96 98 13 31 97 98 13 31 95 96 41 42 16 18 15 17 16 18 15 17 6 5 8 7 On. + 14 24 32 14 32 14 32 13 23 31 95 97 96 98 13 31 97 98 13 31 95 96 41 42 16 18 15 17 16 18 15 17 6 5 8 7 Tripped on short circuit TRIP. + 14 24 32 14 32 14 32 13 23 31 95 97 96 98 13 31 97 98 13 31 95 96 41 42 16 18 15 17 16 18 15 17 6 5 8 7 Manual reset TRIP.Integral Self-Protected Starters Integral 18 State of Auxiliary Contacts State of Auxiliary Contacts for LD1 FIG. contactor closed 14 32 14 32 13 23 31 95 97 96 98 13 31 97 98 13 31 95 96 41 42 16 18 15 17 16 18 15 17 6 5 8 7 Tripped on overload TRIP. 1 LD1 1 3 5 L1 L2 L3 Auxiliary contact actuators AUTO + 0 AUTO + 0 A1 A2 Auxiliary contacts LA1-LB015 LA1-LB017 LA1-LB019 LA1LB001 LA1LB031 LA1-LB034 2 T1 T2 T3 4 6 13 23 31 Contact open Contact closed 95 97 13 31 97 13 31 95 41 16 18 16 18 6 8 14 24 32 96 98 14 32 98 14 32 96 42 15 17 15 17 5 7 13 23 31 95 97 96 98 13 31 97 98 13 31 95 96 41 42 16 18 15 17 16 18 15 17 6 5 8 7 Off 14 24 32 14 32 14 32 AUTO 13 23 31 14 24 32 95 97 96 98 13 31 97 98 13 31 95 96 41 42 16 18 15 17 16 18 15 17 6 5 8 7 On.

+ 14 24 32 14 32 14 32 13 23 31 95 97 96 98 13 31 97 98 13 31 95 96 41 42 13 23 31 14 24 32 16 18 15 17 41 42 6 5 8 7 Manual reset TRIP. contactor I closed 14 32 14 32 13 23 31 95 97 96 98 13 31 97 98 13 31 95 96 41 42 13 23 31 14 24 32 16 18 15 17 41 42 6 5 8 7 Tripped on overload TRIP.Integral Self-Protected Starters Integral 18 State of Auxiliary Contacts State of Auxiliary Contacts for LD5 FIG. + 14 24 32 14 32 14 32 13 23 31 95 97 96 98 13 31 97 98 13 31 95 96 41 42 13 23 31 14 24 32 16 18 15 17 41 42 6 5 8 7 Tripped on short circuit TRIP. contactor II closed 14 32 14 32 AUTO 13 23 31 14 24 32 95 97 96 98 13 31 97 98 13 31 95 96 41 42 13 23 31 14 24 32 16 18 15 17 41 42 6 5 8 7 On. 1 LD5 1 3 5 L1 L2 L3 Auxiliary contact actuators AUTO + 0 A1A2 A1A2 Auxiliary contacts LA1-LB015 LA1-LB017 LA1-LB019 LA1LB001 LA1-LB021 LA1LB001 On Integral Contact open Contact closed 2 T1 T2 T3 4 6 13 23 31 95 97 13 31 97 13 31 95 41 13 23 31 16 18 41 6 8 14 24 32 96 98 14 32 98 14 32 96 42 14 24 32 15 17 42 5 7 13 23 31 95 97 96 98 13 31 97 98 13 31 95 96 41 42 13 23 31 14 24 32 16 18 15 17 41 42 6 5 8 7 Off 14 24 32 14 32 14 32 AUTO 13 23 31 14 24 32 95 97 96 98 13 31 97 98 13 31 95 96 41 42 13 23 31 14 24 32 16 18 15 17 41 42 6 5 8 7 On. + 14 24 32 14 32 14 32 13 23 31 95 97 96 98 13 31 97 98 13 31 95 96 41 42 13 23 31 14 24 32 16 18 15 17 41 42 6 5 8 7 Off after short circuit TRIP. + 14 24 32 RESET 14 32 14 32 ® 52 . contactor open 14 32 14 32 AUTO 13 23 31 14 24 32 95 97 96 98 13 31 97 98 13 31 95 96 41 42 13 23 31 14 24 32 16 18 15 17 41 42 6 5 8 7 On.

on overload TRIP.Integral Self-Protected Starters Integral 32 and 63 State of Auxiliary Contacts State of Auxiliary Contacts for LD4 FIG. 1 LD4 1 3 5 L1 L2 L3 Auxiliary contact actuators + 0 U U AUTO A1 A2 Auxiliary contacts T1 T2 T3 2 4 6 LA1-LC010 13 23 31 16 18 LA1-LC012 06 08 96 98 13 23 31 LA1-LC020 08 98 13 23 31 LA1-LC030 (63) 53 Contact open Contact closed LD4 Off + isolation 14 24 32 15 05 95 14 24 32 05 95 14 24 32 54 (64) 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 53 54 95 Off 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 53 54 95 On. + 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 53 54 95 Off. contactor open AUTO 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 53 54 95 On. after short circuit TRIP. + 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 53 54 95 Off. + 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 53 54 95 Tripped. + 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 53 54 95 Manual reset TRIP. after overload TRIP. contactor closed AUTO 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 53 54 95 Tripped. + 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 53 54 95 RESET ® 53 . on short circuit TRIP.

+ 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 13 23 31 14 24 32 53 63 54 64 95 RESET ® 54 . + 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 13 23 31 14 24 32 53 63 54 64 95 Tripped on short circuit TRIP. both contactors open AUTO 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 13 23 31 14 24 32 53 63 54 64 95 On. + 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 13 23 31 14 24 32 53 63 54 64 95 Manual reset TRIP. contactor open AUTO 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 13 23 31 14 24 32 53 63 54 64 95 On. 1 LD5 1 3 5 L1 L2 L3 Auxiliary contact actuators + 0 U U AUTO A2 A1 A2 A1 Auxiliary contacts LA1-LC010 13 23 31 16 18 LA1-LC012 06 08 96 98 13 23 31 LA1-LC020 98 13 23 31 LA1-LC021 13 23 31 LA1-LC031 53 63 08 T1 T2 T3 2 4 6 14 24 32 15 05 95 14 24 32 05 95 14 24 32 14 24 32 54 64 Contact open Contact closed Off + isolation 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 13 23 31 14 24 32 53 63 54 64 95 Off 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 13 23 31 14 24 32 53 63 54 64 95 On.Integral Self-Protected Starters Integral 32 and 63 State of Auxiliary Contacts State of Auxiliary Contacts for LD5 FIG. contactor closed AUTO 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 13 23 31 14 24 32 53 63 54 64 95 Tripped on overload TRIP. after overload TRIP. + 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 13 23 31 14 24 32 53 63 54 64 95 Off after short circuit TRIP. + 13 23 31 14 24 32 16 18 15 06 08 05 96 98 13 23 31 14 24 32 08 05 98 95 13 23 31 14 24 32 13 23 31 14 24 32 53 63 54 64 95 Off.

7 T1 T2 T3 2 4 6 T1 T2 T3 2 4 6 Thermal and Magnetic Trip LB1 Magnetic Trip Only LB6 ® 55 . 1 1 3 5 L2 L1 L3 FIG. 2 1 3 5 L1 L2 L3 A1 A2 A1 A2 A1 A2 I II T1 2 T2 T3 4 6 T1 2 4 T2 6 T3 Self-Protected Starter w/ Protection Module LB• Integral 18 LD1 L80 Self-Protected Reversing Starter w/ Protection Module LB• Integral 18 LD5 LB130 + LB1 LB03P Integral 32 FIG. 4 External control circuit A1 A2 1 3 5 L1 L2 L3 Handle operator Control circuit contact Protection module trip mechanism Instantaneous trip mechanism (Trip coil) Protection module Thermal trip Magnetic trip T1 T2 T3 2 4 6 T1 T2 T3 2 4 6 Starter w/o Isolator Integral 32 LD1 Reversing Starter w/ Isolator Integral 32 LD5 Protection Modules: LB• FIG. 3 1 3 5 L1 L2 L3 FIG.Integral Self-Protected Starters Wiring Diagrams Integral 18 FIG. 5 A1 A2 g 1 L1 3 L2 5 L3 ( ) T1 T2 T3 2 4 6 A1 A2 A1 A2 Starter w/ Isolator Integral 32 LD4 FIG. 6 FIG.

E1 AC A2 FIG. LA1 LD580 ® 56 . 4 LA1 LC031 14 24 32 54 (64) 54 (64) 2 1 or 2 LA1 LC030 Contactor signalling placed on the left For LD4 w/ isolating contacts (mounted on left) LA1 LC030 For reversing LD5 (mounted on left) LA1 LC021 Isolating contacts (mounted on left) LA1 LC031 Remote Reset Units1 for LD1. 3 LA1 LC021 13 23 31 2 FIG. 2 LA1 LC030 (63) 53 (63) 53 FIG.E1 AC A2 A1 For starter and reverser already fitted with a block. A2 LA1 LC052 LA1 LC07•• LA1 LC580. LA1 LD180 U< C2 D2 FIG. LD4 and LD5 Use of the LA1 LC020 contact block prevents the mounting of trip or remote units Interface Modules FIG. LD4 and LD5 FIG. 1 LA1 LC010 13 23 31 LA1 LC012 13 23 31 LA1 LC020 13 23 31 1 14 24 32 9698 14 24 32 98 14 24 32 Trip signal 95 95 08 1 Contactor signalling placed on the right Short-circuit signal 0608 Knob position signal Auto + O 05 16 18 05 15 For LD1 or LD4 and reverser LD5 (mounted on right) LA1 LC010. LA1 LC010 or LA1 LC012. 7 AC A1 + E1 . 8 AC A1 + E1 .Integral Self-Protected Starters Wiring Diagrams Auxiliary Contact Blocks FIG. LA1 LC012 and LA1 LC020 FIG. 6 A1 A2 AC AC C1 D1 M B1 LA1 LC180. 5 AUTO TRIP + O RESET B4 B2 B3 Trip Units for LD1.

4 A1 AC Control Module AC FIG. 12 Low voltage control 24 or 48V E1 Supply E3 + DC AC A1 A2 {E2 For 24 or 48 V Supply For 110 V Supply For 24 or 48 V Supply w/ Low Voltage Input ® 57 . 9 AC A1 E1 + E2 - AC A2 A1 A2 K A1 K A2 A1 K A2 Solid State Module LA4 DW Relay Module LA4 DF Relay Module w/ Manual Override LA4 DL Voltage Converters: LA1 LC080 and LA1 LD080 FIG. 1 Contactor breakers LA1 LB015 13 23 31 LA1 LB017 13 31 LA1 LB019 13 31 LA1 LB001 41 14 Trip signal and 96 95 24 32 97 14 97 32 14 95 32 42 98 98 96 For LD1 (mounted on right) FIG.LB001 41 LA1 .Integral Self-Protected Starters Wiring Diagrams Add-on Blocks: LA1 LB0•• FIG.LB031 FIG.LB021 13 23 31 Contacts integrated into device Contactor breakers 6 15 8 17 15 17 Knob position Auto Short circuit signal 42 14 24 32 5 7 0 Signal 16 18 16 18 15 17 6 8 Short circuit signal Auto 0 Signal 16 18 Knob position For LD1 (mounted on left) For LD5 (mounted on left) Time Delay Modules FIG. 11 110V + E1 DC . 6 A2 B2 TSX AC B1 A2 A1 0 t 0 t A/M 1/0 A1 K A2 A1 A2 K A1 K A2 On Module LA4 DT Off Module LA4 DR Auto-Man-Stop Module LA4 DM Interface Modules FIG. 8 AC A1 E1 + E2 - AC A2 FIG. 2 LA1 . 7 AC A1 E1 + E2 - AC A2 FIG.LB034 5 7 LA1 .(OV) E3 E2 Low voltage input AC A2 FIG. 3 LA1 . 5 A2 A1 FIG.(OV) E2 AC A1 A2 FIG. 10 Control by supply switching 24 or 48V E1 + A1 DC .

2 Elementary Diagram * Marked “OL” if alarm contact is supplied Wiring Diagram Size 5 Elementary Diagram ® 58 . Size 0-5 (see pages 45 and 49 for Size 6) 3-Pole.Type S AC Combination Magnetic Starters Class 8538 and 8539 3-Phase. 1 * Marked “OL” if alarm contact is supplied Wiring Diagram Size 0-4 FIG. 3-Phase Combination Starters: Class 8538 and 8539 Type S FIG.

1 2 START 3 STOP 1 3-WIRE CONTROL 1 3 PRI M 3 2 2-WIRE CONTROL T1 T2 T3 ALARM (IF SUPPLIED) A A GROUND (If used) COM MOTOR T1 L1 L2 L3 X2 SEC M M M FU1 FU2 PRI GROUND (If used) DISCONNECTING MEANS. 2 2 START 3 STOP 1 3-WIRE CONTROL X1 1 L1 L2 L3 SEC FU2 FU1 3 2-WIRE CONTROL T1 T2 T3 2 MOTOR ALARM (IF SUPPLIED) A 3 PRI M A GROUND (If used) 1 L1 L2 OL L3 T1 T2 T3 X2 SEC FU1 FU2 PRI CR M GROUND (If used) X2 DISCONNECTING MEANS. PROVIDED BY USER OR WITH CONTROLLER L1 L2 L3 FU2 X1 FU1 SEC X2 1 STOP L1 L2 L3 2-WIRE CONTROL (If used) START 2 M 3 M OL DISCONNECTING MEANS 1 OL OL OL * OL T2 T3 * Marked “OL” if alarm contact is supplied Wiring Diagram Size 0-4 FIG.Type S AC Combination Magnetic Starters Class 8538 and 8539 3-Phase Additions and Special Features 3-Pole. PROVIDED BY USER OR WITH CONTROLLER CR L1 L2 L3 2-WIRE CONTROL (If used) START 1 STOP 2 M 3 CR Elementary Diagram OL DISCONNECTING MEANS M M M OL OL OL * COM * Marked “OL” if alarm contact is supplied Wiring Diagram Size 5 Elementary Diagram ® 59 . 3-Phase Combination Starters w/ Control Circuit Transformer and Primary Fuses: Class 8538 and 8539 Type S Form F4T FIG.

1 CIRCUIT BREAKER OR DISCONNECT SWITCH R 50 0 2S R 2S 2S R AT 100 84 65 50 0 1S 100 84 65 1S OL T1 L1 AT OL T2 MOTOR L2 L3 OL T3 TR TR 1S R R 1S 1S 2S 2S 2 WIRE CONTROL DEVICE (IF USED) STOP 1 2 TR START 3 TR OL Reduced Voltage Autotransformer Controller w/ Closed Transition Starting: Class 8606 Size 6 FIG. 2 CIRCUIT BREAKER OR DISCONNECT SWITCH R 100 84 65 50 0 2S R 2S 2OL 2S R AT 100 84 65 50 0 1S 3CT 3OL 1TR R T3 1S 1CT 1OL T1 L1 AT 2CT T2 MOTOR L2 L3 1TR 1S 1S 2TR 2TR 2S R 1S 2S (H1) PRI (X1) SEC R (H1) PRI (X2) (X1) SEC (X2) GROUND (if used) 2 WIRE CONTROL DEVICE (if used) STOP 1 2 1TR START 3 OL 1TR ® 60 .Reduced Voltage Controllers Class 8606 Autotransformer Type. Size 2-6 Reduced Voltage Autotransformer Controllers w/ Closed Transition Starting: Class 8606 Size 2-5 FIG.

Reduced Voltage Controllers Class 8606 Autotransformer Type. 1 R CIRCUIT BREAKER OR DISCONNECT SWITCH 100 84 65 50 0 2S R 2S 2S R AT 100 84 65 50 0 1S 1S 1CT T1 L1 AT 2CT T2 MOTOR L2 L3 3CT T3 SOLID STATE OVERLOAD RELAY 1TR R 1TR (H1) PRI (X1) SEC 1S 1S 2TR (X2) 2TR (H1) PRI (X1) SEC R 1S 2S 2S (H1) PRI (X2) (X1) SEC R (H1) PRI (X2) (X1) SEC (X2) GROUND (If used) 2 WIRE CONTROL DEVICE (If used) STOP 1 2 1TR START 3 OL 1TR ® 61 . Size 7 Reduced Voltage Autotransformer Controllers w/ Closed Transition Starting: Class 8606 Size 7 FIG.

Reduced Voltage Controllers Class 8630 Wye-Delta Type. 2 FPO 46-2 110% Size 1Y∆-5Y∆ Controllers with Closed-Transition Starting ® 62 . Size 1Y∆-5Y∆: Class 8630 FIG. Size 1Y∆-5Y∆ Wye-Delta Type Reduced Voltage Controllers. 1 FPO 46-1 110% Size 1Y∆-5Y∆ Controllers with Open-Transition Starting FIG.

Size 6Y∆ Wye-Delta Type Reduced Voltage Controllers. Size 6Y∆: Class 8630 FIG. 1 FPO 46-3 110% Size 6Y∆ Controller with Open-Transition Starting FIG. 2 FPO 46-4 110% Size 6Y∆ Controller with Closed-Transition Starting ® 63 .Reduced Voltage Controllers Class 8630 Wye-Delta Type.

Part-Winding Type Table 5 Motor Lead Connections A T1 T1 T1 Lettered Terminals in Panel B C D E F T2 T3 T7 T8 T9 T2 T8 T3 T3 T7 T6 [2] Part Winding Schemes 1/2 Wye or Delta 6 Leads 1/2 Wye 9 Leads [1] Part Winding Schemes 2/3 Wye or Delta 6 Leads 2/3 Wye 9 Leads [1] 2/3 Delta 9 Leads [2] A T1 T1 T1 Lettered Terminals in Panel B C D E F T2 T9 T7 T8 T3 T2 T4 T9 T9 T7 T6 T8 T2 T3 T3 [1] [2] T8 T2 T9 T9 1/2 Delta 9 Leads Connect terminals T4. ® 64 . 2-Step Part-Winding Controller  See Table 5 for motor lead connections.Reduced Voltage Controllers Class 8640 2-Step. T6 and T7 together in 3 separate pairs at terminal box. 1 FIG. Size 1PW-7PW FIG. Connect terminals T4 and T8. 4 Size 5PW. 2-Step Part-Winding Controller Size 6PW. Part-Winding Reduced Voltage Controllers: Class 8640. T5 and T9. 2-Step Part-Winding Controllers FIG. 1 for each motor winding. T5 and T6 together at terminal box. 3 FIG. Size 7PW. 2-Step Part-Winding Controller Œ Disconnect means (optional): 2 required. 2 Size 1PW-4PW.

4 DISCONNECT MEANS (OPTIONAL) L1 M A M A M A RES 1CT T1 RES 2CT 2OL T2 MOTOR L2 RES 2CT T2 MOTOR L2 RES 3CT 3OL T3 L3 RES 3CT T3 L3 F U 2 F U 3 1TR 1TR SOLID STATE OVERLOAD RELAY 2TR 2TR M M A (H1) PRI 2TR (H1) PRI (X1) SEC M (H1) PRI (X2) (X1) SEC A (H1) PRI (X2) M A (X1) SEC FU1 (X1) SEC (X2) GROUND (if used) (X2) A (H1) PRI 2 WIRE CONTROL DEVICE (if used) STOP 1 2 1TR START 3 OL 1TR FU1 (X1) SEC (X2) GROUND (if used) 2 WIRE CONTROL DEVICE (if used) STOP 1 2 1TR START 3 OL 1TR Size 6 Size 7 ® 65 . 2 DISCONNECT MEANS (OPTIONAL) L1 M A M A M A RES OL T1 RES OL T2 MOTOR L2 RES OL T3 L3 TR M TR A M TR A TR A 2 WIRE CONTROL DEVICE (if used) STOP 1 2 TR START 3 OL TR 2 WIRE CONTROL DEVICE (if used) STOP 1 2 TR START 3 OL TR Size 1-4 FIG.Reduced Voltage Controllers Class 8647 Primary-Resistor Type 3-Phase Primary-Resistor Reduced Voltage Controllers: Class 8647. 1 DISCONNECT MEANS (OPTIONAL) L1 M RES A M RES A M RES A OL T3 L3 OL T2 MOTOR L2 OL T1 FIG. 3 DISCONNECT MEANS (OPTIONAL) L1 M A M A M A F U 2 F U 3 1TR 1TR 2TR Size 5 1CT 1OL T1 RES FIG. Size 1-7 FIG.

2 FPO 49-4 135% Reversing Wound-Rotor Motor Controller w/ 3 Points of Acceleration Class 8651 ® 66 .Reduced Voltage Controllers Class 8650 and 8651 Wound-Rotor Type Wound-Rotor Reduced Voltage Controllers: Class 8650 and 8651 FIG. 1 FPO 49-3 135% Non-Reversing Wound-Rotor Motor Controller w/ 3 Points of Acceleration Class 8650 FIG.

Solid State Reduced Voltage Starters Class 8660 ®. ME (32 A). 2 ISO L1 CIRCUIT BREAKER OR DISCONNECT SWITCH M 1CT T1 ISO M T2 L2 MOTOR ISO M 3CT T3 L3 SOLID STATE OVERLOAD RELAY TO 120 V SEPARATE CONTROL STOP START OT* M * OT is a switch that opens when an overtemperature condition exists (Type MFO and MGO only) M CR TR TR ISO ALARM CR Type MD (16 A). MF (64 A) and MG (128 A) w/ Isolation Contactor ® 67 . 1 M L1 CIRCUIT BREAKER OR DISCONNECT SWITCH 1CT T1 M T2 MOTOR L2 M 3CT T3 L3 SOLID STATE OVERLOAD RELAY TO 120 V SEPARATE CONTROL STOP START OT* M * OT is a switch that opens when an overtemperature condition exists (Type MFO and MGO only) M Type MD (16 A). MF (64 A) and MG (128 A) FIG. ME (32 A). Type MD-MG ALPHA PAK ALPHA PAK® Solid State Reduced Voltage Starters: Class 8660 Type MD-MG FIG.

Solid State Reduced Voltage Controllers Class 8660 Type MH. MK (500 A) and MM (750 A) FIG. 2 Type MH (200 A) w/ Shorting Contactor FIG. MJ. 1 Type MH (200 A). 3 Type MJ (320 A). MK and MM FIG. MJ. MK and MM Solid State Reduced Voltage Controllers: Class 8660 Type MH. MK (500 A) and MM (750 A) w/ Shorting Contactor ® 68 . MJ (320 A).

MJ. MK (500 A) and MM (750 A) w/ Isolation Contactor ® 69 . MK and MM Solid State Reduced Voltage Controllers: Class 8660 Type MH. MJ. 1 FPO 51-1 130% Type MH (200 A) w/ Isolation Contactor FIG.Solid State Reduced Voltage Controllers Class 8660 Type MH. 2 FPO 51-2 130% Type MJ (320 A). MK and MM FIG.

2 FPO 51-4 130% Type MJ (320 A). MK and MM FIG. 1 FPO 51-3 130% Type MH (200 A) w/ Isolation Contactor and Shorting Contactor FIG.Solid State Reduced Voltage Controllers Class 8660 Type MH. MK (500 A) and MM (750 A) w/ Isolation Contactor and Shorting Contactor ® 70 . MJ. MK and MM Solid State Reduced Voltage Controllers: Class 8660 Type MH. MJ.

and 3-Pole. 4-Lead Capacitor or Split-Phase Motor ® FPO 53-1 FPO 52-1 71 . 3-Lead Motor FIG. 2 Elementary Diagram FPO 52-2 * Marked “OL” if alarm contact is supplied FPO 52-2 Elementary Diagram Wiring Diagram 3-Pole. 1 FPO 52-1 * Marked “OL” if alarm contact is supplied Wiring Diagram 2-Pole. Size 00-1: Class 8736 Type S FIG. 2. w/ Single Phase. w/ Single Phase.Type S AC Reversing Magnetic Starters Class 8736 2.and 3-Pole Reversing Starters. 4-Lead Repulsion-Induction Motor FIG. w/ Single Phase. 3 FPO 53-1 * Marked “OL” if alarm contact is supplied Wiring Diagram Elementary Diagram 3-Pole.

1 FPO 53-2 * Marked “OL” if alarm contact is supplied Wiring Diagram Size 00-2. 3-Pole. 4-Pole. 3-Phase FIG.and 4-Pole: Class 8736 Type S FIG.and 4-Pole Reversing Starters. 2 FPO 53-2 Elementary Diagram FPO 53-3 * Marked “OL” if alarm contact is supplied FPO 53-3 Elementary Diagram Wiring Diagram Size 00-4.Type S AC Reversing Magnetic Starters Class 8736 3. 3 FPO 54-1 FPO 54-1 Wiring Diagram Size 5. 3-Pole. 3. 3-Phase Elementary Diagram ® 72 . 2-Phase FIG.

3-Phase Motors: Class 8810 Type S FIG.Type S AC 2-Speed Magnetic Starters Class 8810 Starters for 2-Speed. 2-Winding (Separate Winding). 1-Winding (Consequent Pole). 2 Elementary Diagram FPO 54-3 Size 5 Wiring Diagram Starters for 2-Speed. 3 FPO 55-1 FPO 55-1 * Marked “OL” if alarm contact is supplied Wiring Diagram Size 0-2 Elementary Diagram ® 73 . 3-Phase Motors: Class 8810 Type S FIG. Constant or Variable Torque. 1 FPO 54-2 FPO 54-2 Wiring Diagram Size 0-4 FIG.

3-Phase Motors: Class 8810 Type S FIG. 3 FPO 55-4 FPO 55-4 * Marked “OL” if alarm contact is supplied Wiring Diagram Size 0-2 Elementary Diagram FIG. Constant Horsepower. 1-Winding (Consequent Pole). 5 FPO 56-2 75% FPO 56-1 75% * Marked “OL” if alarm contact is supplied Size 3 and 4 Wiring Diagram * Marked “OL” if alarm contact is supplied Size 0. w/ High-Off-Low Selector Switch (Form C7) Wiring Diagram ® 74 . 1 FIG. 3-Phase Motors: Class 8810 Type S FIG. 4 FIG. 2 FPO 55-2 * Marked “OL” if alarm contact is supplied Size 3 and 4 Wiring Diagram FPO 55-3 Size 5 Wiring Diagram Starters for 2-Speed. Constant or Variable Torque.Type S AC Reversing Magnetic Starters Class 8810 Starters for 2-Speed. 1-Winding (Consequent Pole).

w/ Time Delay During Transfer from Higher to Lower Speed Accelerating Relay and Decelerating Relay Form R1R3 FIG. Requiring Motor Starting in Low Speed Accelerating Relay. 8 Form A10CR1 FPO 57-7 Hand-Off-Auto Selector Switch and High-Low Selector Switch FPO 57-8 Hand-Off-Auto Selector Switch and High-Low Push Button w/ Compelling Relay/Timer ® 75 . 3 FIG. 7 FIG.2-Speed Magnetic Starters Class 8810 Special Control Circuits Form R1 FIG. 5 Form A10C FIG. 4 Form R2R3 FPO 57-3 FPO 57-4 Decelerating Relay. 6 FPO 57-5 FPO 57-6 Compelling Relay and Decelerating Relay Hand-Off-Auto Selector Switch and High-Low Push Button Form CC17 FIG. 1 FIG. Providing Timed Acceleration to Selected Speed Form R3 FIG. 2 Form R2 FPO 57-1 FPO 57-2 Compelling Relay.

2-Speed Magnetic Starters and Multispeed Motor Connections Class 8810 Special Control Circuits and 1. 2-Speed Motors FIG. 11 T4 T1 T2 L2 T2 T4 L3 T3 T5 T3 T5 Speed Low High L1 T1 T6 L2 T2 T4 T2 L3 T3 T5 T6 Open Together Speed Low High — T4. Variable Torque FIG.T4 Speed Low High L1 T1 T1 L2 COM T4 Open — COM Together T1.T2 Together — — Speed Low High L1 T3 T1 L2 T4 T2 Open T1.T4 Together — — Speed Low High L1 COM COM L2 A B Open B A Together — — 2 Windings FIG.T2.T2 T3. 12 1 Winding.T5.T2. 13 1 Winding. 2 Form CC17 R2R3 FPO 57-10 120% FPO 57-9 High-Low-Off-Auto Selector Switch Hand-Off-Auto Selector Switch and High-Low Selector Switch w/ Accelerating and Decelerating Relay/Timer Multispeed Motor Connections: 1-Phase. Constant Torque FIG. 1 FIG. 3 T1 T2 T3 T4 FIG.and 3-Phase Motor Connections Form C25 FIG.T3 All others — — T1. 2-Speed Motors FIG. 8 T1 COM T1 COM T1 COM T4 Speed Low High L1 COM COM L2 T1 T4 Open T4 T1 Together — — Speed Low High L1 T1 T1 L2 T4 COM Open COM — Together — T1. 6 2 Windings T4 FIG.T17 Separate Windings Separate Windings Separate Windings ® 76 . 5 COM A B Speed Low High L1 T1 T3 L2 T2 T4 Open T3.T4 — 1 Winding 1 Winding 1 Winding Multispeed Motor Connections: 3-Phase.T6 All others — T5 L1 T1 T6 L2 T2 T4 T2 L3 T3 T5 T6 Open Together Speed Low High T5 L1 T1 T6 T6 Open Together All others — — T1. 7 1 Winding T4 FIG. 14 T1 T11 T1 T11 T1 T11 T3 Speed Low High L1 T2 L2 T13 L3 T12 Open All others All others T3 Speed Low High L1 T2 L2 T13 T17 L3 T12 Open All others All others T3 Speed Low High T7 L1 L2 T1 T2 T11 T12 T2 T13 L3 T3. 9 T4 T3 T1 FIG.T3 1 Winding. Constant Horsepower FIG.T4 T1. 4 T1 T2 T3 T4 FIG. 10 T4 T3 T1 FIG.T7 T13 T12 Open All others All others T1 T2 T3 T11 T12 T13 T1 T2 T3 T11 T12 T13.

Variable Torque 2 Windings.T17 All others T4.T17 All others — High T16 T14 T15 All others T11.T17 2 Windings.T17 T1 T2 T3 T6 T4 T5 T11 T12 T13 T16 T14 T15 T1 T2 T3 T11 T12 T13 T6 T4 T5 T16 T14 T15 2 Windings. 6 T1 T13 T17 T3 Speed L1 L2 T14 T11 T2 L2 T6 T13 L3 Open T12 Together T5 Speed L1 Low 2nd High T2 L2 T6 T13 L3 Open T12 Together T2 L3 T15 T12 Open T16 Together T1 T2 T3.T7 All others — All others T14. 8 T4 T1 T2 L1 L2 2 Windings. Constant Horsepower FIG.T13. 9 T1 T13 T14 T11 T12 Open T11 T11 T3 T5 Speed Low 2nd High T3 T6 L3 T3 T5 T13 T13 Open All others All others All others T12 Together — T1. Constant Torque FIG.T12. 4-Speed Motors FIG.T15.T7 T11 T12 T13.T17 2 Windings. Variable Torque Multispeed Motor Connections: 3-Phase. 12 T3 T7 T4 T13 T1 T17 T6 L3 T14 T11 T5 Speed Low 2nd 3rd High T7 T2 L1 L2 T6 L3 T15 T17 T12 Open T16 T5 Speed Low 2nd 3rd High T7 T2 L1 L2 T6 L3 T15 T17 T12 Open T16 T5 Speed Low 2nd 3rd High L1 T2 L2 T15 Open T12 T16 Together Together Together T1 T2 T3 T6 T4 T5.T3 — T11.T7 All others — T6 T4 T5 — T1. 4 T3 T7 T5 Speed Low 2nd High L1 T4 T1 T11 FIG.T3. 2-Speed Motors FIG.T13. 13 T3 T7 T5 Speed Low 2nd 3rd High L1 2 Windings.T13 Together — — T1.T7 All others — T11 T12 T13.T7 T16 T14 T15.T17 All others — T6 T4 T5 All others T1.T12.T3.T13.T5.T17 All others — T16 T14 T15 All others T11.T2.T3.T5. 11 T3 T4 T1 T13 T14 T11 FIG.T12. 3-Speed Motors FIG. Variable Torque 2 Windings. Constant Torque 2 Windings.T2.T12.T16. 15 T4 T1 T2 L1 L2 T4 T13 T1 T17 T6 L3 T14 T11 T14 T11 T12 T14 T11 T12 T3 T12 T16 Together T13 T6 L3 T3 T5 Speed Low 2nd 3rd High T13 T6 L3 T2 L2 T15 Open T5 Speed Low 2nd 3rd High T15 Open All others All others All others All others T16 T15 Open All others All others All others All others T16 Together — T1.T6. Constant Torque FIG.T7 All others T14.T4 — T5 T2 T6 T3 T2.T7 All others — T6 T4 T5 All others T1.T15.T6.T7 T16 T14 T15 All others T11.T12.T2.T7 All others — T11 T12 T13 All others — T6 T4 T5 All others T1.T2.T13 T1 T2 T3. 10 T3 T4 T1 T13 T14 T11 FIG.T17 T12 Speed Low High L1 T1 T1.T5 All others All others T3 L3 L2 L4 Open T3.T2.T7 Low T1 T2 T3 All others — 2nd T11 T12 T13. 7 T4 T1 T2 L1 L2 2 Windings.T16. Variable Torque ® 77 .T7 T11 T12 T13 All others — T1 T2 T3. 1 T1 T11 FIG. Constant Torque FIG. Constant Horsepower FIG. 1 Winding.T3.T12.T6 T4 Low High Speed Low High Speed L1 T1 T3 T2 T4 All others T11 T13 T12 T14 All others Separate Windings 2-Phase.T2.T3 T11.T17 All others T4. 5 T3 T7 T4 T1 T11 FIG.T7 T11 T12 T13.T3 — T5 Speed Low 2nd High T6 L3 T3 T13 T5 T13 Open All others All others All others T12 Together — — T1.T3 T3 Speed Low 2nd High L1 T2 L2 T15 L3 T3 T13 T15 T16 Together T1 T2 T6 T4 T11 T12 T1 T2 T11 T12 T6 T4 T1 T2 T11 T12 T16 T14 All others — All others — All others T11.T17 All others — All others — T1 T2 T3. Separate Windings Multispeed Motor Connections: 3-Phase.T13 2 Windings. 2 T1 T4 T5 T2 FIG. 14 T4 T1 T2 L1 L2 2 Windings. Variable Torque 2 Windings.T7 T11 T12 T13 T16 T14 T15. 3 T1 T4 T2 T3 T14 T11 T12 T13 L3 L2 L4 Open T6 T3 T7 L1 T2 T13 T17 L2 L3 Open T1 T2 T3. Constant Torque FIG.Multispeed Motor Connections 3-Phase Multispeed Motor Connections: 3-Phase. Variable Torque 2-Phase.T2.T17 All others — T1 T2 T3 T11 T12 T13 T6 T4 T5.T2.

Programmable Lighting Controllers Class 8865 Programmable Lighting Controller: Class 8865 Type TC12 FIG. 1 +1– +2– +3– +4– +5– +6– +7– +8– Demand Input 36 33 31 32 34 35 CIRCUIT 11 CIRCUIT 12 INPUTS 1 2 3 4 5 6 CIRCUIT 1 CIRCUIT 2 24 21 22 24 VAC INPUT 19 CIRCUIT 7 20 CIRCUIT 8 23 RELAY OUTPUT CONNECTIONS CIRCUITS 7-12 RELAY OUTPUT CONNECTIONS CIRCUITS 1-6 30 27 25 28 26 29 CIRCUIT 9 CIRCUIT 10 7 8 9 10 11 12 13 14 15 16 17 18 CIRCUIT 3 CIRCUIT 4 CIRCUIT 5 CIRCUIT 6 ® 78 .

Line current carried by any contact must not exceed ampere rating of contactor. 6 L1 L2 L3 L1 L2 L3 LOAD LOAD LOAD Vload = Vline-to-line L1 L2 1. Single Load FIG. Multiple Loads FIG. 2-Wire. 2 L1 L2 L1 L2 LOAD LOAD IF USED L1 LOAD LOAD Vload L2 = Vline-to-line LN IF USED Vload = Vline-tol-line 1-Phase. Loads Connected Line-to-Neutral FIG. 7 3-Phase. LOAD LOAD LOAD Vload = Vline-to-neu- IF USED 3-Phase.732 LOAD LOAD LOAD Iload = Icontacts 1. 4 L1 L2 LN L1 L2 LN IF USED LOAD LOAD Vload = Vline-to-neu1-Phase. 3-Wire. Vload must not exceed volts-per-load rating of contactor. Voltage between line side conductors must not exceed line-to-line voltage rating of contactor. 2. 3. Loads Connected Line-to-Neutral ® 79 .732 Vload = Vline-to-line LN L3 3-Phase. 3-Wire. 3 1-Phase. 5 IF USED LOAD Vload = Vline-to-line 1-Phase. Delta-Connected Load L1 L2 L3 LN Application Limits: 1. 3-Wire. 4-Wire. 2-Wire. Load Connected Line-to-Line FIG. refer to the Square D Digest. For contact ratings.AC Lighting Contactors Class 8903 Load Connections Load Connections for AC Lighting Contactors: Class 8903 FIG. 3-Wire. Wye-Connected Load FIG. 1 FIG.

2 2-WIRE PILOT DEVICE To AC common or separate control supply Direct Control from Pilot Device COIL A1 A2 I I HAND OFF AUTO COIL To AC common or separate control supply A1 A2 2-WIRE PILOT DEVICE FIG. 4 On-Off Push Button (Form A12) FIG. 7 To AC common or separate control supply A2 On-Off Selector Switch (Form C6) COIL CLEARING CONTACTS (Supplied) FIG. 1 OFF To AC common or separate control supply ON M COIL FIG. 6 A1 A2 I I ON OFF COIL CLEARING CONTACTS (Supplied) LATCH 14 17 A UNLATCH 15 18 B A1 18 OFF UNLATCH 15 B To AC common or separate control supply On-Off Push Button (Form A3) FIG. 3 A1 A2 I I ON OFF COIL To AC common or separate control supply A1 A2 On-Off Selector Switch (Form C6) Hand-Off-Auto Selector Switch (Form C) Control Circuit Connections for Mechanically-Held Contactors: Class 8903 Type LX and S FIG. 8 2-POLE PILOT DEVICE 14 1-POLE PILOT DEVICE CR LATCH 17 A CR 14 LATCH COIL CLEARING CONTACTS (Supplied) 17 A To AC common or separate control supply UNLATCH 15 B 18 CR To AC common or separate control supply UNLATCH 15 18 B Control from 2-Pole Pilot Device 1-Pole Pilot Device w/ CR relay (Form R6) ® 80 . 5 ON 14 COIL CLEARING CONTACTS (Supplied) LATCH 17 A FIG.AC Lighting Contactors Class 8903 Control Circuit Connections Control Circuit Connections for Electrically-Held Contactors: Class 8903 Type L and S FIG.

1 L2/N L OFF ON L1 O C ON OFF 2-Wire Pilot Device CR CR CR L1 L2/N L O C L1 CR2 CR1 CR1 CR2 L O C L = Line (common) O = Open (unlatch) C = Close (latch) SC Omit middle pole for 2-pole unit L2/N L O C SO T1 FIG. 5 F1 ETB 10/18 15 18 Xo M [2] [1] Contacts 15 and 18 close when [1] CUSTOMER CONTROL CIRCUIT F1 STOP Xo START OL M M F2 L1 F2 L2 F2 L3 24 VDC M M M OL OL OL T1 T2 MOTOR T3 + – F3 [3] [3] ETB 10/18 F3 PLC L1 L+ [4] L1 and L2 are energized. Type ETB20-ETB800 and ETBS20-ETBS800 ® 81 . ETB18 and ETBS18 w/ Internal Braking Contactor FIG. 4 L1 C T2 T3 L2 L3 Control Circuit – Standard FIG. 30-225 A FIG. [3] Semiconductor fuses. B1 B+ POWER CIRCUIT Type ETB10. 3 FIG. terminals Xo-Xo must be jumpered. [4] Connection for ETBS only. 6 CUSTOMER CONTROL CIRCUIT F1 ETB 20/800 15 18 [1] F2 L1 F1 F2 L2 OL M F2 L3 24 VDC B M M M OL OL OL T1 T2 MOTOR T3 B STOP START M 25 28 Xo M [2] [1] Contacts 15 and 18 close when L1 and L2 are energized. [2] When controlling electronic motor brake L2 B– L– ETB 10/18 with a PLC (programmable logic control). [4] B1 B+ POWER CIRCUIT QWIK-STOP is a registered trademark of Square D. terminals Xo-Xo must be jumpered.AC Lighting Contactors and Electronic Motor Brakes Class 8903 and 8922 Panelboard Type Wiring: Class 8903 Type PB. [3] Semiconductor fuses. Connection for ETBS only. 2 + BR – Control Circuit – 2-Wire Control (Form R6) Control Circuit – Long-Distance Control (Form R62) Power Circuit QWIK-STOP® Electronic Motor Brake: Class 8922 FIG. [2] When controlling electronic motor brake ETB 20/800 with a PLC + – M Xo F3 [3] [3] ETB 20/800 F3 PLC L1 L+ B [4] L2 B– L– B (programmable logic control).

Type ETBC AC Duplex Motor Controller: Class 8941 FIG. SCREW SETUP LED GAIN OUTPUT STATUS LED OUTPUT SETUP FIBER RELEASE FIBER RELEASE LEVER FIBER A1 INPUT A2 Elementary Diagram for Duplex Motor Controller w/ Electric Alternator FIG. 1 F1 1 2 3 M 4 5 6 M 7 B+ 9 PLC M [1] To control electronic motor [1] CUSTOMER CONTROL CIRCUIT F2 L1 F1 L2 F2 L3 F2 M M M OL OL OL T1 T2 MOTOR T3 START STOP M F3 brake ETBC with input B+/B–. LIMIT SWITCH. ETC. 8941 and 9005 QWIK-STOP® Electronic Motor Brake: Class 8922 Type ETBC FIG. C & D CLASS II GROUPS E. F & G CLASS III FIBER OPTIC PUSH BUTTON. SELECTOR SWITCH. [2] OL F3 [2] ETBC L1 B T1/2 L2 B T2/4 + 24 VDC INPUT B– 10 – QWIK-STOP is a registered trademark of Square D.Electronic Motor Brakes. B. 4 Transceiver. terminals 3 and 4 must be jumpered. [2] Semiconductor fuses. 2 FIG. FIBER OPTIC CABLE NONHAZARDOUS LOCATIONS FIBER OPTIC TRANSCEIVER CLASS 9005 TYPE FT FIBER OPTIC CABLE ELECTRICAL CONNECTIONS BOUNDARY SEAL TO BE IN ACCORDANCE WITH ARTICLE 501-5 OF THE NATIONAL ELECTRICAL CODE Location ® 82 . Front View HAZARDOUS LOCATIONS CLASS I GROUPS A. Duplex Motor Controllers and Fiber Optic Transceivers Class 8922. 3 Fiber Optic Transceiver: Class 9005 14 OUTPUT 12 11 POWER 86 GAIN ADJ.

1 Connect load in series. 2-Wire AC. FIG. 11 2-Wire AC. 14 2-Wire AC. FIG. Beam broken = load deenergized Beam unbroken = load energized 12-24 VDC. Load DC Emitter Photoelectric Switches: Class 9006 Type PE6 and PE7 (Obsolete) FIG. 10 FIG. Thru-beam emitter is connected directly across the AC line and typically draws 15 mA. Single Device Operation FIG. 6 These switches are light operated only.O. FIG.O. 5 FIG. N. Thru-beam emitter draws a maximum of 45 mA. or N. 3 DC switches cannot be wired in series. Single Device Operation. 4 AC Emitter DC thru-beam emitter has no output switching capability. 7 Diagram shows contact arrangement with beam broken. 120 VAC. N.Photoelectric and Inductive Proximity Switches Class 9006 Photoelectric Switches: Class 9006 Type PE1 (Obsolete) FIG. To prevent damage.C. therefore it requires only a 2-wire cable connected directly across the DC. 2 AC thru-beam emitter has no output switching capability. To prevent damage. Sinking (NPN) FIG. 13 2-Wire AC. 4-Wire DC. Sourcing (PNP) FIG. therefore leakage current is not applicable. 4-Wire DC. 10-30 VDC. 2-Wire DC. Sourcing (PNP) ® 83 . all switches except emitters must have load connected to switch. Emitter Only 120 VAC Amplifier Inductive Proximity Switches: Class 9006 Type PS (Obsolete) FIG. Sinking (NPN) 4-Wire DC.C. 8 Photoelectric Switches: Class 9006 Type PEA120 (Obsolete) 12-24 VDC. N. 9 FIG. 12 FIG.O. 250 mA Max. N. all switches except emitters must have load connected to switch. FIG.

BU/3 (NC) + – BU/3 (NO). or N.O. 3-Wire DC. XSF Rectangular Inductive Proximity Sensors FIG. XSC. 1 BN/3 NO BU/4 +/– FIG. XSC Rectangular Inductive Proximity Sensors FIG. 7 5 NO 6 8 BK 5 –/+ NC 7 BK L1 L1 FIG. Non-Polarized 2-Wire AC. 6 3 NO +/– FIG. or N. or N.C.O. or N. 3 BN/1 PNP NO BU/3 BN/1 NPN NO BU/3 BK/2 NC BK/4 NO – – BU/3 BN/1 NPN NO NC BU/3 BK/4 WH/2 BK/4 NO BK/2 NC FIG. N. 12 3 NO +/– FIG.C.O. 9 1 PNP 4 NO NC 2 – + + 4 2-Wire DC. 13 FIG.C. XSD Rectangular Inductive Proximity Sensors FIG. N..O. Programmable N.C. Programmable N.C. 11 1 PNP 4 NO NC 2 1 NC L2 L1 3 1 NPN NO 4 L2 3 NC 4 2 – 2 – + + 2-Wire AC.Inductive Proximity Sensors XS. 10 1 NO L1 FIG. ® 84 . N. 2 for connector version only BN/2 –/+ BU/3 L1 +/– AC/DC L2 –/+ 2-Wire DC. BU/3 (NC) – + + – 3-Wire DC. 8 5 AC/DC 4 3 NC –/+ +/– L2 NO 7 8 6 3 5 AC/DC 6 L2 7 NC 8 6 3 1 NPN NO NC 4 2 – FIG. N. or N. N.O.O.O. N. 4 + BN/1 PNP NO NC BK/4 WH/2 2-Wire AC/DC FIG.C. Selectable PNP/NPN. Non-Polarized FIG. Non-Polarized 2-Wire AC.O./N.C. and N. Complementary 3-Wire DC. 5 + PNP BK/4 BN/1 (NO). or N. Programmable 3-Wire DC. 14 1 PNP 4 NO NC 3 8 NO 7 NC 4 –/+ 7 L2 3 NC 1 NPN NO NC 4 2 – 2 – + + 4 3 –/+ +/– 8 LOAD L1 2-Wire DC. BN/1 (NC) + NPN BK/4 – BN/1 (NO). 3-Wire DC. 3-Wire DC.C. XSF and XSD XS Tubular Inductive Proximity Sensors FIG. Programmable 2-Wire AC/DC.

12V DC BU-2 I > 3mA - 4 2.0 1.. 1 ed to a solid state in ut (e. 6 L1 L2 BN + BK BN + BK PNP BU NPN * Ground for XTA A115 only 2-Wire AC 3-Wire DC BU - ® 85 .) 1800 Ω 1125 Ω 4200 Ω Output current @ 24 V: 4-14 mA 4-20 mA @ 48 V: 4-14 mA Value of Load R (max.. : ST1 CC/CS.. 2 Wiring diagram _ BU proximity sensor 1 2 XZD (110. TSX DET 466) Ri = 1K BN-1 + Object + present 7..+ } Non-Intrinsically Safe Applications (Normal Safe Zone).F 2. depending on the current output characteristics required. 2-Wire DC 3-Wire DC FIG..) 640 Ω 450 Ω 2350 Ω These sensors may be wired in the 2. BN BU Gn* XTA Tubular Capacitive Proximity Sensors FIG..12V DC BU-2 FIG.g. 4 Output current @ 24 V: 0-10 mA 0-16 mA @ 48 V: 0-10 mA Value of Load R (max.240V) AC P= AC P = 5 VA. 5 .Inductive and Capacitive Proximity Sensors XS and XTA XS Tubular Inductive Proximity NAMUR Sensors FIG. 3 FIG.or 3-wire mode.. 50 Hz + - _ Object absent BN-1 I < 1mA Ri = 1K - + BN + + 7.240 V) (110.. Connected to a Solid State Input With XZD Power Supply/Relay Amplifier Unit XS Inductive Proximity Sensors w/ Analog Output FIG.

6 Com NO LOAD LOAD NC SG0 8003. Housing must be connected to minus. 12 L1 1 2 L2 LOAD 6. Connect red terminal (+) to power source. ST and XUB SG Magnet Actuated Proximity Sensors. SGA 8176. For series operation. 10 Com NO LOAD LOAD NC SGA 8057. SG0 8168 and SG08239 SGB 8175 SG2 8195 SG Magnet Actuated Proximity Sensors. 8 SG0 L8003 and SG1 L8004 + + L LOAD SGC 8027 and SGC 8025 - SG1 8056 is normally closed. 16 FIG. SG1 B8147. SG0 BL8147 and SGC 8142-T-P SG0 8079 and SG1 8056 SG Magnet Actuated Proximity Sensors. ST switches may be wired in series or parallel. SGA 8180 and SGA 8038 SGC 8058 and SGC 8181 SG Magnet Actuated Proximity Sensors. 9 L1 LOAD L2 FIG. SGA 8177. SGA 8179. Cable Wiring Terminal strip Wiring XUB Short Range Tubular Photoelectric Sensors FIG. SG1 8004. 1 L1 LOAD L2 FIG. Tubular Style FIG. SGA 8053. SGA 8005 and SGA 8040 FIG. Housing must be grounded for proper operation.Magnet Actuated Proximity Sensors and Photoelectric Sensors SG. connect red lead (terminal 4) to black lead (terminal 1) of other switch. Limit Switch Style FIG. SGO 8026 SGO 8110 ST Grounded Probe Switch FIG. SG0 BL8114. 14 1 L1 hot housing 2 3 Not used 4 L2 LOAD neutral Target connected to ground Target connected to ground. The voltage drop across each switch (in the closed state) does not exceed 2 VAC. 11 L1 LOAD L2 FIG. SGA 8189. Maintained Contact FIG. 2 L1 LOAD White L2 FIG. 7 + + – LOAD Com FIG. SGA 8072. 5 L1 LOAD L2 FIG. 13 L1 hot Blk Gnd Wht Red LOAD neutral L2 FIG. SGA 8182.8k 3 SGA 8018. SG0 B8114. 3 Black Red LOAD LOAD SGA 8016. 17 2-Wire AC AC Emitter DC Emitter ® 86 . SGA 8031. 4 L1 LOAD L2 FIG. Surface Mount Style FIG. 15 FIG. Connect minus (-) terminal to load.

2 + light . 5 Emitter BN AC/DC DC 3 wire PNP output BN BK BU Prog.Dark BN BK BU W Test LOAD LOAD XUH and XUG Medium Range Photoelectric Sensors FIG. OG + light .dark BU AC/DC Relay output AC/DC versions BK OG RD BU BN AC/DC AC/DC NPN output BN BK BU Prog. NPN output 1 4 3 2 + light . Prog.Photoelectric Sensors XUM.dark FIG. 1 OG + Light . AC/DC AC/DC Microchange DC Connector DC Output DC Output Microchange DC Connector ® 87 . 8 1 Dark 2 Light 3 NPN FIG. 6 FIG. 3 Prog.Dark PNP Output NPN Output 5-Wire AC XUL Subcompact Photoelectric Sensors FIG. 4 Emitter DC BN BU Connector. 2 Test W LOAD H J OG Prog . XUG. – + 4 Output AC/DC DC XUJ Compact High Performance Photoelectric Sensors FIG. XUL and XUJ XUM Miniature High Performance Photoelectric Sensors FIG.dark Connector. 9 – or + + – 4 + PNP 5 LOAD 1 kΩ 6 Test 5-Wire Relay. XUH.dark DC connector 1 2 prog. FIG. PNP output 1 4 3 Prog. BN BK BU LOAD + Light . 7 FIG. OG + light .

1 FIG. 11 BN BK FIG. 10 + OG BK Light Mode: Connect to + Dark Mode: Connect to – + OG Light Mode: Connect to + Dark Mode: Connect to – PNP H BU NPN J BU – – XUD H XUD J for XUF N Plastic Fiber Optics – DC models XUE S Security Light Barriers FIG. 6 XUE H. XUD.Photoelectric Sensors and Security Light Barriers XUE. 5 XUE A FIG. XUR. 12 FIG. 3 DC Emitter FIG. PNP XUE F XUE T XUR Color Registration Photoelectric Sensors FIG. NPN XUE H. 13 5 6 T1 T2 A1 A2 Open to test 3 L1 L2 1 2 4 L1 L2 Emitter Receiver ® 88 . 8 PNP NPN XUD Amplifiers FIG. 2 FIG. XUG and XUE S XUE Long Range Plug-In Photoelectric Sensors FIG. 9 BN XUG Amplifiers FIG. 4 FIG. 7 FIG.

Channel 2 LED INDICATORS Green: power supply Red: unstable. Channel 2. Channel 2 9 Yellow: detection. NPN Emitter shield. Channel 2 Yellow: output. Channel 2 NC output. 1 Synchro Grey H H BN BK BU W Test LOAD PNP FIG. Channel 1 C Sensitivity adjustment. Channel 1 (white wire) Emitter. Channel 1. Channel 2 NO output. Channel 2 5 Green: synchronization. NPN Emitter shield. Channel 2 10 Red: unstable. Channel 2. Channel 1 Common. Channel 2 Common.05 to 3 s or 1 to 60 s) Time delay. Channel 2 Receiver. Channel 1 Receiver. Channel 1 4 Yellow: output. Channel 1 12 VDC output for synchro sensors 12 VDC output for synchro sensors Synchronization. 2 + J Test W BN BK BU LOAD Gating Sensor + LOAD + – LOAD – NPN Grey Synchro J – Gating Sensor PNP Output FIG. Channel 1 (red wire) Receiver shield. Channel 2 POTENTIOMETERS Sensitivity adjustment. Channel 1 Sensitivity adjustment. or adjustable time delay) Leading/Trailing edge selection Logic function (And/Or) Logic function (On/Off) Light/Dark. Channel 1 B Sensitivity adjustment. Channel 1 7 Red: unstable. Channel 2 SWITCHES Time delay. Channel 1 (0. Channel 1 (On/Off) Time delay mode (mono. Channel 2 (white wire) Emitter. Channel 2 (red wire) Receiver shield. Channel 1 Red: unstable. Channel 1 Emitter shield. NPN Synchronization. NPN Synchronization. Channel 1 (red wire) Receiver shield. Channel 1 8 Green: synchronization. Channel 2 2 CHANNEL LOGIC MODULE 10 12 14 16 18 20 Terminals 9 11 13 15 17 19 LED indicators Potentiometers Switches LED indicators 1 23 4 5 67 8 1 2 3 4 5 6 A 7 B 8 9 10 C 2 Terminals 4 3 6 5 8 7 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 TERMINALS L1 Supply L2 Supply Output test (1 contact relay) Output test (1 contact relay) Channel 1 output (1 contact relay) Channel 1 output (1 contact relay) Channel 2 output (1 contact relay) Channel 2 output (1 contact relay) 12 VDC output for synchro sensors 12 VDC output for synchro sensors Synchronization. Channel 2 POTENTIOMETERS A Time delay. Channel 1 6 Yellow: detection. Channel 1 NO output. Channel 2 (red wire) Receiver shield. Channel 1 Yellow: output. Channel 1 Light/Dark. Channel 2 1 2 3 4 5 6 7 8 AC Wiring Diagrams ® 89 .Photoelectric Sensors XUV XUV Photoelectric Sensors w/ Separate Optical Heads FIG. Channel 2 Receiver. Channel 1 Monostable timer (pulse stretcher). Channel 1 Emitter shield. Channel 1 (white wire) Emitter. Channel 1 Light/Dark. 3 Terminals 1 CHANNEL AMPLIFIER 2 4 6-8 13 15 17 19 TERMINALS L1 Supply L2 Supply Relay output (1 contact) Receiver (white wire) Receiver shielded cable Emitter shield Emitter (red wire) 1 2 A 1 2 3 NPN Output SWITCHES Light/Dark Monostable timer (pulse stretcher) POTENTIOMETERS Sensitivity adjustment LED INDICATORS Green: power supply Red: unstable Yellow: output 13 15 17 19 Potentiometers Switches LED indicators 1 2 A 1 2 3 2 Terminals 4 6 8 2 CHANNEL AMPLIFIER – FORM C RELAY 10 12 14 16 18 20 Terminals 9 11 13 15 17 19 Potentiometers Switches LED indicators 1 2 A B 1 23 4 3 4 5 2 Terminals 4 3 6 5 8 7 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 TERMINALS L1 Supply L2 Supply NC output. Channel 2 Light/Dark. Channel 2 (white wire) Emitter. Channel 2 1 2 3 4 A B 1 2 3 4 5 SWITCHES Monostable timer (pulse stretcher). Channel 1 Receiver. Channel 1. Channel 2 LED INDICATORS 1 Green: power supply 2 Red: output test 3 Yellow: output.

5 Type C62 2-Pole.Limit Switches Class 9007 Contact Forms for Class 9007 Limit Switches FIG. 8 Type XA73 Reeds Type XA75 Reeds ® 90 . Types C68T5. 1 Limit Switches: Class 9007 Type C FIG. 3 FIG. 2 FIG. C54 1-Pole FIG. 7 FIG. terminals 1-4 on left side are for CW rotation and terminals 5-8 on right side are for CCW rotation. 4 Types C52. 6 [1] On CR switches. Same Polarity Each Pole FIG. CR67T5 [1] and CR67T10 [1] 2-Pole Neutral Position. Same Polarity Each Pole Type C66 2-Pole. Same Polarity Each Pole Type C Reeds Limit Switches: Class 9007 Type XA FIG. C68T10. 2-Stage.

and vice versa. contacts become N. 10 Type SGS1DK Type SGP1 ® 91 . AW42 and AW44 FIG. 6 FIG. N. contacts become N. AW34.O. and vice versa.O. 9 FIG. 7 Type AW19 w/ Lever Arm Opposite Conduit Hole [1] Type AW32. 5 [1] [1] If lever arm is placed at same end of box as conduit. N.C. If lever arm is placed at same end of box as conduit. 1 FIG. 4 Type AW18 FIG. 8 Type AW36 and AW46 Type AW38 and AW48 Type AW39 and AW49 Limit Switches: Class 9007 Type SG – GATE GARDTM Switch FIG. 3 FIG.Limit Switches Class 9007 Limit Switches: Class 9007 Type AW FIG. Type AW16 w/ Lever Arm Opposite Conduit Hole [1] FIG.C. 2 Type AW12 and AW14 FIG.

7 21 13 FIG. and N. Isolated N.C. and N. Positive Opening.C. Positive Opening.. 4 FIG.O. and N.O. Positive Opening. Positive Opening.O. 1 N. Positive Opening.Limit Switches and Safety Interlocks XCK and MS XCK Limit Switches FIG.O. 2 N./N. XEN P2141.O. 12 and 14 same polarity Indicator Light. 2 FIG. Slow-Make Slow-Break Contact Blocks for XY2CE Limit Switches FIG. Direct Indicator Light w/ Resistance MS Miniature Limit Switches FIG. 1 FIG. 6 24 VDC 13 21 AC L1 Note: N.C. Isolated N. 5 LED 24 VDC 13 21 13 14 22 14 No polarity 22 Orange LOAD X3 X1 14 22 Orange LOAD 0V X3 X2 Green X1 AC L2 21 FIG.C. 11 X1 X2 22 Zb 14 22 Zb 12 12 Za 14 X2 XEN P2151. SPDT. contacts are shown with key inserted and fully engaged.C.C. 13 Black Orange White Green SPST SPDT ® 92 . 3 SPDT. 8 21 11 FIG. SPDT. N.C. and 2 N. Slow-Make Slow-Break SPDT. w/ 2 Pilot Lights. w/ 24 VDC LED. and N. Isolated N. 9 11 13 FIG. Snap Action 2 SPDT. Slow-Make Slow-Break SPDT.O. XEN P2051.O. Slow-Make Slow-Break XCK Safety Interlocks FIG. and 1 N. 10 X1 FIG. 12 Black Green White Red Red FIG.

1 N.O. 9 + DC SUPPLY TRANSDUCER LOAD 4 1 3 2 – TRANSDUCER White or Red Brown Black LOAD Type PTA. 9013. 11 + Type PTA. 5 Machine Tool.O. 1 N. 6 Acceptable Wiring Schematics Pressure Transducers: Class 9022 Type PTA and PTB FIG. SPDT.O.C. 3 Machine Tool. 12 Type PTA. 1 N. SPST. 2 N.Pressure Switches and Transducers Class 9012. DPDT. 2-Wire Type PTB. 3-Wire DC SUPPLY TRANSDUCER A C B LOAD – FIG. SPDT. 2 FIG.O. Industrial. 4-Wire ® 93 . SPDT. w/ Form H11 Commercial Pressure Switches: Class 9013 Type CS FIG.C. 2-Wire FIG. 10 + DC SUPPLY TRANSDUCER Red Green LOAD – FIG. 9022 and 9025 Pressure and Temperature Switches: Class 9012 and 9025 Type G FIG.C. and 1 N. 7 + DC SUPPLY TRANSDUCER Red Black LOAD – FIG.O. and 1 N. and 1 N. 1 N.C. 3-Wire Type PTB. 4-Wire + DC SUPPLY TRANSDUCER Red Black Green White – LOAD Type PTB. 1 FIG. w/ Form H10 Machine Tool. 8 + DC SUPPLY – FIG. Machine Tool. FIG. and 2 N.C. 4 FIG. and 1 N.

Both devices at min. 3 Set pilot device A contacts to close before pilot device B contacts. setting. alternator must be connected to motor lines thru control transformers. Connections shown are for common control. Drain Cycle. when absent). 2 Wiring Diagram Elementary Diagram Output selection of both sensors in minimum (N. If motor line voltage is different from voltage rating stamped on alternator coil terminals. * Overlapping contact.O. Fill Cycle. Tank Empty Electric Alternators: Class 9039 Type X FIG. FPO 69-1 ® 94 . Both devices at max.Level Sensors and Electric Alternators Class 9034 and 9039 Level Sensors: Class 9034 Types LSD and LSV FIG. setting. Control circuit conductors require overcurrent protection in accordance with applicable electrical codes. 1 Wiring Diagram Elementary Diagram Output selection of both sensors in maximum (N. Tank Full FIG. when absent).C.

19 Type AO12D FIG.Pneumatic Timing Relays Class 9050 Pneumatic Timing Relays: Class 9050: Type AO FIG. 21 Type AO22D FIG. 14 Type AO21E FIG. 2 FIG. 7 Type AO10D FIG. 10 Type AO110DE FIG. 8 Type AO20E FIG. 27 Pneumatic Timing Relays: Class 9050: Types B and C FIG. 5 FIG. 18 Type AO12E FIG. 17 Type AO121DE FIG. 13 Type AO11D FIG. Off Delay Type B On Delay Off Delay Type C On Delay ® 95 . 1 FIG. 6 Type AO10E FIG. 24 Type AO210DE Type AO211DE Type AO212DE Type AO220DE Type AO221DE Type AO222DE Pneumatic Timing Relays: Class 9050: Type HO FIG. 3 FIG. 20 Type AO22E FIG. 25 FIG. 23 Type AO122DE FIG. On Delay Type HO10D. 12 Type AO11E FIG. 22 Type AO112DE FIG. 11 Type AO120DE FIG. 15 Type AO21D FIG. 26 FIG. 9 Type AO20D FIG. 4 FIG. 16 Type AO111DE FIG. 28 Off Delay Type HO10E.

9 L1 AC Supply Voltage C1 C3 C5 C7 L2 FPO 71-2 L1 L2 Instantaneous Contacts (optional) P C2 C4 Timed Contacts C6 C8 External Initiating Contact Elementary Diagram Wiring Diagram ® 96 . 6 FIG. 7 L1 AC Supply Voltage L1 L2 C1 Timed Contacts C2 C3 L2 FPO 71-1 C4 C7 Instantaneous C5 Contacts (optional) P1 C6 C8 External Initiating Contact Elementary Diagram Wiring Diagram Solid State Industrial Timing Relays: Class 9050 Type FT FIG.Pneumatic Timing Relays and Solid State Industrial Timing Relays Class 9050 Class 9050 Pneumatic Timing Relays: Typical Elementary Diagrams FIG. 5 Interval. 8 FIG. Maintained Start Off Delay Repeat Cycle Solid State Industrial Timing Relays: Class 9050 Types FS and FSR FIG. Momentary Start FIG. 1 FIG. 2 Interval. 4 FIG. 3 On Delay FIG.

3 External Initiating Contact 6 5 3 2 1 + Control Power Polarity markings are for DC units only. 2 FIG. 1 FIG.Timers Class 9050 Solid State Industrial Timing Relays: Class 9050 Type JCK FIG. DERLP. Terminals 5 and 10 are internally jumpered. DWEP and DZMP Type DAR Type DARP Solid State Timers: Class 9050 Type M FIG. DEW and DBR Type DERP. MWE and MZM 16 18 A2 Vs Type MAR ® 97 . 31-39 and 51-60 Type JCK 21-29 and 41-49 Solid State Timers: Class 9050 Type D FIG. DWE. 8 FIG. 7 A1/+ 15 25 A1/+ 15 25 Z1 Z2 A1 15 25 A1 15 25 Z1 Z2 16 18 26 28 A2/– Vs Vs 16 18 26 28 A2/– Vs 16 18 26 28 A2 Vs 16 18 26 28 A2 Type DER. Control Power Type JCK 70 Type JCK 11-19. DZM. Applying power to terminal 7 or jumpering from terminal 5 to 7 through an external contact initiates the timer. DTR. 9 17 25 A1 15 A1 18 26 A2 Vs Type MAN. MTG. 5 FIG. 4 5 6 7 3 8 – 2 1 7 8 External Initiating Contact (used in one-shot and off-delay mode only) 6 5 9 10 4 7 8 4 11 3 2 1 11 9 10 + – Control Power Polarity markings are for DC units only. JCK 60 is AC only. MEW. MER. 6 FIG. 4 FIG. MBR.

FIG.Transformer Disconnects Class 9070 Transformer Disconnects: Class 9070 Note: Some factory modifications. 4 For Size 1 Enclosures w/ Form E23 L1 L2 L3 OFF ON F U 1 460 V H1 H3 H2 H4 H1 H3 F U 2 230 V H2 H4 GND Optional Connection X1 115 V X2 R F U 3 X1A F U 5 X1B F U 4 Power On F U 3 X2B X2A X1A F U 7 X1B F U 5 X1 115 V X2 R Power On F U 6 F U 8 X2B Optional Connection Electrostatically Shielded Transformer F U 4 X2A Optional Optional For Size 2 Enclosures except w/ Form E23 For Size 2 Enclosures w/ Form E23 ® 98 . are not available. Consult factory modification chart. depending on enclosure and transformer VA size selected. 2 L1 L2 L3 OFF ON GND Optional Connection X1 115 V X2 R F U 3 X1A F U 5 X1B Optional F U 4 Power On F U 3 X2B X2A X1A Optional F U 5 X1 115 V X2 R Power On F U 6 F U 4 X2A Optional Connection Electrostatically Shielded Transformer For Size 1 Enclosures except w/ Form E23 FIG. 3 L1 L2 L3 OFF ON F U 1 460 V H1 H3 H2 H4 H1 H3 F U 2 230 V H2 H4 GND FIG. 1 L1 L2 L3 OFF ON F U 1 460 V H1 H3 H2 H4 H1 H3 F U 2 230 V H2 H4 H1 H3 F U 1 460 V H2 H4 H1 H3 F U 2 230 V H2 H4 GND FIG.

Enclosure Selection Guide Table 6 Enclosures for Non-Hazardous Locations NEMA NEMA NEMA NEMA NEMA NEMA Type 5 Type 1 Type 3 [1] Type 3R [1] Type 4 [2] Type 4X [2] Type 12 [3] Yes Yes … … … … … … … … Yes Yes Yes … … … … … Yes Yes Yes Yes Yes … … … … … Yes … Yes Yes Yes Yes Yes … … … [5] [5] Provides Protection Against Accidental contact w/ enclosed equipment Falling dirt Falling liquids and light splashing Dust. lint. grain dust [1] I I I Il Il Il B C D E F G Yes Yes Yes … … … As described in Article 500 of the National Electrical Code. starch. Table 7 Enclosures for Hazardous Locations Enclosure Provides Protection Against Class [1] Group [1] 7B NEMA Type 7 7C … Yes Yes … … … 7D … … Yes … … … 9E … … … Yes … … NEMA Type 9 9F … … … … Yes Yes 9G … … … … … Yes Hydrogen. benzol. coal dust. lacquer solvent Metal dust Carbon black. butane. manufactured gas Ethyl ether. benzine. propane. ® 99 . naphtha. alcohol. Square D Industrial Control design NEMA Type 4 enclosures provide protection against these environments. coke dust Flour. natural gas. Intended for indoor and outdoor use. snow and sleet [4] Windblown dust [1] [2] [3] [4] [5] Type 12K Yes Yes Yes Yes … Yes … … … … NEMA Type 13 Yes Yes Yes Yes … Yes Yes … … … Yes Yes Yes Yes Yes … … Yes Yes Yes Yes Yes … Yes … … … … … Yes Yes Yes Yes Yes … Yes … … … … Intended for outdoor use. Square D Industrial Control design NEMA Type 12 enclosures may be field modified for outdoor applications. hexane. External operating mechanisms are not required to be operable when the enclosure is ice covered. fibers and flyings Hosedown and splashing water Oil and coolant seepage Oil and coolant spraying and splashing Corrosive agents Rain. cyclopropane Gasoline. acetone. ethylene.

Table 1 and Tables 3A. Refer to Chapter 9 for Maximum Number of Conductors in Trade Sizes of Conduit or Tubing. ® 100 . THW. For information on temperature ratings of terminations to equipment. 3B. 3C. THW. 3-phase wye circuit where the major portion of the load consists of nonlinear loads such as electric discharge lighting. XHHW Conduit Conduit 3W 4W [2] Conduit Conduit Conduit Conduit 3W 3W 4W [2] 4W [2] Conduit Conduit Conduit Conduit 3W 3W 4W [2] 4W [2] †14 †12 †10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 [1] 20 25 35 50 65 85 100 115 130 150 175 200 230 255 285 310 335 380 420 460 475 490 520 545 … … … 3/4 1 1 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2-1/2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 3-1/2 4 4 … … … 1 1 1-1/4 1-1/4 1-1/4 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 4 4 4 5 5 1/2 1/2 1/2 1/2 [3] 3/4 1 1 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 3-1/2 3-1/2 1/2 1/2 1/2 3/4 3/4 [4] 25 30 40 55 75 95 110 130 150 170 195 225 260 290 320 350 380 430 475 520 535 555 585 615 1/2 1/2 1/2 1/2 [3] 3/4 1 1 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 3-1/2 3-1/2 1/2 1/2 1/2 3/4 3/4 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 4 4 4 5 [4] … †12 †10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 … 20 30 40 50 65 75 90 100 120 135 155 180 205 230 250 270 310 340 375 385 395 425 445 … … … 3/4 3/4 1 … 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3 … … 3-1/2 [3] [4] [5] … … … 3/4 1 1 … 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 3-1/2 … … 4 … 1/2 1/2 1/2 3/4 3/4 … 1 1-1/4 1-1/4 1-1/4 1-1/2 1-1 /2 2 2 2-1/2 2-1/2 2-1/2 3 3 3 … … 3-1/2 … 1/2 1/2 3/4 3/4 1 … 1-1/4 1-1/2 1-1/2 1-1/2 2 2 2 2-1/2 3 2-1/2 3 3 3-1/2 3-1/2 … … 4 [5] … 25 35 45 60 75 85 100 115 135 150 175 205 230 255 280 305 350 385 420 435 450 480 500 … 1/2 1/2 1/2 3/4 3/4 … 1 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2-1/2 2-1/2 2-1/2 3 3 3 … … 3-1/2 … 1/2 1/2 3/4 3/4 1 … 1-1/4 1-1/2 1-1/2 1-1/2 2 2 2 2-1/2 3 2-1/2 [5] 3 3 3-1/2 3-1/2 … … 4 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 4 4 4 5 Unless otherwise permitted in the Code. 4 and 5B. [2] NEC is a Registered Trademark of the National Fire Protection Association. or similar equipment there are harmonic currents present in the neutral conductor and the neutral shall be considered to be a current-carrying conductor. On a 4-wire. 10 copper. USE THWN. See NEC Table 310-13. XHHW Conduit Conduit 3W 4W [2] THHN. 20 A for No. or 15 A for No. 10 aluminum after any correction factors for ambient temperature and number of conductors have been applied . USE XHHW 90 °C (194 °F) Conductor Insulation [1] Table 310-16 Ampacity Insulated Copper Table 310-16 Ampacity Insulated Copper Wire Size AWG kcmil THHW. Not More Than Three Conductors in Raceway or Cable. the overcurrent protection for conductor types marked with an with an obelisk (†) shall not exceed 15 A for No. Table 8 Conductor Ampacity based on NEC Table 310-16 COPPER CONDUCTORS 75 °C (167 °F) Conductor Insulation [1] 90 °C (194 °F) Conductor Insulation [1] Table 310-16 Ampacity Insulated Copper Table 310-16 Ampacity Insulated Copper ALUMINUM CONDUCTORS 75 °C (167 °F) Conductor Insulation [1] Wire Size AWG kcmil THHW.. 14. see NEC Section 110-14c. Trade Size of Conduit or Tubing Based on NEC Chapter 9. #8 XHHW copper wire requires 3/4" conduit for 3W. Dimensions of Insulated Conductors for Conduit Fill Determined from NEC Chapter 9 Tables 5 and 5A. RW. electronic computer/data processing.Conductor Ampacity and Conduit Tables Based on 1993 National Electrical Code Ampacity Based on NEC® Table 310-16 — Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts. Based on 30 °C Ambient Temperature. 12 and 30 A for No. 12 and 25 A for No. Underlined conductor insulation types indicates ampacity is for WET locations. #6 XHHW copper wire requires 1" conduit for 3Ø4W. 400 kcmil aluminum wire requires 3" conduit for 3Ø4W. XHHW THHN.

see exceptions to Note 8 of NEC® Table 310-16.04 1. The grounded conductor (neutral) shall be permitted to be not more than 2 AWG sizes smaller than the ungrounded conductors. Table 9 Ampacity Correction Factors 75 °C (167 °F) Conductors 1.75 . Single-Phase Dwelling Services: The ratings in Table 11 are permitted ratings for dwelling unit service and feeder conductors which carry the total load of the dwelling.00 . Ratings for 120/240 V. NEC 220-10 (b) Continuous and Noncontinuous Loads: Where a feeder supplies continuous loads or any combination of continuous and noncontinuous loads.82 .Conductor Ampacity and Conduit Tables Based on 1993 National Electrical Code Ampacity Correction Factors: For ambient temperatures other than 30 °C (86 °F). Adjustment Factors: Where the number of current-carrying conductors in a raceway or cable exceeds three. NEC 430-22 (a) Single Motor Circuit Conductors: Branch circuit conductors supplying a single motor shall have an ampacity not less than 125% of the motor full-load current rating (see exceptions). 3-Wire.58 . the rating of the overcurrent device shall not be less than the noncontinuous load plus 125% of the continuous load (see exception for 100% rated devices). unless otherwise permitted in parts (a) through (m). other than flexible cords and fixture wires. multiply the ampacities listed in Table 8 by the appropriate factor listed in Table 9.88 .82 .33 … 90 °C (194 °F) Conductors 1. reduce the allowable ampacities as shown in Table 9. 220-22 and 230-42 are met.71 . shall be protected against overcurrent in accordance with their ampacities as specified in NEC Section 310-15.96 .58 .76 .05 1.67 . NEC 220-3 (a) Continuous and Noncontinuous Loads: The branch circuit rating shall not be less than the noncontinuous load plus 125% of the continuous load (see exception for 100% rated devices). 3-Wire. of Current-Carrying Inductors 4-6 7-9 10-20 21-30 31-40 41 and above For exceptions.94 .41 Ambient Temperature (°F) 70-77 78-86 87-95 96-104 105-113 114-122 123-131 132-140 141-158 159-176 Table 10 Adjustment Factors Values in Tables as Adjusted for Ambient Temperature 80% 70% 50% 45% 40% 35% Ambient Temperature (°C) 21-25 26-30 31-35 36-40 41-45 46-50 51-55 56-60 61-70 71-80 No. ® 101 . Table 11 Rating (A) Copper Aluminum Ratings for 120/240 V. NEC is a Registered Trademark of the National Fire Protection Association. Single-Phase Dwelling Services – see NEC 310-16 Note 3 100 4 AWG 2 AWG 110 3 AWG 1 AWG 125 2 AWG 1/0 AWG 150 1 AWG 2/0 AWG 175 1/0 AWG 3/0 AWG 200 2/0 AWG 4/0 AWG 225 3/0 AWG 250 kcmil 250 4/0 AWG 300 kcmil 300 250 kcmil 350 kcmil 350 350 kcmil 500 kcmil 400 400 kcmil 600 kcmil NEC 240-3 Protection of Conductors: Conductors.00 . provided the requirements of 215-2.87 .91 .

0002134 .01405 .3543 .05906 .03304 .01686 .03346 .01240 .0008781 .0008534 .00007793 .002800 .08081 .950 1.002500 .2212 .0008152 .01790 .001742 .04173 .00009825 .Wire Data Table 12 AWG Size 29 .630 22 .05512 .03937 .02134 .002315 .0006281 .001260 .02846 .0004182 .003512 .01969 .1819 .3150 .04082 .180 1.2576 .00004901 .1772 .005955 .01772 .05038 .0003223 .1687 .03430 .001489 .04030 .06299 .900 2.1968 .02257 .0003704 .350 3.120 17 1.02642 .001215 .04201 .02567 .360 2.100 3 6.1339 .750 4.400 15 1.01614 .002061 .003414 .500 1.1319 .01126 .3249 .00006691 .0004758 .01264 .02953 .060 1.003277 .005334 .05309 .0002195 .04646 .008260 .1620 .750 .800 20 .05531 . (in) .550 9 3.05707 .500 12 2.04921 .2684 .07874 .004132 .0002676 .01420 .450 25 .355 27 .3937 .0004355 .02432 .01260 .001028 .002439 .02642 .0009528 .09843 .500 24 .04201 .005210 .001853 .1019 .06491 .01594 .003941 .09074 .0001686 .2130 .1062 .800 13 AWG and Metric Wire Data Conductor dia.03150 .02010 .007596 .01954 .0006743 .01317 .000 18 1.004375 .07087 .003840 .04409 .000 1 8.008286 .07480 .1084 .1870 .01015 .002212 .01280 .08781 .001956 .006775 .02480 .000 3.0003952 . (mm) 1.800 11 2.000 6 4.05082 .001588 .000 8 3.2893 .002974 .06693 .0002557 .01398 .2043 .1043 .06679 .4600 .004805 .01577 .2205 .2795 .007414 .004884 . (mm) ® 102 .1443 .150 10 2.03903 .0002966 .01045 .01575 .005063 .02036 .04526 .3648 .06743 .0002485 .002065 .002003 Ohm per m .05197 .03543 .0006466 .001071 .004016 .1102 .02676 .09291 .03589 .240 AWG Size 13 Conductor dia.00004805 Ohm per m .700 1.0005662 .02535 .0001239 .02205 .009756 .000 2 7.008051 .0005531 0005128 .002315 .0001608 .001673 .0004065 .0004981 .006571 3/0 4/0 11.03740 .1742 .006386 .0001563 .03237 .002526 .03196 .4646 Resistance @ 20 °C (68 °F) Ohm per ft .0003304 .0009729 .120 2.600 14 1.01661 .001561 .07196 Resistance @ 20 °C (68 °F) Ohm per ft .300 4 5.0005309 .08346 .06408 .0003134 .009261 .250 16 1.0002710 .250 4.004282 .001201 .900 19 .1181 .315 28 .500 7 3.001372 .0003430 .710 21 .0009988 .0001971 .0002195 .00008260 .2294 .0001327 .006081 .1398 .02095 .650 2.08819 .01190 . (in) .1673 .01750 .560 23 .00006182 .000 0 9.1372 .006991 .003126 .1476 .0007924 .007596 .320 1.750 5.005488 .001084 .1144 .01045 .01280 .0007434 .850 .000 Conductor dia.02795 .001634 .400 26 .04182 .2480 .07000 .800 2/0 10.004016 .0001577 Conductor dia.05531 .001296 .0007000 .02195 .1240 .600 5 4.1285 .4096 .03331 .1575 .05143 .001333 .08781 .08180 .0001045 .01317 .

Electrical Formulas Table 13 To find Kilowatts KVA Electrical formulas for Amperes. Single-Speed.73 x E x %Eff x PF KW x 1000 1. Full-Voltage Magnetic Controllers for Nonplugglng and Nonjogging Duty Continous Current Rating (A) 9 18 27 45 90 135 270 540 810 Horsepower at [1] 60 Hz 200 V 1-1/2 3 7-1/2 10 25 40 75 150 — 60 Hz 230 V 1-1/2 3 7-1/2 15 30 50 100 200 300 50 Hz 380 V 1-1/2 5 10 25 50 75 150 300 — 60 Hz 460 or 575 V 2 5 10 25 50 100 200 400 600 Service-Limit Current Rating (A) 11 21 32 52 104 156 311 621 932 Size of Controller 00 0 1 2 3 4 5 6 7 [1] These horsepower ratings are based on typical locked-rotor current ratings. 35 hp and less: DC motors.73 x PF 1000 I x E x 1. the following approximations may be used: Efficiencies: DC motors.73 x %Eff x PF 746 HP x 746 1. Horsepower. 25 hp and less: 3-phase induction motors above 25 hp: Decrease these figures slightly for single phase induction motors.73 x E PF = Power factor HP = Horsepower Direct current IxF 1000 — I x E x %Eff 746 HP x 746 E x %Eff KW x 1000 E — KVA = Kilovolt-Amps Horsepower (output) Amperes when Horsepower is known Amperes when Kilowatts is known Amperes E=Volts Average Efficiency and Power Factor Values of Motors: When actual efficiencies and power factors of the motors to be controlled are not known. ® 103 .73 1000 I x E x 1. use a larger controller to ensure its locked-rotor current rating is not exceeded. above 35 hp: Synchronous motors (at 100% PF): “Apparent” efficiencies (Efficiency x PF): 3-phase induction motors. 80% to 85% 85% to 90% 92% to 95% 70% 80% Table 14 Ratings for 3-Phase. Kilowatts and KVA Single phase I x E x PF 1000 IxE 1000 I x E x % Eff x PF 746 HP x 746 E x %Eff x PF KW x 1000 E x PF KVA x 1000 E l = Amperes %Eff = Percent efficiency 3-phase I x E x 1. For motors having higher locked-rotor currents.73 x E x PF KVA x 1000 1.

Electrical Formulas Table 15 Ratings for 3-Phase. use a larger controller to ensure its locked-rotor current rating is not exceeded.818 x 10-3 to ft-lb/s 737.5 550.6 542.843 x 10-3 to hp 1.360 1 1.341 0.014 1.356 x 10-3 to PS 1. For motors having higher locked-rotor currents. Plug-Reverse or Jogging Duty Continous Current Rating (A) 18 27 45 90 135 270 540 Horsepower at [1] 60 Hz 200 V 1-1/2 3 7-1/2 15 25 60 125 60 Hz 230 V 1-1/2 3 10 20 30 75 150 50 Hz 380 V 1-1/2 5 15 30 50 125 250 60 Hz 460 or 575 V 2 5 15 30 60 150 300 Service-Limit Current Rating (A) 21 32 52 104 156 311 621 Size of Controller 0 1 2 3 4 5 6 [1] These horsepower ratings are based on typical locked-rotor current ratings.9863 1 1.7355 0. Single-Speed.0 1 1 kW (kilowatt) = 1010 erg/s 1 PS (metric horsepower) 1 hp (horsepower) 1 ft-lb/s (foot-pound per sec) ® 104 . Table 16 From Power Conversions to kW 1 0.7457 1. Full-Voltage Magnetic Controllers for Plug-Stop.

From single products to complete systems. innovative design and a committed staff of trained sales representatives and service technicians willing to stand behind every product we sell. Square D Company is part of Groupe Schneider. Mexico 0140CT9201 (Supersedes SM304R10) Printed in USA © 1993 Square D All Rights Reserved . look to Square D.O. 27611. We offer unsurpassed quality.F. Javier Rojo Gomez No.C. call your local Square D field representative or authorized Square D distributor. as well as public utilities. Raleigh. Iztapalapa 09300 Mexico D.. Square D Company Automation and Control Business P. Ontario L4V 1V1 Square D Company Mexico. The full line of Square D and Telemecanique brand products are available from an extensive network of Square D distributors located throughout North America. individual consumers and government agencies for over 85 years.V. Guadalupe del Moral. N. automation and industrial equipment. 1121 Col. Square D has been serving industrial and construction markets. For further information on how we can help fill your electrical needs. Calz. an $11 billion global manufacturer of electrical distribution. USA Square D Canada 6675 Rexwood Road Mississauga. Square D Company is a leading manufacturer and supplier of electrical distribution. automation and industrial control products. Box 27446. a company whose primary business resides in those markets. SA de C.

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