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Roving frame F 15 / F 35
The solution for your spinning preparation
Roving frame F 15 / F 35 .2 Rieter .
RIETER – YOUR PARTNER FOR THE FUTURE High yarn quality presupposes good preparation. a wide range of innovative and technically superb solutions in the sphere of conversions • SPIDERweb data collection system for online monitoring of the entire spinning mill You can have conﬁdence in solutions from Rieter! • up to 160 spindle positions – low space requirements with a spindle gauge of 110 mm • bobbin format 6×16˝ and 7×16˝ • energy saving package for reduced energy consumption • touchscreen with 10˝ control panel • direct input of important working parameters at the control panel • electronic monitoring and control of roving tension throughout package buildup (ROJ) • monitoring of roving ends down with photocell or optionally with optical sensors at each spinning position (ROJ) • separate servomotors for ﬂyers and spindles • pneumatically loaded guide arms for constant pressure and maximum roving uniformity throughout the machine • geared roller drive on the feed creel for slip-free sliver takeoﬀ without drafting errors • reduced maintenance due to electronic solutions for all important machine functions ADDITIONAL ADVANTAGES OF THE F 35 • roving frame with automatic doﬀer • very short doﬃng time (less than 2 minutes) due to improved doﬀer concept • ready access to and operation of the spinning positions due to the open doﬀer design • optimum combination with Rieter SERVOtrail – automated roving bobbin transport to and from the ring spinning machine . Roving frame F 15 / F 35 3 RIETER SPUN YARN SYSTEMS SUMMARY Systems for your success Ideal spinning preparation RIETER – YOUR SYSTEMS SUPPLIER OPTIMUM PREPARATION FOR QUALITY YARNS Integrated installations from Rieter oﬀer more than just spinning machinery from ﬁber to yarn. YOUR BENEFITS WITH THE F 15 AND F 35 With Rieter as your partner you beneﬁt from the following supplementary services: • complete mill planning. Rieter oﬀers its customers support from the original business idea right through to the achievement of market success through yarn innovations. In addition to machine expertise. spinning schedule computation and cost calculation • automation options tailored exactly to customers‘ needs • process optimization and technical recommendations derived from broad-based technological expertise covering all spinning process stages right through to downstream processing • worldwide service network and intensive customer training on-site or at the Rieter Training Center • spare parts deliveries. The roving plays a crucial role in this context. Perfect coordination of the machines throughout the process chain ensures economical manufacturing of the required yarn quality.Rieter . The F 15 and F 35 roving frames fulﬁll this requirement with consistently high-quality rovings.
The control system ensures synchronized running throughout package buildup. lower energy consumption and speeds of up to 1 500 rpm (mechanical). The main features are reduced maintenance. blends. Roving frame F 15 / F 35 PRODUCTIVITY. Its main features are: • no incorrect stoppages due to ﬁber ﬂy • individual. Controlled machine stop is assured in the event of power failure. The drives are controlled by frequency converters and thus especially gentle in their treatment of the material. dark-colored raw material and long machines. The F 15 and F 35 roving frames are designed for up to 160 spinning positions at a spindle gauge of 110 mm.4 Rieter . ECONOMY Eﬃcient operation THE LONGEST ROVING FRAME FOR MAXIMUM PRODUCTIVITY The productivity of the machine increases with the number of spindles. automatic control and logging of roving ends down • prevention of lap formation • statistical analysis for systematic improvement of running behavior This results in a considerable increase in roving frame eﬃciency. Individual roving monitor for maximum eﬃciency . The diﬀerential gear has been eliminated. DRIVE SYSTEM FOR HIGH OUTPUT AND REDUCED MAINTENANCE 4 1 2 The proven multi-motor drive system has been optimized further. Spindles and ﬂyers are driven directly by individual servomotors. IMPROVED RUNNING BEHAVIOR WITH INDIVIDUAL ROVING MONITOR Servomotors: 1 Flyer 2 Spindle 3 Bobbin rail 4 Drafting system 3 Optimized drive concept for greater eﬃciency and ﬂexibility It is advisable to equip the roving frame with the ROJ individual roving monitor (optional). especially in the case of manmade ﬁbers.
thus reducing manufacturing costs per kg of yarn produced.Rieter . The smooth surface under the drafting system helps to maintain cleanliness. Installed power is reduced by 4 kWh. Roving frame F 15 / F 35 5 ECONOMY Energy saving package SIGNIFICANT ENERGY SAVINGS TECHNICAL APPROACH The energy saving package reduces energy consumption on the roving frame by at least 3 kWh. FURTHER ADVANTAGES The energy saving package oﬀers further advantages. . The traveling cleaner and the ROJ individual roving monitor in combination with the cleaning device and the ﬁxed strippers for the bottom rollers ensure trouble-free running and adequate cleanliness in the drafting zone. since no holes have to be made in the ﬂoor and the number of parts to be installed is reduced. The installation of the roving frame itself is simpliﬁed. Filter cleaning is eliminated and accessibility of the drafting system is visibly improved. Operation of the roving frame during production is also simpliﬁed. since the extraction motor is dispensed with. The technical approach of the energy saving package is based on a basic machine without an extraction system. Installation costs are lower.
The end of the roving is ﬁxed in position by the top bunch and cannot detach itself spontaneously. In this case the roving bobbins are transferred manually to the transport system. The F 15 roving frame is supplied with the “roving end in the middle of the roving bobbin” function as standard equipment. thus handling the material especially gently. ECONOMY Specifying the roving end F 15 – Doﬃng with doﬃng aid F 15 – MANUAL DOFFING WITH DOFFING AID SPECIFYING THE ROVING END Manual doﬃng is facilitated by a doﬃng aid. This enables the bobbins be removed easily.6 Rieter . Manual doﬃng with tilted bobbin rail for easy bobbin removal F 15 roving frame with manual doﬀer . the roving end can also be speciﬁed as top bunch. Top bunch is ideal for combining the manual roving frame with automated roving bobbin transport systems. Roving frame F 15 / F 35 PRODUCTIVITY. On request. For this purpose the bobbin rail with the full roving bobbins is lowered and tilted.
3 Fig. ECONOMY F 35 – Shortest doﬃng time DOFFING TIME OF LESS THAN 2 MINUTES WITH THE FULLY AUTOMATED F 35 ROVING FRAME Development of the fully automated F 35 roving frame has resulted in a signiﬁcant reduction in doﬃng time. Both processes are controlled by frequency converters and can therefore be performed synchronously and independently of each other. While the bobbin rail with the full bobbins is lowered and placed on the slide. 1 Bobbin rail moves out. The operation of the doﬀer is also assured during maintenance and other transport system downtimes. machine starts. The ability to control the sequences of motion separately enables the doﬃng process to be shortened considerably and doﬃng times of less than 2 minutes are realistic. 2 Removal of full bobbins. shifting. Roving frame F 15 / F 35 7 PRODUCTIVITY. doﬀer rail with empty tubes is lowered Fig. i.e. the doﬀer rail leaves its idle position and is lowered slowly.Rieter . The slide with the bobbin rail moves forward out of the machine. 4 . Doﬀer rail with bobbins and tubes is raised. 2 Fig. Doﬃng time is independent of machine length. Fig. 1 Fig. lowering and creeling of the empty tubes Fig. 3 Doﬀer rail with full bobbins rises into the idle position Fig. 4 Bobbin rail moves into the working position. bobbins are transferred to the transport system Fig. The doﬀer rail with the full bobbins can be lowered to a convenient working height so that the bobbins can be removed manually. minimum doﬃng times are also applicable to long machines. Separate actuation of bobbin rail and doﬀer rail is the basis for the shortest doﬃng time compared with other products.
monitored by a sensor. and increased hairiness of the sliver. Constant pressure. This prevents drafting errors. HIGH QUALITY STANDARDS The pneumatically loaded drafting system is an important technological component. Roving tension is controlled and kept constant throughout bobbin buildup by means of two sensors and a microprocessor. Pressure is centrally adjustable and inﬁnitely variable. This prevents permanent deformation of the top rollers. reliable sliver guidance QUALITY Proven roving quality GENTLE INFEED SLIVER GUIDANCE The slivers are drawn out of the cans by hexagonal rollers with geared drives and fed to the drafting systems. Non-contact monitoring and control of roving tension for superior quality throughout bobbin buildup 48 mm 58 mm 74 mm Diﬀerent cradle lengths depending on raw material and staple length Drafting system with 3-over-3 cylinders Drafting system with 4-over-4 cylinders . The proven ROJ system is used for this purpose.8 Rieter . ensures maximum roving uniformity along the entire length of the machine. UNIFORMITY THROUGH ROVING TENSION CONTROL Roving tension is monitored and controlled without contact. splitting or damage. Roving frame F 15 / F 35 Identical delivery angle for all spinning positions Gentle. Automatic relief of loading on the guide arms is also centralized. This ensures high yarn uniformity and prevents prevents false drafting.
Both models are available with gauges of 110 mm and 130 mm. The cause of machine stoppages is displayed graphically on the screen. Graphic displays facilitate operation at input and during The control panel is now located in the electrical switchgear cabinet. SELF-EXPLANATORY OPERATOR INTERFACE the production process. In the event of error messages the graphic display assists in locating and eliminating the fault. With a gauge of 110 mm the maximum number of spindles is 160. PANEL IN THE ELECTRICAL SWITCHGEAR CABINET All machines are equipped with touchscreen control. A machine with 160 spindles at 110 mm gauge is shorter than a machine with 144 spindles and 130 mm gauge. The climatic conditions are favorable here. Roving frame F 15 / F 35 9 FLEXIBILITY Graphic operator interface Speciﬁcation tailored to customers’ requirements ONE SYSTEM – 4 MODELS With the launch of the new generation of roving frames the range has been expanded to 4 models: the F 15 model with manual doﬀer and the F 35 with fully automated doﬀer. especially when batch changes are frequent. SIMPLE. exerting a positive inﬂuence on the panel’s service life. The control system enables 10 diﬀerent settings to be stored and available at any time.Rieter . . This opens up interesting possibilities with regard to layout and ﬂexibility. makes a major contribution to quality consistency and considerably simpliﬁes the operator’s work. This is very eﬃcient. With a gauge of 130 mm the maximum number of spinning positions is 144. All important working parameters are entered directly at the control panel.
Rieter supplies economical systems ranging from simple manual transport to fully automated solutions. Customized solutions for diﬀerent heights and ﬂoor levels Flexible roving bobbin transport system for eﬃcient production processes and ready access to the machines . Various models are oﬀered for integrated cleaning of roving bobbins – ranging from simple unwinding of the remaining roving to an integrated opening unit for roving residues. The answer to this problem is Rieter SERVOtrail – the ﬂexible roving bobbin transport system.10 Rieter . Integrated roving bobbin cleaning stations complement the product oﬀering. maintenance-free rail system Roving bobbin transport system RIETER – ADVANTAGES OF A SYSTEMS SUPPLIER ADVANTAGES WITH BOBBIN TRANSPORT As a systems supplier. Roving frame F 15 / F 35 AUTOMATION Open. The result – well organized. and reduced labor costs. The ﬂexible system enables linked solutions to be provided for diﬀerent heights and several ﬂoor levels. space-saving production processes and ready access to the machines. SERVOtrail ensures a high degree of ﬂexibility. SERVOtrail systems are individually tailored solutions ranging from simple handline systems to ingenious multi-train systems. a substantial increase in quality and productivity. SERVOtrail – FLEXIBLE ROVING BOBBIN TRANSPORT SYSTEM Transporting individual roving bobbins manually from the roving frame to the ring spinning machine is labor-intensive and often results in damage to the roving. Rieter plans and supplies the ideal bobbin transport system between roving frame and ring spinning machine for diﬀerent levels of automation.
HIGHER QUALITY • space saving • quality assurance and enhancement • labor savings of up to 25% compared to manual bobbin transport by: • reducing physical eﬀort • reducing the distances covered by operating personnel • improved access to the machines • improved industrial health and ergonomics Refer to the separate leaﬂet for detailed information on Rieter SERVOtrail. touching the roving • eliminating intermediate storage. the ﬂexible. Ne 20 Non-contact material transport and doubled utilization of space . The outermost layer of roving is completely unprotected and is thus exposed to considerable risk of damage. modular roving bobbin transport system.e. are good reasons for investing in automated transport systems. Example: spinning mill project for 400 kg/h. which can result in damage. all defects in the roving are transferred to the yarn and are often also visible in the end product. Manual or automated roving bobbin transport systems enhance roving quality by: • eliminating manual bobbin handling. Ensuring roving quality as such. as well as the calculable labor cost savings. soiling and aging of the roving • eliminating the likelihood of confusion between diﬀerent roving bobbins • ensuring the application of the “ﬁrst-in. Roving frame F 15 / F 35 11 HIGHER QUALITY AND LOWER COSTS LOWER COSTS WITH SERVOtrail Roving bobbins are a delicate intermediate product. ﬁrst-out” principle 100 80 Personnel input [%] 60 40 20 0 Manual roving bobbin transport SERVOtrail automated roving bobbin transport Signiﬁcant labor savings with the automated F 35 roving frame and the SERVOtrail automated roving bobbin transport system.Rieter . Furthermore. i.
Rieter Machine Works Ltd. Rieter reserves the right to make any necessary changes at any time and without special email@example.com . Klosterstrasse 20 CH-8406 Winterthur T +41 52 208 71 71 F +41 52 208 83 20 sales.o. Čs. armády 1181 CZ-56215 Ústí nad Orlicí T +420 465 557 232 F +420 465 557 226 The data and illustrations in this brochure and on the corresponding data carrier refer to the date of printing. Rieter systems and Rieter innovations are protected by patents in most industrialized countries. 1904en-v2 0-0906-42 Printed in CZ www.rieter.r.com Rieter Ingolstadt GmbH Friedrich-Ebert-Strasse 84 DE-85055 Ingolstadt T +49 841 95 36 01 F +49 841 95 36 895 Rieter CZ s.
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