This action might not be possible to undo. Are you sure you want to continue?
Welding Inspection, Steels – WIS 5
Multi – Choice Question Paper (MSR-WI-4)
Name: ………………………………………………. Answer all questions 1. Degreasing components are essential for quality welding but when welded some agent may: a. Cause corrosion problems. b. c. d. Leave residues Give off toxic gases. All of the above.
Cellulose electrodes are often used for the deposition of a root pass on pipes welded in the field. This is because? a. b. c. d. Hydrogen control is required. The high deposition rate due to the iron powder content. The hydrogen gas produced in the flux increases the arc voltage. All of the above.
In the welding of austenitic stainless steels, the electrode and plate materials are often specified to be low carbon content. The reason for this: a. b. c. d. To prevent the formation of cracks in the HAZ. To prevent the formation of chromium carbides To prevent cracking in the weld. Minimise distortion.
WIS 5 Qu paper MSR-WI-4 issue 4 Date: 17/02/05
1 of 8
Which of the following additions may be added to an electrodes flux to act as a stabilizer? a.THE WELDING INSTITUTE 4. d. Cap undercut and root piping. b. c. Influence the visual acceptance. Sodium silicate Silicon Manganese Titanium dioxide. Tungsten inclusions and excessive root penetration. UT RT. c. b. All of the above 5. d. Change the properties of the weld. MPI DPI. d. c. With regards to a welding procedure. Which of the following defects would show up as light indications on a radiograph? a. Excessive cap height and incomplete root penetration 7. Slag inclusions and copper inclusion. c. an essential variable may: a. d. Which of the following NDT methods can only detect surface breaking defects? a. WIS 5 Qu paper MSR-WI-4 issue 4 Date: 17/02/05 2 of 8 . b. e. Both a and b. 6. Require re-approval of a weld procedure. b.
DWSI. Low hydrogen content welds. c. 10. c. Low carbon content welds. Reducing weld zone hardness. WIS 5 Qu paper MSR-WI-4 issue 4 Date: 17/02/05 3 of 8 . b. When considering radiography using X-ray. high mechanical strength. Basic coated electrodes have which of the following properties. 11. and to produce welds of a low hydrogen content. b. friable slag and high strength. High mechanical properties may be used to produce welds of high deposition rates and to produce welds of low hydrogen content. Increasing weld toughness. 9. d. which of the following techniques is most likely to be used for a pipe to pipe weld (circumferential seam). b. b. good stop/start properties and high strength. Reducing distortion. e. A balanced welding technique for example back step welding is most often used for: a. 610mm diameter with no internal access? a. a. The use of plate materials containing low levels of impurities. d.THE WELDING INSTITUTE 8. Controlling lamellar tearing. All of the above. DWDI. Lamellar tearing is best prevented by: a. Friable slag. SWSI. The use of buttering runs. c. Post weld stress relief. d. SWSI-panoramic. Both a and b. d. c.
THE WELDING INSTITUTE 12. d. d. Tempering is generally carried out before quench hardening. c. MPI. DPI. A dark uneven line following the edge of the root None of the above lack of root fusion can not be seen on a radiograph. b. RT. b. d. They originate in the parent material. They are best detected by radiography. They are mainly caused by hydrogen entrapment. d. 15. a. Which of the following is applicable to a plate lamination a. UT. Which of the following NDT methods would be the least effective on an austenitic stainless steel butt weld. On a radiograph. None of the above 14. WIS 5 Qu paper MSR-WI-4 issue 4 Date: 17/02/05 4 of 8 . b. They are caused when welding stresses act parallel with the rolled direction of the parent plate. It is always carried out at a temperature above upper critical limit. b. Which of the following applies to the heat treatment process of tempering a. c. c. It is carried out to increase the strength and toughness of weldments. the most likely appearance of lack of root fusion on a singleV butt weld is: a. A dark straight line with a light root. 13. A dark root with straight edges. c.
c. d. 18. c. b. The root. the gap between each weld is to be 25 mm. The HAZ of the cap. assuming no post weld heat treatment has have taken place is: a. No the weld must be kept hot at all times. 17. It should be up to the welding inspector. 5 x 50 (25) 5 x 50 (25) WIS 5 Qu paper MSR-WI-4 issue 4 Date: 17/02/05 5 of 8 . c. The HAZ of the root. Is it permissible to allow a multi-pass butt weld to cool down between weld passes? a. d. The hardest part of a multi-pass welded joint. each weld is to be intermittent 50 mm in total length. b. 5 b. Which of the following is the correct symbol in accordance with ISO 2553? 5 5 x 50 (25) 5 x 50 (25) 5 5 50 (25) 50 (25) a. The cap. 5 5 25 (50) 25 (50) d. A tee joint on a support bracket is to be welded both sides using a 5 mm leg length fillet weld. It depends on the welder It depends on the specification requirements.THE WELDING INSTITUTE 16.
Insufficient flux melting. 20. Electro-slag. Penetrameter and a densitometer. IQI and a dosimeter. the use of excessive high voltages would result in? a. c. b. b. d. Friction welding. Welding a steel plate with a CE of 0. 21. IQI and a fluxmeter. d. Prevent the formation of carbides. To reduce the amount of current required. MMA Resistant spot welding.45 would require preheating to? a. Excessive flux melting Slag removal difficulties. d. Which of the following welding process uses a resistive heating system to achieve weld metal deposition? a. WIS 5 Qu paper MSR-WI-4 issue 4 Date: 17/02/05 6 of 8 .THE WELDING INSTITUTE 19. Prevent the formation of sulphides. b. The usual method of assessing the sensitivity and density of a radiograph is by means of: a. c. Densitometer and dosimeter. c. Excessive spatter. In the submerged arc welding process. 22. d. b. Prevent hardening in the HAZ. c.
b. 26. High spatter contents. d.000 p. 70. hydrogen contents > 15 ml per 100g of weld metal deposited and should be never baked. 25. large volumes of shielding gas and UTS values above 90.1 classified electrode? a.s.000 psi minimum UTS.i. E50 3 1Ni B 140 0 1 H5 . A minimum impact value of 47 Joules. c. A minimum charpy value of a 30 joules. Weld centre line In areas of the lowest dilution. 24. c. Cellulose electrodes have which of the following properties? a. b. Viscous slag. 70 N/mm2 minimum UTS. 70. d.THE WELDING INSTITUTE 23. b. high spatter contents and hydrogen levels < 15 ml per 100g of weld metal deposited c. From the following electrode coding in BS EN 499.000 psi. Large volumes of shielding gas. what does the 3 represent a. 70 joules minimum impact strength. Minimum yield strength. Large volumes of shielding gas. d. Hot cracking in steel weldments occurs: a. Along the fusion line. b. c. WIS 5 Qu paper MSR-WI-4 issue 4 Date: 17/02/05 7 of 8 . A minimum impact temperature of –30oC at a given Joule value. high deposition and large volumes of gas shield. None of the above. d. In the last metal to solidify. What does the 70 represent on an E70 10 AWS A5.
Low pressure pipework. c. Smooth. Silicon. In a situation where low hydrogen welds are specified. Electrodes of high efficiencies tend to produce welds of a smooth flat profile. c. WIS 5 Qu paper MSR-WI-4 issue 4 Date: 17/02/05 8 of 8 . d. Which element in steel if present in significant amounts may lead to hot shortness? a. d. High-pressure pipework. b. A Fatigue cracks fracture surface is: a. All of the above.THE WELDING INSTITUTE 27. b. 28. c. Iron powder electrodes have efficiencies above 100%. 29. b. Vertical down welding on storage tanks. Step like appearance. 30. Bright crystalline. b. Rough randomly torn. e. Manganese. The mass of metal deposited as a percentage of the mass of core wire melted. d. c. Sulphur. Which of the following is applicable to electrode efficiency? a. d. Phosphorus. E6013 electrode would most probably used for welding: a. Both a and b.
This action might not be possible to undo. Are you sure you want to continue?
We've moved you to where you read on your other device.
Get the full title to continue reading from where you left off, or restart the preview.