Birla Institute of Technology & Science, Pilani Work-Integrated Learning Programmes Division First Semester 2013-2014 Course
MM ZG511 Manufacturing Organization and Management ANIL JINDAL
Course Title : Instructor :
Course Description: Manufacturing environment ; Engineering consideration ; Design and planning of manufacturing systems ; Manufacturing cost control ; Material flow control; Quality ; Human resources ; Financial management ; Marketing management. Scope and Objectives To enable the student to: • • • Methods and techniques, applicable on global basis to manufacturing. Provide a framework for the integration of technology, personnel and organization. Assist companies in maximizing the efficiency and profitability of their investments in advanced manufacturing
Prescribed Text Book T1. Amrine Harold T., Manufacturing Organization and Management, Pearson Education 6 th Ed., 1993.
Reference Books R1. R2. Dan Babock ; Lucy Morce , Managing Engineering and Technology, 3/e, Prentice Hall,2001. Fraidoon Mazda, Engineering Management, 1/e, Pearson Education, 2000.
accounting for material handling cost. design of manufacturing processes. Background of Manufacturing Management Modern Manufacturing Management. management appraisal. 7 & 8 types of manufacturing. Industrial Equipment
Productivity. determination of number of machine required . trends in machine design. 5 & 6 for research and development. storage. equipment investment
Review Session Syllabus for Mid. industrial management. organization principle. 12 material handling. use of videotape. analysis of material handling problems. product development cycle. improvement of product design for manufacturing. processes design communication and records. objectives and principles of T1-Ch. diversification and standardization. product engineering. processing equipment. T1-Ch. challenges and opportunities in manufacturing. value analysis. 3 & 4 comparison of management styles. Management defined.MM ZG511 Week No. functions of managers. packaging. human factor engineering. tools of coordination. tools for methods analysis. nature of manufacturing. plant engineering. manufacturing equipment configuration. 10 engineering. Engineering Functions and Activities
Topics To be covered
Research and Development. engineering. characteristics of modern management. Organization and Planning for Management
Design of Manufacturing Process. technical management Types of research. tools and gages. informal organization. social and economic background. research project evaluation. 1 to 9 Methods Engineering Areas of application. factors affecting the selection of material handling equipment.Semester Test (Closed Book): Topics Covered in Week No. matrix organization. approach to method design. organization of effective material handling
. International setting.1 & 2
Topics Productivity and Manufacturing Management. organization for method T1 Ch. organization planning Scope and basic factors of process design. manufacturing engineering. organization structure. energy conservation and management. early management beginnings. social and economic effects of method study Materials Handling Introduction. mechanization and automation. evaluation of the design of manufacturing processes . material handling and flow of material and layout. development. organization T1-Ch. product protection. simplification. 1-2
FIRST SEMESTER 2013– 2014
PAGE – 2 Chapter Reference to Text Book T1-Ch. T1-Ch. types of material handling equipment. job enlargement and enrichment. principle of motion economy. organization in manufacturing. determination equipment requirements. industrial revolution. work simplification.
common characteristics T1-Ch. inventory management. purchasing organization. Date. inventory control. purchasing practices. inventory classification. 14 & 15 & Cost Control of good control procedures. production planning & T1-Ch. accounting and management 15 Inventory Management Objectives of inventory management. Computers of any kind will not be allowed
. Session. value analysis. FN: ForeNoon Session
Closed Book Test: No reference material of any kind will be permitted inside the exam hall. factors affecting inventory management. procurement. Open Book Exam: Use of any printed / written reference material (books and notebooks) will be permitted inside the exam hall. evaluation of purchasing. factors affecting purchasing.Time ** Details to be announced on LMS Taxila website by Instructor Sunday. traffic 17 Production Planning & Objectives of PPC. 2013 on LMS Taxila web site.MM ZG511 Week No. and T1-Ch. T1-Ch. 16 control. Loose sheets of paper will not be permitted. and control. 08/09/2013 (AN)* 2 PM – 4 PM Sunday. MRP 16 Purchasing Purchasing and the control of material. international. budgetary control. plant layout techniques. plant building. 18 Control control functions. purchasing procedure. role of cost accounting. production planning & control organization. plant layout. production planning & control procedure. manufacturing control and people. 10/11/2013 (AN)* 2 PM – 5 PM
Mid-Semester Test (Closed Book)* Comprehensive Exam (Open Book)*
** Please check the details by 24th July. * Legend: AN: AfterNoon Session. factors affecting PPC. 12
FIRST SEMESTER 2013– 2014
PAGE – 3 Chapter Reference to Text Book T1-Ch. 13
Topics Physical Facilities. 17 objectives of good purchasing. measurements of effectiveness 18 Review Session Syllabus for comprehensive Exam (Open Book): All topics given in this plan of self study
Evaluation Scheme: EC No. basic cause of control failure. optimum inventories.
Topics To be covered
Plant location. computer programmes in plant layout 13-14 Fundamentals of Control Control fundamental. control as a tool of management. EC-1 Evaluation Component & Type of Examination Assignment/Quiz Duration ** Details to be announced on LMS Taxila website by Instructor 2 Hours 3 Hours Weightage 15% Day. ethics.
Use of calculators will be allowed in all exams. If the student is unable to appear for the Regular Test/Examination due to genuine exigencies. Mid Semester Test and Comprehensive Examination according to the Evaluation Scheme given in the respective Course Handout. Instructor-in-Charges
.in and take all the prescribed components of the evaluation such as Assignment (Course Page on LMS Taxila). which will be available through the Important Information link on the BITS WILP website on the date of the Regular Test/Examination.taxila. The Make-up Tests/Exams will be conducted only at selected exam centres on the dates to be announced later. No exchange of any material will be allowed.inside the exam hall.bits-pilani.ac. attend the online/on demand lectures as per details that would be put up in the BITS LMS Taxila website www. the student must refer to the procedure for applying for Make-up Test/Examination. MM ZG511 (COURSE HANDOUT) FIRST SEMESTER 2013– 2014 PAGE – 4 Note: It shall be the responsibility of the individual student to be regular in maintaining the self study schedule as given in the course handout.