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Heat Loss Calculation in tanks and pipelines

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nl

**Heat loss calculation in a vertical and horizontal storage tank and in a pipeline
**

Background information and user manual for use of the relating spreadsheets at Cheresources.com Auteur: Enrico Lammers Date: February 20th, 2011 Revision: 0

Heat loss calculation in a vertical and horizontal storage tank and in a pipeline

1

Heat loss in a vertical storage tank An extensive description of the heat loss in a vertical storage tank can be found in the spreadsheet. toolbox for difference between the two).. 3) ˚C replaced by K for correct calculation in SI units. Heat loss calculation in a vertical and horizontal storage tank and in a pipeline 2 . however it’s the users own responsibility to use the spreadsheets and assess the results and applicability of the spreadsheets.12. See example below. which has been prepared by KR on the Cheresources.Rev. Didn't change this.1 31. a slight different outcome of the heat transfer and heat loss was obtained as compared to the original spreadsheet.xls: 1) Correction of calculation of Grashof number of vapour phase to point to the correct cell 2) Note added that to suggest to use the effective length or hydraulic diameter to the roof rather than the equivalent diameter (see: engg. Note: It's very important to be consistent in using the proper units. a date and a revision number. for a horizontal storage tank/drum and a pipeline under flowing or nonflowing conditions. By doing this. The document is partly based on a topic on the forum of Cheresources.com: Storage Tank Heat Loss Calculation Using Article By Kumana And Kothari.com forum: Storage Tank Heat Loss Calculation Using Article By Kumana And Kothari. The spreadsheets are prepared with the utmost care and can freely be used by anyone. It has been modified and extended for the use of a partly filled horizontal drum as the author didn’t find any useable alternative.2010. and the spreadsheet which has been prepared by KR. [ref.1]. by manual iteration to obtain more accurate values for the heat transfer coefficients. K is the correct temperature unit for SI units and not ˚C.Theoretical background info Introduction This document gives some background information and user reference for the calculation of heat loss from a vertical storage tank. The author has checked this spreadsheet and modified it accordingly as follows: Revision notes at Storage Tank Heat Loss Calcs . This is basically due to an error in the calculation of the radiation heat loss with ˚C instead of K. 4) Recalculation of temperatures introduced. Users are free to update or modify the spreadsheets to there own needs and are requested to upload newer revisions to the forum with a revision note.

The third part describes the heat transfer on the outside of the drum.1 Heat balance over a partly filled horizontal cylinder The heat loss in the horizontal drum is the sum of the heat loss on four sides of the drum: The dry cylinder side !The dry head side !The wet cylinder side The wet head side The total heat loss is qd. hvw. Fig.head x (TL . as the cooling of the tank is not influenced by the number of tanks.cyl x Aw.cyl x (Tv .cyl = Ud. The original cooling time was too conservative for these reasons. The second part describes the heat conduction through the wall and insulation (if any).!"# !! 1 1 + + ! !! !! × ℎ !"#.head x (Tv . 1 !!. U.TA) qw. Heat loss in a horizontal storage tank The heat loss of a partly filled horizontal drum/tank with elliptical heads is more cumbersome to calculate as compared to a square or cylindrical vertical tank and has been developed separately.head x Aw.head = Ud.cyl + qw.cyl + qd.!"# + ℎ!" ℎ!" = + Ud.1].TA) Qtot = qd.cyl x (TL . consisting of radiation and convection: Heat loss calculation in a vertical and horizontal storage tank and in a pipeline 3 .head The heat transfer coefficient.cyl x Ad.head = Uw. has been built up of the following components. tm is the wallthickness (m) and km the conduction coefficient (W/mK) off the wall.!"# 1 ℎ!".head + qw. In the original revision a linear calculation was used however the heat loss is a logarithmic relation.5) Formula for cooling of the tank changed.cyl is the heat transfer coefficient (W/m2K) on the inside. For example for the dry.cyl = Uw. This has been changed to one tank.TA) qw.TA) qd.head x Ad. cylindrical vapour side the following is applicable [ref. In this example the total mass of six separate tanks was used to estimate the time of cooling from 40 ˚C to 35 ˚C.cyl is the total heat transfer coefficient for the dry cylindrical side (W/m2K).

h is heat transfer coefficient.3 and 8] !"#$ !" !!! !"##"$ !"#$ (!) !"#$%"&"# !" !!! !"##"$ !"#$ (! ) !! = !! = 4 × !! For the heads the formula for a vertical plate can be used with the liquid height in the drum as Leff [ref. The last part is the heat transfer (W/m2K) through fouling inside the drum. In this problem however the cylinder is not completely filled. at different ambient temperatures and at different wind velocities.h’AWV. like the diameter for a circle.cyl is de heat transfer coefficient at quiescent air conditions and Wf is a correction factor for the wind [ref. These terms have to be calculated for the wet cylindrical side and the dry and wetted sides of the heads.2] ! !" = 0. The effective length Leff.387 × !!!/! 0. skirts. If you want to compensate for those factors.4]: !" = ℎ × !!"" ! ℎ = !" × ! !!"" Nu is the Nusselt number.10] To calculate the total heat loss over de drum the following has been done: Heat loss calculation in a vertical and horizontal storage tank and in a pipeline 4 . 2 Hydraulic diameter (cylindrical side) and liquid height (head sides) Note that the heat loss of the manholes. Prandtle (Pr). please refer to [ref.60 + 0.. The heat transfer coefficients can be calculated by means of Nusselt’s relation [ref. equal to the diameter of the cylinder shall be replaced by the hydraulic diameter (Dh) instead [ref. the vapour or the air and Leff is the effective length. Rayleigh (=Nu x Pr) and Grashof (Gr) can be calculated as in the fore mentioned article.1]. In order to calculate the heat loss of the horizontal drum. at different liquid heights in the drum. for the free convection heat transfer coefficient of the cylindrical sides the following formula has been used [ref.1] D=L (a) (b) Lw Fig. supports etc have been neglected.559 !/!" 1+( ) Pr !/!" valid for !" ≲ 10!" This formula is applicable for a completely filled cylinder or solid cylinder. k the conduction coefficient of the liquid. Radiation (W/m2K) is determined by the temperature of the surface and a factor dependent on the material (emissivity factor).

3. With the assumed wall temperatures Tw and Tws. per meter [ref.! ( !! × ℎ! !" + ℎ!" × ! !!.7].! ) ℎ!" × ! !! Utot is the total heat transfer coefficient for the pipe per unit of measure (W/mK). which is comparable with the formula used for the horizontal drum. All coefficients have been determined with estimated temperatures for the inside (Tw) and outside walls (Tws). The second and third part describe the heat conduction through the wall (related to the mean pipe diameter Dm) and insulation (if Heat loss calculation in a vertical and horizontal storage tank and in a pipeline 5 . Fill-out the values for Tws and Tw at the location where they had been assumed in the first place and repeat these steps until the difference between the two approaches within an acceptable tolerance. hwi is the heat transfer coefficient (W/m2K) on the inside (related to the inside pipe diameter Di).e. Tw. TBULK(L/V) TAmbient Tw. Furthermore Tws = (UTOT/(hr+hAw))(TBulk-TA) + TA en Tw = (UTOT/hw))(TBulk-TA).outside (Tws) Fig. repeat this process for different levels in the storage tank. To calculate the heat transfer coefficient. for the wet. 4. drum diameter minus liquid height).1. Note that contradictory to the article even on the outside of the drum different wall temperatures have been assumed for the part at the liquid height and for the “dry” part (i.! !! × ! !!".3 Temperature gradient between bulk vapour. the diameter of the pipe can be used in the formulas for the heat transfer coefficient. different wind speed and different ambient temperatures. the individual heat transfer coefficients have been calculated and after that the total U. Normally the heat loss of a pipeline is calculated per unit of measure i. For non-flowing conditions. 1 1 !! !! 1 1 = + + + + !!"# ℎ!" × ! !! !! × ! !!.and dry head. however the fluid can flow or not. 5. on the inside of the pipe free or natural convection occurs. On demand.inside (Tw) Heat loss in a pipeline The heatloss in a pipeline is more or less similar to the calculation of the horizontal drum with the difference that the pipeline is full of fluid.e.or liquid phase and the ambient air over the vessel wall and insulation (if applicable) 2.and cylindrical sides. to have a slightly better accuracy.

51 × ! + ] !! × 3.7 !!" ! = −2 log [ ! = −2 log [ ! 2. A very practical guideline on the sizing of steamcoils can be found at [ref. The fourth part describes the heat transfer on the outside of the pipe.any.1]. the following formula has been used [ref. tm/i is the wall/insulation thickness (m) and km/i the conduction coefficient (W/mK) off the wall and insulation. consisting of radiation and convection: h’wo is the heat transfer coefficient at quiescent air conditions (related to the outside insulation diameter Do.i ) and Wf is a correction factor for the wind [ref.51 × ! + ] !! × 3. Maximum theoretical heat input Detailed calculations can be done to calculate the heat input of a coil or similar type of device.7 !!" ! 2. related to the logarithmic mean insulation diameter (see spreadsheet) Dlm. 9] ! 12 + ] !! × 3. Radiation (W/m2K) is determined by the temperature of the surface and a factor dependent on the material (emissivity factor).7 !!" ! − ! ! !! ] ! − 2! + ! ! = −2 log [ ! = [! − Where: f is the friction factor.5] 2) Heat loss calculation in a vertical and horizontal storage tank and in a pipeline 6 .7 ( )!/! × (!" ! − 1) 8 valid for 0. NRe the Reynolds number and Di equals the inside pipe diameter. steam tracing can be added (please refer to the excellent spreadsheet and explanation on the Cheresources. heat input was considered as follows: 1) For the horizontal drum. or a standard electrical tracing can be selected [ref. the same formulas can be used as for the drum with Leff = pipe diameter instead of the hydraulic diameter.6] For the heat input in the pipeline. For the outside coefficient. When the fluid is flowing. forced convection on the inside of the pipe occurs which increases the heattransfer coefficient.2] ! × !" − 1000 × !" 8 !" = ! ! 1 + 12.i). The last part is the heat transfer (W/m2K) through fouling inside the pipe (related to the inside pipe diameter Di). To calculate the heat transfer coefficient under flowing conditions. Winner of the 2005 spreadsheet competition. but for the purpose of this study.com by Andre de Lange. a steamcoil with known dimensions was taken and the maximum heat input was simply calculated as the steam flow times the heat of vaporisation.5 ≲ !" ≲ 2000 and 3000 ≲ !" ≲ 5!6 The friction factor f can be calculated as follows [ref.

2011. Note that contradictory to a vertical cylinder. wetted perimeter and surface can be copied to the blue cells or will refer to the blue cells automatically (check.xls 1. The stainless steel tank is uninsulated. reference is made to the spreadsheet of the vertical storage tank. the level is not linear with the height! The calculated values for the liquid height.03.378 meters. The maximum theoretical heat input through the steam coil is 35 kW.01. because these are used in the calcs) Heat loss calculation in a vertical and horizontal storage tank and in a pipeline 7 . Use the indicated spreadsheet in the Engineering toolbox to determine the liquid height in the drum by varying the height to obtain a level of 45%. Please refer to the spreadsheet Horizontal Storage Tank Heat Loss Calcs . Assess the heat loss and the effect of the ambient temperatures and wind at 45% level in the tank. In this case it 1.Example (Note for the vertical storage tank. Fill out the yellow input cells 2. in combination with [ref.1]) Problem description: Horizontal storage drum A horizontal storage drum is containing EDA (Ethylenediamine).

The green part is just a summary of the calculations below to prevent jumping up and down the spreadsheet to check the calculated values. Heat loss calculation in a vertical and horizontal storage tank and in a pipeline 8 . Replace the yellow cells with these calculated values and repeat this until the values don’t change within an acceptable tolerance. As a first guess.3. Now we are ready to calculate the actual heat transfer coefficients. Use the spreadsheet: fonds bombes -surface mouillee.xls (also to be found on the forum) to calculate the surface area of the cylinder and elliptical heads at the level of 45% and fill these out in the orange and pink cells. fill out the estimated temperatures of Tw and Tws as an average of the bulk temperatures in the yellow cells. 4. In the right cells these temperatures are recalculated.

similar to the horizontal drum. the vessel temperature will drop beyond 5 Beaufort.5. different ambient temperatures.03. Calculate the heat loss. Please refer to the spreadsheet: Pipe Heat Loss Calcs . Fill out the yellow input cells like with the horizontal vessel 2. Heat balance V1308 Level = 45% 90 80 Heatloss/input [kW] 70 60 50 40 30 20 10 0 -15 -10 -5 0 5 10 Ambient temperature [˚C] Maximum heat input Heat loss @ 6 Beaufort Heat loss @ quiescent air (no wind) Heat loss @ 3 Beaufort Heat loss @ 5 Beaufort Pipeline The EDA is flowing from the storage drum to a reactor vessel. while at -3 ˚C the temperature will drop already beyond 3 Beaufort. For example at an ambient temperature of 0 ˚C. Fill out the estimated temperatures for Tw and Tws in the first place and replace the cells with the calculated ones. different wind speed if required and produce a graph if you like. Repeat this process for different levels.2011 1. It could be seen in the graph that the wind has a dramatic effect on the heat loss of the drum. When the curves (heat loss) get above the red line (heat input) the heat loss is larger than the heat gain and the temperature of the vessel will drop.01. Heat loss calculation in a vertical and horizontal storage tank and in a pipeline 9 .

Heatbalance EDA feedline Flow conditions 12 10 heatloss/input [kW] 8 6 4 2 0 -15 -10 -5 0 5 10 Ambient temperature [˚C] Heat loss @ quiescent air Heat loss @ Beaufort 3 Heat loss @ Beaufort 5 Heat loss @ Beaufort 6 Maximum heat input Heat loss calculation in a vertical and horizontal storage tank and in a pipeline 10 . Repeat this process for different flows. different wind speed if required and produce a graph if you like. different ambient temperatures. It could be seen in the graph that in this example there is a difference in heat loss depending on the wind conditions. In this example there is not much difference between typical fluid velocities of 1-3 m/s. however the effect is much smaller as compared to the horizontal drum.3. Obviously this is due to the much lower contact area as compared to the drum.

p.first-traceheating. Chemical Engineering. 05-03-1984 10. Volume I. Chemical Engineering. http://www.K. fittings. http://www. 5-13. De Wit et al.co.139 9. Fundamentals of Heat and Mass Transfer.1-4 4.com/ Pages 19-28 Heat loss calculation in a vertical and horizontal storage tank and in a pipeline 11 . J.Kothari. and pipe. p.Serghides.asp 6.uk/ranges_trace.Kumana and S. Chemical Engineering. 22-03-1982 2. Flow of fluids through valves. Incropera. http://www.tycothermal.com/resources/ 7. Perry. Convective heat transfer. T.515-587 3. Predict Storage Tank Heat Transfer Precisely..spiraxsarco. Coulson & Richardson 8. Crane. L. Estimate friction factor accurately.Burmeister. Chemical Engineers handbook. 5.References 1.

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