Professional Documents
Culture Documents
Visual Inspection
General appearance and make-up Measurements Manufacturing defects Marking, Packing-material and Mode of packing Drawing of sample for testing
Lot Size: A maximum of 10,000 units can be offered for Inspection.In the customized Inspection scheme,The Lot size shall be as per the Customer protocol and/or as specified in their Scheme.
Minimum of 3 units in each size shall be selected product-wise for measurement and make-up from the samples so selected.
Measurement - RMG
2. Fabrication Defects:
2.1 Component and assembly Defects : Wrong grain line, Component part omitted or not as specified , Component part twisted, distorted, pleated, tight or loose , Assymetricity between shoulder seam (right & left) or collar tops or sleeves and the like.
2.2 Seams and stitching Defects: Missed stitching (except hem), Open seam on hems, Open seam on other than hems , Thread break not backstitched , Seam puckered or twisted etc. 2.3 Shade, Colour and Colour combinations : Parts shaded or off shaded , Fuzziness (Hairiness) , Missing colour etc. 2.4 Labels or Tags : Wrong , Insecurely attached/ Misplaced etc. 2.5 Pocket Defects: Improper location , Poorly shaped/ Crookedly set/ Not of specified size and shape , Not laying flat , Not back tacked/ bar tacked etc. 2.6 Pressing : Burned or scorched , Stretched or distorted , Improper pressing or folding etc.
2.7 Buttons and button holes/ Zipper/ Velcro/ Press stud/ Hooks/ Trimmings/ Accessories : Not aligned , Closures Missing , Incomplete/Insecurely sewn/not properly locked , Not of specified size, type or colour 2.8 Embroidery/ Embellishment : Missing/ misplaced/ off shade/damaged, etc. 2.9 Miscellaneous Defects : Hole, Cut or Tear , Any other defect not specified above etc.
FABRICATION/MAKE UP DEFECTS o o o o o Size variation Cutting Defects Stitching Defects Misalignment of parts Nonalignment of Button &Buttonholes Label Defect Wrong tag/Sticker Defective Embellishment Embroidery Defects Defective packing
Rejection Criteria:
If the Inspection is done in concurrence with clients specified requirements, criteria for rejection of the material shall be as stipulated by the client. In absence of any specified requirement, the lot shall be rejected for any of the following reason: a. General appearance Based on the professional judgment, if the general appearances of the garment covering aspects like unevenness of yarn, kittiness, nepiness, reediness, feel, finish or make-up appears to be poor. b. Make-up If more than 3 units are defectives due to make-up c. Measurements If more than 2 units are defective due to measurements.
d. Defectives As per the Table 2-A - Single Sampling Plan for Normal Inspection (master table) at AQL 4.0 for defectives (including make-up and measurements defectives). e. Marking, Packing-material and Mode of packing: If the marking, Packing-material and Mode of packing are not up to the mark as per the specified requirements. Permissible Tolerances: The client shall specify the permissible tolerances limits
Broken Stitches:
Where thread on the stitch line is broken during stone-washing, sand blasting, hand sanding, etc. Broken stitches must be repaired by re stitching over the top of the stitch-line
Unraveling Seams:
Generally occurs on 401 chain stitch seams where either the stitch has been broken or a skipped stitch has occurred. This will cause seam failure unless the seam is Re stitched.
Restitched Seams Where there is a "splice" on the stitch line. If this occurs on Topstitching, then the seam does not appear to be 1st quality merchandise. Caused by: Thread breaks or thread run-out during sewing; or Cut or broken stitches during a subsequent treatment of the finished product (I.e., stone washing).
Twisted Legs: Is where the side seam twists around to the front of the pant and distorts the appearance of the jeans.
Uneven Bottoms