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3649 PRESS TOOLS | Design and Construction PRAKASH H. JOSHI sory Higements Beisoas/pcople for their valuable A ™ ; Fist Faridabad at. Bombay | Bangalore E : j Ress Tool Design/CAD Godrej & Eace in CAD applications) | Contents INTRODUCTION A1-A23 1.00: Press Tool Drawing Conventions A2 2.00: Design of Press Tools A3 CUTTING TOOLS BIBS 100: ShearingTools BI 2.00: CroppingTools B10 3.00: Piercing (Punching) Tools B13 4.00: BlankingTools B36 5,00: Compound and Combination Tools B53 6.00: Progressive Tools (Follow on Tools) B60 7.00: Cheap Blanking Tools B74 8.00: Automatic Strip Feeding B76 9.00: High Precision Cutting Tools B8/ BENDING TOOLS c1-c39 Loo 2.00 3.00 4.00. 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 Bend Radius C7 Developed Length C2 Spring Back C17 Air Bending and Bottoming C/2 ‘"V'and Channel Bending C73 Channel Bending Tools C16 Tube Bending Tools C21 Multi-Action Bending Tools €24 Curling Tools C27 Bending Tools for Press Brakes C29 Versatility of ‘V’ Bending Tools C32 Channel Bending Tools C32 Tube Bending Tools C36 Other Press Brake Operations C36 D FORMING TOOLS Di-DaL 1.00: Flanging Tools D2 2.00: Beading Tools D8 3.00: Stretch Forming D/7 DRAWING TOOLS EL-ES2 100: Drawing Force for Circular Cup £7 2.00: Press Capacity £2 3.00: Maximum Reduction £2 4.00: Die Clearance £3 5.00; Blank Size Calculations £4 6.00: Drawing Rectangular Boxes E// 7.00: Draw Edge Design E14 8.00: PunchEdge Design £18 9.00: AirEscape Holes £20 10.00: Through Feed Drawing £21 11.00: Drawing on Cranked Mechanical Presses £23 12.00: Drawing Cushions £24 13.00 : Tooling for Drawing Presses £29 1400: Redrawing Tools £32 15.00: Drawing Beads £35 16.00: Ironing £39, 17.00: Trimming Tools £4/ 1800: Carbide Dies and Punches E45 19.00: Drawing Materials £48 a MISCELLANEOUS TOOLS FLFIO 1.00: Bulging Tools FY 2.00: Reducing Tools F4 3.00; Embossing Tools F# 4.00: Coining Tools FS 5.00: Riveting Tools FS 6.00: Shaving and Sizing Tools F7 7.00; Extrusion Tools Fs 8.00: Cold Forging Tools F9 PRESS TOOL COMPONENTS G1G24 100: Shanks GI 2.00; Punches G4 3,00--: Strippers G9 400: Stoppers G10 5.00: Dies GI7 6.00: DiesSets G19 7.00: Special Bolsters G22 VERSATILE COMBINATION PROGRESSIVE TOOLS H1-H12 1.00; Combining Cutting and Bending HI 2,00: Cutting and Drawing Progressive Tools H7 3,00: Progressive Manufacture of Drawn Cups on Malti- Station Presses H/2 SELECTION OF PRESS 11133 1.00: Classification of Presses I! 2,00: Mounting and Setting Press Tools 126 COMPUTER-AIDED DESIGN OF PRESS TOOLS JI-J21 1,00: Loading AutoCAD on Computer J2 2.00: Configuration J2 3.00: AutoCAD Operation 4.00: Three-Dimensional Drawings J9 5.00: Mathematical Analysis by AutoCAD J12 6.00: Plotting AutoCAD Drawing JI2 7.00 Computer-Aided Design of Press Tools J/2 8,00: Die Design Package JI6 MANUFACTURE OF PRESS TOOLS KL-KIS 1.00; Manufacture of Cutting Tools KI 2.00: Manufacture of Bendingand Forming Tools K13 3.00: Manufacture of Drawing Tools K13 PROCESS PLANNING 11-120 1.00: QuantityRequired LI 2.00: Operations Sequence 13