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CONTENTS

1) ABOUT DLW (DIESEL LOCOMOTIVE WORKS------------------------------------------------1
a) ORGANISATION
b) MILESTONES
2) LOCOMOTIVES PRODUCED BY DLW …………………………………………………...2
a) BROAD GAUGE MAIN LINE FREIGHT LOCOMOTIVE: WDG 3A …………………….2
b) BROAD GAUGE MAIN LINE MIXED SERVICE LOCOMOTIVE: WDM 3D…………...3
c) WDG4 - 4000 HP GOODS LOCOMOTIVE …………………………………………………4
d) WDP4 – 4000 HP PASSENGER LOCOMOTIVE…………………………………………...5
3) TAS: TRACTION ASSEMBLY SHOP………………………………………………………6
a) CP (CONTROL PANEL)
b) ALTERNATOR
c) TRACTION MOTORS
d) 16 CYLINDER DIESEL ENGINE
e) MASTER CONTROL
f) CAB
g) AUXILIARY GENERATOR & EXCITER
h) GOVERNOR
i) CRANK CASE EXHAUSTER
j) MECHANICAL ASSEMBLY
k) HARNESS SECTION………………………………………………………………………..10
l)BATTERY SECTION………………………………………………………………………...10
4) LTS: LOCOMOTIVE TESTING SHOP…………………………………………………….11
a) TESTS
b) AN OUTLINE OF LOCO TESTING ………………………………………………………13
c) INSULATION RESISTANCE AND HIGH-POTENTIAL TEST
d) AUXILIARY AND ALARM CIRCUITS SEQUENCE AND RELAY SEQUENCE CHECK..15
5) MAIN

a)
b)
c)
d)
e)
f)

RECEIVING SUBSTATION (MRS)…………………………………16

DIFFRENT TYPES OF TRANSFORMERS USED IN DLW…………………………16
CONTROL PANEL …………………………………………………………………...17
BUSCOUPLER…………………………………………………………………………17
RELAYS AND CIRCUIT BREAKERS……………………………………………….17
TYPES OF CIRCUIT BREAKERS USED IN DLW………………………………….18
CAPACITOR BANK…………………………………………………………………..18

6) MAINTENANCE SERVICE SHOP(MSS)………………………………………………20
a) MATERIAL USED IN WINDING……………………………………………………...20
b) SHAPE OF COIL………………………………………………………………………..22

.26 c) MAIN DITRIBUTION FRAME………………………………………………………26 d) JUMPER WIRE……………………………………………………………………….23 h) OVERHAULING SECTION………………………………………………………..28 i)LINE DISC………………………………………………………………………………28 .24 7) TELEPHONE EXCHANGE…………………………………………………………..25 a) IMPORTANT PART IN EXCHANGE………………………………………………25 b) INTERMEDIATE DITRIBUTION FRAME…………………………………………..23 f)RECTIFIER AND INVERTER……………………………………………………….27 g) LINE CONTACT………………………………………………………………………28 h)LINE EARTH………………………………………………………………………….27 e)ELCTROMAGNETIC INTERFACE (EMI)…………………………………………...23 g) QT-200……………………………………………………………………………….c) Types of winding………………………………………………………22  Single layers winding  Double layers winding  Concentrated winding  Distributed winding  Whole coil winding  Half coil winding  Flat loop winding  Chain winding d)CALIBARATION……………………………………………………………………..27 f) DISTRIBUTION POLE……………………………………………………………….22 e)THERMOCOUPLE………………………………………………………………….

Ms. SINGH(SSE/MSS). Despite their busy schedules. SEEMA (JE/TELEPHONE EX. A.Mr.) and who was instrumental in arranging the vocational training at DLW Varanasi. from the production shops.K. NARESH KUMAR (Principal. PATEL(SSE/LTS). R.K. they took time out for us and explained to us the various aspects of the working of the plant.ACKNOWLEDGEMENT I would sincerely like to thank the employees and the officers of DLW. PRADEEP KUMAR SINGH . I would like to great thanks to Mr. and without whose help and guidance the training could not have materialized. VARANASI for their help and support during the vocational training. I would sincerely like to thank Mr. TTC) for given me such a great opportunity.