JG SUMMIT NAPHTHA CRACKER PROJECT

PIPING MATERIAL SPECIFICATION

JG Summit
Petrochemical Corporation

JOB NO. DOC.NO.

071061 JGSNCP-PI-ES-002

REV. NO. PAGE NO.

3 2/7

Appendix-B PIPING MATERIALS SERVICE INDEX

DESIGN TEMPERATURE RANGE ()

CLASS

RATING

PIPE MATERIAL

VALVE BODY TRIM

C.A (mm)

SERVICE

RT(%)

PWHT

A1A

150 RF

CS

CS 13 Cr/HF

1.6

-29 TO 427

ATMOSPHERIC VENT, BLOWDOWN, BOILER FEED WATER, CONTINUOUS BLOWDOWN, DECOKING AIR, DILUTION STEAM, FUEL GAS, LOW PRESSURE STEAM (SUPERHEATED), MEDIUM PRESSURE STEAM, NITROGEN, NON-CONTAMINATED DRAIN, PROCESS,PROCESS WATER SAFETY VALVE TO ATMOSPHERE, STEAM CONDENSATE, WASTE WATER CHEMICAL INJECTION, DILUTION STEAM, FUEL GAS, FLUX LIGHT OIL, FUEL OIL, HYDROGEN GAS, LOW PRESSURE STEAM (SUPERHEATED), METHANOL, NITROGEN, OILY DRAIN, OILY WATER DRAIN, PROCESS, PURGE OIL, PROCESS WATER, PLANT AIR AND PROCESS AIR, PYROLYSIS GASOLINE HYDROGENATION, UNIT DRAIN, QUENCH OIL, QUENCH WATER, SUPER HIGH PRESSURE STEAM, WASH OIL, WASTE WATER, WET LIQUID DRAIN PROCESS (SOUR SERVICE, NACE MR0103) HYDROGEN GAS

5%

>20mm

A1D

150 RF

CS

CS 13 Cr

1.6

-29 TO 427

5%

>20mm

A1DX

150 RF

CS

CS 13 Cr CS 13 Cr ALLOY 20 ALLOY 20 CS 13 Cr

1.6

-29 TO 427

5%

All

A1E

150 RF

CS

3.2

-29 TO 316 -29 TO 65 (Note 327) -29 TO 260

5%

>20mm

A1F

150 RF

CS

3.2

ACID PROCESS, WET FLARE, WET LIQUID DRAIN

5%

>20mm

A1K

150 RF

CS

3.2

5%

>20mm

* Note 327 : Sulfuric Acid lines to be insulated to maintain the surface temperature at below 50 from the solar heat as per NACE RP0391.

JG SUMMIT NAPHTHA CRACKER PROJECT

PIPING MATERIAL SPECIFICATION
JG Summit
Petrochemical Corporation

JOB NO. DOC.NO.

071061 JGSNCP-PI-ES-002

REV. NO. PAGE NO.

3 3/7

Appendix-B PIPING MATERIALS SERVICE INDEX

DESIGN TEMPERATURE RANGE ()

CLASS

RATING

PIPE MATERIAL

VALVE BODY TRIM

C.A (mm)

SERVICE

RT(%)

PWHT

A1NR

150 RF

CS (STRESS RELIEVED)

CS MONEL

3.2

-29 TO 110

CAUSTIC, CHEMICAL DRAIN, OILY DRAIN, PROCESS, PROCESS WATER, WASTE WATER DILUTION STEAM, FUEL GAS, MEDIUM PRESSURE STEAM, PROCESS, QUENCH OIL PROCESS (SOUR SERVICE, NACE MR0103) PROCESS

5%

All

A1P

150 RF

CS

CS 13 Cr/HF CS 13 Cr/HF CS 13 Cr/HF

3.2

-29 TO 427

5%

>20mm

A1PX

150 RF

CS

3.2

-29 TO 427 -29 TO 427 (FULL VACUUM)

5%

All

A1PA

150 RF

CS

3.2

5%

>20mm

A2A

150 RF

L.T.C.S. (IMPACT TESTED) LINED C.S. (PVDF) 304 SS

L.T.C.S. 316 SS

1.6

-46 TO 260

PROCESS

5%

>20mm

A6A

150 RF

ALLOY 20 ALLOY 20 316 SS 316 SS

0.0

-29 TO 93

CHEMICAL INJECTION

5%

>20mm

A21A

150 RF

0.0

-29 TO 204

CAUSTIC, DEMINERALIZED WATER BIOCIDE SOLUTION, CORROSION INHIBITOR DISPERSANT, HYDROCARBON, PHOSPHATE HYDRAZINE LUBE AND SEAL OIL (HIGH AND LOW PRESS.) CRYOGENIC LIQUID DRAIN, DRY FLARE, PROCESS

5%

No

A21B

150 RF

304 SS

316 SS 316 SS

0.0

-29 TO 204

5%

No

A21C

150 RF

304 SS

316 SS 304 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS

0.0

-29 TO 204

5%

No

A21D

150 RF

304 SS 304 SS (IMPACT TESTED) 304 SS (IMPACT TESTED)

0.0

-29 TO 204

5%

No

A21K

150 RF

0.0

-101 TO 250

5%

No

A21KX

150 RF

0.0

-101 TO 250

PROCESS (SOUR SERVICE, NACE MR0103)

5%

No

JG SUMMIT NAPHTHA CRACKER PROJECT

PIPING MATERIAL SPECIFICATION
JG Summit
Petrochemical Corporation

JOB NO. DOC.NO.

071061 JGSNCP-PI-ES-002

REV. NO. PAGE NO.

3 4/7

Appendix-B PIPING MATERIALS SERVICE INDEX

DESIGN TEMPERATURE RANGE ()

CLASS

RATING

PIPE MATERIAL

VALVE BODY TRIM

C.A (mm)

SERVICE

RT(%)

PWHT

A21L

150 RF

304 SS (IMPACT TESTED)

316 SS 316 SS

0.0

-196 TO 204

CRYOGENIC LIQUID DRAIN, DRY FLARE, METHANOL, PROCESS, TERTIARY PEFPIGERANT HYDROCARBON, HYDROCARBON (HIGH TEMP.) ATMOSPHERIC VENT, BOILER FEED WATER, CONTINUOUS BLOWDOWN, COOLING WATER RETURN, COOLING WATER SUPPLY, INTERMEDIATE COOLING WATER, LOW PRESSURE STEAM (DESUPERHEATED), LOW PRESSURE STEAM (SUPERHEATED), MEDIUM PRESSURE STEAM, PROCESS WATER, SAFETY VALVE TO ATMOSPHERE, STEAM CONDENSATE BOILER FEED WATER, CHEMICAL INJECTION, COOLING WATER RETURN, COOLING WATER SUPPLY, CRYOGENIC LIQUID DRAIN, FLUX LIGHT OIL, FUEL OIL, HYDROGEN GAS, MEDIUM PRESSURE STEAM, METHANOL, NITROGEN, OILY DRAIN, PROCESS, PURGE OIL, PYROLY GASOLINE HYDROGENATION UNIT DRAIN, QUENCH OIL, QUENCH WATER, TERTIARY REFRIGERANT, WET LIQUID DRAIN PROCESS (SOUR SERVICE, NACE MR0103) HYDROGEN GAS, LOW PRESSURE STEAM (DESUPERHEATED), PROCESS, PLANT AIR AND PROCESS AIR, SAFETY VALVE TO ATMOSPHERE, STEAM CONDENSATE

5%

No

A54A

150 RF

1 Cr

1 Cr 13 Cr/HF

1.6

-29 TO 538

5%

>13mm

B1A

300 RF

CS

CS 13 Cr/HF

1.6

-29 TO 427

5%

>20mm

B1D

300 RF

CS

CS 13 Cr

1.6

-29 TO 427

5%

>20mm

B1DX

300 RF

CS

CS 13 Cr

1.6

-29 TO 427

5%

All

B1E

300 RF

CS

CS 13 Cr

3.2

-29 TO 427

5%

>20mm

JG SUMMIT NAPHTHA CRACKER PROJECT

PIPING MATERIAL SPECIFICATION
JG Summit
Petrochemical Corporation

JOB NO. DOC.NO.

071061 JGSNCP-PI-ES-002

REV. NO. PAGE NO.

3 5/7

Appendix-B PIPING MATERIALS SERVICE INDEX

DESIGN TEMPERATURE RANGE ()

CLASS

RATING

PIPE MATERIAL

VALVE BODY TRIM

C.A (mm)

SERVICE

RT(%)

PWHT

B1NR

300 RF

CS (STRESS RELIEVED) L.T.C.S. (IMPACT TESTED)

CS MONEL

3.2

-29 TO 120

CAUSTIC

5%

All

B2A

300 RF

L.T.C.S. 316 SS

1.6

-46 TO 316

CRYOGENIC LIQUID DRAIN, METHANOL PROCESS, TERTIARY REFRIGERANT CAUSTIC, LUBE OIL, SEAL OIL CRYOGENIC LIQUID DRAIN, HYDROGEN GAS, LOW PRESSURE STEAM (DESUPERHEATED), PROCESS, TERTIARY REFRIGERANT

5%

>20mm

B21D

300 RF

304 SS

316 SS 316 SS

0.0

-29 TO 204

5%

No

B21K

300 RF

304 SS (IMPACT TESTED)

316 SS 316 SS

0.0

-101 TO 300

5%

No

B21KX

300 RF

304 SS (IMPACT TESTED) 304 SS (IMPACT TESTED)

316 SS 316 SS

0.0

-101 TO 300

PROCESS (SOUR SERVICE, NACE MR0103) CRYOGENIC LIQUID DRAIN, PROCESS, TERTIARY REFRIGERANT

5%

No

B21L

300 RF

316 SS 316 SS

0.0

-196 TO 204

5%

No

B54F

300 RF

1 Cr

1 Cr 13 Cr/HF CS 13 Cr/HF CS 13 CR CS 13 CR L.T.C.S. 316 SS 316 SS 316 SS

3.2

-29 TO 538

PROCESS BOILER FEED WATER, HIGH PRESSURE STEAM, HIGH PRESSURE CONDENSATE PROCESS

10%

>13mm

D1A

600 RF

CS

1.6

-29 TO 427

10%

>20mm

D1D

600 RF

CS

1.6

-29 TO 427

10%

>20mm

D1E

600 RF

CS L.T.C.S. (IMPACT TESTED) 304 SS

3.2

-29 TO 204

HYDROGEN

10%

>20mm

D2A

600 RF

1.6

-46 TO 316

PROCESS

10%

>20mm

D21D

600 RF

0.0

-29 TO 204

LUBE OIL, SEAL OIL

10%

No

JG SUMMIT NAPHTHA CRACKER PROJECT

PIPING MATERIAL SPECIFICATION
JG Summit
Petrochemical Corporation

JOB NO. DOC.NO.

071061 JGSNCP-PI-ES-002

REV. NO. PAGE NO.

3 6/7

Appendix-B PIPING MATERIALS SERVICE INDEX

DESIGN TEMPERATURE RANGE ()

CLASS

RATING

PIPE MATERIAL

VALVE BODY TRIM

C.A (mm)

SERVICE

RT(%)

PWHT

D21K

600 RF

304 SS (IMPACT TESTED) 304 SS (IMPACT TESTED) 1 Cr

316 SS 316 SS 316 SS 316 SS 1 Cr 13 Cr/HF 1 Cr 13 Cr/HF L.T.C.S. 316 SS

0.0

-101 TO 204

TERTIARY REFRIGERANT

10%

No

D21L

600 RF

0.0

-196 TO 204

CRYOGENIC LIQUID DRAIN

10%

No

D54E

600 RF

3.2

-29 TO 538

HYDROGEN GAS HYDROGEN GAS (HYDROGEN SERVICE) LIQUID DRAIN , PROPYLENE REFRIGERANT, TERTIARY REFRIGERANT DRY FLARE, HYDROCARBON (LOW TEMP.), LIQUID DRAIN BOILER FEED WATER BLOWDOWN BOILER FEED WATER, CONTINUOUS BLOWDOWN, SUPER HIGH PRESSURE STEAM PHOSPHATE INJECTION

10%

>13mm

D54EH

600 RF

1 Cr L.T.C.S. (IMPACT TESTED) 304 SS (IMPACT TESTED) CS

3.2

-29 TO 538

100%

All

E2A

900 RTJ

1.6

-46 TO 316

10%

>20mm

E21K

900 RTJ

316 SS 316 SS CS 13 Cr/FHF

0.0

-101 TO 204

10%

No

F1A

1500 BW

1.6

-29 TO 427

100%

>20mm

F1AS

1500 BW

CS (ASME Sec. I)

CS 13 Cr/FHF

1.6

-29 TO 427

100%

19mm

F21B

1500 SW 1500 BW 2500 BW 2500 BW 2500 BW 2500 BW

304 SS

316 SS 316 SS 1 Cr 13 Cr/FHF 1 Cr 13 Cr/FHF 1 Cr 13 Cr/FHF 2 Cr-1 Mo Trim No.5/FHF 2 Cr-1 Mo Trim No.5/FHF

0.0

-29 TO 371

100%

No

F54AS

1 Cr (ASME Sec. I)

1.6

-29 TO 538

DESUPERHEATED STEAM

100%

13mm

G54A

1 Cr

1.6

-29 TO 550

SUPER HIGH PRESSURE STEAM

100%

>13mm

G54AS

1 CR (ASME Sec. I)

1.6

-29 TO 550

DESUPERHEATED STEAM

100%

13mm

G56A

2 Cr-1Mo

1.6

-29 TO 550

SUPER HIGH PRESSURE STEAM

100%

>13mm

G56AS

2 Cr-1 Mo (ASME Sec. I)

1.6

-29 TO 550

SUPER HIGH PRESSURE STEAM

100%

13mm

JG SUMMIT NAPHTHA CRACKER PROJECT

PIPING MATERIAL SPECIFICATION
JG Summit
Petrochemical Corporation

JOB NO. DOC.NO.

071061 JGSNCP-PI-ES-002

REV. NO. PAGE NO.

3 7/7

Appendix-B PIPING MATERIALS SERVICE INDEX

DESIGN TEMPERATURE RANGE ()

CLASS

RATING

PIPE MATERIAL

VALVE BODY TRIM

C.A (mm)

SERVICE

RT(%)

PWHT

H1A20

150 RF

CS

CS 13 Cr/HF

1.6

-10 TO 121

COOLING WATER RETURN, COOLING WATER SUPPLY, DECOKING AIR, DESALINATED WATER, INTERMEDIATE COOLING WATER, PLANT AIR AND PROCESS AIR, SAFETY VALVE TO ATMOSPHERE, UTILITY WATER, WASTE WATER FIRE WATER(UPSTREAM OF DELUGE VALVE) (AG) FIRE WATER (UG) COOLING WATER RETURN (UG), COOLING WATER SUPPLY (UG), INTERMEDIATE COOLING WATER (UG) NON-CONTAMINATED-SEWER, OILY DRAIN/CASING DRAIN, OILY WATER DRAIN INSTRUMENT AIR, POTABLE WATER FIRE WATER(DOWNSTREAM OF DELUGE VALVE) (AG) CHEMICAL INJECTION, NEUTRALIZED WATER, PLANT AIR, PRESSURE AIR, SEA WATER RETURN, SEA WATER SUPPLY, WASTE SEA WATER, WASTE WATER CHEMICAL INJECTION (UG), NEUTRALIZED WATER (UG), PLANT AIR (UG), PRESSURE AIR (UG) , SEA WATER RETURN (UG), SEA WATER SUPPLY (UG), WASTE SEA WATER (UG), WASTE WATER (UG) FIRE WATER (UG), CHEMICAL DRAIN (UG) CO2 GAS, FM-200 GAS

No

>20mm

H1C20

150 RF

CS

CS 13 Cr/HF CS 13 Cr/HF

1.6

-10 TO 60

No

>20mm

H1CU20

150 RF

CS

1.6

-10 TO 60

No

>20mm

H1D20

150 RF

CS

CS 13 Cr/HF

1.6

-10 TO 121

No

>20mm

H3A20

150 RF

CS GALVANIZED CS GALVANIZED

CS 316 SS CS 13 Cr/HF

1.6

-10 TO 121

No

>20mm

H3B20

150 RF

1.6

-10 TO 60

No

>20mm

H61B

150 FF

RTRP

DUPLEX (S31803) DUPLEX (S31803)

0.0

-10 TO 65

No

No

H61BU

150 FF

RTRP

DUPLEX (S31803) DUPLEX (S31803)

0.0

-10 TO 65

No

No

H71B

150 FF

HDPE

BRONZE BRONZE CS 13 Cr/HF

0.0

0 TO 40

No

No

J1C20

300 RF

CS GALVANIZED

1.6

-10 TO 200

5%

>20mm