Great Company Great People

PLASMA TV

Display Division CS Gr

LG Electronics

Great Company Great People

Blue Ocean P³ Innovation

Great Company Great People

CONTENTS
1.PLASMA Overview 2.Basic Knowledge of PLASMA 3.PLASMA Check Point 4.MODULE Change History 5.S/W Download

Great Company Great People

Blue Ocean P³ Innovation

Great Company Great People

1. PLASMA Overview

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Blue Ocean P³ Innovation

PSU.CTRL B/D) < Front > Y drv Y-B/D CTRL Z-B/D < Back > Great Company Great People <Cross section view of PDP panel > Blue Ocean P³ Innovation . Dielectrics. (X . Panel : Electrode. Gas. Y-sus. Phosphor.PLASMA Overview Structure of PDP module Operation Principle # PLASMA MODULE has PANEL part and DRIVE part. Z sus. Y drv. Drive : Electronic circuit & PCB.

Be cautious of screws and other metal objects to pervent short in circuit part. Higher voltage than is required for the product shouldn’t be applied. 5. About 10 minute preparation is required before adjustment. Be careful of short circuit when measuring voltage. Y b/d trouble. 2. 2.PLASMA Overview Safety & Handling Regulations 1. Checking Point before Requesting MODULE Repair 1. 7. Safety Rules 3. Be cautious of electric shock for PDP module since PDP module uses high voltage. Check the appearance of Panel and board. 6. Great Company Great People Blue Ocean P³ Innovation . Check the model label if model names and board model matches. Module must be carried by two people. Circuit drive has c-mos circuit which should be protected from static electricity. Maldischarge on screen. and it is recommended that should one touch the drive circuit after one minute because of residual current. address 1 line open. 3. Check details of defective condition and history. 4. Ex) COF long 2-1 fail.

Configuration 50PB2DR Control Board Digital Board Tuner Board Great Company Great People Blue Ocean P³ Innovation .

Great Company Great People 2. Principle of PLASMA Operation Great Company Great People Blue Ocean P³ Innovation .

8 D16 .1 Temperature display diode can be checked. ◆.2 D18 . Power : 3. Left picture shows 7 periods which means normal temperature Regulator Great Company Great People Blue Ocean P³ Innovation ..Basic Information Control Board(50X3) ◆. B input. G. In charge of all signal process (Contour noise declined ISM..3V/5V Temperature diode Flash ROM # Temperature display diode Weight D15 .) and creating ON/OFF order of all FET on DRIVER B/D by receiving 8 bit R.4 D17 .

If not CHECK OSC X1 output.3 V DMM – (GND) 1. 3. Check LED ( Normal status lightening or not ) 2. Check CTRL input voltage (CONNECTOR P10) 4.3V. 5V.1. CHECK each FET 3. 5V 3.. Input voltage Control Board(42V7) LED OSC(X1) Probe Touching point Check FET Check oscillating state.Basic Information 1.8 V Great Company Great People 20 / 32 Blue Ocean P³ Innovation .8V. Be careful with physical shock.

5V 4 kind of voltage. Defect part Description of defect Part Control Board Defect display MCM Regular vertical lines < MCM > Connector No display or Partly no display < Connector > < Partly no display > Oscilator No picture < Oscillator > LVDS poor connection Abnormal display < Poor connection > < Poor connection > Great Company Great People Blue Ocean P³ Innovation .8V/2.Basic Information ▶ Main Defect : MCM . oscilator. connector.3V/1. LVDS poor connection ▶ Voltage used : 5V/3.

VSC(SCAN) Voltage and supplies to Y DRIVER B/D. Generates SUSTAIN Waveform. Electrolysis CAPACITOR. and FET. DIODE. ◆. Y sustain Board < Probe connect point to Oscilloscope to check Z wave form > 50X3 Y Waveform 110V 110V 80V 200V V s Y Great Company Great People 200V Blue Ocean P³ Innovation .Basic Information ◆. Composed of IPM. RESET Waveform.

Vs fuse-ceramic fuse Va Vs 5V < No display > Great Company Great People Blue Ocean P³ Innovation . FET fail.SMT fuse * Va. fuse ▶ Voltage used: Vs/Va/-Vy/Vsc 4 kind of voltage. The screen can display normal picture for few minutes) < No display > FET fail No display ( there is many FETs on Y sustain board) < No display > Fuse No display * 5V. Defect name Description of defect Part Y sustain Board Defect display IPM Fail No display ( If the ER IPM failed.Basic Information ▶ Main Defect : IPM fail.

Vs 5V 5V. Vs IPM generates sustain waveform Y sustain Board Y sustain board Block Diagram CTRL Board Generates Vsc. -Vy from Vs and Va by transformer.Va Receive 5V. Vs 5V. Va. Va .Va. FET makes waveform Transfer waveform to Y drive board FET switching signal information 5V. Va.Basic Information Power supply board ( PSU ) Distribute 5V. Va Voltage flow . Great Company Great People Blue Ocean P³ Innovation 5V.

Generates Sustain pulse and Erase pulse for Sustain discharge on Panel by receiving Logic signal from Control B/D. Electrolysis CAPACITOR. Z sustain Board ◆. Composed of IPM. and E/R COIL. 50X3 Y waveform < Probe connect point to Oscilloscope to check Z wave form > Z Great Company Great People Vs 95 V 95V Vs Blue Ocean P³ Innovation .Basic Information ◆. DIODE. This output waveform is delivered to Panel through FPC(Z). FET.

There is no display < No display > Great Company Great People Blue Ocean P³ Innovation . Z sustain Board Defect name Description of defect Part Defect display IPM Fail Dark display < Dark display > Cable connection If the cable was not connected. cable connection.Basic Information ▶ Main Defect : IPM fail.

BOTTOM: 6 each) Y drive Board VH SN 755866HVO GND Great Company Great People Blue Ocean P³ Innovation .Potential difference between DRIVER IC GND and Vpp only occurs in SCAN period.Basic Information 1) Works as a path supplying Sustain waveform and Reset waveform which is made in Y SUSTAIN B/D to the Panel through SCAN DRIVER IC 2) Supplies a waveform which selects horizontal electrode (Y SUSTAIN electrode) in order. . * 50X3 uses 12 DRIVER ICs (TOP.Potential difference between DRIVER IC GND and Vpp in SUSTAIN period is 0V. .

cable connection. Y drive Board Defect name Description of defect Part Defect display SCAN IC fail Horizontal bar < Horizontal bar > Cable connection If the cable was not connected.Basic Information ▶ Main Defect : SCAN IC fail. There is no abnormal < Abnormal display > Great Company Great People Blue Ocean P³ Innovation .

FET Drive IC. Makes an Address pulse (generates Address discharge) on the panel using FET ON/OFF after receiving logic signal from CONTROL B/D. and Logic IC. ◆.Basic Information X Board ◆. and supplies the output waveform to COF(DATA). Composed of FET. 5V and Va Voltage RGB signal from CTRL B/D X RIGHT B/D X Center B/D X LEFT B/D Great Company Great People Blue Ocean P³ Innovation .

Defect name Description of defect Part X Board Defect display Vertical abnormal display < Poor connection > Poor connection Vertical abnormal display Attached particle Vertical line ( similar with IC fail ) Line created by particle or insertion defect Great Company Great People Blue Ocean P³ Innovation .Basic Information ▶ Main Defect : Poor connection. Particle inserted.

. . Y uses single/double-sided The pattern is on FPC. . *.50pin type 1mm pitch. . *. Common 768 lines ( in case of 50 inch) FPC (Flexible Printed Circuit) . Connects the logic signal between B/D * 0. FFC (Flat Flexible Cable) ◆. < Y drv > < Z board > 8. Connects PAD electrode of PANEL to PCB (Y & Z) and supplies the Drive waveform of circuit to PANEL. 30pin type Great Company Great People Blue Ocean P³ Innovation . Z uses single-sided which is Beta type (Copper plate in the front) without pattern. Z sus .5mm pitch.Basic Information ◆.

Basic Information ① Replace Y or Z B/D : Most maldischarge is caused by Y or Z. replace CTRL B/D or download S/W. ② Replace CTRL B/D : For maldischarge by signal process. Mal discharge by board defect Image sticking mal discharge Mal discharge in specific gray Non extinguishing mal discharge Great Company Great People Blue Ocean P³ Innovation . Types of Maldischarge If one B/D replacement doesn’t work. replace both B/D.

Replace CTRL b/d * Maldischarge Picture Great Company Great People * Maldischarge Picture Blue Ocean P³ Innovation . Maldischarge Checking Order 1. Check Y sus b/d voltage (-Vy. Z-sus problems. Check Y. Most maldischarge is caused by Y drv .Basic Information ◆. Y-sus .Vscw) 4. Z SUS signal cable 2. and can be checked as stated before.Z-SUS IPM fail 5. Y DRV IC FAIL check 3. Check Y .

1 74LC14 Peripheral Bus Flash Memory 8MB(4MBx2) OR4 RX_HDMI SPDIF CS8415A Great Company Great People Blue Ocean P³ Innovation . CLK /W_PROTECT OR 4 CAPTION PC_SYNC COMP2_SW uCom (M37151) SPDIF Receiver.MPEG Decoding : MP@HL -Format Converter -Host I/F.3) -TP De-Mux . CLK I2C Hub (PCA9516 ) OR4 SEL_I2C / 2 ARM [S3C44BOX] .CLK (uPD64011 K4S641632H SDRAM 32MByte (8MB x4) 64-Bit I/F OR3 YCbCr H. I2Cr SDRAM 32Bit Bus I/F 64MB(32MBx2) Reset KIA7029 $0.SDRAM Controller . Sensor (LM75) Port Expander (M62320) MSP 4440 FSA 1156 CPU RF_AGC_CTRL NT & Composite Component & RGB DTV HDMI SOUND M_CVBS M_C_IN X-tal (24. GPIO. CLK HV.V. Memory I/F -Digital I/F -Video DAC.V. RXCLK± DDC(I2C) HDMI Rx SiL 9011 IIC-CH3 CLK 0×60.78 LGDPLL (LGDT1901A ) HD2_MAIN_PWM OR1 OR4 OR2 24 3 HD-II (Ver2. NTSC Encoder REC_CVBS_OUT -AC-3 Decoder/SPDIF In/out IR RF_S/W_1 AH_SPDIFCLK IIC_CH 4 0×50 HD2_DAC_SCK/LRCK HD2_VDPClk DPLL_R[1:3] (74.8V Reg.8 V Reg. (CS8415A) IIC-_CH2 0×20 RX_HDMI_SPDIF Sil9011 EEPROM (AT24LC16) I2S I2S_MCLK ANALOG_L/R PWM MODULATOR (NSP2100A) AUDIO ADC (CS5331) Buffer (74LCX244) BSS8 3 BSS83 $0.3 RS-232C (ST3232) BUFFER (MC33078) I2S Out 3 (MSP4440K) HD-II HDII RGB IIC A IIC B IIC C PCI Bus I2S Out 3 8 2 24LC02 RXD[0:2]±.V.V. CY2305SC VCXO 27Mh HD2_SYS_CLK z FR_60 $0.25M) LPF (FMS6400) IIC C 0×1E A) FID IEP LGDT4411 XDR_DATA_R/G/B[0:9] K4S161622 H SDRAM 2MB MAIN_Y/G_IN MAIN_V/R_IN (FMS6407) COMP_HS COMP_VS MAIN_U/B_IN Active LPF ADC (mst9883) H.Basic Information /W_PROTECT 3 1 TX IR IIC_CH1 0×C2 2nd IF± (6M) IF_AGC Pacific Digital Board BlockDiagram Reset X-tal (25M) P RF_S/W_1 I 5VST N C O N N E C T O R MNT_R_OUT MNT_L_OUT COMP2_SW COMP1_SW 6V AV_ROUT AV_LOUT 12V AT_TU_V 2 PC_SYNC 5 M_CVBS P M_C_IN I N COMP_HS C COMP_VS O N MAIN_Y/G_IN N E MAIN_U/B_IN C MAIN_V/R_IN T O CAPTION R SCL_CH2 SDA_CH2 REC_CVBS_OUT AT/NT Tuner 2 SIF AV_ROUT AV_LOUT 0×80 MNT_R_OUT Sound Proc MNT_L_OUT IIC_CH4 ATSC/NTSC Tuner AT_TU_V SIF PVSB (LGDT3303) RF_AGC 1.V. 2 OR1 System CPLD1 (XC95288XL) IIC D H.14 7 PWM_L/R PWM AMP (TAS5122) COMP1_SW uCom (M37151) EEPROM (AT24LC512) IIC_CH 4 0×50 EN[0:3(GPIO)] 3 I2S In System CPLD1 (XC95288XL) $2.6 8 24 H.Hact 3 RGB 30 DOutClk LVDS Tx.CLK FID 9 TP/D1 1.576M ) IIC_CH3 0×B8 16 YCbCr 3 H.V.CLAMP 3 FID IIC-CH2 0×98 24 3 YCbCr H.Peripheral Controller . VSB_DATA (TDVS-H701F) TUNER_RF_AGC 11 IIC_CH4_ 1 0×1C IIC-CH2 0×94 IIC-CH2 0×74 HD2_NT2CLK TPN_SYS_CLK EPLD_CLK Temp.Serial(2).V. (THC63LVD103) IIC C 0×1C TX[0:4]± TXC± 12 OR1 OR4 HD2_ ICE958_ OUT SPDIF_TX System CPLD1 (XC95288XL) HV_pol HV_PC H_pol OR2 CPU IIC-CH4_1 0×CC LPF 2 System CPLD1 (XC95288XL) H.Local BUS I/F .

Basic Information “PACIFIC” I2C Configuration I2C_CH1 (+5V) CH1 AT/NT Tuner 0xC2 I2C_CH2 (+5V) CH2 CPU_I2C CPU (S3C44BOX) I2C Master Temp. Sensor (DS1621) 0x94 Port Expander (M62320) 0x74 SPDIF Receiver (CS8415A) 0x20 24LC512 0XA6 AV Switch (CXA2069) 0x90 AV Switch (CXA2181) 0x84 24LC02 I2C Hub (PCA9516) CH3 HDMI Receiver (SiI9011) 0x60/0x68 0x74 I2C_CH3 (+3.3V) NT Decoder IEP2 Main (LGDP4411) (uPD64011) 0x1E 0xB8 ADC (AD9883) 0x98 PDP Modul 0x1C CH4 Level Shift I2C_CH4 (+5V & +3.3V) CPLD (XC95288) I2C_EN 4 Main MSP (MSP4440) 0x80 U-Com (M37151) 0x50 EEPROM (AT24C16) 0xA8 DASP (NSP2100A) 0x6C (1) VSB (LGDT3303) 0x1C (1) Great Company Great People Blue Ocean P³ Innovation .

3V & 1.Basic Information Pacific TDR Audio Path HD2_IEC958_OUT VSB_DATA (8) NT/AT Tuner 2nd_IF_P LGDT3303 2nd_IF_N HD ll (TP + Video + Audio) HD2_DAC_SCK HD2_DAC_LRCK HD2_IEC958_IN SPDIF output I2S SIF HD2_DAC_SCK I2S HD2_DAC_LRCK HD2_DAC_LRCH I2S CS8415A (SPDIF Rx) 5V RX_HDMI_SPD IF Sil9011 (HDMI Rx) HDMI TMDS0_RX (8) 3.8V TAS5112 (Power Amp) 19V STERO L/R SPEAKER Great Company Great People Blue Ocean P³ Innovation .3V 74lcx244 (Buffer) HA_DAC_SCK HA_DAC_LRC I2S K HA_DAC_LRC H AV_LOUT AV_ROUT CS5331A (ADC) AUDIO_IN_SCK AUDIO_IN_LRCK AUDIO_IN_DATA_H 5V External L/R INPUT Composite L/R Analog L/R (2 x 4) MC33078 9V (Buffer) Analog L/R MONITOR OUT MNT_R_OUT MNT_L_OUT I2S (S_BUS) Component 1 Component 2 CXA2069 (AV Switch) 9V & 5V RGB L/R IN SIF MSP4440 (Multistandard Sound Processor) 9V & 5V I2S_SCK I2S_LRCK AN_LINE_LRCH NSP2100A (PWM Modulator) 3.

PLASMA Check Point Great Company Great People Blue Ocean P³ Innovation .Great Company Great People 3.

Vs. Z board Horizontal defect ? Check FPC Maldischarge ? Replace Y drv B/D Replace Y sus B/D Replace ctrl B/D Great Company Great People Blue Ocean P³ Innovation .5v) Replace Y.Module check point Fast check up Having Defect Check the model number of module and the condition of all connectors and cables No picture ? Check panel appearance Replace ctrl B/D Vertical defect ? Check panel appearance Replace ctrl B/D Replace Y drv B/D Replace Y sus B/D Replace ctrl B/D Check PSU output (Va. Z B/D Check COF Replace X B/D Check the input of Y.

FS2 Fuse check! 5v .P805) when disconnecting Y-SUS connector due to protect. Va short check! Disconnect Z-Board connector Is Z-board normal ? FS1. Power OFF • Check the noise of Relay.FS3 Fuse check! Vs .Protection mode check point Fast check up • Check the back light if there is small maldischarge from module. Va short check! Disconnect X-Board(Va) connector • Unable to check voltage (P804.802. only 50” Great Company Great People Blue Ocean P³ Innovation . “Click” • Check the front LED turns from Red to Green.803 connector on power board Is Y-board normal ? FS2. Is PSU normal ? Low/High Voltage check except Stand-by Disconnect P800.

-Vy Voltage Check Is Z-board normal ? Vzb .No Raster check point No picture Fast check up • Check the back light if there is small maldischarge from module. • Check Low/High Voltage except Stand-by Is Y-board normal ? Vs . • Check normal sound & channel change. • Check normal connection of all connectors. Vs . Va . Vsc . Va Voltage Check Disconnect X-Board(Va) connector Is M-CTRL normal ? Check M-CTRL LED (3) Great Company Great People Blue Ocean P³ Innovation .

label voltage. Vsetup Y wave form Vs Vsetup voltage is automatically adjusted when adjusting vsc voltage. ※ Vsetup voltage can be measured only with osilloscope. Vsc. Vy vsc RAMP Set-up Setdown < Check Vsc > < Check -Vy > Great Company Great People Blue Ocean P³ Innovation .Module check point Vsetup전압 ※ Check the output voltage of Y.B/D. 20±5 ㎲ 10±5 ㎲ ※ Vsetup voltage is the same as -VY.

Module check point MODEL : PDP42X30001 MODEL : PDP42V706A2 Voltage Adjustment Point MODEL : PDP50X30010 Z-BOARD Vzbias GND-Q18 Z-BOARD Vzbias R23 Both ends Z-BOARD Vzbias R111 Both ends Y-BOARD VSC C51 Both ends -Vy R36 Both ends Great Company Great People Y-BOARD VSC R53 Both ends -Vy R78 Both ends Y-BOARD VSC TP Both ends -Vy TP Both ends Blue Ocean P³ Innovation .

sus Defect : 35V Normal : 115V Great Company Great People Blue Ocean P³ Innovation .Module check point (PDP50X3 ) Defect : Dark screen Voltage Check Point Defect : 187V Normal : 187V • Defect : Dark screen • Cause : Output voltage drop by short in IPM • Measure : Replace Z .

sus Great Company Great People Blue Ocean P³ Innovation .Module check point ( PDP42X2A ) Defect : Dark screen by maldischarge Vscan TP GND Voltage Check Point • Defect : Dark screen PS 102 Pack dead • Cause : Vscan voltage drop by PS 102 Pack dead • Measure : Replace Y .

Module check point

( PDP42X2A )

Defect Condition

D15,D18 radiate under normal condition

Defect : No Picture Cause : X2 Characteristic defect Oscillation defect by X2’s own characteristic Measure : X2 or M-CTRL change P/No : 6871QCH060Q

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Module check point

(PDP42X2A )

Defect Condition

Visual check of YDT-BTM

Horizontal bar displays on terminal 1-6 due to no Scan Pulse by Scan IC Fail. When horizontal bar displays, the defect can be checked by visual check. Check Scan IC No. 10 Burnt when YDV_BTM check.

Defect : Horizontal Bar Cause : SCAN IC terminal 1 -6 BURN Measure : YDT – BTM Change P/No : 6871QDH091B

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3. Module Change History

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5V cable is not *442~882 = NO FAN necessary! *Apply maldischarge ROM 20022=Blue Module *X3 =>X2A Change.XX. 5V cable is not 30001~30401 necessary! *S/W FAN Last digit 0(X.6 *022.0 Module -Connect Power & M-CTRL. 20422~20882=Clear -Check CPLD Version 42X2A=1.ROM Ver) X3 5V Terminal From Y-B/D Defect by applying maldischarge Great Company Great People Blue Ocean P³ Innovation .1) X3 Module 2(X.0) NO FAN 1(X.2) P/No:6631V25061D 6348Q-E074Z 6348Q-E101A 6348Q-E101S 6348Q-E101Z 6348Q-E101Y 6848Q-E120N 6348Q-E121A 6348Q-E066Q 6348Q-E066H 6348Q-E139N 42x20022 42X20422 42X20442 42X20862 42X20852 42X20882 42X20892 42X30001 42X30201 42X30401 X2A 5V Terminal From Power B/D *Currently D-B/D has X3 version which must be checked (CPLD. -Check CPLD Version 42X3=1.XX.XX.Module Change History MODEL 42PX4D 42PX4DR 42PX4DRB 42PX4DRK 42PX5D MODULE USED 42X20022 42X20422 42X20442 42X20862 42X20852 42X20892 42X20882 42X30001 CHANGE HISTORY ISSUE ! 42” *X2A=>X3 Module change *X2A=>X3 Change.422 = FAN -Connect Power & M-CTRL.

bubbles & scratches may occur.XX.50PB Models only) 42PC1DRW 42X30401 *Remove protection tape when module changed If the tape is not removed.XX.2 (last digit) X30401:X.1 *Wrong operation of timer under Micom Ver 3.05 (42PB. brightness decreases. *Only 42X30401 Module can be used Great Company Great People Blue Ocean P³ Innovation .Module Change History MODEL 42PB2DR 42PC1D 42PC1DB MODULE USED 42X30201 42X30401 CHANGE HISTORY Transmission factor :201 45% 401 40% ISSUE ! 42” *Remove protection tape when module changed *Had a case of wrong module use (using module without filter) *S/W check X30201:X.

*Download Spec S/W for picture flickering DN-42PX12X DN-42PX13X DN-42PY11X DN-42PM2D 42X20000 P/No:6348Q-E042D 시방사진 42X2=>X2A C529 MODULE X2 à X2A change. : 115V --Vy :80V -Vzb:165V ISSUE ! 42” *Compatibility of Improved B/D P/N(Before) 6871QYH036A 6871QYH036B 6871QYH036C 6871QYH036D Ass’y P/N (After) Ass’y Composition 6871QCH053G(CTRL) 6871QYH036D(Y-sus) 6871QZH041B(Z-sus) Y-B/D 6871VSNB03E X2=>X2A Change. Great Company Great People Blue Ocean P³ Innovation .Module Change History MODEL 42PX3DV 42PX3DVB 42PM3RV 42PX3DVA 42PM3RVA MODULE USED 42V706A2 P/No:6348Q-E115G CHANGE HISTORY V7=Apply maldischarge ROM Voltage check for maldischarge -Vs :187V -Val : 65V -Vs. Use DIGITAL B/D under 6870VM0526G ex) 6870VM0526E. 6870VM0526A. etc.

2.G =>Apply 1 & 2 Model: 50PX5D.Module Change History MODEL 50PY2DR 50PX4D 50PX4DG DN-50PM2D MODULE USED 50X20562 P/No:6348Q-036H CHANGE HISTORY -Maldischarge ROM can be applied ISSUE ! 50” *Version History by Maldischarge ROM Model No 1 2 3 4 5 6 7 8 9 10 Ver 42X2DNCS1 42X2DN05B 42X2ADN07A 42X2A_TDCS 50X2A_DNCS1 50X2A_DNCS2 42V73CS4AD 42V73DNCS1 42V74DACS1 42V74DN3G Module 42X20000 42X20000 42X20022 42X20??? 50X20562 50X20562 V7 _With VZ_A2 V7 _W/O VZ_A2 V7 _W/O VZ_A3 V7 _W/O VZ_A3 50PY2DR1 50PY2DR2 50PY2DRG 50PX5D 50PX4D1 50PB2DR 50PC1D 50PC1DRW 50X30000 P/No:6348Q-C039B 50X30010 P/No:6348Q-049N Low-noise FAN *Picture getting darker while watching Cause: Protection circuit operation by inside temperature rise Measure: 1.4D1.Remove Rubber under CTRL-B/D Model: 50PY2DR1.PC1D.1DRW => Apply 2 only Great Company Great People Blue Ocean P³ Innovation .ROM download in CTRL-B/D(50X3DN03E) 2.PB2DR.

0 Defect DN-60PY11 60PY2DR 60X50554 P/No:6348Q-B038F 60X60000 P/No:6348Q-B040A Change replacing module MN-60PZ90 MN-60PZ95. 60” ISSUE ! *Power ON/OFF when watching program recorded by reservation.V DN-60PZ10 *Additional work required by DC/ DC BOARD deletion Cable.0=>3.01. Fan added (Assy comes with module) 60X50330 P/No:6348Q-B037F Great Company Great People Blue Ocean P³ Innovation .Module Change History MODEL 55PB2DR MODULE USED OEM Fujitsu P/No:63489FH001A CHANGE HISTORY 55”.02. Vertical BAR -> S/W Download Ver 3.

(P/N :4980V00487C) . .Wiring in MODULE (Circuit Part) .Disassemble MODULE SUPPORTER.Unscrew MODULE and replace with new MODULE. (Screw used : 332-241D 2EA) . .After assembling the fan. .Assemble new fan for X6 MODULE How to do . link connectors.Open up the B/C COVER .60” MODULE REPLACEMENT Model : 60PZTOOL ALL Before & After Module Change Cause of Replacement : Replace X5A with X6 SVC due to the discontinuance of the item requested by CS Details of Changes (Improvement) .Disassemble the fan mounted in X5A .Disassemble AV PLATE. 6631V39002B è 6631V39002C) Great Company Great People Blue Ocean P³ Innovation .Disassemble the Fan of Z-Board while replacing MODULE and scrap.Assemble new Fan 4980V01152A to MODULE PEM-NET. .PSU çè Y-Board Cable: replace with 400mm X5A Z-BOARD FAN ( Before) X6 SVC MODULE Z-BOARD FAN ( After) (CABLE P/N : 6631V39002H è 6631V39002P.

42” Protection Tape Removal Additional Work for Module Change *Model Applied -42PX3DV-NC -42PX3DVB-NC -42PM3RV-NC -42PM3RVA-NC -All models with clear filter *How to remove: Protection tape is hard to be seen when you change module. You can use an adhesive tape at the end of module corner to remove the tape. but a claim by the inflow of inside air in module could be brought Great Company Great People Blue Ocean P³ Innovation . If the tape is not removed you might not have problems in the short run.

which was manufactured before March Defect condition : HDD noise Cause : HDD noise by using HDD for PC (P/N:6744B00040A) Details of Change (Improvement) & Counterplan Replace HDD for PC (P/N:6744B00040A) with low-noise HDD for A/V (P/N:6744B91953A).HDD Application for Low-Noise AV HDD Others (Common to LCD) Model: Plasma:42PX4DR.60PY2DR. ※How to identify HDD for PC & Low-noise HDD for AV.42PX4DRK.60PY2DRK LCD TV: 42LP1DR-NA Time of Application : All items with Lot No. *Rubber changed from hard material to soft material Great Company Great People Blue Ocean P³ Innovation .50PY2DRG. Place for Seagate Label AV용 HDD PC용 HDD Seagate Label is located on the left àLow-noise HDD for AV (P/N:6744B91953A) Seagate Label is located on the right àHDD for PC (P/N:6744B00040A) In addition! Use Rubber to prevent noise P/No : 5040V00101B SVC: Replace HDD for PC with low-noise HDD for AV.60PY2DR1.42PX4DRB.50PY2DR1/2.50PY2DR.

Anti-Noise Cushion Being Off the Fan Others When Checking Power off Anti-noise cushion is off the Fan and rolled up into the Fan Model : 50PB2DR Condition : Power being turned off automatically in seconds Cause : The cushion to prevent noise of fan is off the fan due to poor adhesion and get into the fan resulting in power off Measure : Put double-sided adhesive tape and attach to the fan #It is estimated that same problems will cause lots of troubles later (Checking adhesive strength of tape is required) After attaching new cushion Great Company Great People Blue Ocean P³ Innovation .

turn power off AC is OFF (Cord is pulled out) OFF by Key (Remote control/Local key) OFF by Reservation OFF by Reservation OFF by No signal while recording by reservation OFF by stopped Fan OFF when pressing down INSTOP MODE State & Meaning Auto OFF from adjustment menu (factory mode) OFF by No signal or input for 2 hours Commercial Item (N/A) OFF when ending reserved recording OFF when reserved recording ends (Recording is ending while module is off) OFF after S/W Download Shut down after failing reset under exceptional condition for CPU during recording by reservation or recording (warm standby state) DCR related. which is not in use any more) Check Micom if 5V is detected at multiboard when 5V is released from Power If the Voltage is lower or higher than 5v.POWER OFF MODE STATUS POWEROFF MODE POWOFFMOD_KEYTIMEOUT POWOFFMOD_RESET POWOFFMOD_5VMNT POWOFFMOD_ACDET POWOFFMOD_KEY POWOFFMOD_OFFTIMER POWOFFMOD_SLEEPTIMER POWOFFMOD_NOSIG POWOFFMOD_FANSTOP POWOFFMOD_INSTOP POWEROFF MODE POWOFFMOD_AUTOOFF POWOFFMOD_ON2HOUR POWOFFMOD_RS232C POWOFFMOD_RESREC POWOFFMOD_RECEND POWOFFMOD_SWDOWN POWOFFMOD_ CPUABNORMAL POWOFFMOD_HOMINGCOMP POWOFFMOD_UNKNOWN MODE State & Meaning Try Power OFF while CPU is dead Common to LCD Reset Micom for AC is OFF (Same as ACDET. OFF after completing cable card firmware download (homing) (For N. America) No meaning (Same as default) Great Company Great People Blue Ocean P³ Innovation .

Great Company Great People 4. S/W Download 1) Instructions for Maldischarge ROM Download 2) Instructions for DTV Lab (Common to LCD) 3) Instructions for Memory Card (Common to LCD) 4) PDA Instructions (Common to LCD) Great Company Great People Blue Ocean P³ Innovation .

Maldischarge ROM Download JIG Equipment PCDownload Cable Module 15P Cable Connector Jig Power Connector Jig Flash download for LG PDP Control / Board Great Company Great People Blue Ocean P³ Innovation .1.

Set Base I/O address to 378.1. Run BIOS setup Set MODE EPP Set base I/O address 378 Great Company Great People Blue Ocean P³ Innovation . PC Set-up for Additional Rom D/L Switch CMOS (Rom BIOS setting) Parallel Port Mode to EPP.Maldischarge ROM Download BIOS setup For Flash-ROM Downloading.

Great Company Great People Blue Ocean P³ Innovation .Maldischarge ROM Download 1) Install Flash Download in PC Program Installation Open up EPROM WRITER.alz which is a compressed file with ALZip.1. For Setting-up.exe file to set up. and extract Port95nt. Keep clicking on Next until Finish appears.

By running the file the following picture pops up.1. FlashDown4023.exe file and install the file if it’s not installed Great Company Great People Blue Ocean P³ Innovation . If the left picture doesn’t display by running FlashDown4023. recheck the installation of Port95nt.Maldischarge ROM Download 2) Run Flash Download Running Program After extracting compressed file.exe icon is created as shown on the left.exe.

the number of saved model displays from 1 to a (10 at maximum).1. Specify Model No. By clicking Model No.Maldischarge ROM Download 2) Flash Download Program JIG Flash Download 1 Running Process & Details ① Model No.bin form to download. Great Company Great People Blue Ocean P³ Innovation . ① ② ② Open (O) Open file after specifying Model No. Select ROM file in *.

1. ① ② Progress in ① è ② è ③ order Check ROM Version ※ Always Check ROM Version when Downloading !! ③ Great Company Great People Blue Ocean P³ Innovation .Maldischarge ROM Download 2) Flash Download Program JIG Flash Download 2 Running Process & Details ③ Erase=>Down Erase existing ROM Data and it runs automatically again to Download.

(RED LED is ON if it’s error) Program gives additional delay time Save the ROM Data of EPROM Writer in PC If communication is difficult by errors in operation. The Green LED of EPROM Writer will be ON when normal operation.Maldischarge ROM Download 3) Other functions & Cautions Details JIG Flash Download 3 ① Check the version of ① is the same as the date on LCD window when the first power of EPROM Writer is applied. remove 25P print cable and press down INITALIZE key to initialize the print port and try again Great Company Great People Blue Ocean P³ Innovation .1.

green LED on upper right is ON and starts to operate.Maldischarge ROM Download l Cautions of Key use after Finish To change Mode. When error occurs during operation red LED is ON. the program version doesn’t display at the first Power On. By pressing function key. . Epp->Ser : Epp(General Mode). Ser(Serial Communication Mode [Phone jack]) Always check the Mode when power is ON.1. Down simultaneously and turn power ON when the first power is ON (Ser->Epp. press down MODEL Up. Should press down key more than 0.3 second to operate(to prevent wrong operation) Blue Ocean P³ Innovation l l l l l l l l l Great Company Great People . When program is not downloaded. When it’s downloading green LED is flickering. Be sure to check the version of program before downloading.If you didn’t check the download could be duplicated Center LCD is lighted when power is ON.

1.Maldischarge ROM Download 4) JIG çè Control Board Power Condenser Downloading Details ① ① ROM Download JIG ② Power Connector ③ ③ 15P Cable Connector Connects JIG and Control Board ② < ROM Download JIG > ④ ④ Control Board Where ROM is downloaded < Control Board > Great Company Great People Blue Ocean P³ Innovation .

2)Vs 198V -> 195V (Power supply voltage adjustment) 3) -Vy 200 -> 195V 4) Vzb 100V -> 90V (Another adjustment is not necessary since outgoing spec is 90V recently) Vs.Maldischarge ROM Download < Voltage Label > Voltage Adjustment (42X2) Vsetup -Vy Vs. 3) can be done for voltage adjustment. only 1). -Vy Vsetdn Blue Ocean P³ Innovation So. Vsetup 1) Vset_up (100 -> 80V) Turn Y Sus Q22 clockwise (to the right) in full when measuring waveform is difficult. Great Company Great People .1. 2).

Maldischarge ROM Download < Voltage Label > Voltage Adjustment (42X2A) Vsetup -Vy Vs. -Vy Vsetdn Great Company Great People Blue Ocean P³ Innovation .1. Vsetup 42X20022외 Voltage adjustment is not necessary Vs.

-Vy 100. 110 --> 90V Level adjustment Vsetup Vsetdn Great Company Great People Blue Ocean P³ Innovation . Download ROM File and adjust Y-SUS Board voltage. Fuse Vsetup -Vy Vs.1.Maldischarge ROM Download < Voltage Label > Voltage Adjustment (50X2A) -Vy Vs.

Press OK after checking. -. com port : Select one among com1~com5 -.2. Communication starts by pressing Connect key Set PORT when ERROR occurs Great Company Great People Blue Ocean P³ Innovation . 2. Press Set Property. Baud Rate : Check 115200 -. Instructions for DTV Lab Program set-up 2 1 1.

without hyphen 2. Input relevant model name .2. D .(dbug menu) Great Company Great People Blue Ocean P³ Innovation . Instructions for DTV Lab 1 D Instruction Input 2 1.

. Progressing… Great Company Great People Blue Ocean P³ Innovation . Open the program 7. f0 (flash download) 4.2. 2 (download cpld.) 5. Select Program file 6. Instructions for DTV Lab 3 5 4 7 6 3.

3. CF Type Memory Card Press Menu-General-Select keys 7 times. Instructions for Memory Card 1 Insert Memory card. and select MICOM and ROM to download. Great Company Great People Blue Ocean P³ Innovation .

epk .09.Do not remove MEMORY from slot.Do not turn the power off.Main software : 3. . Press down ‘Cancel’ key to cancel upgrade. .07. (cf. Instructions for Memory Card 2 As Memory card is inserted.3. Great Company Great People Blue Ocean P³ Innovation . the following displays TV Software Upgrade [Information on current TV Software version] .00 Press down ‘Confirm’ key to upgrade new software.File : 50PY2DR-NA_V3_09_0_050510.Model : 50PY2DR-NA . : TV will turn off and then on automatically before upgrade.00(04/18/05) [Information on new TV software version] .) Until software upgrade is completed.Main software : 03.

Do not remove Memory from slot. Until software upgrade is completed. TV Software Upgrade Now software upgrade is in process. software upgrade starts as shown below. Main software : upgrading … 18% Great Company Great People Blue Ocean P³ Innovation . The picture stays for 5 seconds as it is. .3.Do not turn the power off. Reading software completed. . Instructions for Memory Card 3 Press down ‘Confirm’ After 5 seconds.

Until software upgrade is completed. Software upgrade completed successfully. Upgrade completed. . software upgrade is completed as shown below. • Press down ‘Confirm’ key to start TV again. you won’t see upgrade screen. Instructions for Memory Card 4 After 1 and half minutes.Do not turn the power off. Great Company Great People Blue Ocean P³ Innovation . Press down ‘Confirm’ key to start TV now. TV Software Upgrade Now software upgrade is in process. TV turns off and then on automatically after 18 seconds. Reading software completed.Do not remove Memory from slot . • If you insert memory card after software upgrade is completed.3.

As [Installation] displays. Great Company Great People Blue Ocean P³ Innovation . copy “LGTVSD” directory. • SerialDown. Generally you can write on Memo pad in PC and copy.PDA download q How to install program 1.txt file to add additional models. 2.4. Copy here You can edit model. Click on ‘Start’ and select [Program].exe. models registered in model.txt will display. Select [File Search] in Program file.exe : Download program LGTVSD • model.txt : Model information file ※ When running SerialDown. (You can copy LGTVSD directory itself) ※ LGTVSD directory has two files. 3.

Select a model you want to download. Download starts by clicking ‘Download’ key.4. • The first step is Ready • Next. Status bar for download process Processing Great Company Great People Blue Ocean P³ Innovation . Displays Download process. After waiting some time and no ‘Confirm’ appears.. “Fail” will display. Model1 Filename ▽ 115200 Find.]. “OK” displays. Processing by clicking Download • When ‘Confirm’ appears after Download is completed. Displays data from TVSet. 3. Select a Model. Basic time is “3”. selected file name appears in TextBox. Generally “115200” is used.. 2. Download starts by clicking [Download] key and the process and result of download displays on the bottom screen. Model Displays Delay time between Set and PDA. q Details of program picture Model name registered in model.PDA download q How to use program 1. Select a file to download. when you select relevant file. Select the speed of download.txt as stated before. ▽ 3 Download Search device appears by clicking [Find. Communication details will be displayed.

q PDA Model : LG-SC8000 q OS : Pocket PC 2003 q Communication : RS-232C Serial Communication q TV Set Model : <KOREA> 32LC2D-ND 37LC2D-ND 42LC2D-ND 42PC1D-ND 50PC1D-ND <N.PDA download ※ PDA currently used has completed the test on LG-SC8000 model. AMERICA> 32LC2D-UD 37LC2D-UD 42LC2D-UD 42PC3DV-UD 42PC3D-UD 50PC3D-UD 50PX2D-UD Great Company Great People Blue Ocean P³ Innovation .4.

Metal plate attached to the back of panel with adhesives. Y. Z Board. Converts Vs. Val.Function of Each Part Part Name Y-Board ( Scan Driver ) Z-Board ( Common Sustain Driver ) X-Board ( Address Driver ) Control Board DC/DC-2 Board FPC ( Flexible Plate Circuit ) ACF (Anisotropic Conductive Film) Heat Sink Main Function Connected to Scan electrode(Y-electrode)&FPC for Scan & Sustain drive Connected to Sustain electrode(Z-electrode) and FPC for Sustain drive Connected to Address electrode(X-electrode) of bottom plate and FPC for Address drive Creates Display Data & Driver Timing for video. which is used as thermocompression material to connect the pattern of FPC & panel(Glass).. Composed of thermoset polymers and conductive metal powder(Ni. Connects PCB and panel pattern by line to line A Filler between panel and FPC. Au). Vs. Vcc voltage into Circuit Logic Voltage(5V) and Val. Y. audio signal from outside and distributes to X. which makes the structure of PCB simple and small. which absorbs and emits the heat from driving Integrated form of IC Chips on PCB and FPC. COF ( Chip On Film ) Great Company Great People Blue Ocean P³ Innovation . Z Board. Vsetup voltage to distributes to X. Vs.

▶ The layer is seen by skipping over neighboring gradation for White Balance & γ compensation with digital. Quantizing Noise Several luminance layer is seen in gradations of dark to bright. Great Company Great People Blue Ocean P³ Innovation .Glossary & Definition of Defect Glossary Non lighting Cell Defect Flashing Cell Defect Non-extinguishing Cell Defect High Intensity Cell Defect Condition Cell is always OFF Cell repeats On/Off Cell is always ON Cell is considerably brighter than others or different color appears Cause ▶ Particles or structural fault of cell ▶ Particles or structural fault of cell ▶ Particles or structural fault of cell ▶ Particles or structural fault of cell 3-2 Image Fault Glossary Condition Cause ▶ The difference of brightness in the same gradation between lines with heavy load and lines with light load according to pictures. Especially a luminance layer of contour form is seen on human faces.

The previous afterimage is seen when changing a certain pattern to different patterns after displaying for a long time. Image Sticking ▶ Degradation of phosphor in fixed pattern which is displayed for hours.Glossary & Definition of Defect Glossary Condition Cause Contour Noise Contour noise appears as several false contours of objects on moving image due to the time difference of gradation. Great Company Great People Blue Ocean P³ Innovation . which disappears in minutes. ▶ Memory Effect which is specific characteristic of AC PDP. Contour noise is having a false contour by the shade of the previous picture being added to the shade of current picture Image Retention The afterimage of the previous image continues after signal input and removal. ▶ PDP is a device displaying color by dividing seconds. Mis-writing ▶ Unstable gradation signal when driving. Many unstable cells in gradation pattern are ON/OFF. so viewers’ sight follows image of video picture.

Crosstalk ▶ Shift of Priming Charge by the structural fault of unit cells ▶ Polluted Cell Spot Colors in some part are different with normal part ▶Pollution of PCB while manufacturing Over-discharge Over-discharge in some part. space charge in Reset period ▶ Unequal condition of cell discharge by the uneven structure of panel ▶ Shift of Priming Charge by the structural fault of unit cells Flashing Type Maldischar ge Luminesce nt Spot Type Cells repeat On/Off in abnormal bright color and are spread irregularly (mostly in White. Gray Pattern) Cell that supposed to be Off flashes unnecessarily on certain places and tends to spread over time. which looks like stained spots especially in single or white pattern. ▶Pollution or unequal structure in some part on panel Great Company Great People Blue Ocean P³ Innovation .Glossary & Definition of Defect Cells which supposed to be Off repeat On/Off and are spread irregularly ▶ Incomplete removal of wall charge.

Control-Board. Y-Board. Scan(Y) electrode Short ▶ Fault on Z. compressed part of FPC ▶ Electrode(Z. compressed part of FPC ▶ Sustain(Z). Dielectric breakdown ▶ Fault on Z. Control-Board. compressed part of FPC ▶ Fault on X-Board.Glossary & Definition of Defect Glossary Condition No lighting of vertical lines which supposed to be ON Vertical lines which supposed to be Off are lit up No lighting of horizontal lines which supposed to be On Cause ▶ Address electrode Open ▶ Fault on X-Board. Y-Board. compressed part of FPC ▶ Sustain(Z). particle) inside of upper dielectric layer Add Open Add Short Sus Open Sus Short Horizontal lines which supposed to be Off are lit up Dielectric Breakdown No lighting of vertical lines which supposed to be On White Line Some vertical lines radiate brighter than normal ▶Defect of electrical mechanism of Add Driver ( X-Board ) Great Company Great People Blue Ocean P³ Innovation . Control-Board. Scan(Y) electrode Open. Y) breaking by high heat generated at dielectric breakdown by the fault(bubble. Control-Board.

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