Add Equipment

Unit Number

100

Edit Equipment

CEPCI

397

User Added Equipment

Name

Total Module Cost

Grass Roots Cost

Totals

$-

$-

Utility Used

Efficiency

Actual Usage

Annual Utility Cost

$-

Add Materials

Material

Classification

Price ($/kg)

Consumption (kg/h)

Material Costs ($/y)

methanol

Raw Material

$0.525

8000

$34,952,400

Acetone

Product

$(0.389)

30000

$(97,117,740)

Economic Options
Cost of Land $1,250,000
Taxation Rate

42%

Annual Interest Rate

10%

Salvage Value

$739,000

Working Capital $4,169,000
FCIL $7,390,000
Total Module Factor

1.18

Grass Roots Factor

0.50

Economic Information Calculated From Given Information
Revenue From Sales $93,360,000
CRM (Raw Materials Costs) $33,600,000
CUT (Cost of Utilities) $3,516,200
CWT (Waste Treatment Costs) $COL (Cost of Operating Labor) $700,000

Factors Used in Calculation of Cost of Manufacturing (COM d)
Comd = 0.18*FCIL + 2.76*COL + 1.21*(CUT + CWT + CRM)
Multiplying factor for FCIL
Multiplying factor for COL

0.18
2.76

Facotrs for C UT, CWT, and CRM

1.21

COMd $48,172,802
Factors Used in Calculation of Working Capital
Working Capital = A*C RM + B*FCIL + C*COL
A

0.10

B

0.10

C

0.10

Project Life (Years after Startup)

10

Construction period

2

Distribution of Fixed Capital Investment (must sum to one)
End of year One

60%

End of year Two

40%

End of year Three
End of year Four
End of year Five

Cash Flow Diagram
200.0
Project Value (millions of dollars)

100.0
0.0
-100.0
-200.0
-300.0
-400.0
-500.0
-600.0
-700.0
-800.0
-900.0
-1000.0
-1

0

1

2

3

4

5

6

7

8

9

10

11

12

Project Life (Years)

Generate CFD

Discounted Profitibility Criterion

Non-Discounted Profitibility Criteria

Net Present Value (millions)

125.77

Cumulative Cash Position (millions)

Discounted Cash Flow Rate of Return

12.72%

Rate of Return on Investment

Discounted Payback Period (years)

6.7

Year
0

Investment
0.00

dk

FCIL-Sdk
7.39

Payback Period (years)

R

COMd

258.23
349.43%
4.1

Cash Flow
(R-COMd-dk)*(1-t)+dk (Non-discounted)
0.00

Cash Flow
(discounted)
0.00

Cumulative Cash Flow
(discounted)
0.00

Cumulative Cash Flow
(Non-discounted)
0.00

0
1
2
2
3
4
5
6
7
8
9
10
11
12
12

1.25
4.43
2.96
4.17
1.48
2.36
1.42
0.85
0.85
0.43

7.39
7.39
7.39
7.39
5.91
3.55
2.13
1.28
0.43
-

93.36
93.36
93.36
93.36
93.36
93.36
93.36
93.36
93.36
93.36

48.17
48.17
48.17
48.17
48.17
48.17
48.17
48.17
48.17
48.17

26.83
27.20
26.80
26.57
26.57
26.39
26.21
26.21
26.21
26.64

(1.25)
(4.43)
(2.96)
(4.17)
26.83
27.20
26.80
26.57
26.57
26.39
26.21
26.21
26.21
26.64
5.42

(1.25)
(4.03)
(2.44)
(3.45)
20.16
18.58
16.64
15.00
13.63
12.31
11.11
10.10
9.19
8.49
1.73

(1.25)
(5.28)
(7.72)
(11.17)
8.99
27.57
44.21
59.21
72.84
85.15
96.26
106.37
115.55
124.04
125.77

(1.25)
(5.68)
(8.64)
(12.81)
14.02
41.22
68.03
94.59
121.16
147.55
173.75
199.96
226.17
252.81
258.23

Probable Variation of Key Parameters over Plant Life

FCIL
Price of Product
Working Capital
Income Tax Rate*
Interest Rate*
Raw Material Price
Salvage Value

Lower Limit
-20%
-10%
-50%
-20%
-10%
-10%
-80%

Upper Limit
30%
10%
10%
20%
20%
15%
20%

Base Value
$7,390,000
$93,360,000
$4,169,000
42%
10%
$33,600,000
$739,000

* Please note that variations for percentages are a percent of a percent.
For example, a 10% variance on a 12% interst rate would imply a 1.2% uncertainty

Run Economic Analysis

Net Present Value Data

Bins
0
1
2
3
4
5
6
7
8
9
10

1000

-41.0
60.5
Upper Value
-41.0
-30.9
-20.7
-10.6
-0.4
9.7
19.9
30.0
40.2
50.3
60.5

# points/bin
0
21
56
120
163
237
191
137
54
15
6

Cumulative
0
21
77
197
360
597
788
925
979
994
1000

Cumulative Number of Data Points

Low NPV
High NPV

750

500

250

0
-10000

-9000

-8000

-7000

-6000

-5000

-4000

-3000

-2000

Net Present Value (millions of dollars)

-1000

0

1000

Discounted Cash Flow Rate of Return Data
Low DCFROR
High DCFROR

0.00
0.24

Bins
0
1
2
3
4
5
6
7
8
9
10

Upper
0.00
0.03
0.05
0.07
0.10
0.12
0.15
0.17
0.19
0.22
0.24

#/bin
0
12
45
102
166
222
243
137
55
14
4

Cumulative
0
12
57
159
325
547
790
927
982
996
1000

Cumulative Number of Data Points

1000

750

500

250

0
-1000.00

-800.00

-600.00

-400.00

-200.00

0.00

200.00

DCFROR

Discounted Payback Period Data
Low DPBP
High DPBP
Bins
0
1
2
3
4
5
6
7
8
9
10

4.2
16.0
Upper
4.2
5.4
6.6
7.7
8.9
10.1
11.3
12.4
13.6
14.8
16.0

#/bin
0
31
124
135
200
61
109
125
71
51
19

Cumulative
0
31
155
290
490
551
660
785
856
907
926

Cumulative Number of Data Points

1000

750

500

250

0
-1000.0

-900.0

-800.0

-700.0

-600.0

-500.0

-400.0

DPBP (years)

-300.0

-200.0

-100.0

0.0

100.0

Cumulative Cash Position Data
Low CCP
High CCP
Bins
0
1
2
3
4
5
6
7
8
9
10

2.85
185.53
Upper Value
2.85
21.12
39.38
57.65
75.92
94.19
112.46
130.72
148.99
167.26
185.53

# points/bin
0
12
39
100
156
220
233
150
63
20
7

Cumulativive
0
12
51
151
307
527
760
910
973
993
1000

Cumulative Number of Data Points

1000

750

500

250

0
-10000

-9000

-8000

-7000

-6000

-5000

-4000

-3000

-2000

-1000

0

1000

Cumulative Cash Position (millions of dollars)

Rate of Return on Investment Data
Low ROROI
High ROROI
Bins
0
1
2
3
4
5
6
7
8
9
10

0%
23%
Upper Value
0%
3%
5%
7%
9%
12%
14%
16%
18%
21%
23%

# points/bin
0
24
93
181
207
252
147
61
24
10
1

Payback Period Data

Cumulative
0
24
117
298
505
757
904
965
989
999
1000

Cumulative Number of Data Points

1000

750

500

250

0
-100000%

-75000%

-50000%

-25000%

ROROI

0%

25000%

Low DPBP
High DPBP
Bins
0
1
2
3
4
5
6
7
8
9
10

3.1
8.7
Upper
3.1
3.7
4.3
4.8
5.4
5.9
6.5
7.1
7.6
8.2
8.7

#/bin
0
141
391
302
109
38
11
2
1
1
4

Cumulative
0
141
532
834
943
981
992
994
995
996
1000

Cumulative Number of Data Points

1000

750

500

250

0
-1000.0

-900.0

-800.0

-700.0

-600.0

-500.0

-400.0

PBP (years)

-300.0

-200.0

-100.0

0.0

100.0

Update Preferences
Power Preference
kilowatts
Hours per Operting Year

8322

1 kW / kW

Pressure Preference
barg

1 barg / barg

Heat Duty Preference
MJ/h

3.6 (MJ/h) / kW

Cost ($/GJ)
Common Utilities
Electricity (110V - 440V)
Cooling Water (30°C to 45°C)
Refrigerated Water (15°C to 25°C)
Steam from Boilers
Low Pressure (5 barg, 160°C)
Medium Pressure (10 barg, 184°C)
High Pressure (41 barg, 254°C)

16.8
0.35
4.43

6.08
6.87
9.83

Fuels
Fuel Oil (no. 2)
Natural Gas
Coal (FOB mine mouth)

6.0
6
1.07

Thermal Systems
Moderately High (up to 330°C)
High (up to 400°C)
Very High (up to 600°C)

6.67
7
7.5

Refrigeration
Moderately Low (5°C)
Low (-20°C)
Very low (-50°C)

4.43
7.89
13.11
Cost ($/tonne)

Waste Disposal (solid and liquid)
Non-Hazardous
Hazardous

36
200

Cost of Steam used in Steam Drives
Steam used for steam-powered drives

Cost ($/GJ)
$9.83

Equipment Effeciencies
Pump Efficiency
Drive Efficiency
Fan Efficiency
Furnace Efficiency
Turbine Efficiency

85%
90%
80%
90%
85%

Process Equipment
Operators per shift per equipment
Cost of Labor (per operator/year)

$50,000

Length Preference
meters

1 m/m

Area Preference
square meters

1 m^2 / m^2

Volume Preference
cubic meters

1 m^3/m^3

Gas Flow Preference
cubic meters/s

1 m^3 / m^3

Cost Preference
$/kg

1 kg / kg

Flowrate Preference
kg/h

1 kg / kg

Energy Price Preference
$/Gigajoule

1 GJ / GJ

Compressor Data (without electric motors)
K1
K2
Compressor Type
Centrifugal
2.2891
1.3604
Axial
2.2891
1.3604
Rotary
5.0355
-1.8002
Reciprocating
2.2891
1.3604

K3
-0.1027
-0.1027
0.8253
-0.1027

FBMCS
2.7
3.8
2.4
3.4

FBMSS
5.8
8.0
5.0
7.0

FBMNi
11.5
15.9
9.9
13.9

Wmin(kW) Wmax(kW)
450
3000
450
3000
18
950
450
3000

Drive Data
Electric Drives
Explosion Proof
Totally Enclosed
Open/Drip Proof
Non-Electric Drives
Gas Turbine
Steam Turbine
Internal Combustion

K1
2.46
1.96
2.95

K2
1.42
1.71
1.07

K3
-0.18
-0.23
-0.13

FBM
1.5
1.5
1.5

Wmin(kW) Wmax(kW)
75
2600
75
2600
75
2600

K1
-21.77
2.63
2.76

K2
13.22
1.44
0.86

K3
-1.5279
-0.1776
-0.0098

FBM
3.5
3.5
2.0

Wmin(kW) Wmax(kW)
7500
23000
70
7500
10
10000

K2
-0.3533
-0.0734
-0.3375
-0.1373

K3
0.4477
0.3090
0.4722
0.3414

FBMCS
2.7
2.7
2.7
2.7

Fan Data (include electric motors)
K1
Fan Type
Centrifugal Radial Fan
3.5391
Centrifugal Backward curved3.3471
fan
Axial Tube Fan
3.0414
Axial Vane Fan
3.1761

FBMfiberglass
5.0
5.0
5.0
5.0

FBMSS
5.8
5.8
5.8
5.8

FBMNi
11.5
11.5
11.5
11.5

Threshold
0.01
0.01
0.04
0.04

C1
0.00
0.00
0.00
0.00

C2
0.209
0.209
0.209
0.209

C3
-0.033
-0.033
-0.033
-0.033

Vmin(m3/s)
1
1
1
1

Vmax(m3/s)
100
100
100
100

Fired Heater Data
Bare Module Factor
Reactive Heaters
Reformer Furnace
Pyrolysis Furnace

K1
3.07
2.39

K2
0.66
0.97

K3
0.02
-0.02

Qmin(kW)
3000
3000

Qmax(kW) Pmax(barg)
100000
200
100000
200

C1
0.14
0.1

C2
-0.27
-0.2

C3
0.13
0.09

Non-reactive Heaters
Process Heater

K1
7.35

K2
-1.17

K3
0.2

Qmin(kW)
1000

Qmax(kW) Pmax(barg)
100000
200

C1
0.13

C2
-0.24

C3
0.1

CS
2.13

Thermal Fluid Heaters
Hot Water
Molten Salt, Mineral Oil,
Diphenyl Based Oils
Packaged Steam Boilers

K1
2.08
1.2
2.26
6.96

K2
0.91
1.48
0.86
-1.48

K3
-0.02
-0.1
0
0.32

Qmin(kW)
650
650
650
1200

Qmax(kW) Pmax(barg)
10750
200
10750
200
10750
200
9400
40

C1
-0.0163
-0.0163
-0.0163
2.5941

C2
0.0569
0.0569
0.0569
-4.2348

C3
-0.0088
-0.0088
-0.0088
1.7224

Fbm
2.17
2.17
2.17
2.2

K1
3.34

K2
0.27

K3
-0.05

B1
1.74

B2
1.55

Amin(m2)
1

Amax(m2)
10

Pmax(barg)
300

2.77

0.73

0.08

1.74

1.55

10

100

300

4.32

-0.3

0.16

1.63

1.66

10.0

1000

140

4.83

-0.85

0.32

1.63

1.66

10.0

1000

140

4.28

-0.05

0.14

1.63

1.66

10.0

1000

140

4.46

-0.53

0.4

1.63

1.66

10.0

100

140

3.78

0.86

0.03

1.74

1.55

2.0

20

300

3.81
4.03
3.99

0.89
0.23
0.07

-0.17
0.05
0.24

1.63
0.96
1.74

1.66
1.21
1.55

1.0
10
1

10
10000
100

15
100
400

4.66
4.67

-0.29
-0.16

0.22
0.15

C1
13.15
0.61
0
13.15
0.61
0
0.04
0
0.04
0
0.04
0
0.04
0
13.15
0.61
0
0
-0.13
-0.4
-0.21
0
0

0.96
0.96

1.21
1.21

1
10

100
1000

19
19

CS
2.13
2.13

Alloy Steel
2.51
2.51

SS
2.81
2.81

Bare Module Factor
Alloy Steel
2.51

Steam Supreheat Factor
FT1
FT2
FT3

1.000

Heat Exchanger Data
Exchager Type
Double Pipe
40 barg < P < 100 barg
P < 40 barg
Multiple Pipe
40 barg < P < 100 barg
P < 40 barg
Fixed tube, sheet, or U tube
tubes only > 5 barg
Floating Head
tubes only > 5barg
Bayonet
tubes only > 5 barg
Kettle Reboiler
tubes only > 5 barg
Scraped Wall
40 barg < P < 100 barg
P < 40 barg
Teflon Tube
Air Cooler
Spiral Tube - shell and tube
tube only
Spiral Plate
Flat Plate

C2
-12.66
-0.91
0
-12.66
-0.91
0
-0.11
-0.01
-0.11
-0.01
-0.11
-0.01
-0.11
-0.01
-12.66
-0.91
0
0
0.15
0.19
0.1
0
0

C3
3.07
0.33
0
3.07
0.33
0
0.08
0.01
0.08
0.01
0.08
0.01
0.08
0.01
3.07
0.33
0
0
-0.03
0
0
0
0

SS
2.81

0.00184

3.35E-06

Pmax(barg)
0.16
0.16
0.16
0.16

Materail Factors, FM
Shell - CS
Exchanger Type
Tube - CS
Double Pipe
1.00
Multiple Pipe
1.00
Fixed tube, sheet, or U tube 1.00
Floating Head
1.00
Bayonet
1.00
Kettle Reboiler
1.00
Scraped Wall
1.00
Spiral Tube
1.00

CS
Cu
1.35
1.35
1.35
1.35
1.35
1.35
1.35
1.35

Cu
Cu
1.69
1.69
1.69
1.69
1.69
1.69
1.69
1.69

CS
SS
1.81
1.81
1.81
1.81
1.81
1.81
1.81
1.81

SS
SS
2.73
2.73
2.73
2.73
2.73
2.73
2.73
2.73

Type of Exchanger
Teflon Tube Exchanger

Shell Materail
CS
Cu
1.00
1.20

SS
1.30

Ni
1.40

Ti
3.30

Type of Exchanger
Spiral Plate
Flat Plate

Material In Contact with Process Fluid
CS
Cu
SS
Ni
1.00
1.35
2.45
2.68
1.00
1.35
2.45
2.68

Ti
4.63
4.63

Type of Exchanger
Air Cooler

Tube Material
CS
Al
1.00
1.42

Pump Data (including electric drives)
K1
K2
Pump Type
Centrifugal pump
3.39
0.05
Positive Displacement
3.4771
0.1350
Reciprocating pump
3.8696
0.3161

CS
Ni
2.68
2.68
2.68
2.68
2.68
2.68
2.68
2.68

Ni
Ni
3.73
3.73
3.73
3.73
3.73
3.73
3.73
3.73

CS
Ti
4.63
4.63
4.63
4.63
4.63
4.63
4.63
4.63

Ti
Ti
11.38
11.38
11.38
11.38
11.38
11.38
11.38
11.38

B2
1.35
1.35
1.35

FmCI
1.0
1.0
1.0

SS
2.93

K3
0.15
0.14380
0.12200

C1
-0.39
-0.25
-0.2454

C2
0.4
0.26
0.2590

C3
0
-0.01
-0.0136

B1
1.89
1.89
1.89

FmCS
1.6
1.4
1.5

FmCu
NA
1.3
1.3

Tank Data
Tank Type
Fixed Roof
Floating Roof

K1
4.85
5.96

K2
-0.4
-0.76

K3
0.14
0.17

B1
1.10
1.10

B2
0
0.00

Vmin(m3/s)
90
1000

Vmax(m3/s)
30000
40000

K1
2.71
2.25

K2
1.44
1.5

K3
-0.1776
-0.1618

FBMCI
NA
NA

FBMCS
3.5
3.5

FBMCu
NA
NA

FBMSS
6.1
6.1

FBMNi
11.7
11.7

FBMTi
NA
NA

Turbine Data
Turbine Type
Axial
Radial

Wmin(kW) Wmax(kW)
100
4000
100
1500

Vaporizer and Evaporator Data
Evaporator Types
Forced Circulation
Falling Film
Agitated (Scraped Wall)
Short Tube
Long Tube

K1
5.02
3.91
5
5.24
4.64

K2
0.35
0.86
0.15
-0.66
0.37

K3
0.07
-0.01
-0.01
0.35
0

Amin(m2)
5
50
0.5
10
100

Amax(m2)
1000
500
5
100
10000

Pmax(barg)
150
150
150
150
150

C1
0.16
0.16
0.16
0.16
0.16

C2
-0.3
-0.3
-0.3
-0.3
-0.3

C3
0.14
0.14
0.14
0.14
0.14

Vaporizer Types
Jacketed Vessel
Internal Coil
Jacketed Vessel w/ Coil

K1
3.88
4.04
4.04

K2
0.33
0.09
0.09

K3
0.19
0.28
0.28

Vmin(m3)
1
1
1

Vmax(m3)
100
100
100

Pmax(barg)
320
320
320

C1
0.16
0.16
0.16

C2
-0.3
-0.3
-0.3

C3
0.14
0.14
0.14

Evaporator Types
Forced Circulation
Falling Film
Agitated (Scraped Wall)
Short Tube
Long Tube

CS
2.9
2.25
2.25
2.9
2.9

Bare Module Factors, FBM
Cu Alloy
SS
Ni Alloy
3.63
5.08
9.66
2.81
3.94
7.49
2.81
3.94
7.49
3.63
5.08
9.66
3.63
5.08
9.66

Ti
14.5
11.25
11.25
14.5
14.5

Vaporizer Types
Jacketed Vessel
Internal Coil
Jacketed Vessel w/ Coil

CS
2.7
3.0
3.0

Bare Module Factors, FBM
CuGlass LinedGlass
SS Coils
Lined Ni CoilsSS
3.4
4.7
4.9
4.8
3.8
5.2
5.5
5.2
3.8
5.2
5.5
5.2

SS Clad
3.8
4.1
4.1

Ni Alloy Ni Alloy Clad
9.1
5.9
10.1
6.6
10.1
6.6

Vessel Data (including data for distillation towers and packed columns)
Vertical Vessels
Horizontal Vessels
K1
K2
K3
Vmin
Vmax
K1
K2
K3
3.4974
0.4485
0.1074
0.3
520
3.5565
0.3776
0.0905
FBM
MOC
CS
SS
Fluorocarbon

Vessel B-Values
Horizontal
Vertical

B1
1.49
2.25

Vmin
0.1

B2
1.52
1.82

Fq

Ni-alloy
Tray Type
Sieve

K1
2.99

K2
0.45

K3
0.4

Amin(m2)
0.07

Amax(m2)
12.3

Valve

3.33

0.48

0.34

0.7

10.5

Materials of Construction
FM CS
1.0

Demister

3.24

0.48

0.34

0.7

10.5

FM SS clad

1.7

FM SS

3.1

FM Ni clad

3.6

FM Ni

7.1

Tower Packing
Materials of Construction

K1

K2

K3

Vmin(m3)

Vmax(m3)

Ceramic

3.07

0.97

0.01

0.03

628

FM Ti clad

4.7

304 SS
Plastic Saddle

3.3
2.45

0.97
0.97

0.01
0.01

0.03
0.03

628
628

FM Ti

9.4

Ti
13.7
15.2
15.2

Ti Clad
9.5
10.6
10.6

Vmax
628

Pmax(barg)
400

Sieve
1.0
1.8

Valve
1
1.83

Demister

5.6

5.58

5.6

1.0
1.8

FmSS
2.3
2.7
2.4

FmNi
4.4
4.7
4.0

FmTi
NA
10.7
6.4

Pmax(barg)
100
100
100

Wmin(kW) Wmax(kW)
1
300
1
100
0.1
200

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