Drives and motors catalogue 2011

ABB drives and motors quickfinder
Select a drive or motor using the quick criteria below

Supply voltage
110-120V 1ph 200-240V 1ph 208-240V 3ph 380-480V 3ph 380-415V 3ph 500V 3ph 690V 3ph

Motor power kW

IP rating

Drive family

Drive type

l

l l l

0.18 to 0.37 0.18 - 2.2 0.37 - 2.2 0.37 - 2.2 0.37 - 4.0 0.37 - 2.2 0.37 - 11.0 0.37 - 22.0 0.75 - 110

IP20

ABB component drive

ACS55

l l

IP20 NEMA 1 IP20 NEMA 1 IP66/69k IP20

ABB component drive

ACS150

l l l

ABB general machinery drive

ACS355

ABB high performance machinery drive

ACSM1

l l l l

l l l l l

0.75 - 75 1.1 - 160 200 - 355 0.37 - 11.0 0.37 - 22.0 1.1 - 160 200 - 400 0.55 - 55 1.1 - 160 1.5 - 200 5.5 - 160 45 - 200 90 - 1450 110 - 1850 90 - 1900 45 - 1450 55 - 1850 45 - 2800 1.1 - 5600 315 - 27MW 25A - 5.2kA -

IP20, 54 IP20 IP20 NEMA 1 IP20 IP00 IP20,21,55

ABB standard drive

ACS550

ABB standard drive for fans and pumps

ACS310

ABB industrial drive for water and waste water

ACQ810

l l l

l

l

ABB industrial drive - wall mounted unit 01 - 6-pulse diode 11 - active 4Q regen erative 31 - active low harmonic ABB industrial drive - module 02 - floor standing 04 - module for cabinets 14 - active low harmonic kits ABB industrial drive - cabinet drive 07 - 6-pulse diode 17 - active 4Q regen erative 37 - active low harmonic Other ABB industrial drive variants

ACS800 - 01/11/ 31

IP00, 21

ACS800 - 02/04/14 ACS850

l l

l

IP21, 22, 42, 54, 54R

ACS800 - 07/17/37

l

l l l l l

ACS800 - rest of family

Medium voltage AC Low voltage DC HVAC and power quality

various

Supply voltage
208-240V 3ph 380-480V 3ph 380-415V 3ph 660-690V 3ph 500V 3ph

Motor power kW

IP rating

Motor family

Motor type

l l l l l

l

l

l

l

0.25 - 1000

IP55/56/65

ABB Process performance motors

M3BP

l l l l

l l l l

l l l l

l l l l

0.5 - 90 75 - 630 0.25 - 630 0.25 - 710

IP55/56/65 IP55/56/65 IP55/56/65 IP55/56/65

ABB Industrial performance motors ABB Industrial performance motors ABB hazardous area motors - flameproof ABB hazardous area motors - non-sparking (cast iron)

M3AA M2CA M3JP/KP M3GP

2 ABB drives and motors quickfinder l ABB drives and motors catalogue 2011

An overview of the catalogue and ABB Drives Alliance partners Drives featurefinder - all the features in one table What’s new in 2011 AC motors overview European MEPS for low voltage motors Useful engineering information

Pages 4-5 6-7 8-9 51 52 74 - 75 Pages

Brief description

Why choose this product?

Simplest variable speed controller No programming – set-up via DIP switches Entry level drive for new users More capable controller (than ACS55) with simple keypad and built-in potentiometer. Simple parameter set that includes PID control For OEMs and machine builders Machinery controller with safe torque-off to SIL3/PL e capable parameter set - includes eight-step sequencer For OEMs and machine builders, especially F&B industry High performance machinery controller with safe torque-off to SIL3/ PL e. Parameters and solution programming to IEC61131 For OEMs and machine builders - lift OEM’s especially Drive equipped with EMC and harmonic filters. The extensive parameter set, vector control and high power density, allows the drive to fit most standard variable speed drive applications Dedicated standard drive for fans and pumps, with quadratic motor fluxing and energy optimisers to optimise fan and pump loads. For fan and pump OEMs and water & wastewater applications Dedicated industrial drive for fans and pumps, with fixed quadratic DTC motor fluxing and energy optimisers to optimise fan and pump loads. Safe torque-off to SIL3. Specifically designed for water & wastewater applications Drives are order based expert drives for highly demanding industrial applications of all types. DTC motor control ensures peak performance. Wall-mounted variants are available, with differing rectifier technologies and built-in options Modules are drives that are optimised for cabinet installation by system integrators. The routing of cables from top in to bottom out, and the position of options and DC feeding have all been considered for optimal cost effective cabinet integration Cabinet drives are designed, built and tested at the factory and can be ordered with a large range of standard options. Door furniture, motor protection and various cooling variants are possible

This drive allows users of direct-on-line (DOL) starting methods to swap to variable speed control. Simple programming interface and programming in the box More capable parameter set allows more applications to be tackled including PID. Built-in keypad and programming in the box. Unified height and depth for easy cabinet layout Designed for machinery applications, with assistant keypad and real-time clock. Feedback devices and fieldbus available. IP66 drives meet hygiene standards for food & drinks industry Highly capable DTC platform for synchronous and permanent magnet motors. Complete range of feedback devices, motors and cables available. Special lift software available Assistant keypad makes it user-friendly - numerous standard software functions and macros. Real-time clock. Energy monitoring and energy optimising with everything inside Assistant or simple keypad – dedicated pump features. Pump protection, cleaning and pipe fill features. Energy saving counters, fan PID controllers with “sleep” functionality Expert control of pumping applications. Multi-pump and multimaster control. Automatic duty standby and pump cleaning. Level control and flow control built-in. Standard rectifier, low harmonic or full regeneration can be chosen, then select from a wide range of I/O and feedback options. To complete the selection, drives can be ordered with pre-loaded industry specific software versions which allow quick integration onto winders, cranes, hoists and windmills. Suitable certification also available Modules are fully supported with CAD databases, EPLAN libraries, with Rittal and generic kits and parts for quick cabinet installation Cabinets are fully tested and certified EMC with thermal solutions. Extensive options available

10 - 11 12 - 14 15 - 18 19 20 - 23 24 - 27 37 - 40

28 - 30 34,35,36 41 31 32 - 36 41 - 43 44 - 46 47 - 49 50

The ABB drive family contains liquid cooled modules, multidrives and multidrive modules and many more ABB is able to provide medium voltage drives and motors and DC drives and motor packages - please contact ABB for more details. Industry specific HVAC products are available, containing specific HVAC functionality, macros and interfaces - such as fireman’s override. ABB can provide power quality solutions to ensure that drive installations comply to the rigours of G5/4 Remote monitoring options and PC tools (for drive commissioning and energy calculations) Drive life cycle services - and ABB University training centre

Brief description

Why choose this product?

Pages

Process performance motors provide the most comprehensive and versatile range, meeting the most demanding applications. Designed to deliver reliability and efficiency with the lowest possible environmental impact Industrial process motors provide the widest options of frame material with a wide range of options available. Designed for the OEM to provide overall reliability and to meet their individual demands The range of motors designed for hazardous areas represents one of ABB’s special areas of focus. Working together with major companies in the oil & gas, petrochemical & chemical industries, ABB has developed a comprehensive range of products suitable for gas and dust hazardous areas

Energy efficiency, robust design, reliability

57

Flexibility, availability, energy efficiency

59

Safety, reliability, energy efficiency

62 - 63

ABB drives and motors quickfinder l ABB drives and motors catalogue 2011 3

Extracts from this additional range are given on pages 41-46. systems and services is far more extensive. our range of products. ABB Ltd. Contained within are the basic technical details and prices for our most commonly used drives and motors products together with their most commonly purchased options.   Thank you Steve Ruddell Division Manager.a matched combination ABB is one of the few companies in the world to make both low voltage AC drives and low voltage AC motors.ABB drives and motors Welcome to the 2011 edition of the ABB drives and motors catalogue. generating higher productivity. ABB offers the lowest life cycle cost for each motor and drive. As such ABB is able to offer the perfectly designed. Discrete Automation and Motion. 4 ABB drives and motors l ABB drives and motors catalogue 2011 . Our details are on the back cover. higher operating efficiency and minimal environmental impact. tested and approved motor-drive combination for any demanding process. However. ABB drives and ABB motors . ABB’s AC drives are able to control ABB’s AC motors over a power range from 100 W to 100 MW.   Please do not hesitate to call us for any further information.

along with standardised reporting functions.  Tel: 0141 812 3222 6. The members of the team have been handpicked by ABB to offer outstanding expertise in their local area. Northern Ireland Tel: 028 8676 2295 13.  Inverter Drives Southern.  Advantage Control.  Gibbons Drive Systems. 9.  Halcyon. Merseyside 4. ABB Motor Service Partners ABB Motor Service Partners is a network of 14 independent companies that have pooled their resources to offer national and local customer access to electric motors up to 500 kW. The partners offer extensive technical knowledge and back-up. West Yorkshire Tel: 0113 236 1509 11. bringing levels of service never seen before in the drives industry. common pricing.  South East Tel: 01795 438 436 Quantum Controls.  MKE Engineering.  Tel: 01661 835 566 12.  Beta Power Engineering. Ireland Tel: +353(0) 1 4628 333 4. users benefit from common service standards throughout the UK. Middlesex Tel: 020 8903 6590 8.  Central Electrical.  Sentridge Control.  APDS.  Heasell Electromechanical Services Ltd. Leicestershire Tel: 0116 269 8111 6.  APDS. H. Ireland Tel: +353 (0)44 934 0242 2.  East Midlands Tel: 0115 981 3893 MKE Drive Systems. 1. Rewinds Ltd Staffordshire Tel: 01782 262525 10.UK wide DC drive solutions Tel: 07000 DRIVES (07000 374837) 6 5 14 11 12 2 10 7 1 3 4 4 8 2 9 5 2 12 11 7 8 1 6 13 10 9 1 3 ABB channel partners l ABB drives and motors catalogue 2011 5 . Midlands Tel: 024 7655 3303 1.  Iconsys. Scotland Tel: 0141 812 3222 7. South Yorkshire Tel: 01709 522 175 9. available off-the-shelf. South West Tel: 0117 982 2049 2. South Tel: 01483 766 555 Inverter Drive Systems. 10.  Francis Chambers & Co. Merseyside Tel: 0151 546 6000 5. Hertfordshire Tel: 0871 222 7896 12. Kent Tel: 01795 438 436 14. North East 11. Yorkshire and Greater Manchester Tel: 0113 236 1509 8.UK distributor for ABB’s high performance machinery drive Tel: 07000 DRIVES (07000 374837) 2.  Halcyon Drives. access to ABB’s motor design and technical support.  EDC (Scotland) Limited.  ACS Drives & Control Systems Limited. Northern Ireland Tel: 02844 613 782 3.  Motion Control Products.  JJ Loughran. South West Tel: 0117 982 2049 Central Electrical. East Anglia Tel: 01621 868 138 7.  Quantum Controls. combined with the best equipped repair and maintenance facilities in Europe. The 12 ABB Drives Alliance partners are strategically located around the UK and Ireland and have one of the largest stocks of AC drives.  EMR Silverthorn.18 kW to 400 kW. Scotland 5.ABB channel partners ABB Drives Alliance ABB Drives Alliance is the UK’s and Ireland’s foremost drives network.  CovElec (Leics).  Campbell Electric Motors Ltd. Telford .  Tel: 0151 546 6000 EDC (Scotland) Limited. from 0.G. Bournemouth . Each ABB Drives Alliance partner is able to access up-to-theminute central stock information using ABB’s online service. Cheshire Tel: 0161 432 9995 3. With ABB Motor Service Partners. North East Tel: 01661 835 566 1.

480 V.2 kW (ACS150) 3ph 380 .37 .120 V: 0.0.37 .(ACS150) n l m (Nema 1. minimum) Free-standing.2.37 .480 V: 0.11 kW 3-ph 380 .p19) 3-ph 380 .18 .110 kW l l l (remove EMC screw) n n n l l l m m m l 2 . The table indicates the features available for each product category. external . VVVF Programmability Parameter programming Adaptable programming IEC61131 programmability Start-up assistance and help Aids to commissioning and diagnostics Cold configure Program the drive whilst still in its box Removable memory module No recommissioning time needed Real-time clock With assistant control panel I/O built-in Analogue input/output Digital input/output Speed feedback (encoder) ( ) = via add on expansion module Motor thermal protection STO (safe torque-off) +24V live control panel + comms External 24V supply Fieldbuses Modbus Fieldbus interface (popular networks) Drive-to-drive link Remote monitoring Report info and status remotely Safety options Emergency stop (CAT. 0.480 V: 0.240 V: 0. internal n = option. .(ACS150) m l * = can be bookcase or flat mounted ABB general machinery drives (ACS355 .240 V: 0.37 .p12) (ACS55) 1-ph 100 . floor-standing Cabinet built by ABB Direct air cooling Water cooling Through panel/flange mount Cold plate Range of resistors available from ABB DTC (open/closed loop) Sensorless vector Scalar.18 .panel mountable (IP20 minimum) Wall-mounted (IP21 or equiv. Its main purpose is to highlight the differences between the various product categories..22 kW l l (remove EMC screw) l n n l m (Nema 1) l l * (DIN mount + screw) m (Nema 1 kit) l l 4 to 12 kHz l l l l (sequencer) l (assistant panel) l l 2/1 5 / 1r+1t+(3r) m m configurable l l m m n (SREA) l l Ex tD and DIP only n l l m l (IP66/69) F&B ABB high performance machinery drive (ACSM1 .2. ACS150) l* (DIN mount + screw) m (Nema 1. 2004) Harmonic filter / choke / active (EN 61000-3-4) Enclosure class Mechanical construction Cooling method Dynamic braking chopper Switching frequency Motor control 12-pulse diode Low harmonics regenerative (4Q) Low harmonics non-regenerative (2Q) Common DC link connectability No EMC filter 2nd unrestricted (C3) 1st restricted (C2) 1st unrestricted (C1) Choke (AC or DC) Swinging choke (better harmonic performance) Low harmonic (best performance) IP00 IP20 IP21 (or near equivalent) IP22 IP42 IP54/ IP54R/ IP55 IP66/69K Module . CAT.p15) 1-ph 200 . 5 / 1r (ACS150) n (ACS55). 6 ABB drives featurefinder l ABB drives and motors catalogue 2011 .p10) (ACS150 . c = configurable to be input or output.37 kW 1-ph 200 .4.0.75 .= not available or fitted r = relay output.16 kHz 5(DTC) l (enhanced) l l (30%) l l (70%) l l n 2+(3) / 2+(1) 6+2c+(4) / 3t+1r+(2r) m (3 types available)++ m configurable l l l m l n (SREA) l n m l [ ] = ACS850 only Other rectifier options (assume 6-pulse as standard) EMC compliance (EN 61800-3. l (ACS150) 4 to 16 kHz l uses dip (ACS55). l (ACS150) l 1/0 3 / 1r (ACS55).240 V: 0. ACS150) l -(ACS55). t= transistor output.1) (TÜV certified hardware) Safe torque-off (SIL2/PL d) Safe torque-off (SIL3/PL e) ATEX ATEX certified for use with ABB motors PC tools DriveConfig tool (programme in box) DriveWindow Light DriveWindow DriveAP DriveStudio (IEC 61131) Industry specific products HVAC specific Food and beverage Machinery / OEM Water and wastewater Industry specific appilcations l = standard m = option.0 kW l (or remove EMC screen) l n (ACS150) l . Drive range Voltage & power Details or additional notes ABB component drives (ACS55 .2 kW 3-ph 200 .ABB drives featurefinder The table below lists some important features of ABB drives.

37 . n thereafter] DTC l l l [l .) n (RDCO req.-31 .22 kW l (remove EMC screen) l n n l m (Nema 1) l * (DIN mount + screw) m (Nema 1 kit) l 4 to 16 kHz l l l (assistant panel) l l 2/1 5 / 1r+1t+(3r) m m configurable l n (SREA) n m l m l ABB industrial drives for water and wastewater (ACQ810-04 . spinning etc ++ = A wide range of encoder interfaces to suit high performance applications ABB drives featurefinder l ABB drives and motors catalogue 2011 7 . .1850 kW 3-ph 690 V: 45 . C-Tick.75 kW 3-ph 380 .) [n] m m m xx m ABB industrial drives cabinet drives (ACS800-07.-02. -11.) n (RDCO req. 70%] l (Drive AP) [l . -37.1 . n thereafter 4 to 12 kHz l l l l (assistant panel) l l 2/2 6 / 3+(3r) m m configurable l m n (SREA) l Ex nA.1850 kW 3-ph 690 V: 5. -31) m (800 -01. 17. GOST-R also applicable xx = ACS800 can be loaded with industry specific code.480 V: 1.11 kW 3-ph 380 . 800-14) [G frame] l (800-04.1 .R6) [A-E frame] l (800-01.) m m m xx m All ABB drives are CE marked Other global approvals such as UL.p20) 3-ph 208 . 30%] l [l] [l] 3+(2) / 2+(2) [2+(3) / 2+(1)] 7+(6) / 3+(6r) [6+2c+(4) / 3r+(2r)] m [++] m configurable m [l] l m [l] m [l] n (RETA) n [SREA] n [l] l n (NPCU req.B Frame) l (G frame) l (A-E frame) l l DTC l l l l l l l l 2+(3) / 2+(1) 6+2c+(4) / 2r+(2r) m configurable l l l m l n (SREA) l n l l ABB industrial drives and drive modules (ACS850) (ACS800-01. -31) IP55 l (800-04*.p32) 3-ph 400 V: 45 .1900 kW m (>400 kW) l (800-11. CSA.240 V: 0. 800-14) l (800-31) l l (or remove EMC screw) l m . R2 . -02.ABB drives featurefinder ABB standard drives (ACS550 .400 kW m l m l .355 kW l (remove EMC screw) l l n l l m (IP54) l l l (550-02) l m (drive IP54) l (to 11.75 . R7/R8.-04.200 kW 3-ph 400 V: 1.) n (RDCO req.p24) 3-ph 200 .p28) 3-ph 230 V: 0.Ex tD/DIP only n l (ACH550) m l (ACH550) ABB standard drives for fans and pumps (ACS310 .240 V: 0.2800 kW m (>400 kW) l (800-17) l (800-37) l l (or remove EMC screw) l m l l (800-37) l m m m l l l l (LC range) m m DTC l l l l (Drive AP) l 3+(2) / 2+(2) 7+(6) / 3+(6r) m m configurable m l m m n (RETA) m m l n (NPCU req.37 . cUL.1 .-14.55 . like crane. n (800-04 R7/8) l [m . -11.p37) 3ph 380 .0 kW). n (A. winder.0 kW).) n (RDCO req. winch. 850) l l (800-02) l (800-02 with enclosure) l m (800-04) m [l (to 11.480 V: 1.1450 kW 3-ph 500 V: 55 .5 .480 V: 0.5 . n (A.B frame)] l (800-31) l (800-04.-11. Ex d/de.1450 kW 3-ph 500 V: 1.

What’s new in 2011 Next generation ABB industrial drives. conveyors. Programming support The new ABB industrial drives support the CoDeSys programming environment. winders and extruders. The ABB industrial drive is suitable for many industries including marine. synchronous motors and induction servo motors are all supported as standard. fans. resolvers. thereby helping users set up the drive using application-familiar words. oil and gas. increasing the uptime of the drive and ensuring the process avoids downtime. The ABB industrial drive will control them in either open loop or closed loop. through its high precision motor control platform. the same software used for ABB’s PLC. mining. as well as applicationspecific software. Built-to-order to meet customers’ needs. high resolution control panel is clearly visible in all conditions and features a flashing backlight for warning/ fault. while options such as safe brake control (SBC). It is also offered with an optional IP55 rating with the same physical footprint. Robust and safe The drive’s robust design makes it suitable for many types of challenging industrial environments with an IP21 enclosure as standard. pumps. du/dt filters. EMC filters. minimal operator training and a familiarity across all ABB drives to be launched in the future. direct torque control (DTC). With no need for a feedback device. for demanding environments that expose the drive to dust and water particles. while some control logic can even be transferred from the PLC to the drive. The drive offers integrated safety features. reducing the need for external safety components. The drives have marine certification and are also available in ATEX-certified motor and drive packages. The range is the first low voltage AC drive to use ABB’s new common architecture that features the same control panel. Accurate control of any motor type Induction motors. universal accessories and engineering tools. Control panel supports easiest commissioning yet ABB’s new high contrast. sine wave filters. metals. the AC500. winches. safe stop 1 (SS1). the ABB industrial drive can tackle any technical challenge through its array of options that can include a wide selection of fieldbuses. The architecture brings faster commissioning.55 to 250 kW at 208 to 690 V the drive range is designed to tackle any challenge in any motor-driven application across any industry. The panel’s text editor lets the user add information and customise text. The control panel’s menus and messages can be customised to use terminology appropriate to the application. fault names and contact information for service. harmonised parameters and functions. without any additional software. The drives monitor the air inlet temperature and warn when critical temperatures are reached. This commonality allows easy integration of the drive and the AC500 PLC. ACS880 Available initially from 0. Fieldbus support The ABB industrial drive can interface with the most widely used fieldbus protocols on the market and offers remote monitoring solutions. chokes and brake resistors. such as I/O re-labelling. cranes. output-views. since the control logic of the application can be designed using the same software. material handling and pulp & paper. ABB has actively developed DTC to maximise productivity with highly accurate motor control and quick responses to process changes. Since its launch in 1996. encoders. signals and progress views. helping the user to identify and analyse variations and faults in the process. Applications Among the challenging applications suited to this drive are compressors. Safe torque-off (STO) comes as standard. chemical. this 4th generation DTC is the most robust version yet. safe stop emergency (SSE) and safe maximum speed (SMS) are available. mixers. 8 What’s new in 2011 l ABB drives and motors catalogue 2011 . cement.

a few simple measurements can show the likely time to a motor failure and the impact on production can be calculated. and in kWh and MWh – an ideal feature for energy managers and energy efficient customers. transferring data. will contain more complex integrated safety functionality. flexibility. calculations and risk assessments. O ther products within the ABB industrial drive range have STO certified to SIL2 2. serving the I/Os and presenting web server contents.  Future ABB drives. These areas are shrouded and the shrouds remain in place when the module is removed for maintenance. carefully specified powerful CPUs and realtime communication couplers are key features of the PLC. which is designed and manufactured with system integrators in mind. integration and communication are mandatory. - S TO can replace emergency stop contactors in traditional safety circuits.  To enhance the ability of ABB’s products to save energy. the ABB industrial drive modules range (ACS850). like the ACS880. The module is mounted on wheels for easy manual handling. the PLC can perform complex motion control with the ABB high performance machinery drive. This new module will make it easier for system integrators to incorporate large powers into their cabinets. and determine the energy use of the current installation. What’s new in 2011 l ABB drives and motors catalogue 2011 9 . This can be experienced when programming.What’s new in 2011 ABB industrial drives modules. MotorAdvantage ABB has launched a scheme to encourage the process industry to uncover the true cost of running electric motors. With MotorAdvantage. ACS850 The ACS850 module range of drives. Called MotorAdvantage. has a new addition to the power range.the new Machinery Directive ABB’s approach features: Built-in safe torque-off (STO) to SIL 3 within the ABB 1. It also gives a realistic view of only having a repair policy when compared with a replacement policy. From this. The new “G” frame module replaces the higher powered module and extends the power rating up to 500kW at 500V.  For more demanding safety solutions. that can offer a comprehensive consultancy service if required. The AC500 is one of the fastest PLCs on the market. in tonnes of CO2 saved. The scheme aims to show the value of holding critical spares and/ or using a third party to hold replacement motors within close proximity to the site to minimise inventory. performance. New communications software blocks allow easy connectivity between the AC500 PLC and the ABB general machinery drive. The 6-step energy saving plan included the first true energy appraisal for saving energy (see page 49). Energy monitoring built in as standard ABB has been committed to saving energy for decades. AC500 PLC AC500 is the PLC of choice when scalability. Numerous I/O modules. ABB now have a dedicated safety arm. running precise calculations. In addition. ABB can assess the end-users current policy in the event of a motor failure and the financial impact on the company.  machinery drive range (ACS355 and ACSM1). where power removal is not required . and motor output connects to the bottom. BS EN 62061 . 3. and the ABB industrial drive module for water and wastewater (ACQ810). the ABB standard drive and the ABB industrial drive are enhanced to include a built-in energy saving calculator: -  Drive calculates energy being saved compared to application being controlled DOL (direct-on-line) -  Energy being saved is displayed on keypad in local currency. Input cables come in at the top of the module. identify improvements to be made with regards to policy and stockholding. the scheme involves a simple three stage approach which includes a site visit by a motor engineer who identifies up to five motor-driven applications that offer the best potential for further analysis.

3-phase output – Two mounting orientations – IP20 as standard – No control panel required –  User interface via three rotary switches and a further eight on/off function DIP switches located on panel front – Potentiometer option –  I ntegral EMC filter for 1st environment (EN61800-3). 45 mm width. regardless of supply voltage Compliance achieved during 2007 Environmentally friendly drives Can easily replace single phase cap start motors Simple programming for high volume OEMs . 200 .240 V Motor control method . 3-phase.5 mm width Benefit Faster set-up Easier configuration Easy drive for new users Less space required for installation 10 ABB component drive l ABB drives and motors catalogue 2011 . The ACS55 is the simplest drive. ACS55? The ABB component drive meets the requirements of OEMs. unrestricted distribution (C1) – Optional first environment filter for extended cable runs – Optimised switching frequency for low noise (up to 16 kHz) – Silent motor Main features Feature No programming if required Compact size and narrow shape Removable mounting clip Removable clip allows DIN-rail and wall-mounting DriveConfig kit EMC Automatic switching frequency 110-240 V AC.2 kW.240 V. Where can it be used? – Washing machines – Mixers – Boring machines – Pizza ovens – Vacuum cleaners – Sliding doors – Dryers – Dishwashers – Treadmills – Car washing machines – Rotating billboards – Electric gates For more details. as is programming without power. 2.programming in the box.less than 5 minutes – No programming .37 kW. please refer to Technical Catalogue 3AFE68899842 Highlights – Quick and easy installation . when drive temperature is decreased Output always capable of full 240 V. together with other components.easy and descriptive interface Can be programmed via DriveConfig if needed to access –  extended functions (useful to OEMs) – Compact size and narrow shape – Ideal drive for DIN-rail mounting – 110 V single phase – input gives 240 V. 67. from a logistical distributor. ACS55 Supply voltage 110 . C1 EMC filters as standard (‘E’ model) Increases switching frequency automatically. single phase supplies RoHS compliance from back and side of the unit Fast and safe configuration of an unpowered drive First environment. Extended programming is possible via a PC if required. programmed by switches.18 kW to 2.scalar What is an ABB component drive.ABB component drive 0.2 kW. The aim is for the ABB component drive to be so small and simple that users of contactors and softstarters are encouraged to move to the benefits of variable speed control. There are two variants in the ABB component drive family: ACS55 and ACS150 (see page 12). no mains power needed Low EMC emissions Provides lowest possible noise without derating the drive Flexible and easy mounting Advantage Inverter parameter settings with DIP switches and potentiometers. Extended programming is possible via DriveConfig if needed Up to 0. machinery builders and panel builders. It is a component that is bought.

3-phase output 200/240 V Nominal + Nominal ratings Input current A 6.5 70 70 D mm 128 128 159 159 Weight Kg 0.4 9.3 A A A A Fuse A Type gG Heat dissipation W Cooling Type Price requirements m 3/h kW With EMC filter 0. DriveConfig programming with no power To increase the number of applications possible with the ACS55.2 0. DriveConfig also allows programming in the box.2 Frame Max output A 2.75 1.4 6.8 18.18 0.5 146.8 Frame Max output A 2. 1-phase supply.4 2. ABB component drive l ABB drives and motors catalogue 2010 11 .37 0.5 171 203 W mm 45 67.5 11. No external power source is needed for the potentiometer. the DriveConfig kit can be used to access an extended parameter set.18 0.8 18.5 Nom.4 14.2 22 4.37 0.37 10 16 10 16 24 35 24 35 + + Nat Vent Nat Vent Nat Vent Nat Vent ACS55-01E-01A4-1 ACS55-01E-02A2-1 ACS55-01N-01A4-1 ACS55-01N-02A2-1 £99 £110 £96 £103 Without EMC filter + + Ensure minimum installation space is provided.5 2. prices and dimensions 200/240 V.3 7.4 9.3 7.75 1.3 2. voltages.1 H1 H2 ACS55 typical I/O connections H1 =  H eight with mounting clip H2 =  Height without mounting clip W = Width D = Depth D W Options and interfaces Potentiometer Potentiometer with two switches: start/ stop and forward/reverse direction.1 3.4 6.18 0.7 A A B D D A A B C C Fuse A Type gG Heat dissipation W Cooling Type Price requirements m 3/h kW With EMC filter 0.3 6. output current A 1.4 14. It is still possible to programme in the usual way.6 9.1 3.3 6.1 3. see User’s Manual for details 100/120 V. types. if these extended features are not required. output current A 1. see User’s Manual for details Drive dimensions and weights Frame size A B C D H1 mm 170 170 194 226 H2 mm 146.1 1.4 2.6 9.18 0.1 3.5 2.5 11.70 1.4 2.8 1.4 2. 1-phase supply.2 1.2 4.9 10.9 10. 3-phase output 200/240 V Nominal + Nominal ratings Input current A 4.ABB component drive ACS55 – Ratings.7 2.2 22 Nom.65 0.5 6.2 10 16 16 25 32 10 16 16 25 32 21 32 51 74 103 21 32 51 74 103 + + + Nat Vent Nat Vent Nat Vent 26 26 ACS55-01E-01A4-2 ACS55-01E-02A2-2 ACS55-01E-04A3-2 ACS55-01E-07A6-2 ACS55-01E-09A8-2 ACS55-01N-01A4-2 ACS55-01N-02A2-2 ACS55-01N-04A3-2 ACS55-01N-07A6-2 ACS55-01N-09A8-2 £91 £100 £119 £166 £195 £86 £95 £111 £155 £182 Without EMC filter + + + Nat Vent Nat Vent Nat Vent 26 26 Ensure minimum installation space is provided.2 4.37 0.

single-phase and 3-phase Motor control method . The functionality of the drive is designed to compliment the ABB general machinery drives and ABB high performance machinery drives. I/O protected against short-circuit.parameter programming whilst still in its box  excellent for OEMs Protected against wiring errors: shows fault if power cable is  inadvertently connected to motor terminals Automatic noise reduction Optional short or long parameter mode for standard  or advanced users Unified height across the power range simplifies  cabinet design Drive branding possible for large users  Main features Feature FlashDrop* Fixed interface Fixed potentiometer Programmable functions Built-in EMC filter Built-in brake chopper Flexible installation Drive protection Brand labelling RoHS compliance Advantage Faster and easier drive set-up and commissioning for volume manufacturing . Highlights – PID controller built-in – D C hold stop ensures stationary motor shaft –  IR compensation improves starting torque for heavy loads – P arameter lock prevents tampering by unauthorised staff – D IN rail or screw mounting as standard For more details. the ACS150 does not have a serial communications interface or extended options but does have a fixed keypad and speed control potentiometer. by adding an extended range of power frames and programmability. To retain the simplicity of an ABB component drive. It is a component that is bought. from a logistical distributor.ABB component drive 0. saved space and simple wiring Optimum layout and efficient cabinet space usage Latest solutions to protect the drive and offer trouble-free use and the highest quality Drive logo. sideways and side-by-side mounting Unified height and depth The drive protects itself when power is connected to the motor terminals.37 kW to 4 kW. fans or pumps or anywhere where a fixed speed motor needs to go to variable speed control. Where can it be used? ACS150 can be used to control less demanding components in any machine. machinery builders and panel builders. please refer to Technical Catalogue 3AFE68596114 – – – – – – – – – – P20 enclosure I Fixed basic control panel Dedicated control potentiometer Two-year warranty Flashdrop . Coated boards included as standard Drives and packaging badged to your design * For details of FlashDrop. backlight and buttons for editing and control Integrated potentiometer. The ACS150 can solve more difficult tasks like PID functionality. 200 . see user interfaces in ABB general machinery drive section (page 18) 12 ABB component drive l ABB drives and motors catalogue 2011 .240 V. manuals and box can be printed with machine builders logo and name Compliance achieved during 2007 Environmentally friendly drives Benefit No need for high voltage safe areas Parameters can be hidden for clarity Programme the drive during machine production build-up Integrated control panel with clear LCD display. control panel logo. ACS150 Supply voltage. Component drives are designed to encourage users of contactors and softstarters to move to the benefits of variable speed control. ACS150? The ABB component drive meets the requirements of OEMs. together with other components. Complying with IEC 61800-3 as standard 100 percent braking capability Screw. Settings shown on the control panel Take control of the motor and reduce cost in the installation 2nd environment built-in filter. The ACS150 extends the capability of the ACS55 (see page 10). DIN-rail. accelerating rates and start/stop modes included No need for external filtering Reduced cost.programming in the box Simple drive with comfortable and robust interface Intuitive speed setting Useful control functions like PID. 380 .scalar What is an ABB component drive.480 V.

1 5.75 1.3 4.1 8.9 2.7 6.7 13.3 4. output current 2.37 0.5 2.7 6.7 7.1 1.8 Max Frame Fuse A Type gG 10 10 10 16 16 16 Heat dissipation W 19 31 38 60 62 83 Cooling m3/h + + Type Price Output A 4.8 Max Frame Fuse A Type gG 10 16 20 25 35 Heat dissipation W 25 46 71 73 96 Cooling m3/h + Type Price Output A 4.4 4.8 12. output current 2.5 2.2 Nom.5 9.2 9.4 3.75 1.5 4. output current 1.37 0. types.2 5.2 Nom.7 13.37 0.1 17.ABB component drive ACS150 – Ratings.8 15.1 17.55 0.75 1.2 8. see page 18 under ABB general machinery drive ABB component drive l ABB drives and motors catalogue 2011 13 .4 3.1 3.2 3 4 Nom.2 R0 R1 R1 R2 R2 requirements A Nat Vent 24 24 21 21 ACS150-01E-02A4-2 ACS150-01E-04A7-2 ACS150-01E-06A7-2 ACS150-01E-07A5-2 ACS150-01E-09A8-2 £98 £114 £144 £161 £194 Ensure enough space around the unit .6 7.4 R0 R0 R1 R1 R1 R1 R1 R1 requirements A Nat Vent Nat Vent 13 13 13 19 24 24 ACS150-03E-01A2-4 ACS150-03E-01A9-4 ACS150-03E-02A4-4 ACS150-03E-03A3-4 ACS150-03E-04A1-4 ACS150-03E-05A6-4 ACS150-03E-07A3-4 ACS150-03E-08A8-4 £155 £164 £179 £197 £215 £308 £371 £422 Ensure enough space around the unit .2 11.5 2.2 6.refer to the User’s Manual for details 3-phase supply voltage 380-480 V + Nominal ratings Nominal kW 0.2 11.3 8.7 7.2 1. voltages and prices 1-phase supply voltage 200-240 V + Nominal ratings Nominal kW 0.5 9.8 Max Frame Fuse A Type gG 10 10 10 10 16 16 16 20 Heat dissipation W 11 16 21 31 40 61 74 94 Cooling m3/h + + Type Price Output A 2.refer to the User’s Manual for details 3-phase supply voltage 200-240 V + Nominal ratings Nominal kW 0.2 R0 R0 R1 R1 R1 R2 requirements A Nat Vent Nat Vent 24 24 21 21 ACS150-03E-02A4-2 ACS150-03E-03A5-2 ACS150-03E-04A7-2 ACS150-03E-06A7-2 ACS150-03E-07A5-2 ACS150-03E-09A8-2 £164 £174 £208 £231 £236 £355 Ensure enough space around the unit .1 1.8 7.refer to the User’s Manual for details The drive can be fitted with the NEMA 1 kit for easy wall-mounting and convenient protection.55 0.1 1.

environment EMC filters . DIP switch to ‘u’ start/ stop I U fwd/ rev Const. Fault ACS150 user interfaces The ACS150 has a simple user interface. I/O and options Drive dimensions and weights Cabinet-mounted drives (UL open).5 H1 H2 H3 H4 H5 mm mm mm mm mm 169 202 239 70 142 169 202 239 70 142 169 202 239 105 142 mm mm mm mm 257 280 70 142 257 280 70 142 257 282 105 142 H1 = Height H2 = Height H3 = Height H4 = Height H5 = Height W = Width D = Depth without fastenings and clamping plate with fastenings but without clamping plate with fastenings and clamping plate with fastenings and NEMA 1 connection box with fastenings. EMC filter grounding screw (EMC) Varistor grounding screw (VAR) Analogue input signal selector (U/I) Removable clip for brand labelling Integrated interface FlashDrop connection Integrated potentiometer IO connections Input. NEMA 1 connection box and hood D W D W Options available Input and output chokes –  –  Brake chopper resistors (all drives in the ACS150 range have integral chopper) 1 st.10 V can be used by connecting pot to 10V.5 D Weight Kg 1. speed 1 Const. GND and AI.1 1.20 mA Ground the cable screen the sourcing end 0 . An integrated speed control potentiometer is also provided.programming without power ACS150 typical I/O connections ACS150 0 . brake resistor and motor connections 14 ABB component drive l ABB drives and motors catalogue 2011 . Can be configured to other set-ups. consisting of I/O connections and a fixed programming keypad.5 1.footprint style – – Low leakage EMC filters < 30mA leakage – FlashDrop .5 1.3 1. wall mounted drives (NEMA 1) Frame IP20 UL open NEMA 1 size R0 R1 R2 H1 H2 H3 W D Weight H4 H5 W Kg 1. speed 2 Change ramp SCR AI GND +10 V +24 V GND DCOM DI1 DI2 DI3 DI4 DI5 ROCOM RONC RONO DIP switch analogue Input DI configuration NPN PNP is possible All I/O shown as default settings.ABB component drive ACS150 – Dimensions.

ABB general machinery drive 0.Eight-steps included – I mpressive software and compact hardware –  Optimised interfaces for users and machines (can select Basic or Assistant control panel) – Drive branding possible for large users – P rotected against wiring errors: shows fault if power cable is inadvertently connected to motor terminals – A utomatic noise reduction – Unified height and depth across the power range simplifies cabinet design Main features Feature FlashDrop* Safe torque-off Sequence programming Common DC link User interfaces Fieldbus 24 V ‘live keypad’ Built-in EMC filter Built-in brake chopper Drive protection Advantage Faster and easier drive set up and commissioning for volume manufacturing Built-in compliance to new Machinery Directive Application specific 8-state programming with comprehensive triggering conditions Connection to existing DC power sources Wide range.patented SIL3/PL e certified dual channel input . manuals and box can be printed with machine builders logo and name Compliance achieved during 2007 Environmentally friendly drives Reduces cost. including Assistant panel . parts. available machinery features and commissioning. The drive is designed to be optimal in terms of installation. Where can it be used? ABB general machinery drives are designed to meet the requirements of an extensive range of machinery applications. I/O protected against short-circuit Coated boards included as standard Meets food hygiene standards in a wall-mounted enclosure Drives and packaging badged to your design Benefit Fast.TÜV approved Logic programming included as standard Reduces the need for external PLC Easy integration into high performance machines Cost efficient approach . material handling. Highlights – FlashDrop .excellent for OEMs For more details. control panel logo.according to requirements of OEM Keep fieldbus. please refer to Technical Catalogue 3AFE68596106 –S  equence programming designed for food and beverage and materials handling applications .37 kW to 22 kW. setting parameters.scalar. The drive is ideal for food and beverage.safer maintenance No extra space. The drive offers diverse functionality to cater for the most demanding needs. saves space and simplifies wiring The drive protects itself when power is connected to the motor terminals. In serial type manufacturing the consumed time per unit is critical.see options Connect 24 V to the drive via the MPOW option 2nd environment filter complying with IEC 61800-3 as standard 100 percent braking capability Latest solutions to protect the drive and offer trouble-free use and the highest quality IP66/69k enclosure option Makes drive suitable for hose down applications Brand labelling RoHS compliance Drive logo. ACS355 Supply voltage 200 .parameter programming with drive still in its box . The basic product has been made as user-friendly as possible. vector (open and closed loop) What is an ABB general machinery drive? ABB general machinery drives are designed for the machine building sector. yet providing high intelligence. rubber and plastics and woodworking applications. safe and trouble-free method to set up and commission without powering up the drive . control card and I/O healthy while able to remove the main supply . textile. The higher IP class variant meets all of the relevant hygiene requirements for the food and beverage industry. The functionality of this ABB drive is designed to complement the ABB high performance machinery drive and the ABB component drives.480 V. single-phase and 3-phase Motor control method . see user interfaces in ABB general machinery drive section (page 18) ABB general machinery drive l ABB drives and motors catalogue 2011 15 . printing. The drive is also equipped with a safe torque-off interface to SIL3/PL e. time or cost required Extensive range of industrial fieldbus option modules available Connectability to all of the most popular fieldbuses in use operation * For details of FlashDrop.

5 2.0 R0 R0 R1 R1 R1 R1 R1 R1 R3 R3 R3 R4 R4 R4 dissipation requirements m3/h Nat Vent Nat Vent 13 13 13 19 24 24 52 52 71 96 96 96 ACS355-03E-01A2-4 ACS355-03E-01A9-4 ACS355-03E-02A4-4 ACS355-03E-03A3-4 ACS355-03E-04A1-4 ACS355-03E-05A6-4 ACS355-03E-07A3-4 ACS355-03E-08A8-4 ACS355-03E-12A5-4 ACS355-03E-15A6-4 ACS355-03E-23A1-4 ACS355-03E-31A0-4 ACS355-03E-38A0-4 ACS355-03E-44A0-4 A Ensure enough space around the unit .4 3.7 7.2 9.2 Nom.4 31.3 8.414 £1.1 1.5 2.7 13.8 12.4 54.2 3 4 5.1 1.7 13.0 44.2 8.8 12.7 6.refer to the User’s Manual for details 3-phase supply voltage 380-480 V + Nominal ratings Nominal kW 0.1 1.3 4.022 £1.5 9.7 6.108 with control panel** £468 £472 £545 £578 £630 £808 £1.55 0.1 31.301 n/a n/a n/a Output A 4.2 1.5 9.4 3.3 30.8 42.2 23.075 £1.5 7.5 7.75 1.6 7.refer to the User’s Manual for details * Note: IP21 drives require a keypad for parameter alteration ** Note: IP66 drives are always delivered with the Assistant keypad 16 ABB general machinery drive l ABB drives and motors catalogue 2011 .3 4.2 Max Frame Fuse A Type gG 10 10 10 16 16 16 25 25 63 80 100 Heat W 42 54 64 86 88 111 140 180 285 328 488 + + Cooling Type IP20 price IP66 price without control panel* £181 £189 £229 £254 £294 £386 £445 £477 £639 £851 £1.2 3 4 5.3 66.5 2.75 1. output current 1.Ratings.3 80.4 21.4 4.0 Max Frame Fuse A Type gG 10 10 10 10 16 16 16 20 25 30 50 80 100 100 Heat W 35 40 50 60 69 90 107 127 161 204 301 408 498 588 + + Cooling Type IP20 price IP66 price without control panel* £185 £195 £213 £242 £294 £341 £445 £506 £587 £761 £930 £1.6 23.212 n/a n/a n/a n/a Output A 2.8 13.0 46.5 4.729 with control panel** £392 £394 £408 £453 £515 £588 £761 £864 £1.5 15.2 11.2 5.3 17.9 2.9 27.5 11 Nom.37 0.5 22 Nom.5 11 15 18.2 11.6 24.37 0.75 1.9 R0 R0 R1 R1 R1 R2 R2 R2 R3 R4 R4 dissipation requirements m3/h Nat Vent Nat Vent 24 24 21 21 52 52 71 96 96 ACS355-03E-02A4-2 ACS355-03E-03A5-2 ACS355-03E-04A7-2 ACS355-03E-06A7-2 ACS355-03E-07A5-2 ACS355-03E-09A8-2 ACS355-03E-13A3-2 ACS355-03E-17A6-2 ACS355-03E-24A4-2 ACS355-03E-31A0-2 ACS355-03E-46A2-2 A Ensure enough space around the unit . types.7 7.1 5.7 54. output current 2.2 6. output current 2.1 3.2 R0 R1 R1 R2 R2 dissipation requirements m3/h Nat Vent 24 24 21 21 ACS355-01E-02A4-2 ACS355-01E-04A7-2 ACS355-01E-06A7-2 ACS355-01E-07A5-2 ACS355-01E-09A8-2 A Ensure enough space around the unit . voltages and prices 1-phase supply voltage 200-240 V + Nominal ratings Nominal kW 0.8 15.37 0.3 40.1 17.1 17.8 Max Frame Fuse A Type gG 10 16 20 25 35 Heat W 48 72 97 101 124 + Cooling Type IP20 price IP66 price without control panel* £108 £136 £159 £175 £214 with control panel** n/a n/a n/a n/a n/a Output A 4.refer to the User’s Manual for details 3-phase supply voltage 200-240 V + Nominal ratings Nominal kW 0.5 77.0 38.8 7.1 8.ABB general machinery drive ACS355 .192 £1.55 0.

certified to BS EN 62061 and BS EN 13849-1 X1C:STO OUT1 1 2 OUT2 3 IN1 4 IN2 Safety switch Typical control connections Options available –  Input and output chokes –  Brake chopper resistors (all drives in the ACS355 range have integral chopper) – 1st.5 2. I/O and options Control panel for ACS355 Control panel Assistant control panel Basic keypad Type ACS-CP-A ACS-CP-C Price £84 £23 † Price of control panel only when purchased with drive Panel mounting kit and user interface descriptions. see page 18 † H1 H2 H3 H4 H5 H D1 D2 W D2 D1 D1 W W H = Height H1=  Height without fastenings and clamping plate H2 =  H eight with fastenings but without clamping plate H3 =  H eight with fastenings and clamping plate H4 =  H eight with fastenings and NEMA 1 connection box H5 =  H eight with fastenings.footprint style – Low leakage EMC filters < 30mA leakage – FlashDrop – Fieldbus modules – An extensive range of user interfaces is available .6 305 195 281 3.please see following pages ABB general machinery drive l ABB drives and motors catalogue 2011 17 .1 436 246 277 STO connections The ACS355 has a dual channel STO (safe torque-off) input available.5 4. NEMA 1 connection box and hood W = Width D1 = Standard depth D2 = Depth with MREL or MTAC option Drive dimensions and weights size R0 R1 R2 R3 R4 IP20 UL Open mm mm mm mm mm mm 169 202 239 70 161 187 169 202 239 70 161 187 169 202 239 105 165 191 169 202 236 169 169 195 181 202 244 260 169 195 Kg 1.0 IP66/67/UL Type 4x W D1 Weight Kg 7. environment EMC filters .4 NEMA 1/UL Type 1 mm mm mm mm mm 257 280 70 169 187 257 280 70 169 187 257 282 105 169 191 260 299 169 177 195 270 320 260 177 195 kg 1.2 1.6 1.ABB general machinery drive ACS355 – Dimensions.2 1.9 5.7 13 - - - - - - mm mm mm - - - Frame H1 H2 H3 W D1 D2 Weight H4 H5 W D1 D2 Weight H 1.

see above. set the parameter values or copy them from one drive to another. Wizards are included to guide the user through the most commonly performed tasks. Monitoring and diagnostic facilities are included. NEMA 1 kit The NEMA 1 kit is a convenient cover which is added to the drive and enables easy wall-mounting.Powers the fieldbus module. Panel cover The panel cover protects the drive when no control panel is used. It includes a connection box for finger protection. there are two alternative control panels available as options. 18 ABB general machinery drive l ABB drives and motors catalogue 2011 . DriveWindow Light PC tool DriveWindow Light is a parameterisation and commissioning tool used to set-up and commission the drive. mounting screws and a mounting template . which can be moved between a PC and a drive.maintains power to the fieldbus module only MPOW . such as start/ stop. FEPA . Fits behind the keypad. a gasket. Safe programming during machine building production. The IP66 has an additional keypad membrane cover. generating the functionality commonly known as ‘live keypad’ operation. Panel mounting kit. For further information. FlashDrop is a powerful palm-sized tool for fast and easy parameter selecting and setting. and others 24V “live kepad” options There are two ways of powering the fieldbus modules. Modbus RTU and Ethernet. Basic control panel The Basic control panel features a single line numeric display. Fieldbus interfaces Extensive range of plug-in fieldbus interfaces. The control panel can be used for copying parameters for backup or for downloading to another drive. FlashDrop Programme the drive whilst still in the box. or view changes. IP54 and IP66.ABB general machinery drive ACS355 – User interfaces Assistant control panel The Assistant control panel features a multilingual alphanumeric display for easy drive programming. so that they operate when the main power is removed. the control card. A large graphical display and soft keys make it extremely easy to navigate. In addition. The ABB general machinery drive is delivered with a panel cover as standard. conduit tube installation and a hood for protection against dirt and dust. The control panel has various assistants and a built-in help function to guide the user.two versions are now available. which can be used during fault logging and in controlling the drive. Relay extension module Add an additional three relays to the ACS355 to allow greater use of the drives program. allowing connection to Profibus. DeviceNet. as well as a local control panel. The panel can be used to control the drive. the drive I/O and the drive keypad. It includes a real-time clock. These kits include a 3 m extension cable. IP54 and IP66 The panel mounting kits enable mounting of control panels onto cabinet doors. Perfect for OEMs and machine builders. CanOpen. with no power. Fits to the drive. It gives the possibility to hide selected parameters to protect the machine. No external power source is needed for the potentiometer. The tool stores 20 parameter sets. Potentiometer Potentiometer with two switches: start/ stop and forward/reverse direction. see ABB standard drive section on page 23.

TÜV approved – Complemented by the ABB general machinery drive (see pages 15-18) – Further control options can be realised when the drive is used with the ABB AC500 PLC Common DC link and regenerative capability The ABB high performance machinery drive can also be supplied with an active rectifier. ABB high performance machinery drives are ideal for any demanding machinery application. This allows common DC link schemes to be designed. please refer to Technical Catalogue 3AFE68675073 Speed and torque control – Open and closed loop DTC – For synchronous and asynchronous motors Motion control In addition to speed and torque control. Other drives can be supplied by this common DC link.Enhanced DTC What is an ABB high performance machinery drive? ABB high performance machinery drives provide high performance torque. 9C range HDP range MS range MS range ABB high performance machinery drive l ABB drives and motors catalogue 2011 19 .480 V Motor control method . including: – Printing – Film and foil converting – Cranes – Elevators/lifts – Automatic storage – Flying and rotary shears – Winders – Packaging machines – Textile machines – Wire and cable machinery Highlights – For demanding machinery applications – One drive for all motor types – For synchronous and induction motors – Adaptable design with modular. including the ABB general machinery drive. DriveStudio (IEC61131 compatible) – Modular and compact design. Where can it be used? ABB high performance machinery drives can control standard induction asynchronous motors as well as permanent magnet synchronous servo motors with a variety of feedback devices. The following is an overview.ABB high performance machinery drive 0. speed and motion control for demanding machines. compact hardware  emory unit for easy drive management and re-commissioning –M – Wide range of feedback interfaces – Solution programming to extend drive functions. DTC fulfils demanding machine builders’ requirements. ACSM1 Supply voltage 380 . Full regenerative capability is possible with this rectifier and renewable energy applications become possible. has gained extensive acceptance from ABB industrial drive customers for over a decade. Lift/elevator control Specific lift/elevator application control program available. tailored for the lift industry For more details. For more information please contact ABB. Motors ABB can also supply suitable motors and cable sets to complete the machinery drive offering.75 kW to 110 kW. ABB high performance machinery drive also offers motion control: Point-to-point positioning with extensible – positioning profile sets Synchronisation (encoder feedback or drive-to-drive link) – – Register control based on fast probe inputs – Multiple homing methods – Pre-written motion blocks for ABB PLCs DTC (direct torque control) ABB’s highly accurate motor control platform. includes the functionality needed for the application – Safe torque-off (SIL3 rated).

scalar. vector (open and closed loop) What is an ABB standard drive? The ABB standard drive is simple to buy. commission and use and where reasonable amounts of flexibility and functionality are required. maintenance and common spare parts.Maintenance assistant Rapid fault diagnosis . the ABB industrial drive with DTC should be chosen. reducing commissioning times Allows precise monitoring of changes in plant conditions and early warning of potential problems Reduced cost Reduces Total Harmonic Distortion (THD) emissions up to 25 percent No need for additional external filtering Reduced cost. The vector motor control means the drive can be used to fulfil the needs of reasonably demanding applications of all kinds. The ABB standard drive is ideal in those situations where there is a need for simplicity to install.ABB standard drive 0. Highlights – Quick installation – Rapid start-up – Trouble-free use – Easy interfacing Main features Feature FlashDrop* Application macros Assistant control panel Clone drives Programmable customer load curve Brake chopper Chokes EMC Fieldbus Sensorless vector control RoHS compliance Advantage Faster and easier drive set up and commissioning for volume manufacturing Ready-made macros for common applications Two softkeys. commissioning. as well as alarm conditions Built-in up to 11 kW Swinging DC chokes . CO2 and money saved Optional plug-in fieldbus modules Low peak volts and du/dt Motor peak voltage and rate of rise meets IEC60034-17 * For details of FlashDrop. For highly demanding torque applications. It is widely available through ABB’s distributors. full access to industrial networks Enables wider range of applications to be tackled Kind to motor windings Environmentally friendly drives Benefit Fast. saving considerable time. ACS550 Supply voltage 380-480 V (230 V) Motor control method . The drive has a common user and process interface. Built-in “Help” button. giving programming hints. Where can it be used? The ABB standard drive can be used in a wide range of industries. Changed parameters menu also included Copy parameters from drives of differing rating or software versions 8-point load curve set during commissioning. please refer to Technical Catalogue 3AFE64792857 –W  ide power range in wall-mounted IP21 and IP54 variants – Assistant control panel for intuitive use – Patent pending swinging choke for superior harmonic reduction – Sensorless vector and scalar control – Integral EMC filter for 1st and 2nd environment as standard – Flexible fieldbus system with built-in Modbus and numerous internally mountable fieldbus adapters – New energy monitoring features record energy.separate list For more details. common software tools for sizing. install. Real-time clock. amongst many others. configure and use. Typical applications include pump and fan. function of which changes according to the state of the panel. allows timed tracing of faults and setting of parameters to activate functions at various times of day. A wide range of fieldbus options gives excellent connectivity and new energy monitoring allows energy management. safe and trouble-free method of programming available without powering up the drive . with under and overload regions. thereby suppressing and reducing harmonics 1st and 2nd environment RFI filters as standard Built-in Modbus using RS 485 Improved motor control performance Compliance achieved during 2007 Easy to copy parameters to other drives.Diagnostic assistant Quick access to all parameter changes .Start-up assistant User friendly maintenance .matches the right inductance to the right load. see user interfaces (page 23) 20 ABB standard drive l ABB drives and motors catalogue 2011 .75 kW to 355 kW.patented Fast single parameter set-up Easy commissioning .

066 £3.see below † Heavy duty ratings available. types. – please contact ABB Types.5 2. easy to configure – Built-in Modbus interface – Pedestal unit on wheels.483 £4. ratings and dimensions 3-phase supply voltage 380-480 V P N kW 1.5 7. voltages and prices ABB standard drive variants Wall-mounted .2 3 4 5.75 to 160 kW. when higher overload requirements are needed.5 22 30 37 45 55 75 90 110 132 160 † Ratings I2N 3.602 £11. 380 .794 £5. ratings.480 V (230 V also available) – Wall-mounted.641 £7.9 8.912 £9. 380 .113 £1.1 5.9 15. very compact design – Built-in EMC filter – Standard software.846 £3.ABB standard drive ACS550 – Variants.279 £2.428 £1.134 £7.791 £4.174 £2. IP54 as option – 55 percent size reduction at 160 kW – Built-in EMC filter – Standard software.995 £2.095 £10.053 £4. frame sizes R7-R8 – IP21 as standard.405 £9.255 £4.1 1. frame sizes R1-R6 – IP21 as standard.748 IP54 price without control panel* £473 £557 £588 £630 £735 £840 £987 £1.819 £6. easy to configure – Built-in Modbus interface – Cable connection box – Brake chopper in frame sizes R1-R2 – Assistant control panel – Built-in patented swinging choke – Sensorless vector control.859 £2. scalar control Free-standing units are not – FlashDrop compatible – Not RoHs compliant For dimensions and prices. easy handling – Assistant control panel – Sensorless vector control.4 23 31 38 45 59 72 87 125 157 180 195 245 290 Frame A R1 R1 R1 R1 R1 R1 R2 R2 R3 R3 R3 R4 R4 R4 R5 R6 R6 R6 R6a R6a Fuse A Type gG 10 10 10 10 10 16 16 25 35 50 50 63 80 125 160 200 250 250 250 350 Heat dissipation W 40 52 73 97 127 172 232 337 457 562 667 907 1120 1440 1940 2310 2810 3050 3050 3050 Cooling Type IP21 price without control panel* £399 £504 £525 £578 £651 £788 £914 £1.554 £1.4 6.176 £1.5 11 15 18.480 V – Free-standing. contact ABB Control panel for ACS550 Control panel Assistant control panel Type ACS-CP-A Price £84** ** Price of control panel only when purchased with drive ABB standard drive l ABB drives and motors catalogue 2011 21 .130 £6.0.646 £3.255 Normal use A requirements m3/h 44 44 44 44 44 44 88 88 134 134 134 280 280 280 350 405 405 405 405 405 ACS550-01-03A3-4 ACS550-01-04A1-4 ACS550-01-05A4-4 ACS550-01-06A9-4 ACS550-01-08A8-4 ACS550-01-012A-4 ACS550-01-015A-4 ACS550-01-023A-4 ACS550-01-031A-4 ACS550-01-038A-4 ACS550-01-045A-4 ACS550-01-059A-4 ACS550-01-072A-4 ACS550-01-087A-4 ACS550-01-125A-4 ACS550-01-157A-4 ACS550-01-180A-4 ACS550-01-195A-4 ACS550-01-246A-4 ACS550-01-290A-4 Includes EMC Filter * Control panel is required for programming and set-up .110 to 355 kW.3 4. scalar control – FlashDrop compatible – RoHS compliant Free-standing .8 11.

240 V AC 380 . see “User interfaces” on page 23 – Door mount kits available for keypad – R elay output extension.2 11.5 38.5 Brake unit type code ACS-BRK-C ACS-BRK-D input voltage Typical control connections These connections are shown as examples only.5 10. giving three extra relays.5 20. I/O and options Drive dimensions and weights Frame IP21 / UL open IP54 / UL type 12 size R1 R2 R3 R4 R5 R6 R6a H1 H2 W mm 125 125 203 203 265 300 302 D mm 212 222 231 262 286 400 400 Weight Kg 6.5 26. for more detailed information and for different I/O configurations. output 20 s W 4500 12000 14000 42000 ACS-BRK-C ACS-BRK-C ACS-BRK-D ACS-BRK-D Brake unit type code Chopper dimensions Width (W) mm 150 270 Height (H) mm 500 600 Depth (D) mm 347 450 Weight kg 7.5 80 84 D W H2 H1 H1 =  Height with cable connection box H2 =  Height without cable connection box W = Width D = Depth mm mm 369 330 469 430 583 490 689 596 739 602 880 700 986 700 Brake units and choppers technical data Frequency converter 200 .480 V AC Resistor Continuous ohm 32 32 10.240 V AC 380 . see page 23 – Encoder feedback option available An extensive range of fieldbus modules is available. Please refer to the ACS550 User’s Manual – Installations.5 9 16 24 34 69 73 H mm 449 549 611 742 776 924 1119 W mm 213 213 257 257 369 410 410 D Weight mm 234 245 253 284 309 423 423 Kg 8.480 V AC 200 . –  see page 23 (NPN or PNP possible) Ready (other signals configurable) Running Not fault 22 ABB standard drive l ABB drives and motors catalogue 2011 .ABB standard drive ACS550 – Dimensions.5 output W 2000 2000 7000 7000 Max. Available options – IP54 protection class (frames R1-R6a) – A ssistant control panel is available.2 18.

The control panel has various assistants and a built-in help function to guide the user. Overview of ACS550 interfaces Analogue I/O Digital inputs Relay output extension option module (3 relays) Encoder feedback option module (fits behind relay extension) Relay outputs Built-in Modbus using RS 485 Plug-in fieldbus module DeviceNet LONWORKS® PROFIBUS DP CANopen ControlNet Ethernet and others Local/Remote indication Motor rotation indicator Speed reference Actual value 1. as well as a local control panel.ABB standard drive ACS550 – User interfaces Assistant control panel For easy drive programming. Process value (selectable) Softkey 2 function Real time clock Softkey 1 function Relay extension An extra 3 volts free change-over relays can be added to the ACS550 by requesting an OREL module. The IP66 has an additional keypad membrane cover. A large graphical display and soft-keys make it extremely easy to navigate. Fieldbus modules and fieldbus An extensive range of fieldbus modules are available to allow connection to all the major industrial protocols. making it a safe option. ABB standard drive l ABB drives and motors catalogue 2011 23 Name Start Stop Function Initiates operation of drive Ceases operation of drive increases reference Up  Changes parameters and their value/ Down  Changes parameters and their value/ decreases reference Loc/Rem  Changes drive state from local control (control panel) to remote control (I/O or other external source) HELP Softkey 1 Softkey 2 Built-in “Help” button Function changes according to state of panel Function changes according to state of panel . Output current (selectable) Actual value 3. IP54 and IP66 The panel mounting kit enables mounting of control panels on cabinet doors. FlashDrop A powerful palm-sized tool for fast and easy parameter setting. Panel mounting kit. ideal for programming many drives.two versions are now available. multilingual alphanumeric Assistant control panel is offered as standard. Programming in the box . Monitoring and diagnostic facilities are included. mounting screws and a mounting template . which can be used during fault logging and in controlling the drive.unpowered. Speed (selectable) Actual value 2. Wizards are included to guide the user through the most commonly performed tasks. a gasket. IP54 and IP66. DriveWindow Light PC tool DriveWindow Light is a parameterisation and commissioning tool used to set-up and commission the drive. The control panel can be used for copying parameters for back-up or for downloading to another drive. These kits include a 3 m extension cable. a detachable. The drive has an RS485 Modbus interface built-in. such as start/stop at certain times of the day. Ideal for OEMs as programming can be left until the moment before commissioning. or at the end of the production line. It includes a real time clock.

motor and process –  E mbedded Modbus RS-485 fieldbus interface –  FlashDrop tool for fast parameter setting. The drives also have pre-programmed protection functions such as pipe cleaning (anti-jam) and duty standby functionality. Main features Feature Pump and fan control ( PFC) feature to control p umps and fans in parallel feature (SPFC) E nergy monitoring and o ptimising features Full output current at 5 0°C ambient Unified height and depth B est-in-class user interfaces FlashDrop* R oHS compliance Advantage need for an external programmable logic controller the mains supply while others continue operating in parallel when an auxiliary motor is started Pipe cleaning (anti-jamming). and several assistant screens. Where can it be used? The new ABB standard drive’s software features are ideal for solving the challenges and issues surrounding pumping in general. Short and long menus. as all drive frames are the same height – only the width changes Assistant and Basic keypads with intuitive operation. centrifugal fans. please refer to Technical Catalogue 3AUA0000051082 The drive is also designed to compliment the features offered by the industry specific products for water and wastewater. see user interfaces (page 27) 24 ABB standard drives for fans and pumps l ABB drives and motors catalogue 2011 .37 kW to 22 kW. allowing for automatic duty/assist/ standby schemes to be implemented – Energy efficiency counters. Maintenance can For more details. Highlights –  P ump and fan features such and pump and fan control (PFC and SPFC).ABB standard drives for fans and pumps 0. safe and trouble-free method to set up and commission without powering up the drive . submersible pumps. These features. The drive design includes a powerful set of features which benefit pump and fan applications including built-in PID controllers and PFC (pump and fan control). irrigation pumps. without mains power S oft pump and fan control Reduces unwanted pressure peaks in pumps and pipelines Pump protection functions Pre-programmed features like: * For details of FlashDrop. combined with pre-programmed application macros. an intuitive user interface. booster pumps and centrifugal fans. reduced maintenance costs Energy savings presented in local currency and CO2 Consumed energy optimised across the speed and load range Optimised drive dimensioning for wide temperature range One drive controls several pumps or fans and eliminates the Saves cost of additional drives and external PLC Interlock function enables one motor to be disengaged from maintenance time and costs. for multi-pump and soft fill control – Pipe cleaning (anti-jam) and pipe fill functions –  Multiple PID set points. OEMs dealing with fans and pumps will find a powerful cost effective package for pumping and fan applications including: booster pumps. can tailor the open menu views to suite there customer needs Fast.patented Environmentally friendly drives Space savings. inlet/outlet pressure supervision and detection of under or over load for preventive maintenance Drive monitors the saved energy compared to equivalent DOL operation Drive controls the motor voltage dependant on the load Drive can be operated in ambient temperatures up to 50°C without de-rating the output current Optimum installation layout. speed up the installation. parameter setting and commissioning of the drive. real-time clock –  E nergy optimiser – optimises the motor control for the application –  Load analyser for optimised dimensioning of the drive. ACS310 Supply voltage 200 – 480 V. Easier to lay the cabinet back panel out Benefit Longer life for pump or fan system while reducing be carried out safely without stopping the process Reduces maintenance costs Longer life for pump or fan system Reduces maintenance costs Smoother processes: improved and optimised system Longer life for pump and fan system. Assistants and wizards for ease of use Faster and easier drive set up and commissioning for volume manufacturing Compliance achieved during 2007 Users are supported as they program the drive. 3-phase only Motor control method – Scalar (quadratic/squared torque only) What is an ABB standard drive for fans and pumps? The ABB standard drives family is extended to include a dedicated fan and pump controller designed for squaredtorque applications such as pumps. and those of water and wastewater in particular.

8 34.4 Max Frame Fuse A Type gG 10 10 10 10 15 15 20 25 30 35 50 80 100 100 Heat dissipation W 35 40 50 60 69 90 107 127 161 204 301 408 498 588 Cooling 3 Type IP20 price without control panel* £167 £176 £193 £214 £279 £308 £396 £450 £522 £688 £840 £1.2 3 4 5.1 17.2 7.37 0.7 54. output current 1.7 13.1 8. types.9 27.4 21.1 1. voltages and prices 3-phase supply voltage 200-240 V kW 0.1 1.8 7.3 40.8 Max Frame Fuse A Type gG 10 10 15 15 15 20 30 35 60 80 100 Heat dissipation W 42 54 64 86 88 111 140 180 285 328 488 + + Cooling Type IP20 price without control panel* £172 £180 £218 £241 £279 £366 £415 £445 £607 £808 £1.1 50.3 30.2 6.1 2.6 19.2 23.2 8 9.75 1.054 Output A 4. output current 2.5 2.079 £1.9 R0 R0 R1 R1 R1 R2 R2 R2 R3 R4 R4 requirements m3/h Nat Vent Nat Vent 24 24 21 21 52 52 71 96 96 ACS310-03E-02A6-2 ACS310-03E-03A9-2 ACS310-03E-05A2-2 ACS310-03E-07A4-2 ACS310-03E-08A3-2 ACS310-03E-10A8-2 ACS310-03E-14A6-2 ACS310-03E-19A4-2 ACS310-03E-26A8-2 ACS310-03E-34A1-2 ACS310-03E-50A8-2 A + Ensure enough space around the unit .2 3 4 5.ABB standard drives for fans and pumps ACS310 – Ratings.2 9.9 5.5 11 15 18.4 26.55 0.8 48.5 7.5 6.5 11 Nominal ratings Nominal Nom.5 22 Nom.2 25.7 13.5 7.4 34.55 0. see page 27 ABB standard drives for fans and pumps l ABB drives and motors catalogue 2011 25 .1 3.4 54.37 0.75 1.3 66.8 17.refer to the User’s Manual for details * Drives require a control panel for parameter alteration For 50°C ratings contact ABB 3-phase supply voltage 380-480 V + Nominal ratings Nominal kW 0.5 77.2 5.4 8.8 12.258 £1.2 11.3 10.8 42.0 R0 R0 R1 R1 R1 R1 R1 R1 R3 R3 R3 R4 R4 R4 requirements m /h + + A Nat Vent Nat Vent 13 13 13 19 24 24 52 52 71 96 96 96 ACS310-03E-01A3-4 ACS310-03E-02A1-4 ACS310-03E-02A6-4 ACS310-03E-03A6-4 ACS310-03E-04A5-4 ACS310-03E-06A2-4 ACS310-03E-08A0-4 ACS310-03E-09A7-4 ACS310-03E-13A8-4 ACS310-03E-17A2-4 ACS310-03E-25A4-4 ACS310-03E-34A1-4 ACS310-03E-41A8-4 ACS310-03E-45A4-4 Ensure enough space around the unit .538 Output A 2.3 4.8 15.3 80.6 3.6 3.3 2.1 41.8 14.5 2.6 4.refer to the User’s Manual for details * Drives require a control panel for parameter alteration For 50°C ratings contact ABB Control panel for ACS310 Control panel Assistant control panel Basic keypad Type ACS-CP-A ACS-CP-C Price £84** £23 * Price of control panel only when purchased with drive * Panel mounting kit and user interface descriptions.

0 mm 280 280 282 299 320 H1 = H  eight without fastenings and clamping plate Height with fastenings but H2 =  without clamping plate H3 =  Height with fastenings and clamping plate Height with fastenings and H4 =  NEMA 1 connection box Height with fastenings.please see following pages Typical control connections All I/O are programmable for other configurations –  26 ABB standard drives for fans and pumps l ABB drives and motors catalogue 2011 . I/O and options Drive dimensions and weights H1 H2 H3 H4 H5 D D W W Cabinet-mounted drives (IP20 UL open) Wall-mounted drives (NEMA 1) Frame size R0 R1 R2 R3 R4 H1 mm 169 169 169 169 181 H2 mm 202 202 202 202 202 IP20 UL Open H3 mm 239 239 239 236 244 W mm 70 70 105 169 260 D mm 161 161 165 169 169 Weight Kg 1.9 4.ABB standard drives for fans and pumps ACS310 – Dimensions.7 169 3.3 1.4 H4 mm 257 257 257 260 270 H5 NEMA 1/UL Type 1 W mm 70 70 105 169 260 D mm 169 169 169 177 177 Weight kg 1.1 1.footprint style – Low leakage EMC filters < 30mA leakage – FlashDrop – An extensive range of user interfaces is available .5 5.5 1. NEMA H5 =  1 connection box and hood W = Width D = Depth Options available Input and output chokes –  –  ACS310 has no braking options – 1st environment EMC filters .5 2.

Fieldbus communications ACS310 has no industrial fieldbus interfaces. FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting. see above. Fits behind the keypad. but it does have an RS485 Modbus communications link built-in. For further information. DriveWindow Light PC tool DriveWindow Light is a parameterisation and commissioning tool used to set-up and commission the drive. Panel mounting kit. These kits include a 3 m extension cable. as well as a local control panel. FlashDrop Programme the drive whilst still in the box. The tool stores 20 parameter sets. The control panel can be used for copying parameters for backup or for downloading to another drive.two versions are now available. It includes a real time clock. A large graphical display and softkeys make it extremely easy to navigate. or to a fieldbus via a suitable gateway. there are two alternative control panels available as options. In addition. see ABB standard drive section on page 23. No external power source is needed for the potentiometer. with no power. set the parameter values or copy them from one drive to another. ABB standard drives for fans and pumps l ABB drives and motors catalogue 2011 27 . Panel cover The panel cover protects the drive’s connection when no control panel is used. Basic control panel The Basic control panel features a single line numeric display. such as start/stop. It includes a connection box for finger protection. The ABB standard drive is delivered with a panel cover as standard. The control panel has various assistants and a built-in help function to guide the user. a gasket. Perfect for OEMs and machine builders. conduit tube installation and a hood for protection against dirt and dust. Monitoring and diagnostic facilities are included. This link can be used to communicate to industrial HMI’s or remote monitoring devices. NEMA 1 kit The NEMA 1 kit is a convenient cover which is added to the drive and enables easy wall-mounting. IP54 and IP66. It gives the possibility to hide selected parameters to protect the machine. IP54 and IP66 The panel mounting kit enables mounting of control panels on cabinet doors. The IP66 has an additional keypad membrane cover. which can be moved between a PC and a drive. Safe programming during machine building production. Wizards are included to guide the user through the most commonly performed tasks. The panel can be used to control the drive. Relay extension module Add an additional three relays to the ACS310 to allow greater use of the PFC program.ABB standard drives for fans and pumps ACS310 – User interfaces Assistant control panel The Assistant control panel features a multilingual alphanumeric display for easy drive programming. which can be used during fault logging and in controlling the drive. mounting screws and a mounting template . Potentiometer Potentiometer with two switches: start/stop and forward/reverse direction.

hoists. The drive has ATEX certification with ABB’s Ex d.55 kW to 2.like having a PLC inside – Common user and process interface with fieldbus –  Common software tools for sizing and commissioning –  6-pulse. This section describes the most popular styles. on-line info system always available There is always an ABB industrial drive variant that fits the specification and requirements Low losses to control room. Main features Feature Direct torque control Built-to-order Adaptive programming Dedicated software loading packages Application macros Brake choppers Safe torque-off Compact size Cooling fan EMC Fieldbus gateway I/O Start-up assistant Huge range of hardware variants Liquid cooled drives Advantage Full torque at zero speed without encoder Accurate speed and torque control Customer can specify a wide range of options and build variants. winder.g. pre-built cabinets. pre-written Built into all units (when ordered) TÜV approved safety feature SIL2/PL d Contains EMC filter and chokes inside the drive Silent long-lifetime cooling fan that switches on and off 2nd environment RFI filters as standard 1st environment optional Snap-on module that is easily mounted inside drive Extensive and flexible standard and expansion I/O provides Guides user through all essential settings without going to parameter list Special variants for wall. low harmonic. Ex nA and Ex tD motors and has marine certification for Lloyds. additional space. like rubber mixers and highly precise applications like paper machines and engine dynamometers are easily handled. like high performance centrifuges as well as constant torque applications such as cranes. or additional cabling between drives and filter Automation system independent of drive company No need for additional space or cabling Easy set-up of parameters. flange mounting –  I nnovative hardware variants – DTC (direct torque control) superior motor performance – Flexibility to programme more advanced applications Low peak volts and du/dt Motor peak voltage and rate of rise meets IEC60034-17 additional analogue or digital connections 28 ABB industrial drive l ABB drives and motors catalogue 2011 . multidrives or liquid cooled. internal monitoring No additional space or installation time needed Satisfies the need for latest machinery directive (when ordered) Kind to motor windings No extra space or cabling is needed Reduced maintenance. tailored for the customer Highlights – Blanket ATEX certification (Ex) with ABB motors – Specialised software variants for selected applications – Adaptive programming . extruders and heavy conveyors. free standing. DTC. 4Q. winch etc Popular I/O configurations. ABB industrial drives can be built in a number of differing formats: wall mounted. crane. Applications with high breakaway torque. ACS800 Supply voltage 380-690 V (230 V) Motor control method: DTC What is an ABB industrial drive? ABB industrial drives are highly flexible AC drives that can be customised to meet the precise needs of many industrial applications. water-cooled. high performance. time and running costs No need for additional external filtering. The drives cover a wide range of powers and voltages. industrial kits. winders. water-cooled Most compact fully enclosed drive on the market Fully certified for marine use Fast settings for many applications Reduced costs. Order-based customisation is an integral part of the offering. Where can it be used? The ABB industrial drive is equipped with the premium motor control platform. totally enclosed for harsh environments Needs no additional hardware Adapt the drive to the specific needs of the project Solve the application with very little effort Benefit Consistently excellent performance ensures that drive is not the limiting factor in process Always meets application needs. including voltages up to 690 V. 12-pulse. cabinet. cabinet mount. drive kits. DNV and ABS. Loaded with application specific software Small PLC inside your drive as standard 15 programmable function blocks. and as such is ideally suited for the most demanding industrial applications. factory written and fully supported e.800 kW. Up to 200 blocks by loading ‘multiblock’ Industry specific software.ABB industrial drive 0. low noise. Ex de. 4Q. Page 41 describes other variants. fully researched. your own language. low harmonic. air-cooled.

245 £4.5 22 30 37 45 75 75 90 110 132 160 IN A 4.898 ACS800-01-0060-3 £4.499 £1.916 ACS800-01-0100-3 £6.5 9.3 14 19 23 32 37 49 60 69 100 115 141 163 215 234 Max Frame Fuse A †Type gG 10 10 10 16 16 20 25 40 50 63 80 100 125 160 200 224 250 315 315 Heat W 100 120 140 160 200 250 340 440 530 610 810 990 1190 1440 1940 2310 2810 3260 4200 Cooling Type IP21 Price with keypad IP55 Price with keypad £1.3 5.863 5.814 £7. unrestricted distribution according to EN 61800-3 .044 ACS800-01-0004-3 £1.7 18 24 31 41 50 69 80 94 141 155 184 220 254 285 Heavy-duty use Phd kW 1.429 output A 6.optional –  E MC filter for 2nd environment.5 10.268 £1.625 ACS800-01-0016-3 £1.454 ACS800-01-0011-3 £1. 500 V.342 £1.8 13.690 V) – 55 percent size reduction at 160 kW – IP21 as standard.636 £1.8 17.1 6.4 4.869 £2. The power ratings are valid at nominal voltage (400 V) No-overload kW 1.209 ACS800-01-0205-3 £10. 690 V. Includes 2nd environment EMC filter and control panel ABB industrial drive l ABB drives and motors catalogue 2011 29 .2 3 4 5.ABB industrial drive ACS800 – Variants.55 to 160 kW.573 £4.5 2.5 11 15 18. Price on application. max Icont.160 ACS800-01-0006-3 £1.226 £1.2 3 4 5.392 ACS800-01-0135-3 £7.5 11 15 22 30 37 45 55 75 90 110 110 132 160 † For fuse selection.7 10.927 £5. restricted distribution according to EN 61800-3 .6 24 32 46 62 72 86 112 138 170 202 282 326 326 351 R2 R2 R2 R2 R2 R3 R3 R3 R4 R4 R5 R5 R5 R5 R6 R6 R6 R6 R6a dissipation requirements m 3/h 35 35 35 35 35 69 69 69 103 103 250 250 250 405 405 405 405 405 405 A ACS800-01-0003-3 £1. weak networks may require aR fuses Other ratings and voltages are available.5 7.standard – Internal fieldbus options – ACS800-01 is type tested for marine applications – Blanket certification with ABB ATEX motors For further information.5 8. refer to the hardware manual.1 1.5 7.171 ACS800-01-0025-3 £2.086 £9.415 £2.905 £3.2 3 4 use P cont.5 7.867 ACS800-01-0020-3 £2.5 11 15 18.5 8.775 £11.7 7.9 19 25 34 44 55 72 86 103 145 166 202 225 260 290 Light overload P N kW 1.317 ACS800-01-0009-3 £1.520 ACS800-01-0165-3 £9. IP55 as option – Wide range of built-in options – Optional cable box for SWA cables – Coated boards and internal I/O options – Built-in brake chopper –  E MC filter for 1st environment.582 ACS800-01-0030-3 £2. max A 5. (230 .580 ACS800-01-0075-3 £4.226 ACS800-01-0050-3 £3.248 ACS800-01-0120-3 £7. ratings voltages and prices Wall-mounted single drives Series ACS800-01 – 0.958 £8.086 ACS800-01-0005-3 £1.111 £2.5 2.2 12. see Technical Catalogue 3AFE 68375126 EN Three phase supply voltage 380.5 2.272 £3.2 10.9 13.7 5. 230 V.263 £6. 400 or 415 V.5 22 30 37 45 55 75 90 110 132 I hd 3.9 7.949 ACS800-01-0040-3 £3.

etc. crane. These are detailed on page 36.ABB industrial drive ACS800-01 – Dimensions and options Dimensions and weights Frame size R2 R3 R4 R5 H1 H2 IP21 IP55 W1 Depth Weight kg 9 14 26 34 67* 226 265 274 286 399 H W Depth Weight kg 16 18 33 51 77 D W W D H2 H1 H mm mm mm mm 405 370 1) 165 471 420 1) 173 607 490 240 1) mm mm mm 528 263 241 528 263 273 774 377 278 775 377 308 923 420 420 739 602 1) 265 R6. digital expansion. -  The drive has two slots for I/O and fieldbus expansion and one optical interface slot (an additional mother board can also be added – giving three more slots) -  I/O modules can be chosen from analogue expansion. R6a* 880* 700 1) 300 H1 = Height with cable connection box H2 = Height without cable connection box * R6a: In -0205-3. The advantage of selecting these pre-written software variants. For example. master-follower. they are tested and certified by the factory and come complete with a user manual and cabling instructions. User Interfaces Please refer to page 36 for details of the ACS800 common user interfaces. H1 is 977 mm and weight is 70 kg 1) ACS800-01 without cable connection box does not fulfil  IP21 requirements Options for ACS800-01 ACS800-01 is a wall mounted drive. There are 17 variants available. so the options fit inside: - IP55 variant - UK gland box to accommodate SWA cable - Different levels of EMC compliance -  SIL2/PL d safe torque-off interface (unit mounts outside the drive) - Coated boards - Extended warranty - Marine certification mounts and kits All ABB industrial drives use the same common options and user interfaces. is that they have been written to cover the market requirements. encoder and resolver feedback options -  Fieldbus modules are always fixed to slot 1 and all of the major industrial fieldbus modules are available -  The drive can be ordered with specially designed application specific software variants. 30 ABB industrial drive l ABB drives and motors catalogue 2011 . winder control.

control module and keypad. 690V Drive can be purchased pre-assembled or as a disassembled kit.900 kW (230 V .55 to 1.ABB industrial drive ACS800 – Variants.503 £13.please ask. R8 frames The R7 and R8 modules are detailed below. +J410) † For fuse selection. D W ABB industrial drive l ABB drives and motors catalogue 2011 31 .131 £19. weak networks may require aR fuses Dimensions and weights Bookshelf mounting Frame size R7 H mm W mm D mm 473 Weight kg 100 H Flat-type mounting W D mm 259 Weight kg 100 205 H mm mm 1152 632 1121 427* R8 1564 562* 568 205 1596 779 403 * R7 module only 250mm wide.221 £9.772 £8. R8 R8i For further information. 500V.514 Max Frame Fuse A †Type gG Heat dissipation W Cooling Type IP00 Price output A requirements m 3/h with keypad* Other ratings and voltages available on application. max Icont. programmable I/O with galvanically isolated inputs – Three I/O and fieldbus extension slots inside –  ACS800-04M can be ordered as disassembled kit of parts to optimise the items purchased –  Rittal assembly kits available for easy cabinet integration –  Service ‘skateboard’ for R7. The power ratings are valid at nominal voltage (400 V) No-overload kW 110 132 160 200 250 315 355 400 use Pcont. busbars. power module. have left or right handed or flat or bookcase orientation.690 V) – IP00 kits or IP20 modules depending on frame size –  R1-R6 frames are back sheet mounted. R8 module only 350mm wide Options for ACS800-04 When purchased as an ACS800-04. max A 206 248 289 445 521 602 693 720 Light overload P N kW 110 132 160 200 250 315 355 400 IN A 202 243 284 440 516 590 679 704 Heavy-duty use Phd kW 90 110 132 160 200 250 315 355 I hd A 163 202 240 340 370 477 590 635 326 404 432 588 588 840 1017 1017 R7 R7 R7 R8 R8 R8 R8 R8 250 315 315 500 630 630 800 800 3000 3650 4300 6600 7150 8100 8650 9100 540 540 540 1220 1220 1220 1220 1220 ACS800-04-0140-3 ACS800-04-0170-3 ACS800-04-0210-3 ACS800-04-0260-3 ACS800-04-0320-3 ACS800-04-0400-3 ACS800-04-0440-3 ACS800-04-0490-3 £6.288 £15. please contact ABB for information on the other frame sizes shown here. refer to the hardware manual. R7 and R8 stands on cabinet floor. R6 R4 R3 R2 R7. 400 or 415 V. where parts can be omitted for cost optimisation by panel builders (R7. * Comes with keypad and a door mount kit (+J400. 230V.104 £17. If purchased as an ACS800-04(M) then it is possible to tailor the offering. R8i wheels into the cabinet –  E asy access to power terminals: plug connections on wheeled D4 and R8i units – Side-by-side mounting (excl. control panel and door mounting kit Multiple control panel mounting options . versions with side exit) –  E xtensive. see Technical Catalogue 3AFE68404592 Three phase supply voltage 380. User Interfaces Please refer to page 36 for details of the ACS800 common user interfaces. ratings. the kit always contains pedestal. R8 frames) Includes 2nd environment EMC filter. remove busbars.691 £11. types and prices Chassis-mounted single drive Series ACS800-04 and ACS800-04M – Specifically designed for system integration – 0.

to ensure all relevant options are catered for. weak networks may require aR fuses 32 ABB industrial drive l ABB drives and motors catalogue 2011 . 230 V. 690 V. IP54 and IP54R as options –  Up to 500 kW based on a single module including rectifier and inverter –  Above 500 kW separate rectifier and inverter modules that have plug-in power connectors for easy maintenance and redundancy. max A 145 166 202 214 260 290 445 521 602 693 720 Light overload P N kW 75 75 90 110 132 160 200 250 315 355 400 IN A 141 155 184 220 254 285 440 516 590 679 704 Heavy-duty use Phd kW 45 55 75 90 110 132 160 200 250 315 355 I hd A 100 115 141 163 215 234 340 370 477 590 635 170 202 282 326 326 351 588 588 840 1017 1017 R5 R6 R6 R6 R6 R6 R8 R8 R8 R8 R8 315 200 224 250 550 550 500 630 630 800 800 1440 1940 2310 2570 3260 4200 6600 7150 8100 8650 9000 405 405 405 405 405 405 1220 1220 1220 1220 1220 ACS800-07-0075-3 ACS800-07-0100-3 ABB panels can be ordered with a wide range of standard options. see Technical Catalogue 3AFE68375126 Liquid-cooled option ACS800-07 can also be supplied in a liquid cooled format. Price on application Includes 2nd environment EMC filter and control panel † For fuse selection. 400 or 415 V. internal swinging gate for –  control options Factory-built cabinet with EMC and thermally type-tested –  for trouble-free operation – Extensive range of standard options –  ATEX approved PTC interfaces and blanket certification with ABB motors TÜV approved emergency stopping options –  The ACS800-07 cabinet drive range covers an extensive power and options range. max I cont. types and prices Cabinet-built drives Series ACS800-07 – 45 to 2. and only up to 400 kW. (380 . refer to the hardware manual. For further information. please refer to page 43 for details. IP22.690 V) – IP21 as standard. The drives shown in the table are for the basic IP21 build format. Three phase supply voltage 380. The power ratings are valid at nominal voltage (400 V) No-overload kW 75 90 use Pcont. Modules wheel-in and -out of cabinet – 6. 500 V. IP42.or 12-pulse operation as standard Extremely compact.ABB industrial drive ACS800 – Variants. Please contact ABB to discuss the exact requirements of your factory built and certified cabinet. ratings. Price on application Max Frame Fuse A † Type gG Heat dissipation W Cooling Type Price output A requirements m 3/h 110 110 132 160 200 250 315 355 400 ACS800-07-0120-3 ACS800-07-0135-3 ACS800-07-0165-3 ACS800-07-0205-3 ACS800-07-0260-3 ACS800-07-0320-3 ACS800-07-0400-3 ACS800-07-0440-3 ACS800-07-0490-3 Other ratings and voltage ranges available.800 kW. ACS800-07LC.

digital expansion. master follower. 54R variants (no IP55) - Emergency stop variants. they are tested and certified by the factory. Options for ACS800-07 ACS800-07 is a cabinet drive. 42. cabinet built Frame size R5/R6 R8 *Width with fuse switch 430 830 Height IP 2130 2130 Height Depth *Depth top Weight (kg) IP54 2315 2315 645 646 entry/exit 646 646 with line fuse switch 300 500 H 21/22/42 ACS800-07 can be supplied with an extensive range of standard cabinet options. for example. - Sine filter fitted to output (for older motors) - Top or bottom cable entry for either motor or power cables - UK gland plates for SWA cables - 110V control inside the cabinet - Different levels of EMC compliance - Extended warranty -  Additionally. so its options fit inside the cabinet. and come complete with a user manual and cabling instructions. The cabinet drive can be fitted with: - IP21. ABB industrial drive l ABB drives and motors catalogue 2011 33 . There are 11 variants available. cabinet heaters. These are detailed on page 36 -  The drive has two slots for I/O and fieldbus expansion and one slot for an optical interface (an additional mother board can also be added – giving three more slots) -  I/O modules can be chosen from analogue expansion. encoder and resolver feedback options -  Fieldbus modules are always fixed to slot 1 and all of the major industrial fieldbus modules are available -  The drive can also be ordered with specially designed application specific software variants. The advantage of selecting these pre-written software variants is that they have been written to cover the market requirements. winder control. Ratings and dimensions available on request. etc. door furniture and lighting etc. 54. TÜV approved - Motor thermistor relays - ATEX-approved motor protection - Marine construction - UL approved components -  Various types of cable markings. ABB can accommodate any specialised option or feature by using its in-house application design team ACS800-07 also comes with options that are fitted to the drive module which is inside the cabinet: - SIL2 safe torque-off interface - Coated boards W User Interfaces All ACS800s use the same common options and user interfaces. Contact your ABB representative for details *some of these options alter the cabinet dimensions Higher power standard and bespoke cabinets can be quoted on request D Larger powers are built with D4 and R8i modules. crane.ABB industrial drive ACS800-07 – Dimensions and options Dimensions and weights. 22.

500 V.5 22 30 37 45 55 75 90 use Pcont. ratings. wall-mounted – 7. Price on application. Please refer to page 41 for more information.690 V) – IP21 as standard –  Single package for easy cabinet installation. cabinet-built – Power range from 75 to 2500 kW (230 to 690 V) –  IP21 as standard. max I cont.5 22 30 37 45 55 75 75 IN A 32 36 45 56 69 83 114 143 157 Heavy-duty use Phd kW 11 15 18. still retaining a low 2-4 percent THD harmonic signature.998 £9.919 £4. refer to the hardware manual. voltages and prices Low harmonic.657 £12. Includes 2nd environment EMC filter and control panel Prices for low harmonic cabinet drives ACS800-37 also available on application † For fuse selection.5 22 30 30 45 55 75 I hd 26 34 38 45 59 65 88 117 132 Max Frame Fuse A †Type gG 40 40 50 63 80 100 125 160 200 Heat dissipation W 550 655 760 1000 1210 1450 1750 2350 2800 Cooling Type IP21 Price with £3.392 £4. weak networks may require aR fuses 34 ABB industrial drive l ABB drives and motors catalogue 2011 .166 £10. No regenerative capability ensures no mistakes on generator supplies. reducing installation time and cabinet space Series ACS800-37. Series ACS800-31. 690 V. IP42.ABB industrial drive ACS800 – Variants. Please contact ABB if you require higher powers. max A 34 38 47 59 72 86 120 150 165 Light overload P N kW 15 18. IP22.990 £5. see Technical Catalogue 3AFE68375126 6 pulse rectifier 12 pulse rectifier 18 pulse rectifier Active rectifier Transformer and cabling simple Transformer and cabling complicated Transformer and cabling complicated Transformer and cabling simple Current very distorted > THDI 30% Current distorted > THDI 12% Current wave form good > THDI 6% Current wave form best < THDI 4% Alternatives in reducing line harmonics Low harmonic.5 to 110 kW (230 . R5 R6 For further information.738 £7. 400 or 415 V.243 output A 52 61 68 90 118 137 168 234 264 R5 R5 R5 R5 R5 R5 R6 R6 R6 requirements m 3/h 350 350 350 350 350 350 405 405 405 ACS800-31-0016-3 ACS800-31-0020-3 ACS800-31-0025-3 ACS800-31-0030-3 ACS800-31-0040-3 ACS800-31-0050-3 ACS800-31-0060-3 ACS800-31-0070-3 ACS800-31-00100-3 A keypad Other ratings and voltage ranges available. Also. fully regenerative products are available called ACS800-11 and ACS800-17. wall-mounted drives .ACS800-31 Three phase supply voltage 380. 230 V. The power ratings are valid at nominal voltage (400 V) No-overload kW 15 18. IP54 and IP54 R available as options – Wheel-out power modules for improved manual handling –  Plug-in power connectors for easy maintenance and redundancy – Power module redundancy for improved availability – Factory-built cabinets ensure good installation The R5 and R6 modules are detailed below. active rectifier drives Wall-mounted and cabinet-built A dedicated range of low harmonic drives based on active rectifier technology.720 £6.

ACS800-31 Frame size R5 R6 Height mm 816 970 Width mm 265 300 Depth mm 390 440 Weight kg 62 100 H Height includes cable box. 54R variants (no IP55) - Emergency stop variants - Motor thermistor relays - ATEX-approved motor protection - Marine construction - UL approved components Various types of cable markings. and all of the major industrial fieldbus modules are available -  The drive can also be ordered with specially designed application specific software variants. ABB industrial drive l ABB drives and motors catalogue 2011 35 . encoder and resolver feedback options -  Fieldbus modules are always fixed to slot one. 22. They are tested and certified by the factory and come complete with a User Manual and cabling instructions. winder control. master follower. cabinet heaters. The drive has two slots for I/O and fieldbus expansion and -  one slot for an optical interface (an additional mother board can also be added – giving three more slots) I/O modules can be chosen from analogue expansion. by using its in-house application design team ACS800-37 also comes with options that are fitted to the drive module which is inside the cabinet - SIL2/PL d safe torque-off interface - Coated boards D W User Interfaces All ACS800s use the same common options and user interfaces. all of the options available for ACS800-31 are also valid. etc. -  digital expansion. as they fit inside the cabinet. Options for ACS800-31. ABB can accommodate any specialised option or feature. these are detailed on page 36.ABB industrial drive ACS800-31 – Dimensions and options and ACS800-37 options Dimensions and weights. 42. Additionally the cabinet drive can be fitted with: - IP21. cabinet-built Being cabinet drive. 54. no external items Ratings and dimensions for larger variants available on request. door -  furniture and lighting etc. crane. - Sine filter fitted to output (for older motors) - Top or bottom cable entry for either motor or power cables - UK gland plates for SWA cables - 110V control inside the cabinet -  Additionally. for example. one enclosure. wall mounted - IP55 variant - UK gland box to accommodate SWA cable - Different levels of EMC compliance SIL2 safe torque-off interface (unit mounts outside -  the drive) - Coated boards standard - Extended warranty - Marine certification mounts and kits Options for ACS800-37. There are 11 variants available in all. The advantage of selecting these pre-written software variants is that they have been written to cover the market requirements.

20 mA ^ = 0.Reference voltage -10 VDC. In addition.ABB industrial drive ACS800 – Common user interfaces Control panel The control panel features a full-text multilingual display. 20 mA. Typical I/O and control connections The ABB industrial drive family uses the same control card.. Dedicated keys allow fast access to actual signals. The panel can also be screwed to the cabinet door. RL < 700 ohm Output current 0(4). AGND RL > 1 kohm VREF+ AGND AI1+ AI1AI2+ AI2AI3+ AI3AO1+ AO1AO2+ AO2DI1 DI2 DI3 DI4 DI5 DI6 +24VD +24VD Reference voltage 10 VDC. For other ACS800 application macros the functions may be different. Rin = 100 ohm Motor speed 0(4).motor nom.. keypad and software structure throughout its entire range. not in use. Fieldbus The ACS800 supports an extensive list of fieldbus modules for connectivity to industrial networks. X20 1 2 X21 1 2 3 4 5 6 7 8 rpm VREF. Panel mounting kits Kits are available that allow mounting on the cabinet door. parameters. Acceleration & deceleration select Constant speed select Constant speed select +24 V DC max..PC Tool DriveWindow is a high specification... 0(4) . 10 V. RL > 1 kohm Speed reference 0(2) . (Drive requires an RCDO module) Drive AP . high speed commissioning.20 mA ^ = 0.. Rin = 100 ohm By default.. 100 mA Digital ground Digital ground Start interlock (0 = stop) Power supply Auxiliary power supply output.PC Tool Drive AP allows access to the ACS800 adaptive. 20 mA. The panel can be used for parameter copying and for configuring adaptive programmes. Please refer to the firmware manual for details.. block programming environment.g.. maintenance and monitoring tool for the ACS800 drive range. not in use. optional I/O extension modules are available providing additional analogue or digital I/O connections.motor nom. It operates over an optical fibre link. motor temperature).. current.... assistant functions and drive information. speed. not in use. Rin > 200 kohm By default. I/O expansion ACS800 can be fitted with a large range of analogue and digital I/O modules to expand its I/O capability. 0(4) . Below are the standard drive control I/O of the ABB industrial drive with factory macro. non-isolated. Local motor control is also possible. RL < 700 ohm Stop/Start Forward/Reverse By default. working as a PLC inside the drive. 24 V DC 250 mA Relay output 1: ready A 9 10 11 12 X22 1 2 3 4 5 6 7 8 9 10 11 X23 1 2 X25 1 2 3 X26 1 2 3 X27 1 2 3 Relay output 2: running Relay output 3: fault (-1) 36 ABB industrial drive l ABB drives and motors catalogue 2011 . without the need for an additional holder. monitoring and measurement purposes (e. DriveWindow . Analogue and digital I/O channels are used for different functions such as control.. or in a holder inside the cabinet.

ABB industrial drives for water and wastewater
1.1 kW to 400 kW, ACQ810 Supply voltage 380 to 480 V, 3 phase Motor control method – DTC

What is an ABB industrial drive for water and wastewater? The ABB industrial drives family is extended with a new series of drives designed for all of the applications commonly used in the water and wastewater industry. The specifically designed modules feature tailor-made pump control functions for single and multi-pump systems. These functions ensure smooth, disturbance-free operation of water and wastewater processes, maximising energy efficiency while reducing unnecessary downtime. The drives’ pump-specific functions decrease the lifecycle cost of the pumping system, helping to save time and money. Where can it be used? The new ABB industrial drive module can be used for most of the variable speed applications contained within the water and wastewater industry, to optimise the system and to save energy. The modules are designed for cabinet assembly and are easily mounted side-by-side. Intelligent start-up assistants ensure that drive commissioning is straightforward. The functions needed for most pumping systems can be easily implemented with the pre-programmed macros. Starting up a pumping system and optimising its performance is extremely easy. Highlights – Optimal pump control for various applications – Intelligent solution for controlling pump performance – Easy and cost-effective cabinet assembly Main features
Feature Direct torque control Soft pipe filling Pump cleaning or anti-jam Advantage Premium motor control platform Provides a pump with a smooth build-up of flow in pipes Benefit Lower losses, improved energy saving This avoids pressure peaks and reduces the stresses on weak or ageing water mains when demand changes e.g on each pump start; on monitoring if the pump is becoming blocked; in response to a digital input or PLC command. If the pump cleaning function runs too often, an alarm is raised Fast-ramp starting creates a flush effect to keep pipes clear. Users can define the “efficiency speed” based on the pumps best efficiency point and number of the pumps needed Operate higher capacity pumps during daytime and smaller units at night. This allows pumps to be operated closer to their best efficiency point Avoids the need for costly external flow meters and is suitable for applications where the flow data is not needed for invoicing purposes Underload and overload functions are pre-defined across the speed range at five distinct points. Belt breaks or dry sumps can be detected Remove contactor from MCC
ABB industrial drives for water and wastewater l ABB drives and motors catalogue 2011 37

For further information, see Technical Catalogue 3AUA0000055685

– Rapid and simple pumping system start-up – Advanced energy efficiency in pumping systems – Maximised process uptime – Lifecycle support – Remote monitoring and diagnostics – Pump auto change – Full multipump software now available

pipe clogging and expensive maintenance activities

Used in waste water pumping stations to prevent pump and The function can be set to trigger against different commands

Level control Multi-pump control Pump priority Flow calculation Used to effectively control the filling or emptying of water or wastewater storage tanks

are operated together and the required flow rate is variable Optimal control of applications where the consumption rate varies based on demand The drive has a flow meter routine that very accurately determines the flow rate within a process

Optimal control of applications where several parallel pumps Maintains stable process conditions optimising the speed

Pump specific protection The protection functions indicate if the pre-defined process features Safe torque-off conditions change TÜV certified safely to SIL3

ABB industrial drives for water and wastewater
ACQ810 – Variants, ratings and prices

ACQ810 variants The ACQ810 is available in several frame sizes to optimise the packing density of the drive. This optimised packing density ensures that MCC cabinet line-ups are as compact as possible. Minimised MCC line-ups mean that compliant bids to the water industry are as small as possible whilst still complying with EMC and thermal requirements. Frame A and B – EMC external but plug-in, so no extra cabling required. Frame C to E – EMC and harmonics choke built into the unit, so most compact size with no extra items to fit or cable. The frame E module is capable of delivering 160 kW in a single back-sheet mountable IP20 unit, the highest power density on the market. Frame G – This popular modular design has a high power density in a module which is mounted onto a pedestal (which 3 – phase supply voltage (380 – 480V)
Light overload P N I2N A 2.7 3 3.5 4.9 6.3 8.3 11 14.4 21 28 35 40 53 67 80 98 138 162 203 240 286 302 361 414 477 550 616 704 No overload use I cont. max A 3 3.6 4.8 6 8 10.5 14 18 25 30 44 50 61 78 94 103 144 202 225 260 290 340 400 430 521 602 693 720 Max Frame Fuses A †Type gG 6 6 10 10 16 16 20 25 25 32 50 50 63 80 100 125 160 250 250 315 315 500 500 500 630 630 800 800

Frame G

Frame E Frame EO Frame D Frame C Frame B and A

can be left or right handed, or can be rotated by 90 degrees to a “flat” mount format), so once the heavy cables are connected, there is no need to disconnect them, even if the module needs to be removed.

Heat dissipation W 100 106 126 148 172 212 250 318 375 375 541 646 840 1020 1200 1190 1440 2310 2810 3260 4200 5000 6000 6850 7800 8100 9100 9700

Cooling

Type

Panel mounting kit +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410 +J410

IP20 Price

output A 4.4 5.3 7 8.8 10.5 13.5 16.5 21 33 36 53 66 78 100 124 138 170 282 326 326 348 480 568 588 588 840 1017 1017 A A A A A B B B C C C C D D D E0 E0 E E E E G G G G G G G

requirements m3/h 24 24 24 24 24 48 48 48 142 142 200 200 290 290 290 168 405 405 405 405 405 1220 1220 1220 1220 1220 1220 1220 ACQ810-04-02A7-4 ACQ810-04-03A0-4 ACQ810-04-03A5-4 ACQ810-04-04A9-4 ACQ810-04-06A3-4 ACQ810-04-08A3-4 ACQ810-04-11A0-4 ACQ810-04-14A4-4 ACQ810-04-021A-4 ACQ810-04-028A-4 ACQ810-04-035A-4 ACQ810-04-040A-4 ACQ810-04-053A-4 ACQ810-04-067A-4 ACQ810-04-080A-4 ACQ810-04-098A-4 ACQ810-04-138A-4 ACQ810-04-162A-4 ACQ810-04-203A-4 ACQ810-04-240A-4 ACQ810-04-286A-4 ACQ810-04-302A-4 ACQ810-04-361A-4 ACQ810-04-414A-4 ACQ810-04-477A-4 ACQ810-04-550A-4 ACQ810-04-616A-4 ACQ810-04-700A-4

kW 1.1 UL 1.5 2.2 3 4

To ensure ABB can tailor the drive to your needs, price on application

5.5 7.5 11 15 22 30 37 45 55 75 90

18.5

110 132 160 UL UL

200 250 315 355 400

I2N - Nominal output current. 110% overload 1 min / 5 min. Icont - Continuous rms output current with no overload capacity UL = UL - NEMA rated motor - no IEC motor equivalent, however the current rating may be useful † For fuse selection, refer to the hardware manual, weak networks may require aR fuses 38 ABB industrial drives for water and wastewater l ABB drives and motors catalogue 2011

ABB industrial drives for water and wastewater
ACQ810 – Dimensions, I/O and options
XPOW +24VI 1 GND 2 XRO1, XRO2 NO 1 Relay output RO1 [Ready] 250 V AC / 30 V DC COM 2 2A NC 3 NO 4 Relay output RO2 [Fault(-1)] 250 V AC / 30 V DC COM 5 2A NC 6 XD24 +24 V DC* +24VD 1 Digital input ground DIGND 2 +24 V DC* +24VD 3 Digital input/output ground DIOGND 4 Ground selection jumper AI1 XDI Digital input DI1 [Stop/Start] DI1 1 Digital input DI2 [Constant speed 1]Notes DI2 2 Digital input DI3 [Reset] DI3 weights 3 All dimensions and are without options Digital input DI4 DI4 4 1)  Height is the maximum Digital input DI5 [EXT1/EXT2 selection] DI5 5measure without Start interlock (0 = Stop) DIIL In A and A B frames the clamping plates. XDIO external C3 EMC-filter (height with filter Digital input/output DIO1 [Output: Ready] DIO1 1 Digital input/output DIO2 [Output: Running] DIO2EMC 2 in brackets). The filter does not have H XAI to be plugged in, it can1 be sited nearby. Reference voltage (+) +V REF Reference voltage (–) -VREF in2frames C, D, E0 and G E  MC-filter is internal Ground AGND 3 2) Total depth with control panel, 10mm less width Analogue input AI1 (Current or voltage, selectable by AI1+ 4 jumper AI1) [Current] [Speed reference 1] AI15 Analogue input AI2 (CurrentD or voltage, selectable by AI2+ 6 jumper AI2) [Current] [Process actual value 1] AI27 AI1 current/voltage selection jumper AI1 AI2 currentW /voltage selection jumper AI2 XAO AO1+ 1 Analogue output AO1 [Current] AO12 AO2+ 3 Analogue output AO2and [Speeddrive-to-drive rpm] Typical STO link connections AO24 XD2D Drive-to-drive link termination jumper T B 1 Drive-to-drive link. A 2 BGND 3 XSTO OUT1 1 Safe torque-off. Both circuits must be closed for the OUT2 2 drive to start. IN1 3 IN2 4 Control panel connection Memory unit connection External power input 24 V DC, 1.6 A

Dimensions and weights
Frame size A B C D E0 E G Height 1) mm 364 (518) 380 (542) 567 567 602 700 1564 Depth 2) mm 219 297 298 298 376 465 571 Width mm 94 101 166 221 276 312 562 Weight kg 3.3 5.4 15.6 21.3 34 67 200

Typical I/O connections
XPOW +24VI 1 GND 2 XRO1, XRO2 NO 1 Relay output RO1 [Ready] 250 V AC / 30 V DC COM 2 2A NC 3 NO 4 Relay output RO2 [Fault(-1)] 250 V AC / 30 V DC COM 5 2A NC 6 XD24 +24 V DC* +24VD 1 Digital input ground DIGND 2 +24 V DC* +24VD 3 Digital input/output ground DIOGND 4 Ground selection jumper AI1 XDI Digital input DI1 [Stop/Start] DI1 1 Digital input DI2 [Constant speed 1] DI2 2 Digital input DI3 [Reset] DI3 3 Digital input DI4 DI4 4 Digital input DI5 [EXT1/EXT2 selection] DI5 5 Start interlock (0 = Stop) DIIL A XDIO Digital input/output DIO1 [Output: Ready] DIO1 1 Digital input/output DIO2 [Output: Running] DIO2 2 XAI Reference voltage (+) +V R E F 1 Reference voltage (–) -VREF 2 Ground AGND 3 Analogue input AI1 (Current or voltage, selectable by AI1+ 4 jumper AI1) [Current] [Speed reference 1] AI15 Analogue input AI2 (Current or voltage, selectable by AI2+ 6 jumper AI2) [Current] [Process actual value 1] AI27 AI1 current/voltage selection jumper AI1 AI2 current/voltage selection jumper AI2 XAO AO1+ 1 Analogue output AO1 [Current] AO12 AO2+ 3 Analogue output AO2 [Speed rpm] AO24 XD2D Drive-to-drive link termination jumper T Options B 1 Drive-to-drive link. A 2 A number of control panel mounting options BGND 3 are available, XSTO to optimise MCC design. The drive OUT1 is normally delivered with 1 Safe torque-off. Both circuits must be closed for the OUT2 2 a control panel and holder fitted as standard. Other options drive to start. IN1 3 IN2 4 include: Control panel connection No control panel at all - Memory unit connection External power input 24 V DC, 1.6 A

STO stands for safe torque-off and is certified by TÜV to SIL3 to IEC61508.

STO can be used to guarantee no mechanical rotation (no torque) at the shaft of the motor and thus allows MCC panels to be built without the need for the traditional contactor, where maintenance of the rotating machinery is a requirement. Electrical isolation will only be required for working on the drive or the electrical connections of the motor, so the traditional door isolator will suffice for that requirement.

Mains connection 24 V DC input Relay outputs (2 x RO) Analogue and digital extensions Digital inputs (6 x D) Digital inputs/outputs (2 x AO) Analogue inputs (2 x A) Analogue outputs (2 x AC) Modbus/Drive-to-Drive link Safe torque-off (STO) User interface (PC tools, control panel) Motor connection Communication options Removable memory unit

- Control panel door mounting kit - No cover at all for the drive unit Other options for the ACQ810 include: - Analogue I/O extension module - Analogue and digital extension module - Relay I/O extension module - Extensive range of plug-in fieldbus modules - External du/dt filters if required

ABB industrial drives for water and wastewater l ABB drives and motors catalogue 2011 39

It includes a real-time clock. Expansion for analogue and digital I/O Additional I/O can be added to the ACQ810. flow or level transducers. Keypad door mounting platform Designed to hold the keypad so that it can be attached to the MCC door. An IP54 variant is also available for higher IP requirements. swapping the memory unit to the new drive will transfer a complete drive set-up – absolutely no recommissioning is required. Process value (selectable) Softkey 2 function Real time clock Softkey 1 function Name Start Stop Function Initiates operation of drive Ceases operation of drive increases reference Up  Changes parameters and their value/ Down  Changes parameters and their value/ decreases reference Loc/Rem  Changes drive state from local control (control panel) to remote control (I/O or other external source) HELP Softkey 1 Softkey 2 Built-in “Help” button Function changes according to state of panel Function changes according to state of panel 40 ABB industrial drives for water and wastewater l ABB drives and motors catalogue 2011 . Output current (selectable) Actual value 3. Removable memory unit The memory unit stores the complete parameter and firmware set for the drive. Speed (selectable) Actual value 2. CanOpen. This way the drive can be tailored to the application and fully utilise the extended I/O. DriveSPC PC tool DriveSPC (Solution Program Composer) allows access to the extended programming area of the ACQ810. Should a drive need to be replaced. DriveStudio PC tool DriveStudio is a parameterisation and commissioning tool used to set-up and commission the water and wastewater drive. which can be used during fault logging and in controlling the drive. for example. Application specific IEC61131 solution programmes can be generated and stored inside the drive. DeviceNet. or can be mounted next to the drive on the end of a plug and socket cable – easy to install and mount. Monitoring and diagnostic facilities are included. EMC filters – frames A and B Pluggable EMC filters for frame sizes A and B can be plugged directly into the drive. allowing connection to Profibus. Wizards are included to guide the user through the most commonly performed tasks. The control panel has various assistants and a built-in help function to guide the user. such as start/stop. This I/O can be addressed by the fieldbus so that the ACQ810 can be used as an I/O “nest”. Modbus RTU and Ethernet. or of course the I/O can be used to simply allow more connectability from the process to the drive. multilingual alphanumeric Assistant control panel is preferred as standard. as well as a local control panel. Local/Remote indication Motor rotation indicator Speed reference Actual value 1. A large graphical display and softkeys make it extremely easy to navigate. a detachable. Fieldbus interfaces Extensive range of plug-in fieldbus interfaces. This reduces down time in the event of a problem. The control panel can be used for copying parameters for back-up or for downloading to another drive.ABB industrial drives for water and wastewater ACQ810 – User interfaces Assistant keypad For easy drive programming.

reducing –  installation time and cabinet space Series ACS800-17.690 V) IP21 as standard –  –  Active rectifier unit Single package for easy cabinet installation. IP42. IP54 and IP54 R available as options Wheel-out power modules for improved manual handling –  –  Plug-in power connectors for easy maintenance and redundancy Power module redundancy for improved availability –  F actory-built cabinets ensure good installation and –  compliance with standards ATEX approved PTC interfaces and blanket certification with –  ABB motors ABB industrial drives Regenerative. IP22.Additional drives from ABB ABB industrial drives . wall-mounted –  7.500 kW (230 . for better dynamic performance –  C omprehensive installation instructions and CAD drawings For further information. cabinet-built 75 to 2. active rectifier drive modules .Regenerative. active rectifier drives Series ACS 800-11. bookshelf or flat-mounting options – EMC and brake chopper built-in – Three I/O and fieldbus extension slots inside Innovative pedestal enclosure for ease of cabling .690 V) – IP21 standard –  E xtremely compact.5 to 110 kW (230 .690 V) –  –  IP21 as standard. can be mounted in two orientations.low harmonic Series ACS800-14 110 to 900 kW (380 . see Technical Catalogue 3AFE 68375126 EN For further information see Technical Catalogue 3AFE 68375126 6 pulse rectifier 12 pulse rectifier 18 pulse rectifier Active rectifier Transformer and cabling simple Transformer and cabling complicated Transformer and cabling complicated Transformer and cabling simple Current very distorted > THDI 30% Current distorted > THDI 12% Current wave form good > THDI 6% Current wave form best < THDI 4% Alternatives in reducing line harmonics For further information see Technical Catalogue 3AFE 68404592 Additional drives from ABB l ABB drives and motors catalogue 2011 41 .pedestal –  can be supplied in advance – Drive module on wheels C an be provided with an enclosure extension with additional –  options and local isolation – Long lifetime cooling fan and capacitors –  L arge power terminals allowing the use of a wide range of cable sizes –  ATEX approved PTC interfaces and blanket certification with ABB motors ABB industrial drives . (230 .480 V) –  IP00 kits –  –  Assembly kits for Rittal cabinets and generic cabinets –  Separate controllers for galvanic isolation Requires a separate +24 V DC supply at 3 A –  –  Active supply unit can be configured for low harmonic mode (2-4 percent harmonic distortion) or regenerative mode.free standing Series ACS800-02 – 45 to 560 kW.

removes –  the need for air conditioned control rooms –  Tested electrical/mechanical kits available . motor out at bottom for logical cable management within the cabinet DC bus connection . PDF and full 3D e PLAN® modelling support –  Pre-designed mounting frames available to reduce design time –  Liquid/liquid-heat exchanger assemblies can be supplied by ABB – Module features: – Diode supply modules include line side chokes – Inverter modules include du/dt filters – Easy structure. fewer components – I nverter units.choppers in each module can –  be used when on a DC link. safe torque-off to SIL3/PL e as standard –  Modules which compliment the full range of multidrive modules For further information see Technical Catalogue 3AUA0000041481 ABB industrial drives .Module drives for system integrators Series ACS850-04 – New higher powered module.Additional drives from ABB ABB industrial drives . IGBT supply units and dynamic braking units are based on one common R8i module Inverter Diode For further information see Technical Catalogue 3AFE68404592 42 Additional drives from ABB l ABB drives and motors catalogue 2011 . parameter and programme set-up – no re-commissioning – STO.which make different solutions easy to build – ACAD. Integral wheels and shrouding – Optimal power frame sizes and side-by-side mounting –  Power in at top.common DC link schemes are –  possible Integrated brake chopper . to distribute braking – DTC motor control platform DriveStudio and DriveSPC PC tools for customising the –  parameter driven drive with IEC61131 application coding and software application blocks –  Memory module contains the complete firmware.Liquid cooled modules Series ACS800-x04LC – Extremely compact size. compared to air-cooled 98 percent of drive losses transferred to liquid .

37LC.5 to 5. smaller than previous generation –  Extensive range of cabinet options. Lloyds. in harsh environments. thyristor or active rectifier are available C abinet kits for Rittal and generic. The DC bus can be provided by a selection of supply units. fully enclosed cabinets.Multidrives A multidrive is a custom-made cabinet to suit a larger application or a process line. including water pumping and heat exchanger cabinets –  Marine enclosure available –  Parallel modules allow redundant configuration –  Ideal where space is limited.690 V –  –  IP21 as standard. Series ACS800 multidrive 1. 380 . supplied from a common DC bus.600 kW. EMC filters. ACS800 . PDF and full 3D e PLAN® modelling support ABB industrial drive . UL. DNV. using a patented mounting arrangement Power modules on wheels for easy manual handling –  Plug-in power connectors for easy maintenance and –  redundancy –  W ide range of built-in options. Diode. ABS approvals ATEX-approved PTC interfaces and blanket certification with –  ABB motors For further information see Technical Catalogue 3AFE68404592 For further information see ACS800 Technical Catalogue 3AFE 68248531 For further information see Technical Catalogue 3AFE68375126 Additional drives from ABB l ABB drives and motors catalogue 2011 43 . in applications where cooling water is freely available –  IEC.37LC –  200 to 5. IP54 as option – ACS800 . thyristor or IGBT (active supply unit). CSA.Additional drives from ABB ABB industrial drive . communication options etc –  ATEX approved PTC interfaces and blanket certification with ABB motors –  TÜV approved emergency stops ACS800 multidrive modules –  A range of IP20 module and IP00 kits to generate bespoke multidrive systems built into system integrators own panels –  M odules have no rectifiers. low harmonic –  Provides reliable operation in adverse conditions –  Silent and safe operation without the need for air ventilation or air conditioning. they are inverters only and range in frames from R2i to R8i (i=inverter only) Selection of rectifiers available to generate DC link for –  system. (380-690 V) –  IP42 as standard. fully regenerative. IP42 and IP54 as option –  Smaller power modules have high packing density. diode. or at sites that require quieter operation.17LC. contactors. including brake choppers. fuse switches. IP22. ensure easy integration –  – ACAD. The cabinet contains multiple inverter stages of differing size.17LC and ACS800 .600 kW.ACS800LC liquid-cooled drives Series ACS800 .

drives and motors –  Complete range of drives for speed and torque control. regeneration and power factor correction .315 kW to 27 MW MV drives with reliable IGCT technology –  –  Complete package solutions available including transformers. Single drives from 1. Single drives from 315kW to 800kW .  M ultilevel fuseless topology results in a drive with unbeatable efficiency. also suitable for soft starting of large AC motors Series ACS1000i Single drives 315 kW to 2000 kW –  –  Air-cooled.Additional drives from ABB Medium voltage drives Medium voltage (MV) AC drives . Simple drive system integration Series ACS5000 . suitable for most MV applications –  Integrated output sine filter for pure sinusoidal voltage and current output Series ACS2000 .5MW to 25 MW . Multilevel topology allows the use of standard motors .  A ctive rectifier unit for minimal line side harmonics.  D irect-to-line versions for operation without an input transformer . Air-cooled version with integrated input transformer . suitable for most MV applications Integrated output sine filter for pure sinusoidal voltage –  and current output Series ACS1000 Single drives from 315 kW to 5 MW –  –  Air-cooled and water-cooled versions –  Retrofit-ready for existing motors. 24-pulse drive with integrated input transformer –  Retrofit-ready for existing motors. Air-cooled and water-cooled versions . Multilevel topology allows the use of standard motors . reliability and footprint . Optimal network friendliness due to 36-pulse configuration 44 Additional drives from ABB l ABB drives and motors catalogue 2011 .

000 A at voltages up to 500 V AC –  (max.Additional drives from ABB Medium voltage drives and DC drives Series ACS6000 Single or multi-drives 3 MW to 27 MW –  –  Active rectifier unit available for 4-quadrant operation.96 across the whole speed range –  M odular design for optimum configurations. such as machine builders –  An integrated IGBT-based field supply results in less motor stress and better speed accuracy F rom 20 to 1. 12-pulse or 24-pulse – Motor side harmonics: 6-pulse or 12-pulse – High converter efficiency – Proven technology and design ABB standard DC drives Series DCS400 – Range from 20 to 820 A DC –  DCS400 is a digital DC drive targeted at OEMs.200 A C ommissioning wizard gives easy start-up –  E asy to use . including multi-drive configurations Medium voltage AC drives . DC voltage 600 V) ABB industrial DC drives Series DCS800 –  F rom 25 to 5. reduced harmonics and adjustable power factor –  L ine supply unit available for 2-quadrant operation and a constant power factor of 0. drives and motors Series MEGADRIVE LCI – High power with series connection of thyristors – N+1 thyristor redundancy possible – Fuseless design – Water.and air-cooled converters available – Line side harmonics: 6-pulse.2 MW to 72 MW (higher power on request) C omplete range of drives and soft starters –  –  C omplete package solutions including transformers.000 A –  Uses ACS800 I/O option modules and fieldbus modules –  I/O is backward compatible with DCS500 and DCS600 F ield converters built-in (up to 25 A) –  Additional drives from ABB l ABB drives and motors catalogue 2011 45 . consistent with –  many of the AC drives –  Adaptive programming for additional flexibility –  M odules can be connected in parallel up to 20.standard macros or user programmability –  Intuitive control panel with ‘Help’ key.

only work when harmonics are present thereby reducing unwanted losses.Additional drives from ABB HVAC drives and power quality filters ABB standard drive for HVAC Series ACH550-01 wall-mounted Series ACH550-02 floor-standing –  Dedicated HVAC software with real-time clock –  Dedicated HVAC control panel. The modules can be connected in parallel to a maximum of four modules of equal rating – Same user interface as the larger units – Available in IP30 46 Additional drives from ABB l ABB drives and motors catalogue 2011 . IP42 cabinets –  –  New intuitive user interface –  Current ratings.ensures accurate –  current distortion readings on network. 150 A. comms assist etc Swinging choke gives superior harmonic performance when –  slowing motors down. 130 A. compared to conventional chokes –  IEC EN 61000-3-12 harmonic spectrum compliant BACnet. resulting in greater overall efficiency Close loop for better measurement of harmonics –  thereby more accurately eliminating the potentially damaging harmonic Auto-detection of CT polarity . Each harmonic individually programmable –  Redundancy feature allows units to continue when others have shut down –  Active filters . PQFI Available in IP00 back plane or IP21. resulting in easy commissioning Stores record trail. 90 A. 45 A. 70 A.any trip will have –  a record trail Series PQFM. 250 A. per module. 100 A. 100 A. The modules can be connected in parallel to a maximum of eight modules of equal rating Series PQFs – Small compact unit suitable for wall mounting –  Low ratings available from 30 A. 60 A. 80 A. N2. 70 A.PID assist. Fault and event log . 450 A. FLN and Modbus embedded –  Fireman’s override facility (Run to destruction) –  Now fitted with mains switch up to 22 kW –  Power quality filters (PQF) Overview – Actively eliminates harmonics in a controlled way –  Filters up to 50th harmonic in accordance with G5/4 requirements. Hand/Off/Auto –  15 dedicated HVAC user macros User-friendly control panel with HVAC assistants to aid –  commissioning .

In this way complicated system problems can be diagnosed. data logs and event messages independently. without a PLC or a dedicated on-site computer. It can send process data. Full parameter access is possible. without having to connect another “tools” chain network on the site. It has an internal web server for easy configuration and drive access. edit and tune all of the ABB drives on the Ethernet ring. Remote monitoring options l ABB drives and motors catalogue 2011 47 . without a PLC or a dedicated on-site computer. Connect DriveBrowser to a suitable “hub” location and view.Remote monitoring options Remote monitoring overview Remote monitoring is the reporting –  of information back to the user. faults and alarms -  Diagnostics -  Monitoring actual values and parameters Parameter access is possible. from a remote station or location. It has an internal web server for easy configuration and drive access.MOXA MOXA module provides remote access to a single individual drive. MOXA is ideal as a point-to-point device over which commissioning tools can be connected to the drive from a remote location. The module connects to the drive via an RS232 connection to the keypad/panel port of the drive. data logs and event messages independently. Typical remote monitoring information can include: -  Energy consumption and savings -  Motor condition -  Warnings (predictive maintenance). The module can send either e-mails or SMS text messages to inform the user of the status of the drive(s) connected to it.SREA-01 Ethernet adapter provides remote monitoring access for up to 10 drives. Ethernet adapater for ABB industrial drives Series . High speed drive monitoring – remote diagnotics Series – DriveMonitor DriveMonitor is a service tool which can be fitted to any ABB industrial drive in case of site problems and issues. as its memory buffers can save up to one years worth of performance data. It connects to the drive(s) via an RS485 modbus interface. Web pages can be configured with site photos and site naming. Monitor drives on existing networks Series – DriveBrowser PC tool DriveBrowser allows a user to monitor any ABB drive connected to an existing Ethernet network. DriveMonitor can also be used as a system optimisation and recording tool.NETA-01 NETA-01 module provides remote access to nine ABB industrial drives. It is a low cost point-to-point remote monitoring device. It can send process data. Ethernet adapater for local communiation Series . but is not the primary –  function of remote monitoring Ethernet adapter – for ABB machinery drives and ABB standard drives Series . The module can send either e-mails or SMS text messages to inform the user of the status of the drive(s) connected to it. so diagnosis of faults and problems are possible. It uses high speed optical connections to the drives power stages and monitors all of the switching signals sent. The module connects to the drive via a high speed optical connection that can be configured in a ring or star configuration. Web pages can be configured with site naming.

DriveWindow Light Available for ABB standard drives and ABB general machinery drives. The number of measuring points is not limited. Integration and programming tools DriveOPC For Windows TM based monitoring of ABB industrial drives. parameter edits. via control panel port. backup and restore – Shows actual status of the connected drive – Edit and show the drive parameters – Save and load drive parameters – Backup and restore drive parameters – Offline configuration of drive parameters – Read fault loggers and diagnostic data Used with ABB industrial drives equipped with high-speed fibre optic communication. DriveOPC enables remote connection over local area networks and can access all drives connected to the fast optical link of drives. DriveAP offers a clear and easy way to develop. DriveStudio is used with the ABB machinery drive and includes: Commissioning and tuning –  D rive overview screen for fast parameter and function block navigation Parameter setting and signal monitoring –  D ata logger and on-line signal monitoring for tuning –  –  Back-up and restore tool for drive parameter cloning and support Solution programme composer Simple. these tools provide a user-friendly and easy-to-use approach for the selection. Data can be collected for up to one year. DriveStudio A user-friendly PC environment for simple drive commissioning tasks as well as more demanding drive tuning and programming tasks. commissioning and use of AC drives. has the same functions as DriveWindow but is designed for point-to-point communication.Software tools ABB offers several software tools to facilitate and enhance the use of ABB drives. Adaptive programming can be done with the standard control panel or with DriveAP. DriveConfig Dedicated programming tool for the ABB component drive. easy-to-understand function block interface –  to drive firmware functions for signal monitoring and parameter setting 48 Software tools l ABB drives and motors catalogue 2011 F unction block programming with standard function –  block library –  P rofessional programming environment: hierarchy levels. . trending. monitoring.com > drives > drive PC tools. copy protection etc. fault logging. This PC tool is used to create.abb. edit and download adaptive programs. document. DriveAP For adaptive programming of ABB industrial drives. go to: www. DriveCAM tool Multiple methods for designing axis profile between reference axis and controlled drive axis Start-up and maintenance tools DriveWindow A Windows application used for commissioning and maintenance. It modifies function blocks and their connections and requires no special programming. custom circuits. To download software tools. Functions include local control. This software package allows OLE for Process Control (OPC) communication between Windows applications and ABB drives. test and document adaptive programmes with a PC. Especially when straightforward routines cannot be applied. user parameters. Drive Analyser New PC tool to allow long term analysis of performance and diagnostics. Allows access to the extended parameter set of ACS55 and allows unpowered programming. or remotely via the Internet.

This on-line tool is ideal for finding a replacement to an existing ABB drive that may be coming to the end of its useful life. DriveSize is used to compute network harmonics and to create documents about dimensioning. WinNT. and electricity cost. Award winning 6-step energy saving plan ABB has developed six easy steps that help determine where AC drives can be best used and what could be The 6-Step Carbon Reduction the potential energy saving. calculation tools for estimating the energy savings that become available when applying electric speed control to certain flow machines. an improved power factor and connection into process automation. Energy saving tools For comparison of energy consumption between different flow control methods in pumps and fans. Drives and motors 6stepCRC_reprint_bro1. PumpSave also carries out a simple dimensioning and recommends an appropriate ABB drive type.abb. Medium voltage drives now included. To download. rack and pinion combinations. Calculate how much energy and money you could be saving with ABB drives while also deriving other benefits such as soft starting and stopping. FanSave also provides financial and environmental figures concerning the control method retrofit project and recommends a suitable ABB drive type. The App then estimates how much CO2.uk/energy Software tools l ABB drives and motors catalogue 2011 49 .Software tools Engineering tools DriveSize For dimensioning drives and motors. This PC programme helps select an optimal motor.co. the voltage. conveyors. It contains current versions of ABB’s motor and frequency converter catalogues. PumpSave For comparing AC drive control against throttling.abb. To download a series of energy saving tools go to: www. and an action plan which includes two on-line energy saving calculator tools. application references. The programme is created especially for system designers who need a braking unit for a particular drive application. inlet vane or pitch control methods with electronic speed control from an ABB drive. Calculate the savings you can achieve by replacing outlet damper.uk/energy). It can also be used in conjunction with ABB machinery drives to specify the dimensions of different kinds of linear or rotary movement mechanisms such as lead screws. DriveSize software can be used in Win98.indd 1 20/01/2011 15:13 DriveUpgrade For finding an adequate drive to replace an old one. The six Commitment (CRC) Energy Efficiency Scheme Helping organisations meet their CRC steps look at the facts behind climate change and the need to save energy.co. Win2000 and WinXP operating systems. DriveChopper For dimensioning a braking chopper and resistor. running hours.com > drives > drive PC tools. especially useful where a straightforward selection from a catalogue is not possible. the finance options available to pay for the AC drives. feed rolls and rotating tables. ABB has developed The ABB Energy Calculator App The new App allows users to calculate the energy savings you can achieve on a typical pump or fan load by replacing directon-line control with a variable speed drive. To download the ABB Energy Calculator App. Simply select your industry and the operating duty profile. visit the Apple APP store. DriveChopper is a web tool for braking chopper and resistor dimensioning (visit www. FanSave For comparing AC drive control against traditional flow control methods in fans. energy and money you can save by installing an ABB drive to control the application. Simply input some basic information and the modern equivalent drive will be revealed. belts and pulleys. the actual savings that can be made. on/off and hydraulic coupling control in pumps. frequency converter and transformer. phase and motor power rating. go to: www. the various AC drive products available.abb.

A lifecycle management programme that focuses on extending the life of critical equipment. A proactive service that provides 24/7 support with a high level of technical expertise. With ABB University you can enrol onto either e-learning or classroom based courses. DrivesActive. backed by ABB’s experts.Professional drives training Factory certified courses delivered in a bespoke drives training facility by experienced applications and service personnel. The service is local to your plant or production facility. – Telephone support – 24/7 support – Drive commissioning – Spare parts – repair. The many drives used in industry have a high degree of reliance placed upon them.com/abbuniversity 50 Drive life cycle services l ABB drives and motors catalogue 2011 .Drive life cycle services Service options for variable speed drives A proactive drives maintenance programme keeps you competitive by minimising disruption to your production. the drive must be properly maintained at the right times in its lifecycle. It is a lifecycle management programme that captures ABB’s expertise from the installed base. To reduce the risk and consequences of failure. – Upgrades – Hire services – Planned maintenance – Repairs – Energy surveys – Training The full portfolio of DrivesAdvantage services is described in a separate brochure that is available on request . DrivesActive goes beyond routine maintenance to maximise the reliability and performance of your drives. Services include installation. Although drives are not normally the most expensive pieces of capital equipment. ABB University . The three service levels mean your exact operational and financial needs can be met. It also offers recycling of old ABB drives or non-ABB drives to ISO 14001. they often perform critical duties and have a high in-service value. as well as having safety and environmental consequences. Please call 01785 285939 or visit www. A drive failure can result in loss of production and revenues. start-up assistance and after-sales service.abb.please call 07000 DRIVES (07000 374837) for a copy. Its emphasis lies on delivering the right level of service for the circumstances. Elements from the three levels can be combined into a service contract. – Lifecycle management – Drive system analysis – Harmonic surveys The full portfolio of DrivesActive and DrivesActive+ services is described in a separate brochure that is available on request please call 07002 SERVICE (07002 7378423) for a copy. ABB provides three levels of service for drives. maximising the reliability of your plant over its entire lifecycle. It adopts the most effective maintenance methodology for the application based on the probability of failure and the severity of its consequences. DrivesActive+ and DrivesAdvantage. exchange and inventory support – Training – On-site and workshop repairs – Planned preventive maintenance Resource bank – engineer hours available when you –  need them –  ReFLEX – scaleable support to meet operational and budgetary needs A service provided by ABB’s certified partners on the current range of products up to 400 kW.

page 58 General motors 63 71 performance 80 90 100 112 132 160 180 63 71 80 90 100 112 132 160 180 Aluminum motors Aluminum motors 200 200 225 225 250 250 280 280 315 315 355 355 400 400 450 450 Steel motors Cast iron motors Cast iron motors Motors hazardous motors areas .page 54 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Cast iron motors Premium efficiency motors Industrial performance motors page 58 Process performance motors -page 54 56 56 63 63 71 71 80 80 90 90 100 100 112 112 132 132 160 160 180 180 200 200 225 225 250 250 280 280 315 315 355 355 400 400 450 450 Aluminum motors Cast iron motors Cast iron motors Premium efficiency motors Steel motors 56 56 Industrial performance motors . cast iron and steel) Dust ignition proof motors General performance motors (aluminium.page 60 Generalfor performance 56 56 63 63 71 71 80 80 90 90 100 100 112 112 132 132 160 160 180 180 200 200 225 225 250 250 280 280 315 315 355 355 400 400 450 450 Aluminum motors Flameproof motors safety motors Cast Increased iron motors Non-sparking motors Dust ignition proof motors Motors for hazardous areas . 225 250 315 355 Industrial performance motors cast iron and280 steel) Brake motors Open drip proof motors General performance motors (aluminium.page 60 56 56 Marine motors 63 71 80 63 71 80 90 90 100 100 112 112 132 132 160 160 180 180 200 225 250 280 315 315 355 355 400 400 450 450 Flameproof motors 200 225 motors 250 280 Increased safety ProcessNon-sparking performance motors motors (cast iron) Industrial performance motors (aluminium. cast iron) High ambient motors Open drip proof motors Smoke venting motors Single phase motors Roller table motors Water cooled motors 180 200 225 250 280 Motors for additional applications 56 63 71 80 90 100 112 132 160 Permanent magnet motors 315 355 400 450 Brake motors Servo motors Single phase motors High ambient motors Smoke venting motors Wind turbine generators Open drip proof motors Roller table motors Water cooled motors Permanent magnet motors Wind turbine generators Servo motors ABB low voltage AC motors l ABB drives and motors catalogue 2011 51 For more information call 07000 MOTORS (07000 668677) . cast iron) Open drip proof motors Marine motors 56 56 Motors for additional applications 63 71 80 90 100 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 400 450 450 Process performance motors (cast iron) 112 132 160 180 200 (aluminium.ABB low voltage AC motors Sizes 56-450 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Sizes 56-450 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Process performance motors .

European MEPS for low voltage motors 2009 EuP Directive 2005/32/EC Eco-design formally adopted 2009 Mandatory EuP Directive Applies to motors: rated voltage up to 1000 V – – single-speed. 2015 EITHER the IE3 efficiency level OR the IE2 level if fitted with variable speed drive Phase 3  Motors with a rated output of 0.75 . 4 or 6-pole R ated output from 0. For more information call 07000 MOTORS (07000 668677) 52 European MEPS for low voltage motors l ABB drives and motors catalogue 2011 .. three-phase. 50 Hz 2.375 kW must meet From 1 January. 2011 Motors must meet the IE2 efficiency level Phase 2  Motors with a rated output of 7. 2017 EITHER the IE3 efficiency level OR the IE2 level if fitted with variable speed drive 2008 IEC 60034-30 Standard for LV motor efficiency classes Motors covered by standard include: − Single-speed. This is the preferred low uncertainty method outlined in the standard. three-phase.5 . with additional losses determined from measurement..+40˚C – altitudes exceeding 1000m asl maximum operating air temperature above 400˚C – Implementation timetable Phase 1 From 16 June. 50 and 60 Hz − 2. The resulting efficiency values differ from those obtained under the previous IEC testing standard IEC 60034-2: 1996 ABB calculates efficiency values according to the indirect method. 4 and 6-pole – – rated output from 0.75 to 375 kW − Rated voltage U N up to 1000 V − − Duty type S1 (continuous duty) or S3 (intermittent periodic duty) with a rated cyclic duration factor of 80% or higher − Capable of operating direct online 50 and 60 Hz  Super premium efficiency IE4 Premium efficiency High efficiency Standard efficiency IE3 IE2 IE1 Not yet defined Premium Comparable to Eff1 Comparable to Eff2 2007 IEC 60034-2-1 Standard on efficiency measurement methods Introduces new rules concerning the testing methods to be used for determining losses and efficiency.375 kW must meet From 1 January.75 to 375 kW – S1 Duty Does not apply to motors designed to operate: – in potentially explosive atmospheres as defined in ATEX directive 94/9/EC – brake motors – a mbient air temperature outside the range -15˚C.

usually comprising an Executive Summary and a detailed Engineer’s Report. thereby incurring millions of pounds of unnecessary downtime. the new motor cost can be recovered in less than 12 months. repair and energy costs. thereby ensuring that a properly dimensioned motor is selected should a replacement be deemed necessary. whether the application would benefit from variable speed control. They then determine some basic information about these motors such as: – How old are the installed motors? – How efficient are the installed motors? – How many hours do they run per annum? – Have they been rewound before? – What spares holding do you have for critical plant? – What is your repair/rewind policy for ‘failed’ motors? ABB also engages with the plant’s process engineers to determine the exact design criteria for the various processes. It is not just the loss of production but the potential loss of the company’s customer. If the motor is replaced at the point of failure then taking the rewind cost into the payback calculation. Research by ABB reveals that UK industry is failing to efficiently manage its motor inventory. An action plan is prepared. 2. Such processes tend to have critical applications.MotorAdvantage A scheme to determine how best to save money. the inventory of spare motors. along with many other key facts and analysis. an ABB engineer can quickly assess up –  to five installed motors that could benefit from a motor management plan –  Assesses the end-users current policy in the event of a motor failure and the financial impact on the company –  Identifies improvements to be made with regards to maintenance and stockholding –  Determines the energy use of the current installation –  Avoids damage to a customers brand or image caused through loss of production –  Avoids overly ambitious motor management plans that try to assess every single motor on a plant MotorAdvantage l ABB drives and motors catalogue 2011 53 . This gives ABB a clearer understanding of how the process is meant to operate and its critical design operating points. whereby if a motor fails the cost to a company can be hundreds of pounds per hour in lost revenue. Proving the savings – report and recommendations Following the collection of the data. the findings are analysed and potential savings identified using dedicated software. get an understanding of the plant. The figures will normally be translated into monthly savings. The Appraisal An ABB engineer. carbon dioxide emission reductions. Consultation During the consultation process ABB examines the installed motor asset register for the plant and. oil & gas and pharmaceuticals. Bear in mind that many rewound motors will only have a six month warranty of the repaired components whilst a new premium efficiency motor from ABB will come with a full three year warranty. working with the local engineers. reduce energy use and lower maintenance costs from a plant’s installed electric motor base. highlighting applications that can save the most. energy and maintenance plans. Among the data available includes an estimation of present energy usage. and there will be detailed recommendations for implementation. How it works There are three stages to MotorAdvantage: 1.000 hours per annum. chemical. Benefits In just half-a-day. 3. MotorAdvantage aims to encourage industry to uncover the true cost of running electric motors. It is not unusual to find that an old motor can be 1-5 percent lower in efficiency compared to a new premium efficiency variant. with tables being created to help identify where savings are likely to arise. payback time if an investment is made in new motors. identifies up to five critical applications that are running either continuously or for more than 4. MotorAdvantage is aimed at companies operating a continuous process such as those found in food & beverage. or one of ABB’s authorised channel partners. If that motor is running continuously then you can achieve a typical payback of between two to three years should you wish to take the decision to scrap the motor prior to failure. visits the end-user to inspect the selected motors. The findings are methodically presented.

and a longer life cycle –– factors which reduce the overall cost of ownership. These motors are available now for delivery from stock. giving motors a major role to play in efforts to reduce energy use. Motor-driven systems account for 65 percent of all the electricity used in industry. This translates into higher reliability. ABB’s process performance premium efficiency motors are particularly suitable for industrial and OEM use. and run cooler than less efficient motors. Motors for the super premium IE4 efficiency class are also available. Reducing the temperature of the bearings and winding extends the lubrication intervals and increases the useful life of the motor.Premium efficiency process performance motors Innovative thinking – highest efficiency and reliability with off-the-shelf availability ABB’s new generation process performance premium efficiency motors deliver maximum value over their entire life cycle. are subject to lower mechanical stresses. As a result ABB’s process performance premium efficiency motors have longer warranties than many other types of motor. They are ideal for all applications demanding efficiency and reliability. With an extensive range of accessories available. low starting currents. Future-proof solution ABB motors comply with the latest efficiency standards and requirements. even under the most challenging conditions. and an excellent torque curve. ABB closely follows developments in the global regulatory environment and ensures that its products stay ahead. New levels of efficiency Rising energy costs and increasing concerns about the environment are focusing attention on ways to further reduce energy consumption. 50 & 60 Hz 54 Premium efficiency process performance motors l ABB drives and motors catalogue 2011 . Cutting-edge design. especially under challenging conditions. Cooler running is a big advantage. easier maintenance. Motor types Frame sizes Output range Poles Frame material Voltage M4BP 160 to 355 11 to 355 kW 2 to 6 poles Cast iron up to 690 V. quality materials and advanced manufacturing techniques make ABB’s process performance premium efficiency motors extremely reliable and energy efficient. Excellent all-round performance Process performance premium efficiency motors offer enhanced operating performance. Process performance premium efficiency motors with the IE3 efficiency rating already meet the requirements of the EU MEPS (European Minimum Energy Performance Standard) scheme set to come into force in 2015. Their IE3 efficiency rating makes them an ideal environmental choice for motor users seeking to save energy and reduce their carbon footprint. They produce less noise. IE4 motors from frame size 280 upwards can be purchased now and the whole range in sizes 160 to 355 will become available during 2011.

538 £1. cast iron frame.3 54.0 144.893 £23.4 93.6 60.0 96.6 M4BP 355 SMC 2017.0 343.390 £24.0 M4BP 280 SMB 481.448 £3.0 240.7 92.913 £2.426 £39.0 640.007 £15.0 96.2 92.243 £26.0 800.4 92.0 M4BP 355 MLA 1136.081 £11.740 £2.4 92.8 95.0 512.0 I 18.2 416.845 £25.0 429.0 Premium efficiency process performance cast iron motors l ABB drives and motors catalogue 2011 55 .222 £4.523 £36.5 22 30 37 45 55 75 90 110 132 160 200 250 200 250 315 355 M4BP 160 MLA M4BP 160 MLB M4BP 180 MLA M4BP 180 MLB M4BP 200 MLA 3000 r/min = 2 poles £1.0 I 20.0 429.407 £29.2 95.775 £34.082 £7.400 £27.648 £12.0 640.0 800.2 61.5 Foot price Flange price £1.6 94. 160-355.576 £14.600 £29.0 71.0 96.916 £9.6 M4BP 355 SMA 1281.0 96.956 1500 r/min = 4 poles £1.601 £12.1 333.042 £2.245 £4.855 £36.6 48.0 95.0 96.541 £3.394 £33.000 £29.1 37.9 267.5 M4BP 355 SMB 1601.689 £5.0 193.410 £24.215 £23.9 80.7 M4BP 280 SMC 577.975 £5.7 190.0 96.157 £4.0 94.805 £41.9 M4BP 315 SMC 704.0 343.000 £28.0 133.806 £6.5 154.433 £9.0 M4BP 250 SMA 353.408 £1.219 £6.5 22 30 37 45 55 75 90 110 132 160 200 250 200 250 315 355 M4BP 160 MLA M4BP 160 MLB M4BP 160 MLC M4BP 180 MLA M4BP 200 MLA M4BP 200 MLB M4BP 225 SMA M4BP 250 SMA M4BP 280 SMB M4BP 280 SMC M4BP 315 SMB M4BP 315 SMC M4BP 315 MLA M4BP 315 MLB M4BP 315 LKB M4BP 355 SMA M4BP 355 SMB kW 11 15 18.0 422.2 97.3 337.015 kW 11 15 18.0 95.0 141.397 £1.0 96. IC 411.0 96.5 93.240 £20.0 96.333 Output Frame size Torque Current Eff* Nm 71.1 25.3 97.4 M4BP 315 MLB 1026.Premium efficiency process performance cast iron motors.0 M4BP 225 SMB 289.409 £16.4 94.0 96.0 232.673 £32.189 £8.2 51.980 £15. IP55.937 M4BP 225 SMA 238.504 £5.7 34.550 £1.3 95.8 93.0 96.3 41.1 119.0 352.630 £10.714 £8.4 M4BP 315 LKB 1281.0 96.175 £2.646 £13.8 92.0 553.7 75.146 £35.0 95.9 94.542 £3.0 95.9 225.5 130.0 278.935 £8.0 96.181 £2.6 30.4 589.673 £2.0 96.440 £21.4 65.2 411.050 £2.7 M4BP 355 MLA 2273.9 93.3 M4BP 315 SMD 845.428 £3.061 £14.0 616. 2 & 4 poles TEFC low voltage motors.0 193.470 £5. single-speed IE3 Output Frame size Torque Current Eff* Nm 35.8 95.0 288.0 96.0 159.622 £9.3 529.4 Foot price Flange price £1.609 £6.892 £13.3 27.0 96.806 £7.824 £2.699 £19.0 95.0 95.0 176.093 £4.130 £20.0 96.977 £22.5 M4BP 315 LKC 1601.8 119.7 M4BP 355 SMC 1008.118 £13.327 £4.

versatile set of motors for the process industries and heavy-duty applications which are dependent on continuous reliability.minerals and mining Highlights All variant codes possible for process industry –  – Application knowledge and engineering W ith three years warranty and option to extend to five years –  –  I E2 efficiency.pulp and paper .metals .Process performance motors What is a process performance motor? Process performance motors are the flagship of ABB’s standard low voltage motors. Their superior ability to perform reliably and efficiently. ensures that they power their way through the toughest tasks and conditions. continuously and even under the most challenging circumstances. This range provides the most comprehensive. As such they come with a three years warranty that can be extended to five years. IE3 available as option 56 Process performance motors l ABB drives and motors catalogue 2011 . lowest possible environmental impact and lifecycle costs. Where can it be used? –  End-users in continuous process industries – Project OEMs – EPCs – Demanding industries: .

444 £50.0 M3BP 315 MLA 1285.052 934.6 438.9 40.740 £1.0 M3BP 315 SMC 1027.837 £7.0 95.449 £38.4 68.778 2269.7 26.230 £1.111 £4.7 48.2 51.0 M3BP 280 SMA 482.0 91.0 1048.240 £1.234 925.0 M3BP 280 SMC 707.651 £71.744 677.431 £54.0 M3BP 355 SMB 1009.3 94.0 M3BP 355 LKA 3204.0 M3BP 400 LA M3BP 400 LB M3BP 400 LC 1789.559 HO £29.7 437. IP55.547 £2.1 HO = High-output design Process performance cast iron motors l ABB drives and motors catalogue 2011 57 .0 M3BP 355 MLA 2565.367 £7.601 £10.709 £5.313 £5.969 £6.709 £5.0 M3BP 250 SMB 484.4 £61.0 M3BP 355 SMC 1136.962 £5.0 M3BP 315 LKA 801.7 159.619 934.0 94.2 67.4 56.990 £2.9 £38.1 136.251 £7.0 1180.439 £31.5 91.0 95.0 M3BP 355 MLB 2884.960 £57.0 M3BP 180 MLA 119.8 60.5 93. IC 411.0 94.5 31.338 £1.269 £21.310 £13.0 38.029 £66.5 18.8 Foot price Flange price £1.4 83.348 1500 r/min = 4 poles £1.0 97.927 £7.5 91.5 92.0 1227.5 163.0 95.0 M3BP 280 SMB 288.1 194.0 M3BP 355 LKB 3588.4 134.5 92. 2 & 4 poles TEFC low voltage motors.5 22 22 30 30 30 37 45 45 55 55 55 75 75 90 90 110 110 132 160 200 250 250 315 315 355 400 450 500 560 560 560 630 630 710 710 M3BP 160 MLA M3BP 160 MLB M3BP 160 MLC M3BP 160 MLD M3BP 180 MLA M3BP 160 MLE M3BP 180 MLB M3BP 200 MLA kW 11 15 18.0 981.0 94.0 M3BP 315 SMB 847.0 M3BP 315 LKA 1605.6 351.0 97.0 M3BP 355 LKA 1601.9 90.0 95.0 M3BP 225 SMC 355.075 £39.0 95.359 HO £6.0 M3BP 225 SMC 241.474 533.753 £8.4 34.1 93.090 kW 11 15 18.0 M3BP 315 SMA 706.694 £4.0 95.7 91.0 152.9 I 19.7 £24.0 95.0 95.619 £25.9 97.0 M3BP 315 MLA 640.933 £28.0 M3BP 400 LKA 1789.0 M3BP 225 SMB 290.198 £6.529 £14.0 M3BP 315 LKB 1798.0 M3BP 225 SMA 145.9 982.0 95.218 £47.0 96.140 2014.438 £32. 160-400.9 94.223 £23.0 M3BP 315 SMB 422.8 551.6 71.586 £1.0 94.313 £4.0 M3BP 355 SMB 2021.0 M3BP 225 SMA 238.259 £10.4 34.672 £65.0 97.0 M3BP 250 SMA 177.047 £45.666 £1.8 865.7 39.0 M3BP 400 LKC 4547.0 93.962 £5.6 93.0 94.0 M3BP 200 MLB 238.092 HO £4.0 M3BP 225 SMB 177.303 £43.171 M3BP 400 LKB 2014.4 £13.132 £49.794 £5.0 95.9 99.1 96.7 53.082 194.407 £2.392 £1.0 93.1 97.0 M3BP 315 SMA 352.667 £11.0 M3BP 355 SMA 1604.3 78.946 HO £9.8 93.0 95.568 £68.3 93.0 95.3 153.0 95.547 £2.454 £24.407 £2.0 91.781 £18.0 M3BP 355 MLB 1440.6 95.7 194.0 185.0 95.471 £4.0 M3BP 160 MLD 143.9 705.049 £7.1 £10.0 97.0 M3BP 400 LA M3BP 400 LB M3BP 400 LC 3586.0 93.946 £1.425 £11.754 533.6 Foot price Flange price £1.0 1227.0 94.341 423.2 71.299 M3BP 400 LKC 2269.0 £53.0 95.504 £8.126 £1.0 97.7 £22.0 1077.896 £8.9 £47.0 94.672 £29.0 M3BP 280 SMC 352.329 £2.0 M3BP 355 SMC 2279.9 621. cast iron frame.508 £3.3 93.7 91.4 I 20.990 £2.5 92.0 97.825 £4.014 HO £2.0 1077.156 £18.4 28.0 93.0 M3BP 355 MLA 1280.2 93.0 96.210 HO £27.685 £3.066 £2.0 M3BP 180 MLB 142.515 HO £22.0 97.469 HO £2.0 96.887 £21.5 130.0 1180.922 £4.637 £20.0 4547.459 £1.3 780.117 £1.708 HO HO HO HO HO HO HO HO HO HO HO Output Frame size Torque Current Eff* Nm 71.333 £7.0 M3BP 200 MLA 193.526 HO £7.6 40.7 £30.0 M3BP 355 LKB 1792.0 97.106 HO £6.950 £8.710 HO £1.530 £1.8 551.1 232.0 M3BP 315 SMC 512.0 M3BP 200 MLB 119.5 £69.250 £57.5 22 22 30 30 37 37 45 45 55 55 73 75 75 90 90 110 110 132 160 200 250 250 280 315 315 355 400 450 500 560 560 560 630 630 710 710 M3BP 160 MLA M3BP 160 MLB 3000 r/min = 2 poles £1.059 HO £5.1 £44.738 £6.6 93.523 £48.4 132.0 M3BP 400 LKA 3586.9 92.0 95.609 £3.0 M3BP 180 MLC 194.0 95.627 £7.0 M3BP 200 MLC 290.753 £4.106 £55.1 M3BP 400 LKB 4034.480 £54.357 £12.996 227.990 £2.907 £4.773 £2.935 £12.4 £63.556 £9.8 96.4 79.8 94.7 £28.989 £43.5 4034.0 98.Process performance cast iron motors.0 96.1 £12. single-speed IE2 Output Frame size Torque Current Eff* Nm 35.839 £71.0 95.0 M3BP 280 SMB 579.913 £1.081 £25.0 97.679 £63.1 63.941 £40.004 £35.0 M3BP 225 SMD 472.317 £35.2 £55.849 743.082 £2.0 M3BP 250 SMA 354.4 284.431 HO £3.189 £72.893 335.9 95.0 M3BP 315 LKC 1009.380 £34.491 £5.749 £3.0 M3BP 200 MLD 177.141 £8.0 M3BP 280 SMA 240.3 55.0 92.0 M3BP 315 LKC 2021.7 £34.6 81.210 £66.805 608.0 97.8 91.633 £1.585 £59.480 £49.6 97.156 271.8 51.0 M3BP 200 MLC 145.585 £26.530 £47.9 484.2 £57.0 96.2 90.777 £5.106 £50.0 95.500 £30.159 £58.6 134.552 M3BP 160 MLC 120.9 £10.0 96.0 97.935 423.577 £3.229 £3.0 M3BP 250 SMC 581.491 £5.8 982.0 96.0 95.0 97.7 £19.0 M3BP 355 SMA 800.319 £64.0 1048.167 £19.0 94.0 M3BP 250 SMC 289.0 95.324 827.0 97.

Where can it be used? –  End-users in industry – Tailored serial/project OEM’s – Pumps – Fans – Compressors Highlights –  Variant codes from production that OEM customers need Two years warranty –  –  Highest efficiency (EFF1/IE2 today) –  High-output options –  A ll poles and multi-pole variants 58 Industrial performance motors l ABB drives and motors catalogue 2011 . thus making the overall solution to fit the specific situation and customer need perfectly. at the same time providing a wide range of add-on variants and applications. The high modularity enables adding a wide variety of elements to the robust frame. The motors can be tailored according to the specific needs of OEMs and demanding industries. the motors are free from all unnecessary elements.Industrial performance motors What is an Industrial performance motor? Industrial performance motors combine convenience and easy handling seamlessly with ABB’s engineering expertise. As the user only pays for the enhancements needed and used.

7 Foot price £244 £306 £367 £417 £467 £558 £714 £917 £1.75 1.646 £8.9 98.5 351.1 6.355 £6.988 £2.8 26.718 £26.2 4.6 87.541 kW 1.4 I 1.6 93.160 £19.616 £1.0 1136.0 15.1 11.196 £20.0 M2CA 280 SMA 288.233 £1.0 M2CA 400 MLB 1438.1 96.0 M2CA 400 MLA 1279.6 351.0 M2CA 315 SA M2CA 315 MB M2CA 315 LA M2CA 355 SA M2CA 355 MA M2CA 355 MB M2CA 355 LA M2CA 355 LB 352.9 7.0 95.1 4.0 M3AA 250 SMA 177.Industrial performance aluminium/steel motors.0 M2CA 400 LKB 1789.0 800.0 96.0 7.422 £2.823 £4.0 95.5 7.0 M3AA 200 MLA 193.0 95.0 M2CA 400 MLA 2882.319 £6.4 84.834 £41.646 £28.8 86.6 677.0 91.0 14.4 55.193 £3.0 1009.827 £23.0 95.985 £8.7 3.464 £38.0 M3AA 280 SMA 484.261 £7.0 M3AA 280 SMB 581.0 M2CA 355 MA 1603.0 96.3 85.1 63.9 84.643 £5.0 94.5 11 15 18.0 641.692 £6.0 94.546 £5.0 M2CA 280 SMA 579.0 95.0 152.0 M3AA 250 SMA 354.835 £6.8 49.270 £22.531 £6.904 £2.8 235.0 M2CA 400 LKB 4034.863 £17.348 £1.351 £37.0 M3AA 180 MLB 142.0 94.5 421.502 £40.3 93.163 £26.0 96.0 2021.059 Output Frame size Torque Current Eff* Nm 5.572 £33.4 83.613 £45.0 94.0 M2CA 400 LKA 3586.9 40.0 95.0 24.1 934.0 71.2 18.9 90.5 92.677 £10.0 M2CA 400 MLB 3202.9 2.0 896.0 96.2 772.0 96.0 94.729 £2.6 4.3 93.696 £7.788 £22.895 £6.530 £1.892 £14.0 M2CA 315 LA M2CA 355 SA M2CA 355 LA M2CA 355 LB 1285.0 94.9 92.4 135.366 £12.736 £5.7 11. 80-400.0 97.6 5.663 £4.5 31.0 M2CA 400 LKA 1598.980 £38.335 £9.0 2276.0 96.797 £40.0 641.872 £7.189 £1.2 90.271 £16.1 1.0 95.7 8.418 £4.648 £1.3 82.3 9.0 95.5 19.5 91.534 £32.0 M2CA 280 SA 240.4 602.8 619.0 96.1 689.076 £1.568 £2.0 94.8 60.8 744.953 £5.113 £9.682 £25.4 19.2 153.6 437.327 £14.2 Foot price £250 £297 £367 £447 £529 £693 £879 £1.2 51.0 512.1 20.1 472.4 28.158 £5.012 £18.208 Flange price £268 £338 £400 £465 £515 £609 £779 £985 £1.0 M3AA 225 SMA 145.8 79.3 335.0 M2CA 315 SA 706.8 94.5 22 30 37 45 55 75 75 90 90 110 132 160 200 200 250 315 355 400 450 500 560 630 M3AA 80 D M3AA 90 LB M3AA 90 LD M3AA 100 LC M3AA 100 LD M3AA 112 MB M3AA 132 M M3AA 132 MA M3AA 160 MLA M3AA 160 MLB 3000 r/min = 2 poles 1500 r/min = 4 poles M3AA 180 MLA 119.921 £11.7 26.7 87.0 M3AA 200 MLB 119.565 £5. IP55.5 93.948 £46.0 M3AA 225 SMA 238.985 £6.6 339.0 M2CA 280SA 482.0 M3AA 280 SMB 289.886 £4.5 130.0 1283.158 £15.0 M3AA 225 SMB 290.5 91.1 2.5 2.7 983.7 161.499 £34.974 £17.460 £33. aluminium/steel.1 281.681 £29.9 94.2 68.6 97.0 163.0 88.9 I 2.648 £37.6 95.9 825.0 88.4 81.0 272. single-speed IE2 Output Frame size Torque Current Eff* Nm 3.1 128.4 35.9 7.3 9.2 3 4 5.0 96.0 M2CA 315 SMA 422.3 89.002 £2.175 £6.3 137.0 97.0 M3AA 280 SMA 241.0 95.400 £1.317 £45.087 £24.725 Flange price £287 £335 £405 £497 £580 £759 £948 £1.741 £5.6 867.872 £2.1 1.7 13.5 7.0 93.0 M2CA 355 LKD 2563.0 39.6 197.200 £27.0 96.286 £1.0 96.2 3 4 5.382 £14.2 89.0 M2CA 315 SMA 848.373 £3.124 £25.6 86.180 £1.801 £12.0 96.722 £15.600 £8. IC 411.358 £11.0 96.5 22 30 37 45 55 75 75 90 90 110 132 160 200 200 250 280 315 355 400 450 500 560 M3AA 80 C M3AA 90 L M3AA 90 LB M3AA 100 LB M3AA 112 MB M3AA 132 SB M3AA 132 SC M3AA 160 MLA M3AA 160 MLB M3AA 160 MLC M3AA 180 MLA M3AA 200 MLA kW 0.4 78.5 92.6 227.770 £9.8 551.5 11 15 18.0 M2CA 315 MB 1028.0 95.309 £23.9 14.1 529.067 £1.8 93.018 £36.486 £3.0 94.5 35.4 34.7 48. 2 & 4 poles TEFC low voltage motors.0 95.534 £7.5 2.985 £43.3 84.974 £16.0 1078.0 94.5 195.112 £4.2 71.9 Industrial performance aluminium/steel motors l ABB drives and motors catalogue 2011 59 .

. switching operations or converterpowered operation Suitability for use in temperature clsses T5 and T6 –  Can be used both in Zone 1 and Zone 2 –  Maintainability O nly specified workshops are allowed to make changes and –  services to motors for hazardous areas –  ABB worldwide service network offers you service and maintenance for flameproof motors Availability –  Low voltage motors up to about 100 kW are available from central stocks Zone 2 / 22 Abnormal condition Presence of explosive atmosphere only by accident. CE. CE. according to the risk posed by explosive gas or dust in the atmosphere Classification of explosive atmospheres according to CENELEC and IEC The definition of areas according to the presence of atmosphere are set up in the following standards: IEC/EN 60079-10-1 Gas IEC/EN 60079-10-2 Dust Explosive atmosphere Permanent presence Incidental presence conditions) Zone 1 Zone 21 Accidental presence conditions) Zone 2 Zone 22 Gas (‘G’) Dust (‘D’/‘DIP’/‘Ex tD’) Zone 0 Zone 20 (normal operation (abnormal operation Note: In certain countries Ex d and Ex e motors are also used in Zone 2.. CE... 60 Motors for hazardous areas l ABB drives and motors catalogue 2011 ... CE...Motors for hazardous areas Reliability and safety The flameproof enclosure design has the following features and benefits: –  Prevents an explosion which takes place inside the enclosure from propagating through gaps to the ambient –  W ithstands the explosion pressure created inside the enclosures –  All surface temperatures are selected to comply with the temperature class Benefits when dealing with special operating modes –  such as heavy starts.1000 h per year) CE... II 3 G Ex nA II 3 D Ex tD A22 Explosive atmospheres worldwide are classified by zone. II 2 G Ex d/Ex de II 2 G Ex e II 2 G Ex p II 2 D Ex tD A21 Zone 0 / 20 Continously Permanent presence of explosive atmosphere ( 1000 h per year) CE. but not during normal duty ( 10 h per year) Zone 1 / 21 Occasionally Incidental presence of explosive atmosphere during normal duty (10 ...

permitted 135°C Complementary marking for Ex tD: Ex tD A21 T125°C IP65 Installation in zone 21 Temperature class IP protection Marking of equipment according to IECEx Complementary marking for Ex: G Protection type Ex d = flameproof Gas group Ex d IIB T4 Motor grouping II = for surface industry Temperature class T4 = max. 0081 is the identification number of LCIE The European Commission mark for Ex products Motor grouping: II for surface industry (I for mines) Equipment category: 2 allowed for Zone 1 or Zone 21 (1 for Zone 0 or 20. permitted 135°C Complementary marking for Ex tD: Ex tD A21 T125°C IP65 Protecion by enclosure Installation in zone 21 Temperature class IP protection Motors for hazardous areas l ABB drives and motors catalogue 2011 61 . 3 for Zone 2 or 22) Atmosphere surrounding the motor: G for explosive gas (D for dust) Protecion by enclosure Complementary marking for Ex: 0081 II 2 G Protection type Ex d = flameproof Gas group Ex d IIB T4 Motor grouping II = for surface industry Temperature class T4 = max.Motors for hazardous areas Marking of equipment according to ATEX CE Conformity marking CE marking Identification of the notified body responsible for the approval.

1 84.6 M3JP/KP 180 MLC 194 57.5 1.3 9.723 96 93.515 £3.606 £6.266 £8.5 11 15 18.2 32.799 £18.1 28 92 M3JP/KP 160 MLC 71.815 94 £16.3 £63.041 M3JP/KP 280 SMB 288 152 94.425 £91.3 84.6 £31.4 85.1 M3JP/KP 250 SMA 355 100 94.705 £4.264 £2.3 81.7 6 85.8 £89.916 £8.3 10 14.6 35 91.195 M3JP/KP 315 SMA 706 194 95.1 £28.5 7.115 £3.224 £1.324 £1.459 M3JP/KP 355 SMC 2279 621 95.009 £2.5 38.025 M3JP/KP 315 MLA 640 335 95.5 7.7 86.632 £1.757 £3.4 £32.6 88.2 M3JP/KP 180 MLB 97.2 M3JP/KP 200 MLA 96.808 £3.109 £8.3 £10.056 £4.351 M3JP/KP 355 LKA 1601 827 96.945 £2.1 2.5 18.5 93.210 £24.596 £8.9 £50.7 90.2 M3JP/KP 160 MLC 60.9 52.8 M3JP/KP 200 MLB 194 54.Motors for hazardous areas.5 11 15 18.041 M3JP/KP 355 SMB 2021 551 95.3 M3JP/KP 225 SMD 354 101 94.7 £40.7 £44.9 1500 r/min = 4 poles 3.779 £3.043 £20.7 8.1 £17.506 £8.9 26.6 91.176 M3JP/KP 400 LA 1789 934 97.410 £2. IP55.749 £57.3 91.841 M3JP/KP 250 SMB 241 129 M3JP/KP 250 SMC 289 153 94 £14. 71-400.817 97 £100.802 £65.279 M3JP/KP 315 SMB 847 232 95.494 M3JP/KP 355 MLA 1280 677 96.3 £15.9 £10.8 M3JP/KP 225 SMB 144 79.1 3. Ex d/e* IIB T4 TEFC low voltage motors.75 1.7 M3JP/KP 160 MLD 71.129 £1.530 £4.2 M3JP/KP 160 MLE 97.404 £11.246 M3JP/KP 355 MLB 2884 780 96.567 £7.155 £1.225 M3JP/KP 280 SMB 579 159 94.1 £17.1 87.329 £15.4 £21.5 £11.4 5 1.782 £4.7 4.233 £1.476 £6.699 £29.4 91.959 £18.1 91.1 93.836 £5. end-users can be confident that the motor and drive combination is optimised for their application.5 22 22 30 30 37 37 45 55 55 75 75 90 110 110 132 160 200 250 315 355 400 450 500 560 630 M3JP/KP 80 MA M3JP/KP 80 MB M3JP/KP 90 SLA M3JP/KP 90 SLC M3JP/KP 100 LA M3JP/KP 100 LB M3JP/KP 112 MC M3JP/KP 132 SMB M3JP/KP 132 SMD 3000 r/min = 2 poles 2.058 £1.644 £4.330 £9.202 £59.2 M3JP/KP 132 SMD 24.354 £6.701 £6.2 3 4 5.250 £2. economical power combined with effective control.7 93.2 7.901 £3.7 91.530 £45.883 £85.8 26. ATEX Output Certified Frame size Torque Current Eff* Nm I Foot price £665 £695 £740 £814 £887 £1.749 M3JP/KP 280 SMA 240 130 94.383 M3JP/KP 355 SMA 1604 437 95.044 £3.948 £72.904 £32. 80-400.5 13.431 M3JP/KP 355 SMC 1136 608 95.974 £4.062 £1.057 £73.55 80.879 £41.908 £3. 2 & 4 poles Flameproof motors.545 £33.9 4.6 85.138 £55.714 £16.690 M3JP/KP 315 MLA 1285 351 95.4 7.2 4.9 £83.249 M3JP/KP 315 SMB 422 227 95.6 M3JP/KP 180 MLC 119 63.8 13.8 £70.7 £54.002 £5.3 £11.6 M3JP/KP 160 MLF 120 M3JP/KP 180 MLA 119 35.7 38.2 91.226 £5.4 87.3 52 92.761 £7.1 M3JP/KP 160 MLB 48.5 22 22 30 30 37 37 45 45 55 55 67 75 75 90 90 110 110 132 160 200 250 315 355 400 450 500 560 M3JP/KP 80 MA M3JP/KP 80 MB M3JP/KP 90 SLA M3JP/KP 90 SLC M3JP/KP 100 LA M3JP/KP 112 MB M3JP/KP 132 SMB kW 0.7 £58.77 80.965 £22.2 3 4 5.018 M3JP/KP 225 SMD 215 119 93.9 £12.666 £3. By choosing an ABB ATEX package.1 93.729 £11.5 19.9 £24.527 £1.611 HO HO HO HO HO HO Flange price Output Frame size Torque Current Eff* Nm I Foot price £727 £762 £842 £999 £1.884 £3.9 £56.5 3 81.3 M3JP/KP 250 SMA 176 94.6 91.1 1.6 M3JP/KP 160 MLG 143 43.4 21.099 Flange price £774 £835 £914 £1.6 1.3 M3JP/KP 160 MLA 35.8 19.5 2.2 80.2 M3JP/KP 225 SMB 238 67.2 2.9 £39.641 £6.671 £104.7 49 16.766 £23.361 M3JP/KP 355 SMA 800 423 95.086 HO HO = High-output design 62 Motors for hazardous areas l ABB drives and motors catalogue 2011 .377 £2.307 £3.4 94.9 7.573 £6.3 M3JP/KP 225 SMC 177 36 11.55 0.694 £8.6 M3JP/KP 200 MLC 239 70 93 M3JP/KP 225 SMC 290 78.009 £12.75 1.919 £41.1 90.815 £2.210 £24.401 £1.1 1.623 M3JP/KP 280 SMA 482 134 94.879 £4.617 £11.690 M3JP/KP 280 SMC 352 185 95.9 18 10. single-speed Blanket certification An ATEX approved AC motor and AC drive combination gives safe.018 £17.256 £118.033 £3.1 £72.482 £65.314 £1.9 £64.1 93.5 94.8 M3JP/KP 180 MLA 71.306 £11.931 M3JP/KP 250 SMB 485 133 94.823 M3JP/KP 355 SMB 1009 533 95.871 M3JP/KP 355 MLA 2565 705 96.403 £4.338 £51.4 93.2 83.2 £115.318 £14.4 5.9 92.6 £24.211 £727 £762 £805 £883 £959 £1.38 75.8 3.776 M3JP/KP 355 MLB 1440 743 97.659 £3.605 £2.1 £22.1 89. IC 411.723 £1.091 £8.445 M3JP/KP 315 SMC 1027 284 95.457 HO HO HO HO HO HO HO HO HO kW 0.7 M3JP/KP 180 MLB 142 41.357 3586 982 96.6 £20.524 £79.913 £2.7 £15.9 92.5 M3JP/KP 200 MLC 119 64.685 M3JP/KP 315 SMA 352 194 94.9 M3JP/KP 200 MLE 145 79.178 M3JP/KP 315 SMC 512 271 95.241 M3JP/KP 355 LKA 3204 865 M3JP/KP 400 LA M3JP/KP 400 LB 4034 1077 97 £78.599 M3JP/KP 280 SMC 707 194 95.5 2.

8 M3GP 180 MLA 71. 80-400.6 M3GP 180 MLA M3GP 160 MLF M3GP 180 MLB M3GP 160 MLG M3GP 200 MLB M3GP 180 MLC M3GP 225 SMB M3GP 200 MLC M3GP 225 SMC M3GP 250 SMA M3GP 225 SMD M3GP 225 SME M3GP 280 SMA M3GP 250 SMB M3GP 280 SMB M3GP 250 SMC M3GP 315 SMA M3GP 280 SMC M3GP 315 SMB 120 28 119 35.5 £73.1 £46.3 354 101 94.377 3586 982 96.792 £41.6 £19.1 93.699 £26.1 355 100 94.479 M3GP 355 MLA 1280 677 96.293 2269 1180 97.581 £3.647 M3GP 355 SMA 1604 437 95.Motors for hazardous areas.017 £1.7 556 155 94.961 £2.546 £12.1 93.8 194 54.755 £3.613 £3.380 M3GP 400 LKB 4034 1077 M3GP 400 LKA 1789 934 97.182 £8.5 22 22 30 30 37 37 45 45 55 55 67 75 75 90 90 110 110 132 160 200 250 315 355 400 450 500 560 560 560 630 630 710 710 3000 r/min = 2 poles M3GP 160 MLA 35.879 800 423 95.465 £67.134 £74.6 239 70 93 290 78.3 91.160 £6.7 90.864 £2.4 93.881 £2.110 £5.596 £50.791 M3GP 355 MLB 1440 743 97.722 £10.891 M3GP 400 LKC 2269 1180 97.9 £49.9 215 119 93.7 £25.833 HO HO HO HO HO HO HO HO HO Flange price Output kW 11 15 18.962 £7.9 £31.6 91.344 M3GP 355 SMC 1136 608 95.420 £13.304 HO = High-output design Motors for hazardous areas l ABB drives and motors catalogue 2011 63 .319 £5.925 £30. 2 & 4 poles Non-sparking motors.827 £6.5 £74.9 £29.3 387 110 93.8 £40.047 £2.4 94.7 £36.592 £1.5 93.487 £4.066 £4.5 22 22 30 30 37 37 45 55 55 60 75 75 90 86 110 110 132 160 200 250 315 355 400 450 500 560 560 630 630 680 680 1500 r/min = 4 poles M3GP 160 MLC 71.070 £8.054 M3GP 315 SMC 1027 284 95.1 707 194 95.380 4034 1077 97 £57.258 £1.525 M3GP 355 SMB 2021 551 95.2 M3GP 160 MLE 97.709 £59.7 M3GP 160 MLD 71.574 £7.8 144 79.043 £7.7 38.622 £1.3 579 159 94.7 93.9 92.937 M3GP 355 LKA 3204 865 M3GP 400 LA M3GP 400 LB M3GP 400 LC 97 £45.996 £61.981 M3GP 355 SMB 1009 533 95.116 £4.5 485 133 94.346 £33.2 M3GP 160 MLC 60.868 £66.587 £10.148 £2.4 21.804 £3.322 £9.4 91.692 £1. IP55.281 £69.9 240 130 94.405 £5.827 £8.2 91.961 £2.6 £13.9 £40.3 £36.400 £59.296 £4.470 £8.879 £7.4 £11.6 194 57.527 £23.223 £7.3 M3GP 200 MLC M3GP 180 MLC M3GP 225 SMB M3GP 200 MLE M3GP 250 SMA M3GP 225 SMC M3GP 225 SMD M3GP 280 SMA M3GP 250 SMB M3GP 280 SMB M3GP 250 SMC M3GP 315 SMA M3GP 280 SMC M3GP 315 SMB M3GP 315 SMC M3GP 315 MLA M3GP 355 SMA 52 92.6 482 134 94. single-speed ATEX Output Frame size Torque Current Eff* Nm I Foot price £1.6 119 63.109 £7.1 90.703 1789 934 97.691 £4. 160-400.358 £1.924 M3GP 355 SMC 2247 612 95.147 £5.351 £4.1 £69.984 £1.542 £47.2 238 67.928 422 227 95.309 £20.700 £7.595 £6.2 M3GP 200 MLA 96.422 M3GP 400 LKB 2014 1048 97.9 £22.9 92.708 M3GP 400 LKC 4352 1189 97.5 94.8 £51.7 91.171 £2.5 18.313 £2.9 26.6 91.770 £2.419 £5.1 £10.4 £14.607 £5.897 M3GP 355 MLA 2565 705 96.9 52.723 £2.767 £7.7 142 41.896 £4.706 £56.6 143 43.954 £53.549 £3.859 £5.483 £37.346 £2.203 £2.7 £20.697 £9.293 847 232 95.859 £2.155 4352 1189 97.581 £1.723 £9.832 £3.6 35 91.055 £2.593 M3GP 355 LKB 1792 925 M3GP 400 LA M3GP 400 LB M3GP 400 LC 97 £55.170 M3GP 355 MLB 2884 780 96.3 241 129 289 153 94 94 288 152 94.160 640 335 95.1 706 194 95.7 £32.826 2014 1048 97.135 97 £60.4 £64.9 145 79.2 32.899 £32.380 £6.1 M3GP 160 MLB 48.940 £41.906 £6.1 91.565 £6. IC 411.116 352 185 95.954 £53.022 £3.288 £1.391 £1.1 £12.3 177 96 93.4 £66. ExnA T3 cast iron frame TEFC low voltage motors.5 38.075 £19.172 £37.493 £5.8 £51.483 £12.064 £2.8 19.326 HO HO HO HO HO HO HO HO HO 92 Flange price kW 11 15 18.556 £61.3 176 94.9 £11.1 £68.925 £5.991 M3GP 315 MLA 1285 351 95.198 £5.335 512 271 95.588 £15.6 Certified Frame size Torque Current Eff* Nm I Foot price £1.880 £71.1 93.5 119 64.380 £46.539 M3GP 355 LKA 1601 827 96.730 £76.779 £2.875 £1.2 £58.559 M3GP 400 LKA 3586 982 96.2 M3GP 180 MLB 97.763 £13.2 £59.1 352 194 94.165 £3.

NEMA. The result is a motor with: –  a straightforward design –  significantly lower price than that of an engineered motor a standardised ordering process that ensures a short –  delivery time Shaft heights IEC 315 to 450 –  .110 to 750 kW at 50 Hz . The high voltage process performance motor utilises a combination of ABB high voltage motor design expertise and the proven platform of ABB low voltage cast iron motors. the electrical and mechanical properties of which do not need to be altered.High voltage process performance motors – for OEM applications ABB has developed a high voltage induction motor that can be offered with a short delivery time.3 kV (deltaconnected stator) –  Rib cooled cast iron frame (IP55 / IC411 / TEFC) –  2 to 8 poles –  Horizontal foot mounted.15) at 60 Hz - 4 kV (star-connected stator). CSA 64 High voltage process performance motors l ABB drives and motors catalogue 2011 . 2.150 to 950 HP (SF 1.3 to 10 kV –  NEMA frames 506AT to 728 . The motor is ideal for the serial OEM who requires a standard product. horizontal foot and flange mounted and vertical flange mounted –  IEC.

996 £59.857 £62.966 £58.159 £41.159 £41.945 £64.312 £59.824 £53.226 £65.993 £50. single-speed.877 £54.132 £46. 2 poles TEFC high voltage motors.765 £51.047 £34.519 kW 3000 r/min = 2 poles 132 160 200 250 315 325 355 355 400 450 500 560 160 200 250 315 335 355 400 445 500 560 M3BM 315 LKA M3BM 315 LKB M3BM 355 LKA M3BM 355 LKB M3BM 355 LKC M3BM 355 LKD M3BM 355 LKE M3BM 400 LA M3BM 400 LB M3BM 400 LC M3BM 400 LKA M3BM 400 LKB M3BM 315 LKA M3BM 355 LKA M3BM 355 LKB M3BM 355 LKC M3BM 355 LKD M3BM 400 LA M3BM 400 LB M3BM 400 LC M3BM 400 LKA M3BM 400 LKB kW 3000 r/min = 2 poles 250 280 300 315 355 385 410 450 500 530 280 315 355 390 415 450 500 530 M3BM 355 LKA M3BM 355 LKB M3BM 355 LKC M3BM 400 LA M3BM 400 LB M3BM 400 LC M3BM 400 LD M3BM 400 LKA M3BM 400 LKB M3BM 400 LKC M3BM 355 LKA M3BM 400 LA M3BM 400 LB M3BM 400 LC M3BM 400 LD M3BM 400 LKA M3BM 400 LKB M3BM 400 LKC 3000V 50Hz 6000V 50Hz 3000 r/min = 2 poles 3000 r/min = 2 poles HV process performance cast iron motors l ABB drives and motors catalogue 2011 65 . IP55.783 £34.047 £34.771 £46.599 £63.824 £53.230 £58. ambient temperature 40°C. Output Type Foot-mounted Product code 3GBM 311 810-AQA 3GBM 311 820-AQA 3GBM 351 811-AQA 3GBM 351 821-AQA 3GBM 351 831-AQA 3GBM 351 842-AQA 3GBM 351 850-AQA 3GBM 401 510-AQA 3GBM 401 520-AQA 3GBM 401 530-AQA 3GBM 401 810-AQA 3GBM 401 820-AQA 3300V 50Hz 3GBM 311 811-ARA 3GBM 351 811-ARA 3GBM 351 821-ARA 3GBM 351 831-ARA 3GBM 351 841-ARA 3GBM 401 510-ARA 3GBM 401 520-ARA 3GBM 401 531-ARA 3GBM 401 810-ARA 3GBM 401 820-ARA B3 Price £32.881 £47. 315-400.422 £55.558 £44.966 £58.877 £54.842 £37.881 £47. IC411.HV process performance cast iron motors.827 £34.191 £48. cast iron frame.558 £44.478 £48.422 £56.993 £47.842 £37.735 £50.312 £59.765 £51.084 Output Type Foot-mounted Product code 3GBM 351 811-ATA 3GBM 351 821-ATA 3GBM 351 830-ATA 3GBM 401 510-ATA 3GBM 401 520-ATA 3GBM 401 531-ATA 3GBM 401 541-ATA 3GBM 401 810-ATA 3GBM 401 820-ATA 3GBM 401 830-ATA 6600V 50Hz 3GBM 351 811-ASA 3GBM 401 510-ASA 3GBM 401 520-ASA 3GBM 401 531-ASA 3GBM 401 541-ASA 3GBM 401 810-ASA 3GBM 401 820-ASA 3GBM 401 830-ASA B3 Price £44.191 £47.

851 £46.842 £37.HV process performance cast iron motors.945 £67.931 £40.656 £59.268 £34.753 £32.993 £51. 315-450.505 £42.218 £41. cast iron frame.931 £40.631 £32.783 £33.753 £32.146 kW 1500 r/min = 4 poles 110 132 160 200 250 315 355 400 450 500 560 630 710 750 132 160 200 250 315 355 400 450 500 560 630 630 710 M3BM 315 LKA M3BM 315 LKB M3BM 315 LKC M3BM 315 LKD M3BM 355 LKA M3BM 355 LKB M3BM 355 LKC M3BM 355 LKD M3BM 400 LA M3BM 400 LB M3BM 400 LKA M3BM 400 LKB M3BM 450 LA M3BM 450 LB M3BM 315 LKA M3BM 315 LKB M3BM 315 LKC M3BM 355 LKA M3BM 355 LKB M3BM 355 LKC M3BM 355 LKD M3BM 400 LA M3BM 400 LB M3BM 400 LKA M3BM 400 LKB M3BM 450 LA M3BM 450 LB 3000V 50Hz 1500 r/min = 4 poles 66 HV process performance cast iron motors l ABB drives and motors catalogue 2011 .307 £44.901 £39.144 £61.881 £47.599 £59.783 £33.842 £37.298 £34.881 £47.218 £41.901 £39. IC411.307 £44. single-speed.362 £55.277 £43.047 £36.087 £31.851 £46.144 £69.797 £62.966 £59.505 £42. ambient temperature 40°C Output Type Foot-mounted Product code 3GBM 312 810-AQA 3GBM 312 820-AQA 3GBM 312 830-AQA 3GBM 312 841-AQA 3GBM 352 810-AQA 3GBM 352 820-AQA 3GBM 352 830-AQA 3GBM 352 841-AQA 3GBM 402 510-AQA 3GBM 402 520-AQA 3GBM 402 810-AQA 3GBM 402 820-AQA 3GBM 452 510-AQA 3GBM 452 520-AQA 3300 V 50 Hz 3GBM 312 810-ARA 3GBM 312 820-ARA 3GBM 312 831-ARA 3GBM 352 810-ARA 3GBM 352 820-ARA 3GBM 352 830-ARA 3GBM 352 841-ARA 3GBM 402 510-ARA 3GBM 402 520-ARA 3GBM 402 810-ARA 3GBM 402 820-ARA 3GBM 452 510-ARA 3GBM 452 520-ARA B3 Price £31.277 £43.298 £34. IP55.200 £61.599 £67.993 £51. 4 poles TEFC high voltage motors.987 £32.602 Vertical Product code 3GBM 312 810-BQA 3GBM 312 820-BQA 3GBM 312 830-BQA 3GBM 312 841-BQA 3GBM 352 810-BQA 3GBM 352 820-BQA 3GBM 352 830-BQA 3GBM 352 841-BQA 3GBM 402 510-BQA 3GBM 402 520-BQA 3GBM 402 810-BQA 3GBM 402 820-BQA 3GBM 452 510-BQA 3GBM 452 520-BQA 3GBM 312 810-BRA 3GBM 312 820-BRA 3GBM 312 831-BRA 3GBM 352 810-BRA 3GBM 352 820-BRA 3GBM 352 830-BRA 3GBM 352 841-BRA 3GBM 402 510-BRA 3GBM 402 520-BRA 3GBM 402 810-BRA 3GBM 402 820-BRA 3GBM 452 510-BRA 3GBM 452 520-BRA V1/B35 Price £31.047 £36.084 £64.449 £49.449 £49.795 £53.362 £54.795 £53.239 £31.268 £34.490 £68.422 £57.

859 £74.682 £63.197 £64.827 £62.031 £56.575 £58.765 £52.881 £48.309 £53.656 £56. 4 poles TEFC high voltage motors.087 £72.205 £38.599 £62. IP55.881 £48.889 kW 1500 r/min = 4 poles 250 315 355 400 450 500 560 600 630 710 250 315 355 400 450 500 560 600 630 710 355 400 450 500 560 M3BM 355 LKA M3BM 355 LKB M3BM 400 LA M3BM 400 LB M3BM 400 LC M3BM 400 LKA M3BM 400 LKB M3BM 400 LKC M3BM 450 LA M3BM 450 LB M3BM 355 LKA M3BM 355 LKB M3BM 400 LA M3BM 400 LB M3BM 400 LC M3BM 400 LKA M3BM 400 LKB M3BM 400 LKC M3BM 450 LA M3BM 450 LB M3BM 450 LA M3BM 450 LB M3BM 450 LC M3BM 450 LD M3BM 450 LE 6000V 50Hz 1500 r/min = 4 poles 1500 r/min = 4 poles HV process performance cast iron motors l ABB drives and motors catalogue 2011 67 .144 £63.312 £59.230 £59.111 £54.490 £68.111 £54.910 £50.283 £61.765 £52. 355-450.309 £53.HV process performance cast iron motors.857 £62. single-speed.248 £45.519 £67.945 £65.910 £50. IC411. ambient temperature 40°C Output Type Foot-mounted Product code 3GBM 352 810-ATA 3GBM 352 821-ATA 3GBM 402 510-ATA 3GBM 402 520-ATA 3GBM 402 530-ATA 3GBM 402 810-ATA 3GBM 402 820-ATA 3GBM 402 830-ATA 3GBM 452 510-ATA 3GBM 452 520-ATA 6600 V 50 Hz 3GBM 352 810-ASA 3GBM 352 820-ASA 3GBM 402 510-ASA 3GBM 402 520-ASA 3GBM 402 530-ASA 3GBM 402 810-ASA 3GBM 402 820-ASA 3GBM 402 830-ASA 3GBM 452 510-ASA 3GBM 452 520-ASA 10000 V 50 Hz 3GBM 452 510-AYA 3GBM 452 520-AYA 3GBM 452 530-AYA 3GBM 452 540-AYA 3GBM 452 550-AYA B3 Price £38.629 £62.344 Vertical Product code 3GBM 352 810-BTA 3GBM 352 821-BTA 3GBM 402 510-BTA 3GBM 402 520-BTA 3GBM 402 530-BTA 3GBM 402 810-BTA 3GBM 402 820-BTA 3GBM 402 830-BTA 3GBM 452 510-BTA 3GBM 452 520-BTA 3GBM 352 810-BTA 3GBM 352 820-BTA 3GBM 402 510-BTA 3GBM 402 520-BTA 3GBM 402 530-BTA 3GBM 402 810-BTA 3GBM 402 820-BTA 3GBM 402 830-BTA 3GBM 452 510-BTA 3GBM 452 520-BTA 3GBM 452 510-BSA 3GBM 452 520-BSA 3GBM 452 530-BSA 3GBM 452 540-BSA 3GBM 452 550-BSA V1/B35 Price £40.519 £71.230 £58.768 £58.961 £44.431 £64.315 £73.570 £61.966 £57.656 £56.945 £67.226 £65.248 £45.975 £66. cast iron frame.966 £58.961 £44.750 £40.771 £67.055 £60.

827 £61.451 £57.693 £35.277 £49.114 £62.715 £59.387 £37.022 £50.111 £55.129 £38.797 £60.327 £35.188 £41. ambient temperature 40°C.416 £39.218 £42.371 £62.975 £66. 315-450.149 £34.916 £63.HV process performance cast iron motors.824 £54. cast iron frame. 6 poles TEFC high voltage motors.682 £63.416 £39.451 £57.460 £65.315 £72.567 £52.283 £60.022 £50.076 £35.076 £35.197 £63.111 £55.591 £36.561 £35.644 £37.779 Vertical Product code 3GBM 313 810-BQA 3GBM 313 820-BQA 3GBM 313 831-BQA 3GBM 353 810-BQA 3GBM 353 820-BQA 3GBM 353 830-BQA 3GBM 403 500-BQA 3GBM 403 510-BQA 3GBM 403 520-BQA 3GBM 403 811-BQA 3GBM 403 821-BQA 3GBM 403 831-BQA 3GBM 453 510-BQA 3GBM 453 520-BQA 3GBM 453 530-BQA 3GBM 313 811-BRA 3GBM 313 820-BRA 3GBM 313 831-BRA 3GBM 353 810-BRA 3GBM 353 820-BRA 3GBM 353 830-BRA 3GBM 403 500-BRA 3GBM 403 510-BRA 3GBM 403 520-BRA 3GBM 403 811-BRA 3GBM 403 821-BRA 3GBM 403 831-BRA 3GBM 453 510-BRA 3GBM 453 520-BRA 3GBM 453 530-BRA V1/B35 Price £35.519 £69.357 £36. IP55.277 £49.715 £58.307 £50.218 £42.001 £78.324 kW 1000 r/min = 6 poles 110 132 150 160 200 250 315 355 400 450 500 530 560 630 710 112 132 150 160 200 250 315 355 400 450 500 530 560 630 710 M3BM 315 LKA M3BM 315 LKB M3BM 315 LKC M3BM 355 LKA M3BM 355 LKB M3BM 355 LKC M3BM 400 L M3BM 400 LA M3BM 400 LB M3BM 400 LKA M3BM 400 LKB M3BM 400 LKC M3BM 450 LA M3BM 450 LB M3BM 450 LC M3BM 315 LKA M3BM 315 LKB M3BM 315 LKC M3BM 355 LKA M3BM 355 LKB M3BM 355 LKC M3BM 400 L M3BM 400 LA M3BM 400 LB M3BM 400 LKA M3BM 400 LKB M3BM 400 LKC M3BM 450 LA M3BM 450 LB M3BM 450 LC 3000V 50Hz 1000 r/min = 6 poles 68 HV process performance cast iron motors l ABB drives and motors catalogue 2011 .975 £68.129 £36.433 £77.076 £36.307 £50.129 £38. IC411.188 £41.431 £64.357 £36.129 £36. Output Type Foot-mounted Product code 3GBM 313 810-AQA 3GBM 313 820-AQA 3GBM 313 831-AQA 3GBM 353 810-AQA 3GBM 353 820-AQA 3GBM 353 830-AQA 3GBM 403 500-AQA 3GBM 403 510-AQA 3GBM 403 520-AQA 3GBM 403 811-AQA 3GBM 403 821-AQA 3GBM 403 831-AQA 3GBM 453 510-AQA 3GBM 453 520-AQA 3GBM 453 530-AQA 3300V 50Hz 3GBM 313 811-ARA 3GBM 313 820-ARA 3GBM 313 831-ARA 3GBM 353 810-ARA 3GBM 353 820-ARA 3GBM 353 830-ARA 3GBM 403 500-ARA 3GBM 403 510-ARA 3GBM 403 520-ARA 3GBM 403 811-ARA 3GBM 403 821-ARA 3GBM 403 831-ARA 3GBM 453 510-ARA 3GBM 453 520-ARA 3GBM 453 530-ARA B3 Price £34.567 £52.374 £73.824 £54. single-speed.084 £61.771 £70.918 £75.

250 £53.854 £53.291 £70.315 £69.422 £57. IP55.827 £61.545 £49.747 £69.401 £62.167 £63. 6 poles TEFC high voltage motors. single-speed.460 £66.221 £51.235 £73.966 £58.371 £63.599 £62.HV process performance cast iron motors.771 £66.519 £67.283 £59.779 £75.581 £58.827 £61.558 £47.948 kW 1000 r/min = 6 poles 220 250 280 315 355 400 450 475 500 560 630 650 250 280 315 355 400 450 475 500 560 630 315 355 400 450 M3BM 355 LKA M3BM 355 LKB M3BM 400 L M3BM 400 LA M3BM 400 LB M3BM 400 LKA M3BM 400 LKB M3BM 400 LKC M3BM 450 LA M3BM 450 LB M3BM 450 LC M3BM 450 LD M3BM 355 LKA M3BM 400 L M3BM 400 LA M3BM 400 LB M3BM 400 LKA M3BM 400 LKB M3BM 400 LKC M3BM 450 LA M3BM 450 LB M3BM 450 LC M3BM 450 LA M3BM 450 LB M3BM 450 LC M3BM 450 LD 6000V 50Hz 1000 r/min = 6 poles 1000 r/min = 6 poles HV process performance cast iron motors l ABB drives and motors catalogue 2011 69 .859 £72.945 £64.948 £75.431 £63. ambient temperature 40°C.966 £58.283 £59.857 £61. Output Type Foot-mounted Product code 3GBM 353 810-ATA 3GBM 353 821-ATA 3GBM 403 500-ATA 3GBM 403 510-ATA 3GBM 403 520-ATA 3GBM 403 811-ATA 3GBM 403 821-ATA 3GBM 403 831-ATA 3GBM 453 510-ATA 3GBM 453 520-ATA 3GBM 453 530-ATA 3GBM 453 540-ATA 6600V 50Hz 3GBM 353 811-ASA 3GBM 403 500-ASA 3GBM 403 510-ASA 3GBM 403 520-ASA 3GBM 403 811-ASA 3GBM 403 821-ASA 3GBM 403 831-ASA 3GBM 453 510-ASA 3GBM 453 520-ASA 3GBM 453 530-ASA 10000V 50Hz 3GBM 453 510-AYA 3GBM 453 520-AYA 3GBM 453 530-AYA 3GBM 453 540-ASA B3 Price £41.315 £70. 355-450.827 £61.516 £77.975 £65. IC411.567 £53.877 £53.916 £64.682 £63.226 £64.280 £51.771 £68.090 £50.141 £54.149 £60.398 £57.404 Vertical Product code 3GBM 353 810-BTA 3GBM 353 821-BTA 3GBM 403 500-BTA 3GBM 403 510-BTA 3GBM 403 520-BTA 3GBM 403 811-BTA 3GBM 403 821-BTA 3GBM 403 831-BTA 3GBM 453 510-BTA 3GBM 453 520-BTA 3GBM 453 530-BTA 3GBM 453 540-BTA 3GBM 353 811-BSA 3GBM 403 500-BSA 3GBM 403 510-BSA 3GBM 403 520-BSA 3GBM 403 811-BSA 3GBM 403 821-BSA 3GBM 403 831-BSA 3GBM 453 510-BSA 3GBM 453 520-BSA 3GBM 453 530-BSA 3GBM 353 811-BSA 3GBM 403 500-BSA 3GBM 453 530-BSA 3GBM 403 520-BSA V1/B35 Price £42.141 £54.975 £66.117 £72. cast iron frame.661 £73.588 £48.

907 £56.HV process performance cast iron motors.570 £60.149 £47.830 £69.910 £48.800 £68. cast iron frame.682 £63.001 £74.966 £58.631 £70.575 £77. IP55.765 £51.857 £62.948 £74.516 £75.765 £51.230 £59.005 £66.374 £70.197 £65.839 £77.599 £61.910 £48.599 £61.966 £58. IC411.877 £54.478 £48.353 £47.596 £54.508 £51.285 £67.857 £61.285 £68. ambient temperature 40°C.005 £66.176 £72.490 £67.809 kW 750 r/min = 8 poles 200 220 250 280 300 315 355 375 400 450 500 530 200 220 250 280 300 315 355 375 400 450 500 530 160 180 200 220 250 280 315 355 400 450 500 160 180 200 220 250 280 315 355 400 450 500 M3BM 400 LA M3BM 400 LB M3BM 400 LC M3BM 400 LD M3BM 400 LE M3BM 400 LKA M3BM 400 LKB M3BM 400 LKC M3BM 450 LA M3BM 450 LB M3BM 450 LC M3BM 450 LD M3BM 400 LA M3BM 400 LB M3BM 400 LC M3BM 400 LD M3BM 400 LE M3BM 400 LKA M3BM 400 LKB M3BM 400 LKC M3BM 450 LA M3BM 450 LB M3BM 450 LC M3BM 450 LD M3BM 400 LA M3BM 400 LB M3BM 400 LC M3BM 400 LD M3BM 400 LE M3BM 400 LKA M3BM 400 LKB M3BM 450 LA M3BM 450 LB M3BM 450 LC M3BM 450 LD M3BM 400 LA M3BM 400 LB M3BM 400 LC M3BM 400 LD M3BM 400 LE M3BM 400 LKA M3BM 400 LKB M3BM 450 LA M3BM 450 LB M3BM 450 LC M3BM 450 LD 3000V 50Hz 750 r/min = 8 poles 750 r/min = 8 poles 750 r/min = 8 poles 70 HV process performance cast iron motors l ABB drives and motors catalogue 2011 .460 £66.918 £72.596 £54. single-speed.830 £69.916 £64.114 £62.052 £52.230 £59.478 £50.433 £72.661 £73.230 £59.460 £65.052 £52.309 £53.921 £48.141 £56.765 £50.750 £47.315 £68.691 £73.966 £58.570 £60.344 £70.478 £50.549 £68.265 Vertical Product code 3GBM 404 510-BQA 3GBM 404 520-BQA 3GBM 404 530-BQA 3GBM 404 540-BQA 3GBM 404 550-BQA 3GBM 404 810-BQA 3GBM 404 820-BQA 3GBM 404 830-BQA 3GBM 454 510-BQA 3GBM 454 520-BQA 3GBM 454 530-BQA 3GBM 454 540-BQA 3GBM 404 510-BRA 3GBM 404 520-BRA 3GBM 404 530-BRA 3GBM 404 540-BRA 3GBM 404 550-BRA 3GBM 404 810-BRA 3GBM 404 820-BRA 3GBM 404 830-BRA 3GBM 454 510-BRA 3GBM 454 520-BRA 3GBM 454 530-BRA 3GBM 454 540-BRA 3GBM 404 510-BTA 3GBM 404 520-BTA 3GBM 404 530-BTA 3GBM 404 540-BTA 3GBM 404 551-BTA 3GBM 404 810-BTA 3GBM 404 820-BTA 3GBM 454 510-BTA 3GBM 454 520-BTA 3GBM 454 530-BTA 3GBM 454 540-BTA 3GBM 404 510-BSA 3GBM 404 520-BSA 3GBM 404 530-BSA 3GBM 404 540-BSA 3GBM 404 551-BSA 3GBM 404 810-BSA 3GBM 404 820-BSA 3GBM 454 510-BSA 3GBM 454 520-BSA 3GBM 454 530-BSA 3GBM 454 540-BSA V1/B35 Price £47.966 £58.309 £53.508 £51.877 £54.312 £60. Output Type Foot-mounted Product code 3GBM 404 510-AQA 3GBM 404 520-AQA 3GBM 404 530-AQA 3GBM 404 540-AQA 3GBM 404 550-AQA 3GBM 404 810-AQA 3GBM 404 820-AQA 3GBM 404 830-AQA 3GBM 454 510-AQA 3GBM 454 520-AQA 3GBM 454 530-AQA 3GBM 454 540-AQA 3300 V 50 Hz 3GBM 404 510-ARA 3GBM 404 520-ARA 3GBM 404 530-ARA 3GBM 404 540-ARA 3GBM 404 550-ARA 3GBM 404 810-ARA 3GBM 404 820-ARA 3GBM 404 830-ARA 3GBM 454 510-ARA 3GBM 454 520-ARA 3GBM 454 530-ARA 3GBM 454 540-ARA 6000 V 50Hz 3GBM 404 510-ATA 3GBM 404 520-ATA 3GBM 404 530-ATA 3GBM 404 540-ATA 3GBM 404 551-ATA 3GBM 404 810-ATA 3GBM 404 820-ATA 3GBM 454 510-ATA 3GBM 454 520-ATA 3GBM 454 530-ATA 3GBM 454 540-ATA 6600V 50Hz 3GBM 404 510-ASA 3GBM 404 520-ASA 3GBM 404 530-ASA 3GBM 404 540-ASA 3GBM 404 551-ASA 3GBM 404 810-ASA 3GBM 404 820-ASA 3GBM 454 510-ASA 3GBM 454 520-ASA 3GBM 454 530-ASA 3GBM 454 540-ASA B3 Price £45.371 £63.205 £74.312 £60.114 £62.294 £48.478 £48.235 £74.230 £59.682 £64.374 £71.141 £56.294 £76. 8 poles TEFC high voltage motors.197 £65.771 £66.629 £63.945 £65.605 £45.765 £50.907 £56.344 £70. 400-450.226 £65.031 £75.889 £72.

5 m (5 ft) Star point terminal box (not available for V1) Routine test report Type test with report for motor from specific delivery batch Type test with report for motor from specific delivery batch.034 723 2.030 400 £ 677 677 420 630 1. three (3) leads out 1.143 677 3.680 1. customer witnessed Noise level test Slide rails for belt drives 315 £ 677 677 420 420 1.287 2.680 467 467 93 350 630 5.030 355 £ 677 677 420 630 1.030 Balancing Bearings and lubrication Branch standard design Cooling system Coupling Drain holes Heating elements Packing / Seaworthy packing Painting Protection Rating & instruction plates Standards and regulations Stator winding temperature sensors Terminal box Testing Foundation and installation Optional extras for high voltage motors l ABB drives and motors catalogue 2011 71 .034 723 2.680 1. standard grade Metal protective roof. continuous duty Mounting of additional identification plate.143 677 3.587 210 677 -331 -331 1.694 1.287 2.680 1. R = On request S = Standard Code 423 424 036 037 651 652 654 178 398 068 035 065 448 450 451 114 005 158 403 002 135 010 778 653 021 447 655 656 750 146 147 762 Variant Balanced without key Full key balancing Transport lock for bearings Roller bearing at D-end Dial type thermometers (2 pcs) for bearings.143 677 3.680 467 467 93 350 630 5.587 210 677 -331 -331 1. shaft down Degree of protection IP65 Degree of protection IP56 Restamping output and voltage.470 S 6.034 723 2.584 2.030 450 £ 677 677 420 677 1. without heating Metal fan Assembly of customer supplied coupling-half Plugged existing drain holes Draining holes with metal plugs Heating element 100-120 V Heating element 200-240 V Seaworthy packing Special paint colour.694 1.464 7.464 7.Optional extras for high voltage motors Note: certain variant codes cannot be used together Please see product catalogues for more variants.464 7. vertical motor.584 2.240 70 607 373 373 R 957 1.584 2.694 1.240 70 607 373 373 R 957 1.584 2. without contacts Dial type thermometers (2 pcs) for bearings.240 70 607 373 373 R 957 1.470 S 6.587 210 677 -331 -331 1.464 7.680 1.287 2.680 1.680 1.680 467 467 93 350 630 5. stainless Fulfilling CSA Safety Certificate GOST Export/Import Certificate (Russia) Pt-100 (12 pcs) inside stator slots Terminal box LHS.680 467 467 93 350 630 5. six (6) leads out 1.680 1.470 S 6. seen from D-end Top mounted separate auxiliary terminal box for heating elements No terminal box.587 210 677 -331 -331 1.034 723 2.143 677 3.287 2.470 S 6.5 m (5 ft) No terminal box.694 1.680 1.240 70 607 373 373 R 957 1. with contacts Provision for vibration sensors (M8x1) Stainless steel/acid proof bolts Motor designed for ambient temperature -20°C to -40°C.

380/220 440. 380/220 380/220 400/230 400/230. 380/220 220/110 380/220 415/240. Congo Dem. 400/200 380/220 380/220 440.O. 380/220 400/230 400/230 400/230 415/240 415. 380/220 400/230 400/230 Bahrain Iraq Israel Jordan Kuwait Lebanon Oman Qatar Saudi Arabia Syria United Arab Emirates ASIA Afghanistan Armenia Azerbaijan Bangladesh Bhutan Cambodia China* Hong Kong India* Indonesia Iran Japan Kazakhstan Korea North Korea South Laos Malaysia Myanmar (Burma) Nepal Pakistan Philippines Singapore Sri Lanka Taiwan R.C. 380/220 400/230. Thailand Vietnam 50 50 50 50 50 50 50 50 50. 280/220 400/230. 400/230. 220/110 415/240 400/230.A quick guide to supply voltages and frequencies worldwide Country AFRICA Algeria Angola Botswana Burkina Faso Burundi Cameron Central African Rep Chad Congo Rep. 380/220 380/220 380/220 72 A quick guide to supply voltages and frequencies worldwide l ABB drives and motors catalogue 2011 . 400/230 380/220 400/230. 380/220 400/230 415. Rep. Egypt Ethiopia Gambia Ghana Guinea Guinea-Bissau Ivory Coast Kenya Lesotho Libya Malawi Morocco Mozambique Namibia Nigeria Rwanda Senegal Sierra Leone South Africa* Sudan Tanzania Tunisia Uganda Zaire Zambia Zimbabwe Frequency Hz Industrial Voltage in common use (V) Country MIDDLE EAST Frequency Hz Industrial Voltage in common use (V) 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 415/230. 380/220 380/220 220 415/240. 400/230. 400/230 440. 380/220 380/220 415/220 50 50 50 50 50 50 50 50 50 50 50 50. 400/230 440/220. 60 50 60 60 50 50 50 50 50 60 50 50 60 50 50 380/220 380/220 380/220 380/220 400/230 380/220 380/220 380/220 415/240. 380/220 380/220 400/230 380/220 380/220 380/220 380/220 380/220 380/220 380/220 380/220 380/220 400/230 415/240. 400/230. 380/220 440/220. 380/220 400/230 400/230 400/230 500. 380/220 380/220 415/240 400/230 400/230 415/240. 380/220 415/240 380/220 415/240 415/240 440/220. 60 50 50 400/230.

500. 380/220 60 60 600. 460. 230/460. 500. 220 480. 440. 400/230 400/230. 380/220 400/230 380/220 690. 220/380/440. 380/220 400/230. 440. 230. 400/230 690. 240. 400/230. 220 480. 380/220 690. 480. 240. 440. 440. 230. 380/220 220 415/240 400/230. 380/220 400-690 500. 380/220 380/220 400/230 380/220 400/230. 240. 440. 220 480. 230/460. 220. 500. 230. 110/220 480. 380/220 690. 230. 460. 440. 380/690. 400/230 690. 230/460. 400/230 400/230. 380/220 400/230. 220 660. 220 480. 240. 230. 440. 220 480. 460. 400/230 230/400 380/220 690. 460. 220/380 480. 380/220 400/230. 230/460. 400/230 400/230. 230. 460. 220 480. 380/220 230/480. 240. 220/440. 380. 460/230 460/230 Bulgaria Cyprus Croatia Czech Rep CENTRAL & SOUTH AMERICA Antigua Argentina Aruba Bahamas Barbados Belize Bermuda Bolivia Brazil Chile Colombia Costa Rica Cuba Ecuador El Salvador Guatemala Guyana Haiti Honduras Jamaica Mexico Nicaragua Panama Paraguay Peru Uruguay Venezuela 60 50 60 60 50 60 60 50 60 50 60 60 60 60 60 60 60 60 60 60 60 60 60 50 60 50 60 480. 380/220 400/230. 440. 380/220 690. 440. 380/660. 575. 400/230 400/230. 240. 440. 460. 400/230. 440. 220 480. 440. 220 480. 380. 220 480. 460. 230/460. 230. 460.A quick guide to supply voltages and frequencies worldwide Country OCEANIA Australia Fiji New Zealand NORTH AMERICA Canada USA Frequency Hz Industrial Voltage in common use (V) Country EUROPE Frequency Hz Industrial Voltage in common use (V) 50 50 50 415/240 415/240 415/240. 460. 440. 220/440 500. 380/220 400/230. 230/460. 230. 575. 380/220 400/230. 220 480. 220 480. 220 440/220 480. 230/460. 440. 440. 440. 220 690. 480. 460. 220 480. 230/460. 440. 220 480. 230/460. 460. 240. 400/230 Andora Austria Belarus Belgium Bosnia-Herzegovina 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 400/230. 400/230 380/220 400/230 380/220 380/220 415/240. 380. 220 660. 230. 480. 220/380 690. 220 660. 440. 380/220 400/230. 440. 220 Denmark Estonia* Finland* France Germany Greece Hungary Iceland Ireland Italy* Latvia Liechtenstein Lithuania Luxembourg Macedonia Malta Monaco Montenegro Netherlands Norway Poland Portugal Romania Russia* Serbia Slovakia Slovenia Spain* Sweden* Switzerland Turkey Ukraine United Kingdom *Manufacturing sites A quick guide to supply voltages and frequencies worldwide l ABB drives and motors catalogue 2011 73 . 380/220 690. 230. 220/440 480. 460. 230/460. 280/380 690. 460. 440. 230/460. 380/220 400/230. 500. 380/220 380/220 380 400/230. 380/660. 460. 415/240.

etc) Effects of immersion Note for gearbox users – service factor The geared motors covered by this catalogue are rated for driven machines with a uniform load for continuous duty or occasional moderate shock loading on single-shift operation. IM1001 IM1011 IM3001 IM3011 IM2001 IM1071 (B3) (V5) (B5) (V1) (B35) (B8) Horizontal foot mounted Vertical foot mounted Horizontal flange mounted Vertical flange mounted Horizontal foot & flange mounted Horizontal foot. Abbreviations Electrical data Kilowatt Volts Armature Volts Field Volts Amperes Armature Current Field Current Power factor = kW = V = Va = Vf = A = la = If = PF Cooling forms As defined by IEC34-6 and BS4999 pt. the second describing the method of supplying power to circulate the coolant. the first describing the cooling circuit arrangement. 74 Useful engineering information l ABB drives and motors catalogue 2011 . When flange mounting they have access to the back of the flange. body Dust protected Dust tight Second Digit 0 1 2 3 4 5 6 7 Meaning (Protection Against) Not protected Vertical drips Drips up to 15° from vertical Drips up to 60° from vertical Splashing from any direction Water jets from any direction Heavy seas (Does not cover corrosion resistance. high inertia or heavy shock loads. body 1mm dia.732 x V x I x PF 3 phase AC power (kW) 1000 1 phase = V x I x PF AC power (kW) 1000 Useful servo drive calculations Correctly rating a servo motor and drive application often involves mechanical calculations. body 2. IC0141.851 lb.03937inch 2 = 10. the code generally consists of ‘IP’ followed by two digits: the first describing the protection against solid bodies or protection to persons against contact with live or moving parts inside the enclosure. advice should be sought on calculating the correct service factor and selecting the most suitable gearbox type. these may be expressed as ‘IC’ followed by groups of two digits. 107 code II (and DIN42950). The following forms are used in this catalogue and are for motors with two bearings housed in end-shields.in 1mm = 0. e.g. BS4999 pt.106. the second describing the protection against ingress of water.765ft 2 1m 2 1kg. First Digit 0 1 2 3 4 5 6 Meaning (Protection Against) Not protected 50mm dia.5mm dia.Useful engineering information Reference information and explanation of abbreviations Degrees of protection As defined by IEC34-5 and BSA999 pt 105.73752 lb. ceiling mounted Useful conversion factors 1hp = 746W 1Nm = 8. body 12mm dia. inclined angles and duty cycles etc. Where more than one cooling circuit is in use.ft2 Useful formulae = 1 Nm/s 1 Watt Torque (lb ft) = 5250 x hp speed (rpm) Torque (Nm) = 9550 x kW speed (rpm) = 1.m = 1Nms 2 = 0. being known as a Unity Service Factor. the code generally consists of ‘IC’ followed by two digits. The following forms are used in this catalogue: IC410 – Typical examples are roller table motors IC411 – Standard motors IC416 –  Standard motors (normally bigger frame sizes only equipped with auxilliary fan) IC418 –  Fan application motors without a cooling fan. For applications with short-time duty. cooled by the air stream of the driven machine IC01 – Open drip-proof motors IC31W – Water cooled motors Mounting forms The arrangements are defined by IEC34-7. Overleaf are typical examples of some of the commonly occurring formula that are often encountered. These are provided for general guidance only and any results may need to be modified to take into account specific application details such as mechanical losses.

sec -1 = v/a = 157/14.5/302) = 0. This implies the force exerted on the mass by gravity (g) and must be multiplied by 9. kgm 2 J(mot) = Motor inertia.00050kgm2) 30:1 1500 rpm 15 Nm = 0.01m) Z = 2:1 h = 0.sec -2 = Angular speed. rpm M(acc) a v J(tot) Example J(load) J(mot) Z n M(acc) J(tot) J(tot) a a a v v t(acc) t(acc) t(acc) = J(tot) x a or a = M(acc)/J(tot) = v/t(acc) or t(acc) = v/ a = (n/60) x 2 p = J(mot) + (J(load)/Z 2) Solid cylinder rotating about axis XX J = (mR 2)/2 Hollow cylinder rotating about axis XX J = m(R 2 + r2)/2 Equivalent inertia of slide mass on a ballscrew J = m(s/2 p ) 2 Effect of gear ratio on reflected inertia J = J(load)/Z 2 Torque required to produce a force on a leadscrew M = Required torque. the reflected load inertia (taking into account any gearbox or pulley ratios) should equal the motor inertia.00106 = 14. Useful engineering information l ABB drives and motors catalogue 2011 75 .00050 + (0.0111 sec (11. the lower will be the dynamic performance of the system.000 x 0.85 Nm NB: The required force is often provided in kg’s or kgf.sec -1 n = Angular speed.9 Required motor torque M = (10. To obtain the ultimate performance in any system.81 to obtain the force in N (newtons). N Z = Gearbox ratio (speed reducing) (Z = 1 for direct drive) s = Ballscrew pitch. This is often not possible.01)/ (2p x 2 x 0.00106 kgm 2 = M(acc)/J(tot) = 15/0.0 kgcm 2 (= 0. rad. kgm 2 Z = Gearbox ratio (speed reducing) t(acc) = Acceleration time.05 kgm 2 5.150 = 0. eg A “force” of 100 kg is 981 N. kgm 2 J(load) = Load Inertia. Nm F = Linear force.000 N s = 10 mm (0. rad. sec a = Angular acceleration. but ratio mismatches of typically 5:1 are not normally significant.150 rad.9) = 8.Useful engineering information Reference information and explanation of abbreviations Time to acelerate a rotating mass M(acc) = Accelerate torque. The greater this mismatch between reflected load inertia and motor inertia.sec -2 = (1500/60) x 2p = 157 rad. = = = = = 0.1mS) Useful inertia formula Servo drives are often employed in highly dynamic applications where rapid and accurate positioning is required. m h = Efficiency M = Fs/2p R h Example F = 10. Nm J(tot) = Total inertia.

disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.Contact us www. the agreed particulars shall prevail.abb. Copyright© 2011 ABB All rights reserved Printed in UK (03. .uk/energy We reserve all rights in this document and in the subject matter and illustrations contained therein.2011) Drives & Motors catalogue 2011 v1/Mar 2011/5. With regard to purchase orders. Any reproduction.000 ABB Limited Daresbury Park Daresbury Warrington Cheshire WA4 4BT Tel: +44 (0) 1925 741 111 Fax: +44 (0) 1925 741 212 Notes: We reserve the right to make technical changes or modify the contents of this document without prior notice.co.

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