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The copyright in this manual and its accompanying software are the property of Softbits Consultants Ltd with all rights reserved. Both this manual and the software have been provided pursuant to a License Agreement containing restrictions on use. Softbits Consultants Ltd reserves the right to make changes to this manual or its accompanying software without obligation to notify any person or organisation. No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any other language in any form or by any means, or disclosed to third parties without the prior written consent of Softbits Consultants Ltd.
WARRANTY
Softbits Consultants Ltd or its agents will replace any defective manual, program disks within 90 days or purchase of the product providing that proof of purchase is evident. All warranties on the disks and manual and any implied warranties are limited to 90 days from the date of purchase. Neither Softbits Consultants Ltd nor its agents or dealers make any warranty, implied or otherwise, with respect to the software. The Flaresim software is intended for use by a qualified engineer. The interpretation of the results from this software are the sole responsiblity of the user. Softbits Consultants Ltd shall bear no liability for the loss of revenue or other incidental or consequential damages arising from the use of this software. The governing law of this warranty shall be that of England.
ACKNOWLEDGEMENTS
Softbits Consultants Ltd would like to express their gratitude to Mr. John F. Straitz III and the National Airoil Company and GBA Ltd of Slough for assistance in the development of some algorithms within the software. Windows 95, 98, Me, NT, XP are registered trademarks of Microsoft Corporation. Copyright Softbits Consultants Ltd, 1989, 1990, 2002
Table of Contents
1 Introduction.................................................. 1-1
1.1 1.2 1.3 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Program Overview. . . . . . . . . . . . . . . . . . . . . . 1-6 Documentation Overview . . . . . . . . . . . . . . . 1-11
2 Installation.................................................... 2-1
2.1 2.2 2.3 2.4 Installation Requirements . . . . . . . . . . . . . . . . 2-3 Installing Flaresim . . . . . . . . . . . . . . . . . . . . . . 2-4 Installing License File . . . . . . . . . . . . . . . . . . 2-14 Obtaining A License File . . . . . . . . . . . . . . . . 2-17
4 Interface........................................................ 4-1
4.1 4.2 4.3 4.4 4.5 4.6 4.7 Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Menu Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Log Panels . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 File Dialogs . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 About View . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Chart Control Dialog . . . . . . . . . . . . . . . . . . . 4-16
5.3 5.4
7 Environment................................................. 7-1
7.1 Environment View . . . . . . . . . . . . . . . . . . . . . . 7-4
Introduction
1-1
1 Introduction
Page
1.1 1.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Program Overview . . . . . . . . . . . . . . . . . . . . 6
Flaresim Objects . . . . . . . . . . . . . . . . . . . . . 6 Object Definition . . . . . . . . . . . . . . . . . . . . . 8 Running a Model . . . . . . . . . . . . . . . . . . . . . 9
1.3
Documentation Overview . . . . . . . . . . . . . 11
1-1
1-2
1-2
Introduction
1-3
Flaresim is a computer program designed to assist professional engineers in the design and evaluation of flare systems. The program calculates the thermal radiation and noise generated by flares and estimates the temperatures of exposed surfaces. Flaresim provides a user friendly interface that follows standard Windowstm conventions. The program actions are by menu and toolbar options. Data entry is through a series of data views controlled from an overall summary view. Context sensitive help is available at all points to assist the user in the use of the program and selection of appropriate design parameters. Output from the Flaresim is highly customisable with the user having the freedom to select summary or detailed output. The reports also include graphical output where appropriate. Experienced flare system engineers should read the remainder of this chapter for an overview of the way that Flaresim does its calculations. They may then find that they will be able to use the program with assistance from the help system without further reference to the manual. However we would recommend study of the manual to become familiar with the full range of options and recommendations for using the program. Engineers new to flare system design should work through the examples in the Getting Started section of the manual after first reading this chapter. The examples provide a step by step guide to using Flaresim for flare system design and highlight some of the critical parameters that must be determined.
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1-4
Features
1.1 Features
The following features highlight the main capabilities of Flaresim. Equally applicable to the design of flare systems for offshore platforms, gas plants, refineries and chemical plants. Data may be entered and reported in the users choice of units and may be converted at any time. Correlations are available for modelling a range of flare tips including sonic tips, pipeflare tips and steam or air assisted tips. For assisted flares the quantity of steam or air required for smokeless operation can be calculated. A number of correlations are provided to predict the fraction of heat radiated from flames of a range of hydrocarbon fluids with different types of flare tip. Liquid flaring systems can be handled. A wide range of algorithms for calculation of thermal radiation. These include integrated multipoint methods in addition to the Hajek/Ludwig and Brzustowski/Sommer methods which are described in the API guidelines for flare system design. Full three dimensional flame shape analysis with complete flexibility in specification of the location and orientation of multiple stacks. A range of options for defining and analysing the noise spectrum generated by flare systems including user defined spectra. Ability to define multiple environmental scenarios to allow rapid evaluation of flare system performance under different wind speeds and directions. Multiple stacks/booms which can each have multiple flare tips.
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Introduction
1-5
Calculation of radiation, noise spectrum and surface temperatures at multiple receptor points. Ability to define multiple receptor grids in multiple planes for calculation of radiation, noise or surface temperatures. Plotting of grid results as isopleth contours for sterile area definition. Receptor point characteristics for calculating surface temperatures include mass, absorbtivity, emissivity, area, specific heat, orientation and initial temperature. Sizing of stack or boom length to meet radiation, noise or surface temperature limits at defined receptor points. Import of files from previous DOS version of Flaresim. Quality Assurance options are included in the reports. Customisable HTML reports Customisable graphic reports The wide range of calculation options available within Flaresim may lead to the possibility of selecting inappropriate correlations for a particular combination of fluid type and flare system configuration. While we have tried to prevent the use of the move obvious problems we have tried to allow flexibility for one off situations. As with all engineering computer software, Flaresim is a tool which should not be expected to replace sound engineering judgement. Softbits Consultants Ltd are always interested in continuing product development to ensure that Flaresim meets the needs of our clients. Should you wish to see any feature incorporated in Flaresim, please feel free to contact us at support@softbits.co.uk. If the request is reasonable we will endeavour to include it in future releases of the program.
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1-6
Program Overview
1-6
Introduction
1-7
Fluids A model can contain multiple fluid objects. Each object describes the physical properties of a fluid to be flared such as density, lower heating value, lower explosive limit etc. Fluids may be defined either by entering bulk properties or by defining the composition of the fluid to allow calculation of its properties from pure component data. A single fluid can be flared through multiple tips. Environments A model can contain multiple environment objects each of which describes a combination of wind speed, direction, humidity etc. Only one environment object can be active for a set of calculations. Stacks Multiple stack objects can be defined which may be active or ignored in any set of calculations. Stack data includes length, location and orientation. Each stack may support multiple flare tips. Tips Multiple tip objects can be defined and set active or ignored in a set of calculations. Tip data includes tip type and associated calculation methods, dimensions and stack location data and the flow and selection of the fluid being flared. Tip objects provide access to flame shape and other tip specific results. Receptor Points Multiple receptor point objects can be defined and then set active or ignored in a set of calculations. Receptor point data includes location, characteristics for surface temperature calculation and constraints for sizing calculations. Receptor point objects provide access to results calculated for the point. Receptor Grids Multiple receptor grid objects can be defined and then activated or ignored in a set of calculations. Receptor grid data includes orientation, location and coarseness data as well as characteristics for surface temperature calculations. Receptor grid objects provide access to their calculated results including contour plots of radiation, noise and surface temperature.
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1-8
Program Overview
Assist Fluids Multiple assist fluid objects may be defined and used by one or more flare tips. Data includes assist fluid type and calculation method to be used. Calculation Options A single calculation options object defines the correlations to be used in the calculations. It also provides for selection of a stack to be sized if required in design calculations. Component Management A single component library manager object allows maintenance of the pure component database.
1-8
Introduction
1-9
Existing objects can be updated by double clicking them in the Case Summary view, selecting them in the Case Summary view and clicking the View button or by selecting them through the View menu.
1-9
1-10
Program Overview
Calculations are started by clicking the icon in the tool bar. The model will then be solved using the current correlations and options selected in the Calculation Options object. Progress of calculations and any problems encountered are reported in the Message window at the bottom right of the Flaresim screen. Results from the calculations may be viewed through the appropriate tabs in the Tip view, Receptor Point view or Receptor Grid view. Results may be viewed in tabular or graphical format where appropriate. Alternatively results can be viewed and printed through the File - Print menu item.
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Introduction
1-11
1-11
1-12
Documentation Overview
1-12
Installation
2-1
2 Installation
Page
2.1 Installation Requirements . . . . . . . . . . . . . . 3
Package Requirements . . . . . . . . . . . . . . . . 3 System Requirements . . . . . . . . . . . . . . . . . 3 2.1.1 2.1.2
2.4.1 2.4.2
2-1
2-2
2-2
Installation
2-3
2-3
2-4
Installing Flaresim
2.
2-4
Installation
2-5
Note that if the setup program needs to update your computers version of the Windows Installer component, there may be a delay before this screen appears.
Figure 2-1, Opening Screen
6.
Check that you have closed any other Windows programs running and click the Next button. The following License Agreement screen should then appear. Note that the setup program provides a Cancel button that may be clicked to exit the installation procedure at any point..
2-5
2-6
Installing Flaresim
7.
At this point you should read the License Agreement and confirm your acceptance of its terms by clicking the accept option. Once the accept option has been selected the Next button will be activated so click Next to continue. The following screen, Figure 2-3, will appear. If you do not wish to accept the license terms then click the Cancel button to exit the setup program without installing Flaresim. The license terms must be accepted before the program will install.
2-6
Installation
2-7
8.
If you are happy with the proposed installation folder in your Program Files directory then click Next to continue. Otherwise click the Browse button and use the standard windows file browser to select the destination folder for the Flaresim program. Once you are happy with your selection click Next to continue. The installation type screen will appear.
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2-8
Installing Flaresim
9.
On this screen select the Typical option and click Next. The other options are included for possible future use but do not provide any useful options at present. The final install screen will appear..
2-8
Installation
2-9
10.
At this point Flaresim is ready to install. Click the Next button to start the installation process. If you wish to change any data entered in an earlier screen the Back button may be used to return to earlier screens. After clicking the Next button the installation will start. If the installer detects a conflict with any other programs running the following screen shown as Figure 2-6 will be shown. If this screen is displayed, close the indicated programs and then click the Retry button. The installation will then start.
2-9
2-10
Installing Flaresim
11.
The setup program will show the progress of the installation as files are copied from the CD Rom to your install folder as shown below.
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Installation
2-11
Should you need to halt the installation, the Cancel button may be used to stop the installation. A confirmation dialog will ask you to confirm that you wish to exit without completing the installation of the program. 12. During the installation the following screen may be displayed. This is a warning from the installation of the security device driver and indicates that an existing installation of the device driver has been detected. The Flaresim installation will not automatically upgrade these drivers, if you wish to do so manually run the Setup.exe program from the Drivers sub-folder on the Flaresim CD. Click OK to continue.
Figure 2-8, Existing Driver Warning
13.
When the installation has completed the installer may display the following screen warning that the system will need restarting to complete the installation. Normally this will only happen for systems running under Win98 or WinMe. If this screen is displayed click the Ok button to continue. Note that the restart will not happen immediately.
2-11
2-12
Installing Flaresim
14.
Following the completion of the installation the following screen will be shown. Click the Finish button to complete the installation process.
15.
At this point the following screen may be displayed asking you to restart your system to complete the installation of any components that have been updated. Click the Yes button to restart the system immediately. If you click the No button you should not try to use Flaresim until after the your system has been restarted.
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Installation
2-13
16.
Congratulations, Flaresim has been successfully installed. You are now ready to run the program for the first time and activate it by selecting it through the windows Start menu.
2-13
2-14
The procedure to install the license file is as follows. If you do not have a license file see the instructions in the following section, 2.4, to obtain one. 1. Click the Yes button in the Activate License Message. The Flaresim Activator application will open as shown below.
Figure 2-13, Flaresim Activator Application
2-14
Installation
2-15
2.
Click the Activate Now button. The following view will be displayed.
3.
Click the button and use the File Open dialog to search for and open your license file. For licensed copies of Flaresim the license file is normally found on your Flaresim CD. It will have a .LIC file extension. Once you have selected it, click the Next button that will now be activated. The following screen will appear to confirm installation of the license file. Click the Finished button to start using Flaresim.
4.
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2-16
2-16
Installation
2-17
2.
3.
Report this information by e-mail to support@softbits.co.uk together with your name and contact details. Your license file will be generated and returned to you by e-mail.
2-17
2-18
3.
Clear all the Locking Criteria check boxes except that for Disk ID as shown above. Note the Locking Data displayed at the bottom of the screen. If the Locking Criteria check
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Installation
2-19
boxes have been set correctly, the Locking Data selector will be 0x4. 4. Report the Locking Data by e-mail to support@softbits.co.uk together with your name and contact details. Your license file will be generated and sent to you by e-mail.
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Getting Started
3-1
3 Getting Started
Page
3.1 Simple Flare Stack Design . . . . . . . . . . . . . 4
Objective and Data . . . . . . . . . . . . . . . . . . . . 4 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Define Fluid. . . . . . . . . . . . . . . . . . . . . . . . . . 6 Define Environment . . . . . . . . . . . . . . . . . . . 7 Define Stack . . . . . . . . . . . . . . . . . . . . . . . . . 8 Define Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Save File . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Define Receptor Points . . . . . . . . . . . . . . . 12 Define Calculation Options . . . . . . . . . . . . 13 Run & Review Calculations. . . . . . . . . . . . 16 Print Results . . . . . . . . . . . . . . . . . . . . . . . . 17 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 3.1.10 3.1.11
3.2
3-1
3-2
3.3
3.4
3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.4.7 3.4.8 3.4.9 3.4.10
3-2
Getting Started
3-3
The purpose of this chapter is to provide an introduction to the use of Flaresim. The examples show how Flaresim may be used to calculate thermal radiation, noise and exposed surfaces temperatures arising from flaring at one or more flare stacks. The examples begin with a simple flare stack design which is then refined and expanded. The examples attempt to highlight some of the critical parameters to be considered when designing a safe flare system. The examples build up in stages. If you wish to skip a particular stage, the Samples sub-folder of the Flaresim program folder has model files saved at each stage.
3-3
3-4
3.1.2 Preparation
1. 2. Start the Flaresim program through the windows Start button in the usual way. Since all our data is in field units we will first select this set of units to work in. Select the File - Preferences menu option. The Preferences view shown below will appear.
3-4
Getting Started
3-5
3.
Select the unit set to Default Field as shown. If you wish to make this the default for future runs, click the Save Preferences button. Then close the window. Now open the Case Summary view using either the View Case Summary menu option or the icon from the toolbar. The view will show an empty case as shown below.
4.
The icons indicate that the there are no objects of that type defined and that the model is incomplete.
3-5
3-6
6. 7. 8. 9.
Enter a name to describe the fluid, Hot Gas Relief Enter the temperature of the fluid, 300F and reference pressure 14.7psi - i.e. assumed to be atmospheric. Enter the Mole Weight of the fluid, 46.1. Enter the LHV of the fluid, 21,500 btu/lb. Note that Flaresim requires the lower heating value for its calculations. We are assuming that the heat of combustion we have been given is the lower or net heating value rather than the gross heating value. Enter the Cp / Cv ratio of the gas, 1.1. Enter the lower explosive limit (LEL)of the gas, 1.95%. This value was not provided as part of our data but it was estimated from the LEL of hydrocarbon components of similar molecular weight.
10.
LEL is used only by the Brzustowski flare radiation method.
11.
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Getting Started
3-7
12. 13.
Enter the saturation, 100%. For offshore fluids this is a reasonable assumption. At this point the status text at the bottom of the view will show that the data entry is complete. The critical temperature and critical pressure data will be estimated if not provided. Close the Fluid view. Note that the Case Summary view is updated to show the new valid fluid.
15.
The humidity value is only used when calculating the transmissivity.
Enter velocity as 29.3 ft/s. Note that we have to convert this value manually at present. Enter wind direction as 0 degrees i.e. due North. We have not been given a prevailing wind direction so it is convenient to set it to due north.
16.
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3-8
Leave the default values of Temperature, Humidity and Pressure at 60 F, 10% and 14.7 psi respectively. Leave the background radiation at 0 btu/hr/ft2 and the background noise at 60dB. Ensure that the Transmissivity method is set to User Specified and that the value is set to 1.0. At this point the status text should show that the data is complete. Close the Environment view.
22. 23.
Enter a name for the stack, Main Stack. Since we are using the base of the stack as the reference location for all our calculations we leave the Relative to selector set to Origin and leave all the location information set to 0.0.
3-8
Getting Started
3-9
24.
In the Dimensions section of the view set the length to an initial value of 50ft and the Angle to the Horizontal to 60.0. Note we will be sizing the stack i.e. calculating its length, but we should enter a starting value. At this point confirm that the status text is showing that the form is complete and close the Stack view.
25.
27.
In the Details section, set the Tip Type to Pipe, the Number of Burners to 1 and the Seal Type to None. A pipe flare is the simplest and cheapest type of flare so we will use this for our initial design.
3-9
3-10
28.
In the Fraction of Heat radiated section, set the Method to High Efficiency to allow this to be calculated by the program. Note the value in the Value field will be cleared. Click the Location & Dimensions tab to move to the next set of Tip input data.
29.
30. 31.
In the Base Location section, use the On Stack dropdown to select the Main Stack which is the only choice available. In the Dimensions section set the Length to 10ft, the Angle to Horizontal to 90.0 and leave the Angle from North at 0.0. Pipe flares are generally vertical to avoid the potential for differential erosion that could occur if they were angled. Still in the Dimensions section set the Exit Diameter to 18in, the Effective Opening to 100% and the Riser Diameter to 18in. The Contraction Coefficient, Exit Loss Coefficient and Roughness may be left at their default values of 1.0, 1.0 and 9.84e-4in respectively.
32.
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Getting Started
3-11
33.
Next click the Fluids tab to continue setting up the Tip data.
34.
In the Fluid section use the dropdown list to select the Fluid we defined earlier - Hot Gas Relief. Enter the Mass Flow as 100,000lb/hr. At this point the status text should indicate that our Tip definition is complete. Close the Tip view.
35.
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3-12
37.
This is a suitable point to save the data we have entered so far. Use the File - Save menu option or the icon. Since we have not yet saved the file, a File Dialog window will appear to allow us to specify the location and name of the file.
38.
At this point we are able to run the calculations if we wish by clicking the calculate icon in the tool bar. If you do this, you will see messages in the Error/Warnings/Info log saying that the tip exit properties and flame shape have been calculated. You can open the view for the Pipe Tip if you wish to see these results on the Results and Flame Shape tabs. However these results do not tell us anything about the radiation at our reference locations.
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Getting Started
3-13
40.
As location data is entered in Cartesian coordinates, the Polar coordinates are automatically updated. We could also enter data in Polar coordinates
Enter the name of the first receptor point, Helideck. In the Location section set the following: Relative To as Origin, Northing as -150ft Easting as 0ft and Elevation as 30ft. In the Sizing Constraints section set the Radiation value to 600 btu/hr/ft2. Following this close the view after confirming the status text indicates that it is complete. Repeat steps 39 to 42 to add a second receptor point called Stack Base with Relative To as Origin, Northing as 0ft, Easting as 0ft, Elevation as 0ft and Radiation constraint as 1500 btu/hr/ft2.
41.
42.
43.
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45.
In the Radiation Calculation section set the Method to Mixed, the Element Position to 50% and the Elements to 20. As discussed in the Methods chapter, the Mixed method is a compromise designed to give the best accuracy for calculating radiation both close to and further away from the flame. Since one of our reference locations is relatively close and the other more distant this is the appropriate method for this case. 20 Elements is usually sufficient to calculate the flame shape with a reasonable degree of accuracy. The default Element Position of 50% indicates that the centre of each flame element is to be taken as the source of the radiation.
46.
The remaining items can be left at their default values namely options for Solar Radiation, Windchill and Background Noise excluded (i.e. checkboxes cleared), Atmospheric Noise Attenuation, Adiabatic Temperature Correction and R-K Z Factor included, Pipe buoyancy 10ft/s, Sonic buoyancy 15ft/s, Welltest buoyancy 0.1ft/s.
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Getting Started
3-15
The Active Environment should show Design Environment and the Noise Calculation should show Spectrum. 47. Click the Sizing tab to display the following view.
48.
In the Select Stack to be Sized drop down select the Main Stack. Note that the calculation mode indicator in the toolbar Enter the minimum length as 50ft and the maximum length as 500ft. You can then close the view. At this point the model is ready to calculate. Before doing this it is worth saving the model.
49.
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3-16
Note that the scroll bars can be used to review earlier messages. Also the log window can be resized by dragging the separator bar above it. 51. We can now review the results. First click Main Stack in the Case Summary view and click the View button. The view will show that the stack length has been calculated as 165ft. Click the Receptor Point branch of the Case Summary and click View. The summary view shown below will open. This indicates that the radiation limit for the receptor point we defined for the Helideck is the limiting factor in our design since the thermal radiation received at this point exactly meets our limit of 600 btu/hr/ft2. The thermal radiation at the Stack Base is much less than our allowed value of 1500 btu/hr/ft2 at 802 btu/hr/ft2.
52.
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Getting Started
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53.
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55.
Select the report elements you wish to see printed. To see what the report will look like with the current set of elements you will need to click the Refresh button to update it. In order to allow us to compare these results with future results you will need to ensure that the Stack Configuration, Tip Results - General and Flame Shape elements and the Receptor Point results are included.
56.
When you are happy with the options you have chosen click the Print button to send the report to your default printer.
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Getting Started
3-19
Otherwise use the File - Open menu option or the icon. In the File Open dialog that appears, browse to the Samples sub-folder in the Flaresim installation folder (usually C:\Program Files\Flaresim) select the file Example 1 Result.fsw and click the Open button.
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4.
On the Details tab of the Tip view that opens enter the following data: Name - Sonic Tip Tip Type - Sonic Number of Tips - 1 Seal Type - None Fraction Heat Radiated Method - High Efficiency Combustion Noise Method - Standard Reference.
5.
Move to the Location & Dimensions tab and enter the following data: On Stack - Main Stack Length - 10ft Angle to Horizontal - 90 Angle to North - 0 Exit Diameter - 18in Burner Opening - 10% Riser Diameter - 18in Contraction Coefficient - 1.0 (default) Exit Loss Coefficient - 1.0 (default) Roughness - 9.843e-4in (default)
6.
Click on the Fluids tab and enter the following: Fluid Name - Hot Gas Relief Fluid Mass Flow - 100,000lb/hr
7. 8.
At this point the Status Text at the bottom of the Tip view should indicate that the tip data is complete. Close the view. In the Case Summary, select the branch labeled Pipe Tip and then click the Ignore button. The icon beside the label should turn to a icon to confirm that the tip will not be included in the calculations.
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Getting Started
3-21
Check the Errors/Warnings/Info log panel to confirm that the expected calculations for the two Receptor Points have been completed. Note that if earlier messages in the log panel are causing confusion, you can click the right mouse button over the log panel to access a pop-up menu which provides a Clear option to remove the current log messages. 10. We are now ready to review the results. Open the Stack view for the Main Stack. The new length calculated for the stack is 60ft. Open the Receptor Summary view. As shown below, this indicates that the Stack Base receptor point is nowl the controlling limit since the thermal radiation at this point is still calculated as 1500 btu/hr/ft2. The radiation at the Helideck receptor point is 563 btu/hr/ft2.
11.
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12. 13.
Save the new design. Generate a report for this new case using the File - Print menu option.
15.
Getting Started
3-23
with your flare system vendor prior to the final design. Should you wish to use a heat radiation factor supplied by a vendor you should set the method to User Specified and enter the value. 16. Still in the Tip Data - Results section of the reports find the flame length. For the Pipe flare design this is 173 ft. while for the Sonic flare design the flame length is 88ft. Note that the flame length calculated by the API method is the same in both cases. Sonic flare tips by their design and by their greater gas exit velocities lead to a flame shape that is shorter and stiffer compared to that of a pipe flare. As a result the flame is less affected by wind and stays closer to the tip and thus further from the platform. This can be seen most clearly by comparing the 3D plot of the Flame Shape in the reports. Finally in the Tip Results section of the reports find the tip backpressure i.e. tip inlet pressure. For Pipe flare this is 14.7 psi while for the Sonic flare it is 54.0 psi. The fact that the sonic tip is operating at choked conditions means that the pressure drop over this type of tip is much higher than for the pipe tip. Thus a sonic tip can only be used if the resulting backpressure on the flare system is not so high as to prevent safe relief of the gas.
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18.
Open the view for the Sonic Tip. On the Location & Dimensions tab change the burner opening to 25% and run the case. Still in the Sonic Tip view, click on the Results tab and check the Mach Number result. It will be around 0.79. Clearly we have increased the burner opening too much. Move back to the Location & Dimensions tab and reduce the burner opening. Run the case and check the Mach Number again. Repeat this until you find the maximum burner opening that still gives an exit Mach Number of 1.0. You should find that a burner opening of 19% is the largest possible. With this value check the tip backpressure. It should be 27.1 psi. Save the case.
19. 20.
21.
22.
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Getting Started
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Otherwise use the File - Open menu option or the icon. In the File Open dialog that appears, browse to the Samples sub-folder in the Flaresim installation folder (usually C:\Program Files\Flaresim) select the file Example 2 Final.fsw and click the Open button.
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4.
Check the Errors/Warnings/Info log panel to confirm that the expected calculations for the two Receptor Points have been completed. 6. We are now ready to review the results. Open the Stack view for the Main Stack. The new length calculated for the stack is 85ft.
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Getting Started
3-27
7.
Open the Receptor Summary view. This indicates that the Main Stack receptor point is still the controlling limit since the thermal radiation at this point is still calculated as 1499 btu/hr/ft2.
9.
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11.
13.
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Getting Started
3-29
Note that the number of points in the grid is not critical - a higher number will generate smoother, more accurate isopleths at a cost of increased calculation time. 14. Add a second receptor grid and enter the following data to create a grid of the vertical cross-section through the axis of the flare. Name - Helideck Elevation, Orientation - Elevation-Northing, Easting - 0ft, Elevation Min - -100ft, Elevation Max - 300ft, Elevation Points - 41, Northing Min - -500ft, Northing Max - 500ft, Northing Points - 41. 15. Re-run the case. When the run is complete you will be able to inspect an isopleth plot by opening the grid view, clicking on the Radiation Tab and then selecting Plot as the Display option - see Figure 3-18.Note that noise plots and surface temperature plots are also available.
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16.
If you wish you can customise the isopleth lines displayed on the plot by selecting the Isopleth Definition Tab and entering new isopleth limit values. A line can be removed from the plot by clearing an isopleth value. Once you are happy with a plot it can be exported as a standalone graphics file using the Export button on the graph display tab. Our two tip design is now complete. Save the case.
17.
18.
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Getting Started
3-31
Otherwise use the File - Open menu option or the icon. In the File Open dialog that appears, browse to the Samples sub-folder in the Flaresim installation folder (usually C:\Program Files\Flaresim) select the file Example 3 Final.fsw and click the Open button.
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4.
Complete the view with the following entries; Name - Welltest Liquid, Temperature - 100F, Ref Pressure - 14.7psi Mole Weight - 52.9, LHV - 19,550 btu/lb, Cp/Cv - 1.2, LEL - 1.7%, Saturation - 100%. The Critical Temperature and Critical Pressure fields can be left blank. The completed view is shown below. Close the view when the data has been entered.
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Getting Started
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6.
Enter data for the new stack as follows, leaving other entries at their default values; Name - Welltest Stack, Northing - -200ft, Easting - 0ft, Elevation - 0ft, Dimensions section Length - 55ft, Angle to Horizontal - 0 deg, Angle to North - 180 deg. These entries define our new stack as a horizontal boom on the opposite side of the platform to our main flare stack. The completed view is shown as Figure 3-20. Close the view when complete.
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8.
On the Details tab of the Tip view enter the following data; Name - Welltest Burner, Tip Type - Welltest, Number of Burners - 3, Fraction Heat Radiated Method - User Specified Specified Fraction Heat Radiated - 0.3 All other values should be left at their defaults.
9.
On the Location & Dimensions tab enter the following, leaving other values at their defaults; On Stack - Welltest Stack, Length - 0ft, Angle to Horizontal - 0 deg, Angle from North - 180 deg. Note the burner length and orientation fields serve to locate the precise location of the flame and the initial flame direction. Even when the burner length is 0ft as here, the orientation fields must still be entered.
10.
On the Fluids tab select the Fluid as Welltest Liquid and enter the flow rate as 30,000 lb/hr. Close the view.
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Getting Started
3-35
16.
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20.
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Getting Started
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25.
At this point we might consider increasing the length of either the Main Stack or the Welltest Stack in order to ensure that the radiation limits are met again. However it may also be appropriate to consider the circumstances under which the welltest burners would be used at the same time as the main flare. Perhaps procedures could be established to prevent helicopter operations while the welltest burner was in use meaning that this higher radiation value is acceptable. It is appropriate to emphasise at this point that Flaresim is a tool for analysing the performance of flare systems. It cannot replace the engineers judgement in selecting the appropriate conditions to model or determining whether a particular set of results represent an acceptable or a dangerous situation.
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Interface
4-1
4 Interface
Page
4.1 4.2 4.3 4.4 4.5 Terminology . . . . . . . . . . . . . . . . . . . . . . . . . 3 Menu Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Tool Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Log Panels . . . . . . . . . . . . . . . . . . . . . . . . . 10 File Dialogs . . . . . . . . . . . . . . . . . . . . . . . . . 11
File Save Dialog . . . . . . . . . . . . . . . . . . . . . .11 File Open Dialog. . . . . . . . . . . . . . . . . . . . . 13 Recent Files Menu . . . . . . . . . . . . . . . . . . . 14 Update Messages During File Open . . . . . 14
4.6 4.7
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Interface
4-3
The Flaresim interface has been designed to give you a great deal of flexibility in the way in which you enter, modify and view the data and results which comprise your flare model. This chapter describes the various components of the Flaresim interface. If you need help with any particular task, the on-line help can give you step-by-step instructions.
4.1 Terminology
The following view of the Flaresim screen shows most of the interface components that you will encounter. The terminology used to describe these components is given here.
Figure 4-1, Flaresim Screen
Toolbar
Active button
Greyed button Status text Value with Units Popup menu Dropdown List Box Checkbox File Management Log Scrollbars Error/Warnings/ Info Log
Menu Bar The menu bar provides access to the various program functions. The options are described in more detail in section 4.2.
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Terminology
Tool Bar The tool bar is a row of icons that provide quick access to the more commonly used program functions. The options are described in more detail in section 4.3. File Management Log This area of the screen displays a record of file saving and retrieval activity. See section 4.4 for more information. Errors / Warnings / Info Log This area of the screen displays a record of error messages, warning messages and other information generated by Flaresim calculations. See section 4.4 for more information.
Throughout the manual, Clicking a button or other item means using the Left mouse button unless stated otherwise.
Active Button Buttons appear on most forms and may be clicked with the left mouse button to perform the action indicated. Active buttons are those where the label type is black. Greyed Button Buttons which have an action that cannot be performed at a particular time are displayed with the label type in grey. PopUp Menu PopUp menus are used to display additional choices in response to clicking buttons or clicking the right mouse button. View This is the term used to describe a window containing a group of data entry fields for a specific element of the program. Views in Flaresim are generally non-modal which means that multiple views can be open and used at the same time. Views may be resized, minimised, maximised and moved around within the Flaresim application workspace in the same way as standard windows. Status Text Many views have a status field at the bottom to provide a quick indication whether all the necessary entries have been made. The
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Interface
4-5
background to this text indicates the status, green indicates ready to calculate, red indicates missing data, yellow indicates that the object is ignored. Tabs Some views have more data entry items than will fit on a typical size window. Tabs are a way of subdividing the entries into groups within the view. Clicking a tab heading displays the group. Edit Box This type of data entry field allows entry of alpha numeric values. Generally the values entered will be checked for validity on leaving the field. Value With Units Edit Boxes which expect numeric values to be entered display the units that are expected in [] above the edit box. The units used for data entry and display can be set through the Preferences View, see section 5.3. Drop Down List Box This type of edit box provides a downward pointing arrow to the right which may be clicked to allow a choice to be made from a set of options. CheckBox A checkbox is used to select options that can be either on or off. Clicking a checkbox once will display a tick in the box indicating that the option is on, also known as setting the checkbox. Clicking the box again will clear the tick indicating that the option is off. Radio Buttons Radio buttons are used to select one option from a group of mutually exclusive options. Clicking one radio button in a group will select that option and automatically deselect all the other options. Scroll Bars Where a list or a view is not large enough to display all the items required scrollbars will appear. The up and down arrows may be clicked to move through the view to display all the items.
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Menu Bar
The Menu Bar provides access to the Flaresim program actions. The row of main menu items at the top of the main Flaresim window provides access to dropdown menus and sub menus as shown in Figure 4-2. Main menu items are selected by clicking on them or by holding down the Alt key and first letter of the menu name. Once the submenu has opened the sub-menu items can be selected by clicking them or by using the up and down arrow keys and then hitting enter. Some sub-menu items may have a right pointing arrow next to them indicating that a further sub-menu may be opened by moving the mouse to the item and then moving the mouse to the right. Alternatively sub-menu items can be opened the right arrow key. Menu items may also have a shortcut key combination displayed against them which can be used to select the action without using the menu. Flaresim provides the following menu items.
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Interface
4-7
Sub Menu New Open Save Save As Print Print Graphic Reports Print Setup Preferences Exit Recent files
Description Creates a new Flaresim model Loads a Flaresim model from disk Saves the current model to disk Saves the current model to disk using a new name Opens the Print view Opens the Graphic Report Print view Opens the Print Setup view Opens the Preferences view Quits the Flaresim program List of recently opened files that can be reopened directly by selecting the name. Opens the Case Summary view Opens the Case Details view Opens a Fluid view selected by sub-menu Opens an Environment view selected by sub-menu Opens a Stack view selected by sub-menu Opens a Tip view selected by sub-menu Opens an Assist Fluid view selected by sub-menu Opens a Point view selected by sub-menu Opens a Grid view selected by sub-menu Opens Calculation Option view Opens Component Management view
View
Case Summary Case Details Fluid Environment Stack Tip Assist Fluid Receptor Point Receptor Grid Calculation Option Component Management
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Menu Bar
Sub Menu Fluid Environment Stack Tip Assist Fluid Receptor Point Receptor Grid
Description Creates a new Fluid and opens view Creates a new Environment and opens view Creates a new Stack and opens view Creates a new Tip and opens view Creates a new Assist Fluid and opens view Creates a new Receptor Point and opens view Creates a new Receptor Grid and opens view Rearranges all open windows Closes all open windows Opens Help file at contents page Opens Help file at index page Displays information on program version
Window
Help
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Interface
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4-10
Log Panels
The log panels at the bottom of the Flaresim main window are used to output messages from the program. There are two panels. The left panel is known as the File Management Log and records details of file creation, file retrieval and file saving actions. The right panel is known as the Errors/Warnings/Info Log and records messages generated by Flaresim as it calculates. The size of the log panels can be set by moving the cursor to the top boundary of the panels or the boundary between the panels. At the point where the cursor changes to a pair of resizing arrows, the left mouse button may be clicked and dragged to resize the panel. Both panels provide a popup menu with local options that can be opened by clicking the right mouse button. In the File Management Log this popup menu provides a single option: Clear - clears all messages from the log. In the Errors/Warnings/Info Log, the popup menu provides the following options: Clear - clears all messages from the log. Verbose - sets verbose mode so that all messages will be output. A tick will appear against the menu option to show that verbose mode is selected. Save Messages - displays a standard file dialog to allow the current message list to be saved to an external log file.
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Interface
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File List
The main elements on this Dialog are: Filename Combobox Allows you to enter the name of the file to save the Flaresim model to. As you type the name, the dropdown list element of the combobox allows you to select an existing file that matches the name to overwrite if you wish. The file name entered will be given the extension type specified in the Save As Type field unless you enter a different file extension.
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File Dialogs
Save As Type Dropdown List of allowed file types Allows you to select the required file type.
File Description Model Files Allowed Types Flaresim for Windows files .FSW XML data files .XML Table Export Graphics Export Comma separated value files .CSV JPEG files .JPG Portable network graphic files .PNG Windows bitmap files .BMP Windows meta files .WMF Enhance windows meta files .EMF
Save In Dropdown List of available storage locations Allows you to select from the list of available storage locations configured for your computer system. File List List Box Shows the files and folders in the current folder. The list may be used to navigate the folder tree or to select files. Folders can be opened and made the new current folder by double clicking on them. You can move up the folder tree by clicking the Previous Folder icon. New folders can be created by clicking the New Folder icon and entering the new folder name in the File List. Files can be selected for overwriting by clicking on them. Save Button Saves the file once you have entered the name or selected a file to overwrite. If the file selected already exists you will be asked to confirm that it should be overwritten.
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Interface
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Cancel Button Cancels the file save. Previous Folder Icon Moves up the folder tree. The File List will be updated to show the contents of the folder one level up the tree. New Folder Icon Creates a new sub-folder in the current folder. The folder will be created with the default name New Folder and you will then be able to rename as required.
The elements of this dialog are essentially the same as the File Save Dialog with the exception that the Save button is replaced by an Open button.
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File Dialogs
If you wish to open a .FSM file from the previous DOS version of Flaresim use the Files of Type drop down to select the .FSM file type.
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Interface
4-15
The purpose of this view is to provide information on the version of the program that may be required when seeking Technical support. Ok Button Closes the About view. System Info Button Opens the System Information program in the operating system. This provides details of the computer hardware and software environment that Flaresim is running under. This information may be of use in resolving technical support issues.
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A detailed explanation of the options available through this dialog may be found in the help files 2D Chart Control and 3D Chart Control installed with the Flaresim program. Links to these help files are also available through the Flaresim Help file.
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General Setup
5-1
5 General Setup
Page
5.1 5.2 5.3 Case Summary View . . . . . . . . . . . . . . . . . . 3 Case Description View. . . . . . . . . . . . . . . . . 6 Preferences. . . . . . . . . . . . . . . . . . . . . . . . . . 8
Units Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Files Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.3.1 5.3.2
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5-1
5-2
5-2
General Setup
5-3
The Case Summary view shows the Flaresim model as a tree with the branches showing the different types of object that make up the model. The Case Summary is used by clicking a branch of the tree to select it and then clicking one of the command buttons to perform that action on the selected object. If a branch with sub-branches is selected a popup menu will be displayed to ask which of the subbranches the command will apply to. For example in the case shown as Figure 5-1 clicking on the Tip branch and selecting View will display a popup menu asking which of the two existing tips is to be viewed. A branch can also be double-clicked which will act the same way as the View action.
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The command buttons have the following functions:View Opens the view for the selected object to allow its data to be viewed or updated. Add Creates a new object of the selected type and opens its view ready for data input. If an existing object is selected in the tree rather than the parent branch, a new object of the same type is created. Delete Deletes the selected object. No confirmation is required. Activate Clears the ignored status for the selected object which restores it to the calculations. Not all objects can be ignored and restored and this button will be greyed out if the action cannot be applied to the selected object. Ignore Sets the ignored status for the selected object which means that it will not be included in the calculations. Not all objects can be ignored and restored and this button will be greyed out if the action cannot be applied to the selected object. The icons displayed against each branch and object in the Case Summary view have the following meanings. This icon identifies a branch of the model tree that contains a single object that is a permanent part of the model and cannot be added or deleted. Examples of this type of object are the Case Description and Calculation Options object. When a branch of this type is selected the Add, Delete, Activate and Ignore buttons are greyed out since they are not applicable. This icon identifies branches of the model that contain objects that are not essential to the running of the model. Examples of this type of object are the Receptor Point and Assist Fluid objects.
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General Setup
5-5
This icon indicates a branch of the model that contains objects that are essential to the calculation of the model where the required objects are either missing or have incomplete data. Examples of this type of object are the Tip and Stack objects. This icon indicates a branch of the model that contains objects that are essential to the calculation of the model where the required objects are complete and ready for calculation. Examples of this type of object are the Tip and Stack objects. This icon indicates an object that has been set to an ignored status. Ignored objects are not included in the calculations. Normally where multiple objects may be defined e.g. Tips and Stacks, multiple objects may be ignored as long as there is at least one left active for calculations. The exception is the Environment object where only one can be active; all the others being set to ignored. This icon indicates an object whose data is incomplete or in error in some way. This icon indicates an object whose data is complete and ready to calculate. This icon indicates a branch that has sub-branch objects defined that are not currently displayed. Clicking this icon will expand the tree to show the sub-branch objects. This icon appears against a branch with displayed subbranch objects. Clicking it will collapse the branch and hide the sub-branch objects.
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Title Text Text entered in this field will be printed as the model title on reports. Author Text Identifies the author of this Flaresim file. Revision Text Identifies the revision of the Flaresim file. Checked By Text Identifies the person responsible for checking the model.
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General Setup
5-7
Case Description Text Descriptive information relevant to the model. For example it is good practice to note sources of environmental data and the contingencies represented by the fluid data. Last Modified Calculated Text Tracks the date that the model was last updated. It is automatically updated each time the model is saved and cannot be manually updated.
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Preferences
5.3 Preferences
The File - Preferences menu item provides access to the Preferences View to allow setup of the preferred units and file locations.
Figure 5-3, Units Tab
Save Preference File Button Saves the current preferences. The file will be automatically saved to the Flaresim program directory.
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General Setup
5-9
A default range of units is provided for each type of unit used by Flaresim. The Units tab also allows new units to be defined by defining their name and conversion to the internal unit used by Flaresim. Select Unit Set - List Listbox Shows the Unit Sets that have already been defined in the Preferences file. A Unit Set may be activated by selecting it in this list. Select Unit Set - Unit Set Name Text entry Allows the name of a user defined Unit Set to be updated. The names of the default Unit Sets cannot be changed. Select Unit Set - Copy Unit Set Button Copies the selected Unit Set to create a new one. The new Unit set will be given a default name that can then be updated to describe it. Select Unit Set - Delete Unit Set Button Deletes the selected Unit Set. The default internal Unit Sets cannot be deleted and this button will be inactive when these are selected. Select Units - Table Table Shows a list of the unit types used in Flaresim with the current unit defined for the selected Unit Set. To update the unit used for a particular unit type e.g. Temperature, move to the appropriate row and then select the required unit in the Unit Selector. Select Units - Unit Selector Dropdown List Allows selection of the unit to be used for the currently selected unit type. As the selection is changed the conversion factors for the unit are displayed in the Unit Definition fields at the bottom of the view.
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Preferences
Select Units - Add Unit Button Allows new units to be defined for a particular unit type. Clicking the button activates the Unit Definition fields and the Accept button. Select Units - Delete Unit Button Allows units to be deleted. Clicking the button will delete the currently selected unit. A confirmation dialog will be displayed to confirm the action. Unit Definition - Name Text entry Allows the name of the new unit to be entered. Duplicate unit names are not allowed. Unit Definition - Multiplier Numeric entry Defines the multiplication constant required to convert the new unit to the internal default unit which is displayed. Unit Definition - Offset Numeric entry Defines the offset to be added to convert the new unit to the internal default unit which is displayed. Note the offset is added after multiplication. Unit Definition - Accept Button Accepts the new unit definition and makes the new unit the selected unit for the current unit type.
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General Setup
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Support Files - Units File name entry Defines the location of the unit conversion factors file. Normally this will be the Flaresim program directory. The Browse button allows the file to be located using a standard File Dialog. Support Files - Component Library File name entry Defines the location of the component library file. Normally this will be the Flaresim program directory. The Browse button allows the file to be located using a standard File Dialog. This allows the user to create dedicated component files to be created and used for specialised applications.
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Preferences
Support Files - Report Layout File File name entry Defines the name of the stylesheet file (XSL file) that will be used to layout printed reports. By default this will be Flaresim.xsl. Clients are able to create customised report stylesheets using standard XSL language to change the layout of Flaresim reports. Support Files - Graphic Report Layout File name entry Defines the name of the graphic report layout file to be used by default. Standard graphic report layout files are defined for different paper sizes and for systems with one or more stacks and one or more tips. These files have the extension .lay and are located in the Flaresim program folder. The default layout file selected here can be respecified for individual receptor grids on the Graphic Report tab of the Receptor Grid view. The contents of the .lay files describe the location and formatting of isopleth charts and accompanying data items and descriptive text using XML syntax. The XML elements recognised in these files is described in Appendix A of this manual.
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General Setup
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New components can be added to the component library by clicking the Add New Component button. This displays a pop-up window (see Figure 5-6) to allow the entry of the new components name. When this has been entered click the OK button and the component will be added to the list in the Component Manager view and its properties will be displayed ready for entry.
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Mole Weight Range: 2 to 1000 The molecular weight of the component. LHV Range: 0 to 200MJ/kg The net, or lower heating value of the component. It is a common error in the design of flare systems to use the gross heating value. For most hydrocarbon components this value will be of the order of 46 MJ/kg Cp / Cv Range: 1.01 to 5.0 The ratio of the specific heat capacities of the component. If the value is unknown we would recommend using a value of 1.2. Saturation Range: 0 to 100% The percentage saturation of the component. LEL Range: 0.0 to 100.0% The lower flammability limit of the component as a volume percentage. Critical Temperature Range: 10 to 10,000 K The critical temperature of the component.
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General Setup
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Critical Pressure Range: 0.01 to 1,000 bara The critical pressure of the component. Once the component property data has been defined click the Accept Component Data button to complete definition of the new component. If for any reason you wish to abandon creation of a new component at the property data entry stage then click the Cancel Component Entry button. Components that have been added by the user may be updated by selecting it in the list and clicking the Edit Component Data button. This option is not available for components from the Flaresim database. To remove a component from the library, select it in the list and click the Remove Selected Component button.
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Fluids
6-1
6 Fluids
Page
6.1 Fluid View . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Common Fields . . . . . . . . . . . . . . . . . . . . . . 4 Properties Tab . . . . . . . . . . . . . . . . . . . . . . . 4 Composition Tab . . . . . . . . . . . . . . . . . . . . . 7 6.1.1 6.1.2 6.1.3
6.2
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Fluids
6-3
The Fluid object defines the properties of the fluids to be flared through a flare tip. The fluid properties may either be entered directly or calculated from a defined composition. A single set of fluid properties can be assigned to one or more flare tips. Fluid objects may be created using the Add-Fluid menu option or by selecting the Fluid branch in the Case Summary view and clicking the Add button. An existing Fluid object may be viewed by selecting it from the View - Fluid menu option, by double clicking it in the Case Summary view or by selecting it in the Case Summary view and clicking the View button. Fluid objects will be included in the calculations when they are assigned to a flare tip through the Tip view. A Fluid may be assigned to more than one flare tip. Unassigned fluids take no part in the calculations. A Fluid object can be deleted either by clicking the Delete button on its view or by selecting it in the Case Summary view and clicking the Delete button on this view. The Assist Fluid object both identifies the additional fluids that may be fed to a flare tip to improve combustion and also defines the information needed to calculate the flow of the assist fluid required. Like Fluid objects, Assist Fluids are included in the calculations only when assigned to a flare tip. Assist Fluid objects may be created using the Add-Assist Fluid menu option or by selecting the Assist Fluid branch in the Case Summary view and clicking the Add button. An existing Assist Fluid object may be viewed by selecting it from the View - Assist Fluid menu option, by double clicking it in the Case Summary view or by selecting it in the Case Summary view and clicking the View button. Assist Fluid objects may be deleted either through the Case Summary view or by using the Delete button on the Assist Fluid view.
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Fluid View
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Fluids
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Temperature Range: 10 to 1000K The temperature of the fluid at the tip exit. Note that this is the temperature of the fluid at the defined reference pressure. If either a Steam or Air assisted flare tip is being used this temperature is the fluid temperature before mixing with the steam or air flow. Ref. Pressure Range: 100 to 2000000 Pa The reference pressure at which the fluid temperature is defined. The fluid temperature will be corrected from this pressure to other pressures assuming adiabatic compression/expansion if the adiabatic temperature correction calculation option is set. Mole Weight Range: 2 to 1000 The molecular weight of the fluid being flared. LHV Range: 0 to 200MJ/kg The net or lower heating value of the fluid. It is a common error in the design of flare systems to use the gross heating value of the fluid. We are interested in the net heat released by the flame. For most hydrocarbon fluids without inerts this value will be of the order of 46 MJ/kg. Cp / Cv Range: 1.0 to 5.0 This field defines the ratio of the specific heat capacities of the fluid. It is only required and used when the fluid is a vapour. If the value is unknown we would recommend using a value of 1.2. Saturation Range: 0 to 100% The percentage of saturated hydrocarbon molecules in the fluid on a mole basis. This is used by the Flaresim method for estimation of the
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Fluid View
fraction of heat radiated by a flame (emissivity). It is not used by any of the other methods in which case any value may be entered. For inert or non-hydrocarbon fluids and components assume 100% saturation since this leads to combustion with a flame of lower luminosity. LEL Range: 0.0 to 100.0% The lower flammability limit of the fluid as a volume percentage. This property is used by the Brzustowski method for calculation of flame shape. It is not used by any of the other methods, in which case any value may be entered. Critical Temperature Range: 10 to 1000K The critical temperature of the fluid. It is used in the calculation of the compressibility factor which in turn is used in the calculation of the fluid density. If a value is not supplied, the fluids critical temperature will be estimated using an internal correlation based on mole weight. Critical Pressure Range: 0.01 to 1000 bara The critical pressure of the fluid. It is used in the calculation of the compressibility factor which in turn is used in the calculation of the fluid density. If a value is not supplied, the fluids critical pressure will be estimated using an internal correlation based on mole weight.
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Fluids
6-7
Table - Component Name Selected components Shows the list of components selected for use in the model. Components are added to the list by clicking the Add Component button to open the Component List view; see Figure 6-3. Highlight one or more components in the list that you wish to add and click the OK button. The required components will be added to the component list and the Component List view will close. Components are removed from the list by clicking the Remove Component button to open the Component List view; see Figure 6-3. Then select one or more components that you wish to remove and click the OK button. The selected components will be removed from the current component list and the Component List view will close.
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Fluid View
Table - Composition Values Range: 0 to 1.0 Specifies the fraction of each component in fluid on either a mole or a mass basis as determined by the radio button selection to the right of the table. Composition Basis Radio Button: Mass/Mole This radio button selects the basis for the composition data. Note that changing it does not convert any existing component fraction data to the new basis. As component fractions are updated, the running total of the fractions is updated. A composition can be completed by clicking either the Normalise button to set remaining fractions to 0.0 and normalise current totals to add to 1.0 or by clicking the Calculate Last Fraction button to set a single unspecified component fraction to the value required to make the overall fraction equal to 1.0.
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Fluids
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Name Text Enter a name to identify this assist fluid. Status Text Status message The message displayed in this field and its colour indicates whether the data for this Assist Fluid object is complete and ready for calculation. Type Dropdown list: Air / Steam/Water Selects the type of assist fluid to be used. Steam/Water indicates that Steam will be used with vapour flares and Water with liquid flares. Apply Correction To Fraction Heat Radiated Checkbox If selected, Flaresim will calculate a correction to the fraction of heat radiated by the flame resulting from the assist fluid.
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Apply Flame Length Correction Checkbox If selected, Flaresim will calculate a correction to the flame length resulting from the assist fluid. Smokeless Operation Checkbox If selected Flaresim will calculate the flow of assist fluid required for smokeless operation of the flare tip. When cleared, Flaresim will use the defined flow or flow ratio defined on the Tip object to calculate the flow rate of the assist fluid. Checking this option displays additional fields as shown in Figure 6-5.
Figure 6-5, Assist Fluid View for Smokeless Operation
Smokeless Method Dropdown list: Flaresim/API/UserRatio Selects the method to be used by Flaresim to calculate the flow of assist fluid required for smokeless operation. The Flaresim method is a propriatory correlation supplied by National Air Oil. The API method is the method described in API RP521. The UserRatio allows the user to specify the flow ratio of assist fluid required for smokeless operation. The validity of these options varies with the type of assist fluid selected. Air The allowed methods are Flaresim and UserRatio. If the API method is selected an error message will displayed when the model is calculated. Steam/Water Any of the allowed methods may be used.
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Fluids
6-11
Smokeless Flow Ratio Range: 0.001 to 10.0 but see description Specifies the ratio of the mass flow of the assist fluid to the mass flow of the fluid being flared. This field is displayed when the UserRatio smokeless method is selected. When Air is the assist fluid, high ratios of 5.0 or more may be used. When Steam/Water is the assist fluid the mass ratio should not exceed 0.5 since this would lead to flame instability and a potential flameout.
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6-12
Environment
7-1
7 Environment
Page
7.1 Environment View . . . . . . . . . . . . . . . . . . . . 4
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7-2
7-2
Environment
7-3
The Environment object allows the definition of the data needed to model flares in different environmental conditions. The data allows characterisation of different geographical locations ranging from desert conditions to Arctic conditions or characterisation of different weather conditions at a single location. An individual Flaresim run is always carried out for a single set of environmental data. A Flaresim model file can contain multiple Environment objects to allow rapid recalculation of the model with a different set of environmental data. Environment objects may be created using the Add-Environment menu option or by selecting the Environment branch in the Case Summary view and clicking the Add button. An existing Environment object may be viewed by selecting it from the View - Environment menu option, by double clicking it in the Case Summary view or by selecting it in the Case Summary view and clicking the View button. The Environment object to be used for calculations is set by selecting it in the Case Summary view and clicking the Activate button. Since only one set of environmental data can be active at a time, all other Environment objects will be set to Ignored. An Environment object can also be Ignored by selecting the check box on its view. An Environment object can be deleted either by clicking the Delete button on its view or by selecting it in the Case Summary view and clicking the Delete button on this view.
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7-4
Environment View
Name Text A descriptive name to identify this Environment object. Ignored Checkbox Clear to select this Environment object for calculations or set it to ignore this Environment object. Only one Environment can be active for calculations so clearing the ignored check box on an Environment object will automatically check it on all the other Environments in the mode. Wind - Speed Range: 0 to 100 m/s A constant wind speed is assumed. In theory the windspeed varies with elevation. However in order to simplify the calculation of the flame profile this variation is ignored. This is justifiable due to the accuracy limitations inherent in the flame shape calculations.
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Environment
7-5
Wind - Direction Range: 0 to 360 from North The direction from which the wind blows. Generally the worst or most prevalent wind direction can be determined by examination of the wind rose for the site in question. Atmosphere - Temperature Range: 10 to 500K The ambient temperature of the atmosphere is used in the calculation of the equilibrium surface temperatures of metallic surfaces exposed to the flares thermal radiation. Atmosphere - Humidity Range: 4 to 100% The relative humidity defines the water content of the atmosphere in terms of the partial pressure of water vapour in the air relative to the vapour pressure of water at the same temperature. Standard charts are available relating the wet and dry bulb temperature
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Environment View
measurements to the relative humidity, an example of which can be found in The Chemical Engineers Handbook. Atmosphere - Pressure Range: 0.01 to 10.0 bara The atmospheric pressure is used to calculate the exit density of the flared gas and hence its exit velocity. Background - Radiation Range: 0 to 100,000 W/m2 The incident solar radiation for the site. Typical values for different geographical locations are given in the following table.
Location North Sea Middle East UK Land Solar Radiation (W/m2) 475-630 945 630-790
Normal design practise uses a value of 0 W/m2 for the solar radiation. This leads to a less conservative design, but is considered by many to be a more realistic analysis. Background - Noise Range: 0 to 150 dB The background noise is used as a reference noise level to which the noise from the flare system is added. The following table gives typical noise levels for everyday situations.
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Environment
7-7
Situation Threshold of hearing Virtual silence Quiet room Watch ticking at 1m Quiet street Quiet conversation Quiet motor at 1m Loud conversation Door slamming Busy typing room Near loud motor horn Pneumatic drill Near aeroplane engine Threshold of pain
Transmissivity - Method Options: User/Calculated The value for the atmospheric transmissivity may be either specified by the user or estimated as a function of the relative humidity at the site and the distance of the receptor from the flame. The correlation used is valid for distances between 30-60 m and for relative humidities greater than 10%. Outside of these ranges the correlation may still give acceptable results. Calculated atmospheric transmissivities should not be selected if you are modelling hydrogen or hydrogen sulphide flares which burn with little or no luminous radiation. If User is selected the value for the atmospheric transmissivity must be entered.
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7-8
Environment View
If Calculated is selected the value for the relative humidity at the site must be entered. Transmissivity - Value Range: 0.1 to 1.0 Atmospheric transmissivity defines the degree of attenuation of the thermal radiation due to atmospheric conditions. It is expressed as the fraction of the radiation which is received at the receptor point. A value of 1.0 should normally be taken unless exceptional circumstances are deemed applicable. If the location is protected by a water curtain or sprays we would recommend a value of 0.3 to model the reduced transmissivity.
7-8
Stacks
8-1
8 Stacks
Page
8.1 Stack View. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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8-2
Stacks
8-3
The Stack object allows definition of data to describe each flare Stack. A flare Stack or boom acts as the support for one or more flare tips and its length and orientation is a critical part of the design of a safe flare system. Flaresim offers a sizing calculation option where the length of a single flare stack can be calculated to meet a defined thermal radiation limit at a point in the site. A Flaresim model may contain multiple Stack objects allowing the modelling of sites containing multiple flares. Stack objects may be created using the Add-Stack menu option or by selecting the Stack branch in the Case Summary view and clicking the Add button. An existing Stack object may be viewed by selecting it from the View - Stack menu option; by double clicking it in the Case Summary view or by selecting it in the Case Summary view and clicking the View button. All defined Stack objects will be included in the calculations unless they have been set to Ignored. A Stack may be set to ignored by selecting it in the Case Summary view and clicking the Ignore button. An Ignored Stack object can be restored to the calculations by selecting it in the Case Summary view and clicking the Activate button. Alternatively a Stack object can be ignored and restored by setting or clearing the Ignored check box on its view. An Stack object can be deleted either by clicking the Delete button on its view or by selecting it in the Case Summary view and clicking the Delete button on this view.
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Stack View
Name Text Enter text to identify this stack object. Ignored Checkbox Clear to include this stack in the calculations or set to ignore this stack when calculating. The effect of this will be to ignore all of the tips that are located on this stack. Status Text Status message The message displayed in this field and its colour indicates whether the data for this stack object is complete and ready for calculation. Location - Relative To Drop down list of existing locations Allows the location of the stack base to be defined relative to another object in the model, for example another stack. If left blank the location is relative to the base point of the model at 0,0,0.
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Stacks
8-5
The following fields then define the location of the stack base relative to this location in either cartesian or polar coordinates. Location - Northing Range: -100,000 to 100,000m The distance of the base of the stack North of the selected reference location. Updates made to this value will automatically update the polar coordinate values. Location - Easting Range: -100,000 to 100,000m The distance of the base of the stack East of the selected reference location. Updates made to this value will automatically update the polar coordinate values. Location - Elevation Range: -100,000 to 100,000m The distance of the base of the stack above or below the selected reference location. Updates made to this value will automatically update the polar coordinate values. Location - Radius Range: 0 to 100,000m The distance to the base of the stack from the selected reference location. Updates made to this value will automatically update the cartesian coordinate values. Location - Angle to Horizontal Range: 0 to 90 The angle to the horizontal of a line from the base of the stack to the selected reference location. Updates made to this value will automatically update the polar coordinate values. Location - Angle from North Range: -180 to 180 The angle from North of a line from the base of the stack to the selected reference location. Updates made to this value will automatically update the polar coordinate values.
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Stack View
Dimensions - Length Range: 0 to 500m The centre line length of the stack from the base to the tip support platform. If the stack is selected for sizing this value will be ignored. Dimensions - Angle to Horizontal Range: 0 to 90 The orientation of the stack relative to the horizontal. Horizontal stacks (0 ) are usually used for liquid flares on offshore platforms. Angled booms (30 , 45 , 60 ) stacks are commonly used for gas flares on offshore platforms. Vertical stacks (90 ) will be used for most onshore installations. Dimensions - Angle from North Range: 0 to 360 The orientation of the stack relative to North. Flaresim works on a 360 compass base thus 90 corresponds to a stack or boom pointing due East, 180 to due South etc. It is important to set the direction of the stack correctly relative to the wind direction since this will have a significant impact on the results. For most design purposes, specifying both the stack angle from North as 0 and wind direction as 0 will give a flame blowing back along the stack axis which will generally give the worst case radiation values for design of the installation.
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Tips
9-1
9 Tips
Page
9.1 Tip View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Common Fields . . . . . . . . . . . . . . . . . . . . . . 4 Details Tab . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Location & Dimensions Tab . . . . . . . . . . . .11 Fluids Tab . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Results Tab . . . . . . . . . . . . . . . . . . . . . . . . . 15 Noise Tab . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Flame Shape Tab . . . . . . . . . . . . . . . . . . . . 20 9.1.1 9.1.2 9.1.3 9.1.4 9.1.5 9.1.6 9.1.7
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Tips
9-3
The Tip object allows definition of data to describe each flare tip. A flare tip acts as the disposal point for a single fluid. Multiple flare tips on one or more stacks may be present in a flare system to dispose separately of fluids due to incompatible properties e.g. warm and cold fluids, high and low pressure fluids, dry and wet fluids. Tip objects may be created using the Add-Tip menu option or by selecting the Tip branch in the Case Summary view and clicking the Add button. An existing Tip object may be viewed by selecting it from the View - Tip menu option, by double clicking it in the Case Summary view or by selecting it in the Case Summary view and clicking the View button. All defined Tip objects will be included in the calculations unless they have been set to Ignored. A Tip may be set to ignored by selecting it in the Case Summary view and clicking the Ignore button. An Ignored Tip object can be restored to the calculations by selecting it in the Case Summary view and clicking the Activate button. Alternatively a Tip object can be ignored and restored by setting or clearing the check box on its view. A Tip object can be deleted either by clicking the Delete button on its view or by selecting it in the Case Summary view and clicking the Delete button on this view.
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Tip View
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Tips
9-5
Ignored Checkbox Clear to include this tip in the calculations or set to ignore this tip when calculating.
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Tip View
Details - Seal Type Drop down list: None / Fluidic1 / Fluidic2 / Fluidic3 / Molec.1 / Molec.2 Defines the type of seal. The riser diameter (see Location and Dimensions tab) and seal type are used solely for calculation of the pressure at the base of the stack. The values calculated are to be used for preliminary review purposes only. There are two basic types of seal, Fluidic or Molecular:Figure 9-2 shows the general design concept for the fluidic seal. The type selection is a function of the opening as defined below Fluidic1: 50% of total area Fluidic2: 40% of total area Fluidic3: 35% of total area.
Figure 9-2, Fluidic Seal
Opening
Diameter
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Tips
9-7
Figure 9-3 shows the general design concept for the molecular seal. The type selection is a function of the diameter as defined below:Molec.1: Traditional design. Maximum diameter is 1.7 times the tip diameter. The pressure drop correlation is based on a design which gives a body length of 5.5m (18ft) regardless of the tip diameter. Molec.2: Low pressure drop design. Maximum diameter is 2 times the tip diameter. The pressure drop correlation is based on a design which gives a body length which is a function of the tip diameter.
Figure 9-3, Molecular Seal
Diameter
The fluidic seal has a number of advantages over the traditional molecular seal: Lower purge gas requirements and consequent operating costs. The seal still operates with a high efficiency even if rain water or chunks of refractory material drop into the baffles. In fact the water is quickly dissipated because the fluidic seal is located at a high temperature section of the flare stack. Lower cost due to the simple construction and light weight. A 48" fluidic seal will typically weigh less than half the weight of a 6" molecular seal.
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Tip View
Fraction Heat Radiated - Method Dropdown list: User specified / Natural Gas / Kent / Tan / High Efficiency / Cook / Generic Pipe Defines the method used to calculate the fraction of the total net heat release from the flame which is radiated. This was labeled emissivity in Flaresim prior to version 1.1. It is also known as the F Factor. The User specified option allows specification of the value by the user. Otherwise it is calculated by the selected correlation as follows:Natural gas: Correlation based on tip exit velocity assuming a natural gas fluid of molecular weight 19. Tan: Correlation based on mole weight
E = 0.048 MW
Kent: Correlation based on mole weight
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Tips
9-9
Fraction Heat Radiated - Value Range 0.01 to 1.0 If the User specified Method is selected then the value for the fraction of heat radiated must be entered here. Typical values for different types of flare tip are given in the following table.
Tip Type Pipeflare Single Burner Sonic Multiple Burner Sonic Fraction Heat Radiated 0.25 to 0.4 0.10 0.05 to 0.1
Unsaturated hydrocarbons burn with higher quantities of luminescent carbon particles leading to values typically 10-20% greater than for saturated hydrocarbons. Fraction Heat Radiated - Max Value Range 0.01 to 1.0 Defines the maximum value of the heat radiation fraction to be used for a combined flame and overrides any higher value calculated by a correlation. This field is only visible when the flare tip is a Combined HP/LP type. Fraction Heat Radiated - Calculated Value Calculated The value for the fraction of heat radiated calculated by the selected method. Combustion Noise - Method Dropdown list: Accoustic Efficiency / Low Noise Reference / Standard Reference / User Reference Selects the noise calculation method to be used. The Accoustic efficiency method is described in section 11.3. The other methods are based on a reference spectrum of noise at a known heat release. When the Accoustic Efficiency method is selected the following additional fields are displayed.
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Tip View
Peak Frequency Dropdown list: 62.5, 125, 250, 500, 1000, 2000 Hz This defines the sound frequency band at which the peak noise is generated. The total sound power calculated at this frequency will be distributed across the other sound frequency bands. Efficiency Range 1.0e-6 to 1.0e-2 % The efficiency at which combustion energy is converted to sound power. The Low Noise Reference and Standard Reference methods use proprietary data supplied by a flare system vendor. Selecting a User Reference method displays the Reference Duty and Sound Power Table fields described below.
Figure 9-5, User Reference Spectrum
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Tips
9-11
Combustion Noise - Ref. Duty Range: 1 to 1,000 MW Defines the reference heat release corresponding to the sound power data defined in the Sound Power Table. Combustion Noise - Sound Power Table Range: 1 to 200 dB Alows the user to define the sound power level at each frequency corresponding to the heat release specified in the Reference Duty field.
Tip is located on stack Dropdown list: Defined stack names Defines which stack the tip is located on. The dropdown list shows the currently defined stacks.
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Tip View
Dimensions - Length Range: 0 to 200m The physical length of the burner tip. The value is used in calculating the true gas exit point for the case of a vertical flare tip on an inclined boom. Dimensions - Angle to Horizontal Range: 0 to 90 The orientation of the tip relative to the horizontal. Vertical installation of flare tips prevents burnback on the tip and consequent reduction in tip life. The use of inclined tips on inclined booms does have the advantage of directing both the flame and any liquid carryover away from the main platform structure. Dimensions - Angle from North Range: 0 to 360 The orientation of the tip relative to the North. It is not unusual in offshore flares for the tip to be oriented along a different axis to the boom. Dimensions - Diameter Range: 0.001 to 10m The internal diameter of the burner assembly. For sonic flares the equivalent diameter is calculated for resolution of the fluid jet vectors when calculating the flame shape. Dimensions - Effective Area Range: 0.0001 to 100% The actual percentage of the area calculated from the tip diameter which is available for flow of the gas or liquid. A value of 100% is generally used for pipe flares. For sonic flares the value should be adjusted to ensure that the exit velocity is just sonic at the design flare rate. For liquid burners the value should be adjusted to calculate the correct exit velocity.
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Tips
9-13
Dimensions - Riser Diameter Range: 0.001 to 10m The internal diameter of the pipe from the base of the stack to the tip. Dimensions - Contraction Coefficient Range: 0.01 to 1.0 The ratio of the diameter of the vena contractor to the diameter of the discharge orifice (tip). If not specified this will be calculated and the result displayed on the Results tab. Dimensions - Exit Loss Coefficient Range: 1 to 1000 The number of velocity heads which defines the exit loss for the tip. For a sonic tip the value should always be 1.0. Note that if the exit loss coefficient is specified the outlet pressure field cannot also be specified. Dimensions - Roughness Range: 0 to 0.001m The roughness of the riser to this tip to be used in calculating the riser pressure drop. Dimensions - Outlet Pressure Range: 10 to 10,000kPa The static pressure at the outlet of the tip, i.e at the point where the fluid emerges from the tip. Normally this will be calculated and displayed on the results tab. If specified the exit loss coefficient must be left unspecified and will be calculated. The tip exit pressure is used to calculate the properties of the gas at the exit and hence the velocity of the fluid.
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Tip View
Fluid - Name Drop Down List: Defined Fluids Allows one of the defined fluids in your model to be assigned to the flare tip Fluid - Mass Flow Range: 0 to 10,000 kg/s The flowrate of the fluid fed to this tip. Secondary Fluid - Name Drop Down List: Defined Fluids Allows one of the defined fluids in your model to be assigned to LP flare tip of a Combined HP/LP tip. Secondary Fluid - Mass Flow Range: 0 to 10,000 kg/s The flowrate of the fluid fed to the LP tip of a Combined HP/LP tip.
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Tips
9-15
Assist Fluid - Name Drop Down List: Defined Assist Fluids Allows one of the defined assist fluids in your model to be assigned to this flare tip. Assist Fluid - Mass Flow Range: 0 to 10,000 kg/s or Calculated Defines the flow of assist fluid to the tip. When the assist fluid has been set to Smokeless Operation then this value will be calculated. Otherwise either this value must be specified. Assist Fluid - Flow Ratio Calculated Value The calculated ratio of assist fluid to fluid being flared.
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Tip View
End Coordinates - Northing Calculated Value The distance north of the end of this tip from the origin. End Coordinates - Easting Calculated Value The distance east of the end of this tip from the origin. End Coordinates - Elevation Calculated Value The height of the end of this tip relative to the origin. Exit Properties - Velocity Calculated Value The calculated exit velocity from this flare tip. Exit Properties - Mach Number Calculated Value The calculated exit velocity from this flare tip expressed as a Mach number. Exit Properties - Volume Flow Calculated Value The volume flow rate of the fluid leaving the tip at the tip conditions. Heat Release - Heat Release Calculated Value The total heat released by the flame from this flare tip. Heat Release - Flame Length Calculated Value The flame length calculated for the tip and used to determine the flames position for the radiation calculations. For a Pipe flare this will be the same as the API Flame Length. For Sonic flares the flame length will normally be significantly less than the API value. Heat Release - API Flame Length Calculated Value The length of the flame calculated using the method outlined in API RP521. The method assumes a pipe flare.
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Tips
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Pressure Profile - Static Tip Exit Calculated Value The static pressure calculated at the exit of the flare tip. Pressure Profile - Static Tip Inlet Calculated Value The static pressure calculated at the inlet to the flare tip. Pressure Profile - Static Seal Inlet Calculated Value The static pressure calculated at the inlet to the seal. Pressure Profile - Static Riser Inlet Calculated Value The static pressure calculated at the inlet to the riser. Pressure Profile - Total Tip Exit Calculated Value The total pressure including momentum contribution calculated at the exit of the flare tip. Pressure Profile - Total Tip Inlet Calculated Value The total pressure including momentum contribution calculated at the inlet to the flare tip. Pressure Profile - Total Seal Inlet Calculated Value The total pressure including momentum contribution calculated at the inlet to the seal. Pressure Profile - Total Riser Inlet Calculated Value The total pressure including momentum contribution calculated at the inlet to the riser. Pressure Profile - Tip Flow Type Calculated Value Indicates whether the velocity calculated at the flare tip is critical (or sonic) or sub-critical (sub-sonic). Since the calculation performed in the pressure drop algorithm is marginally different to the exit
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Tip View
properties calculation this may indicate critical velocity when the Mach Number is slightly less than 1.0. Pressure Profile - Contraction Coefficient Calculated Value The calculated contraction coefficient.
Reference Data - SPL Calculated Value The sound power level calculated summing the individual contributions at the different frequencies. Reference Data - Ref Distance Calculated Value Displays the reference distance at which the sound power level is calculated. It is a fixed value and cannot be changed.
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Tips
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Display Dropdown list: Table / Plot Selects whether the noise spectrum results are displayed as a table or as a graph. Noise Spectrum Calculated Values This table or graph shows the noise generated as a function of the sound frequency. The results show the contribution from combustion noise and jet noise as well as the total noise at each defined frequency. The graph option can be customised using the pop-up menu displayed by clicking the Right mouse button. The plot option customisation options are described in a dedicated help file. Export Button Allows the noise spectrum data to be saved. If the noise spectrum is currently displayed as a table, a standard file dialog box will be displayed to allow the data to be saved as a CSV file. If the data is displayed as a plot it may be saved as a graphics file. A standard file dialog box will appear to allow the name and file type to be entered. The allowed file types are JPG, PNG, BMP, WMF or EMF.
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Tip View
Display Dropdown list: Table / 3D Plot / 2D Plot - North vs. East / 2D Plot - North vs. Elevation / 2D Plot - East vs. Elevation Allows selection of the display method for the flame shape results. The flame shape is calculated using the calculation method and number of elements specified by the user in the Calculation Options view. The various plot options can be customised using the pop-up menu displayed by clicking the Right mouse button. The plot option customisation options are described in a dedicated help file. Export Button Allows the flame shape data to be saved to an external file. If the data is displayed as a table it may be saved to a CSV file. If it is
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Tips
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displayed as a plot, the data may be saved to a JPG, PNG, BMP, WMF or EMF graphics file. In either case a standard file dialog box will appear to allow the name and file type to be entered.
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Tip View
9-22
Receptors
10-1
10 Receptors
Page
10.1 Receptor Point View . . . . . . . . . . . . . . . . . . 4
10.1.1 10.1.2 10.1.3 10.1.4 Common Fields . . . . . . . . . . . . . . . . . . . . . . 4 Point Definition Tab . . . . . . . . . . . . . . . . . . . 5 Thermal Results Tab. . . . . . . . . . . . . . . . . . . 9 Noise Results . . . . . . . . . . . . . . . . . . . . . . . 10
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Receptors
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Receptors are the points at which Flaresim will calculate the thermal radiation, noise and surface temperatures resulting from the operation of one or more flare tips. Flaresim provides the ability to define Receptor Point objects which define a single point for the calculations and Receptor Grid objects which define a plane of points. Receptor Point objects may be created using the Add-Receptor Point menu option or by selecting the Receptor Points branch in the Case Summary view and clicking the Add button. An existing Receptor Point object may be viewed by selecting it from the View - Receptor Point menu option, by double clicking it in the Case Summary view or by selecting it in the Case Summary view and clicking the View button. Receptor Point objects will be calculated unless they have been set to Ignored. A Receptor Point may be set to ignored by selecting it in the Case Summary view and clicking the Ignore button.or restored to the calculations clicking the Activate button. Alternatively a Receptor Point object can be ignored and restored by setting or clearing the check box on its view. A Receptor Point object can be deleted either by clicking the Delete button on its view or by selecting it in the Case Summary view and clicking the Delete button on this view. Receptor Grid objects may be created using the Add-Receptor Grid menu option and viewed the through the View-Receptor Grid menu option. A Receptor Grid can be deleted using the Delete button on its view. Alternatively a Receptor Grid can be created, viewed or deleted using the Case Summary view in the usual way. Like receptor points, Receptor Grid objects will be calculated unless they have been set to Ignored. Receptor Grid objects can be ignored and restored though the check box on the Receptor Grid view or through the Case Summary view.
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Receptors
10-5
Ignored Checkbox Clear to calculate the results for this Receptor Point or set to ignore this point when calculating.
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Location - Radius Range: 0 to 100,000m The distance to the receptor point from the selected reference location. Updates made to this value will automatically update the cartesian coordinate values. Location - Angle to Horizontal Range: 0 to 90 The angle to the horizontal of a line from the receptor point to the selected reference location. Updates made to this value will automatically update the polar coordinate values. Location - Angle from North Range: 0 to 360 The angle from North of a line from the receptor point to the selected reference location. Updates made to this value will automatically update the polar coordinate values. Properties - On Plane Dropdown list: None / Northing-Easting / Northing-Elevation / Easting-Elevation Selects the orientation of the receptor point and is used to calculate the angle of incidence of the thermal radiation on the receptor. Setting the On Plane entry to None means that no correction for angle of incidence will be applied. Properties - Emissivity Range: 0.0001 to 1.0 The emissivity of the point which will be used in the heat balance calculations to determine surface temperature. The emissivity is used to calculate the radiative heat loss from the receptor point. A typical value for steel is 0.7. Properties - Absorbtivity Range: 0.0001 to 1.0 The absorbtivity of the point which will be used in the heat balance calculations to determine surface temperature. It is the fraction of the radiation incident on the point that will be absorbed. A typical value for steel is 0.7.
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Receptors
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Incident radiation
Properties - Area Ratio Range: 0.0001 to 10,000 The ratio of the area available to allow the receptor to lose heat to the area of the receptor exposed to the thermal radiation. A plate with one face exposed to a flare would have an Area Ratio of 2.0.
Properties - Mass Range: 0 to 1,000,000 kg The mass at the point to be used in the calculation of the rate of surface temperature rise. Properties - Mass Cp Range: 0.1 to 10,000 J/kg/K The mass specific heat capacity of the material at the point to be used in the calculation of the rate of surface temperature rise. Properties - Initial Temperature Range: 10 to 1000 K The initial temperature of the receptor point. Sizing Constraints - Radiation Range: 0 to 100,000 W/m2 The maximum thermal radiation to be allowed at this point when performing sizing calculations. The following table provides typical values for design levels of radiation at different locations.
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10-8
Conditions
On structures and in areas where operators are not likely to be performing duties and where shelter from radiant heat is available e.g. behind equipment. At design flare release at any location to which personnel have access e.g. at grade below the flare or on a service platform of a nearby tower. Exposure must be limited to a few seconds, sufficient for escape only. In areas where emergency actions lasting up to 1 minute may be required by personnel without shielding but with appropriate clothing. In areas where emergency actions lasting several minutes may be require by personnel without shielding but with appropriate clothing. At design flare release on the helideck of an offshore platform. This value is suggested by the Civil Aviation Authority. Above this value the possibility of distortion of the aluminium helicoptor airframe and rotors exists. At design flare release at any location where personnel are continuously exposed.
9,470
6,310
4,730
1,890
1,390
Sizing Constraints - SPL Range: 60 to 200 dB The maximum sound power level to be allowed at this point when performing sizing calculations. Sizing Constraints - SPLA Range: 60 to 200 dBA The maximum A-weighted sound power level to be allowed at this point when performing sizing calculations. Sizing Constraints - Average SPL Range: 60 to 200 dB The maximum average sound power level to be allowed at this point when performing sizing calculations.
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Receptors
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Thermal Results - Radiation Calculated Value The calculated thermal radiation received at the point from all of the flares in operation. Thermal Results - Final Temperature Calculated Value The equilibrium surface temperature reached during prolonged flaring. Display Dropdown: Table / Plot Selects whether the calculated change in temperature of the receptor point with time is displayed as a table or as a graph.
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When displayed as a graph, the appearance of the graph may be customised using the options from a pop-up menu that is accessed by clicking the Right Mouse button on the plot. Export Button Allows the calculated curve of time vs. point temperature to be exported to a file. If the data is displayed as a table it may be exported to a CSV file. If displayed as a graph it may be exported to a JPG, PNG, BMP, WMF or EMF graphics file. In either case a standard file dialog box will appear to allow the name and file type to be entered.
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Receptors
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SPL Calculated Value The total sound power level at the receptor point. It is calculated by summing the sound power contributions at each frequency. SPLA Calculated Value The A-weighted sound power level calculated at the receptor point. It is calculated by summing the A-weighted sound power levels at each frequency. Average SPL Calculated Value The sound power level averaged across all the frequencies. Display Dropdown: Table / Plot Selects whether the sound power levels vs. frequency results are displayed as a table or as a graph. When displayed as a graph, the appearance of the graph may be customised using the options from a pop-up menu that is accessed by clicking the Right Mouse button on the plot. Export Button Allows the calculated sound power vs. frequency results to be exported to a file. If the data is displayed as a table it may be exported to a CSV file. If displayed as a graph it may be exported to a JPG, PNG, BMP, WMF or EMF graphics file. In either case a standard file dialog box will appear to allow the name and file type to be entered.
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This view is provided as a summary view for the defined Receptor Points and to allow easy review of the results across all the points. The view is for display only and cannot be used to update values.
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Receptors
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Ignored Checkbox Clear to calculate the results for this Receptor Grid or set to ignore this grid when calculating.
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Receptors
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Max Range: -100,000 to 100,000 m The maximum extent of the grid in the labeled direction. Number of Points Range: 1 to 501 The number of increments that the distance between the minimum and maximum extents will be divided into. Receptor Properties - On Plane Dropdown list: None / Northing-Easting / Northing-Elevation / Easting-Elevation The orientation of the receptor and is used to determine the correction to be applied due to the angle of incidence of the receptor to the flare. If it is set to None, no correction for angle of incidence will be applied. Receptor Properties - Emissivity Range: 0.0001 to 1 The emissivity of each point in the grid which will be used in the heat balance calculations to determine surface temperature. Typical value for steel is 0.7 Receptor Properties - Absorbtivity Range: 0.0001 to 1.0 The absorbtivity of each point in the grid which will be used in the heat balance calculations to determine surface temperature. This is defined as the fraction of thermal radiation striking a surface that will be absorbed. Typical value for steel is 0.7. Receptor Properties - Area Ratio Range: 0.0001 to 10,000 The ratio of the area of the receptor available for losing heat to the area of the receptor exposed to the flare. For a flat plate with one face exposed to the flare the Area Ratio would be 2.0.
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Display Dropdown: Table / Plot Selects whether the thermal radiation results are displayed as a table or as a graph. When displayed as a graph, the appearance of the graph is controlled by settings in the file Preferences.XML. Export Button Allows the calculated thermal radiation results to be exported to a file. If the data is displayed as a table it may be exported to a CSV file. If displayed as a graph it may be exported to a JPG, PNG, BMP,
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WMF or EMF graphics file. In either case a standard file dialog box will appear to allow the name and file type to be entered.
Display Dropdown: Table / Plot Selects whether the sound power results are displayed as a table or as a graph. When displayed as a graph, the appearance of the graph is controlled by settings in the file Preferences.XML.
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Export Button Allows the calculated sound power results to be exported to a file. If the data is displayed as a table it may be exported to a CSV file. If displayed as a graph it may be exported to a JPG, PNG, BMP, WMF or EMF graphics file. In either case a standard file dialog box will appear to allow the name and file type to be entered.
Display Dropdown: Table / Plot Selects whether the temperature results are displayed as a table or as a graph.
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When displayed as a graph, the appearance of the graph is controlled by settings in the file Preferences.XML. Export Button Allows the calculated temperature results to be exported to a file. If the data is displayed as a table it may be exported to a CSV file. If displayed as a graph it may be exported to a JPG, PNG, BMP, WMF or EMF graphics file. In either case a standard file dialog box will appear to allow the name and file type to be entered.
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Allows the thermal radiation limits for isopleths on the Radiation plot to be defined. Clear the radiation value to remove an isopleth from the list. Isopleth - Noise Range: 1 to 200 dB Allows the noise limits for isopleths on the Noise plot to be defined. Clear the noise value to remove an isopleth from the list. Isopleth - Temperature Range: 10 to 10,000 K Allows the temperature limits for isopleths on the Temperature plot to be defined. Clear the temperature value to remove an isopleth from the list. Isopleth - Line Type Popup selection Selects the line style to be used for the selected isopleth from the popup window shown below. This column appears for each isopleth type: Radiation, Noise and Temperature.
Figure 10-10, Line Type Picker
Isopleth - Line Width Range: 1 to 5 Allows the line width in pixels to be specified for the selected isopleth. This column appears for each isopleth type: Radiation, Noise and Temperature. Reset Defaults Button This resets all of the current isopleth definitions to the current defaults.
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Save As Defaults Button This saves the current set of isopleth definitions to be the defaults that will be used whenever a new Receptor Grid is created or when the Reset Defaults button is clicked. After the defaults have been changed the following dialog box will appear to ask if the current set of isopleth definitions should be saved to the preferences file. Clicking Yes in this dialog will save the current isopleth definitions to be used as the defaults in future Flaresim models. Clicking No will change the defaults for this session only. Note that any other changes made to the preferences file will also be saved.
Figure 10-11, Save Isopleth Definitions
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Variable Dropdown List Selects the variable to be plotted on the graphic report - Radiation, Noise or Temperature. Contour Method Dropdown List: Linear / Cubic / BSpline Selects the method used to generate the isopleth curves from the receptor grid data points. The Linear option uses the least interpolation and as a result the points generated will be in closest agreement to the data values in the grid. However this may result in more jagged looking isopleth curves if a coarse receptor grid is used i.e. fewer points are calculated. The BSpline method offers the smoothest curves if a coarse grid is used but individual points on the curves may not show such good agreement with the original grid results. The Cubic method offers an alternative smoothing method.
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Label Isopleth Curves Checkbox Set this to generate single letter labels for each of the isopleth curves. This allows individual curves to be more easily distinguished on black and white printed output. It is not normally required for colour output. Layout File Filename This defines the name of the graphic report layout file that will be used to generate the graphic report for this receptor grid. Layout files describe the background text, data items and graphics formatting instructions required to define a graphics report in an XML formatted file with the extension .LAY. A number of standard layout files are shipped with Flaresim to provide graphic report definitions for 1 and 2 stack systems with 1 or 2 tips on A4 and Letter paper sizes. Appendix A describes the structure and the elements that make up a layout file. The default layout file used for new receptor grid objects is defined in the Preferences view. Browse Button Clicking this button opens a standard windows file browser to allow a layout file to be selected. Generate Graphic Report Button Clicking this button generates and displays on the screen a graphic report from the selected layout file for the selected variable. The graphic report is displayed in its own window and by default is displayed as a maximised view. The graphic report window can be minimised, resized and closed using standard windows methods.
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Export Isopleth Points Button This button generates a text data file in comma separated value (CSV) format containing a list of the isopleth data points for the selected variable. A standard windows file dialog is displayed to ask for the name of the file to which the data will be saved. This option allows isopleth data to be exported for plotting or other uses in third party programs such as Excel. The File - Print Graphic Reports menu options provides the option to do a batch export of isopleth data.
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Receptors
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Overlay Editor
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Lock To Grid Check Box If this check box is set the dimensions of the plot overlay are automatically set to be the same as those of the receptor grid. The X Axis Min and Max fields and the YAxis Min and Max fields will be automatically set to the correct values and will become read only values. If there is an existing drawing that exceeds the dimensions of the receptor grid it will be effectively clipped to the receptor grid dimensions even though some objects may appear outside the boundaries of the grid. Show Overlay Check Box If this check box is set the overlay graphic currently in the overlay editor will be displayed as the background for the isopleth plots on the Radiation, Noise and Temperature tabs and on any graphic reports displayed or printed. Show Stacks Check Box If this check box is set the overlay graphic will draw the stacks and tips in the overlay graphic to act as guides for other drawing actions. Clearing the check box clears the stack and tip elements. This setting is not saved.
The icons on this toolbar may be clicked to perform the following functions. Creates a new background file. The current contents of the editor will be cleared along with the overlay file name. If the current contents of the editor have been changed the user will be asked if these should be saved first.
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Overlay Editor
Opens and loads a new background file. A standard windows File Open Dialog will be displayed to allow the file to be selected. The types of file that may be selected are FSG Flaresim graphics files, WMF - windows metafiles, EMF enhanced windows metafiles or DXF - Autocad drawing exchange files. Saves current background file. A standard windows File Save Dialog will be displayed to allow the file to be selected. The file may be saved as a FSG - Flaresim graphics file, WMF - windows metafile, EMF - enhanced windows metafile or DXF - Autocad drawing exchange file. Selects Draw mode for the editor. This acts as a toggle with the Edit mode icon. When this icon is displayed the editor is in Edit mode and the cursor will be shown as a simple pointer. Selects the Edit mode for the editor. This acts as a toggle with the Draw mode icon. When this icon is displayed the editor is in Draw mode and the cursor will show the draw object type currently selected as well as the pointer. Displays a drop down list to allow selection of the object type to add in draw mode as shown below.
Figure 10-16, Object Type Drop Down
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On selecting the object type the cursor will change to show the object type if you are in Draw Mode. Adding different object types is covered below. Displays a drop down list to allow selection of the style for new objects or to change the style of an existing object. The options in the list are shown below and their usage is covered below.
Figure 10-17, Object Style Drop Down
Displays a drop down list to allow the rearrangement of the relative positioning, orientation or grouping of the selected object in Edit Mode. The options in the list are shown below and their usage is covered below.
Figure 10-18, Object Arrange Drop Down
Zooms in on the overlay drawing i.e. displays the drawing at a larger scale. Scroll bars will appear if required and can be used to scroll around the drawing.
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Overlay Editor
Zooms out on the overlay drawing i.e. displays the drawing at a smaller scale. Displays the currently selected zoom size of the drawing as a percentage of the full size. Drop down button can be used to select pre-defined zoom percentages.
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Line Style This displays the following dialog to allow the line width and line style to be selected. Enter the line width required and select the line style from the dropdown list then click Ok. The selected style applies to individual line objects, polyline objects and the outside lines for rectangle, rounded rectangle, ellipse and polygon objects.
Figure 10-20, Line Style Selection
Fill Colour This displays the standard windows Colour Selection Dialog as shown above. The selected colour applies to the interior of rectangle, rounded rectangle, ellipse and polygon objects. Fill Style This displays the following dialog. Select the Fill style from the drop down list and click Ok. The selected fill style applies to the interior of rectangle, rounded rectangle, ellipse and polygon objects.
Figure 10-21, Fill Style Selection
Background Colour This displays the standard windows Colour Selection Dialog as shown above. The selected colour applies background colour of the plot. Text Colour This displays the standard windows Colour Selection Dialog as shown above. The selected colour applies to the text objects.
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Overlay Editor
Text Font This displays a standard windows Font Properties Dialog as shown below. Select the font name, size and style and click Ok. Note that the font size selected has to be scaled for use on the overlay and so a given point size may not display with the exact height requested.
Figure 10-22, Font Properties Dialog
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Add Line Click and hold the left mouse button at the starting point of the line then drag to the end point of the line and release the mouse button. Add Rectangle Click and hold the left mouse button at the first corner of the rectangle then drag to the opposite corner of the rectangle and release the mouse button. Add Rounded Rectangle Click and hold the left mouse button at the first corner of the rectangle then drag to the opposite corner of the rectangle and release the mouse button. Add Ellipse Click and hold the left mouse button at the first corner of the bounding rectangle for the ellipse then drag to the opposite corner of the bounding rectangle and release the mouse button. Add Polyline Click the left mouse button to define the first point. Create additional points by clicking the left mouse button again. Create the end point by double clicking the left mouse button. Add Polygon Click the left mouse button to define the first corner. Create additional corners by clicking the left mouse button again. Close the polygon by double clicking the left mouse button at the final corner. Add Text Click the left mouse button at the point where the text is to start - a vertical blinking line will be displayed. Type the text and finish by hitting the enter key. The currently selected text size can be overriden by holding the left mouse button down after the initial click and dragging downwards. Add Image When Image is selected as the object type from the drop down, a File Open dialog will be displayed to allow selection of the image to
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Overlay Editor
be added. Allowed image types are FSG (Flaresim graphics), BMP, PNG, JPG, WMF, EMF, DXF. Once selected the image is added by clicking and holding the left mouse button to define the first corner then dragging to the opposite corner and releasing the mouse button. A new copy of the image file will be inserted into the plot each time this action is repeated. Adding an image in this way is the only mechanism for using a bitmap file (BMP, PNG or JPG) as the background overlay.
Multiple objects can be selecting by clicking and holding the left mouse button to draw a rectangle around multiple objects. In this case grey boxes are displayed at the corners and sides of the rectangles bounding each selected object.
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Receptors
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Resizing Objects A selected object can be resized by moving the cursor over one of the white boxes in the bounding rectangle. When the cursor changes to a two headed arrow, click and hold the left mouse button then drag to resize the object. Moving Objects An object can be moved by clicking and holding the left mouse button on the object and dragging the object to the new position. The cursor will show a four arrowed icon. To move multiple objects first select them then click and drag one of the them. Changing Object Properties The properties of an object can be changed by selecting it then using the drop down to select the property to be changed. Rotating and Flipping Objects Objects can be rotated or flipped by selecting it then using the drop down to select the angle of rotation or horizontal or vertical flip. Changing Object Stacking Order The stacking order of objects, i.e. whether one object is displayed in front or behind another object, is set by selecting it then using the drop down to bring the object forward or in front of other objects or send it backwards or behind other objects. Grouping or Ungrouping Objects Multiple objects may be grouped together by selecting them and then using the group option from the drop down. The group of objects can then be treated as a single object for other transformations. A grouped object can be broken into individual objects again by selecting it and using the ungroup from the same drop down menu.
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Using Overlays
2. 3.
Finally check the units drop down at the top right of the view and ensure that this is set to ft. The dimensions of the overlay which should still be locked to that of the underlying grid should be shown as X min -500, max 500 and Y min -500, max 500 as shown in the following figure.
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5.
Now draw a rectangle to represent the platform outline from the point -200,0 to 50,-200. This is done by moving to the first point using the displayed X,Y coordinates at the bottom right of the view as a guide, clicking and holding the left mouse button then dragging to the second point. Add a second rectangle to represent the helideck from the points -50,-100 to 30, -180. Click the drop down and select the ellipse object. Now draw a circle within the helideck rectangle by moving to the point -50, -100, clicking and holding the left mouse button and dragging to the point 30, -180.
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6.
7.
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Using Overlays
8.
Add a letter H to the middle of the helideck circle as follows. Click the drop down and select the text object. Click the drawing in the middle of the helideck circle and a vertical flashing bar will appear to indicate the text insertion point. Type the letter H and then hit the enter key to complete the text entry. If the text entered in step 8 is not quite central, click the button to go to Edit Mode. Then click on the text - four white squares will appear round the text to indicate it has been selected. It can now be moved by clicking on the text inside the squares and dragging it to the required position.
9.
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Receptors
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10.
Finally click the button to save the drawing. A standard file save dialog will appear to ask you to name the file to be saved. By default the file will be saved as a Flaresim Graphics file with a .FSG but you may also save it as a Windows Metafile (.WMF), Enhanced Metafile (.EMF) or Autocad DXF file (.DXF). It is suggested that you save background graphics files in the report subfolder for the case i.e. in this case the subfolder example 4 - welltest safety. To see the overlay drawing on the Radiation, Noise and Temperature isopleth plots, ensure that the Show Overlay checkbox is set.
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4.
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Using Overlays
Note the blue box shows the dimensions of our receptor grid. 5. Click the open background file button to import the background graphics file. The file to import is called elevation.wmf and is located in the Samples\example 4 welltest safety case folder. You will need to select Windows Metafiles (.wmf) in the Files of Type drop down in the File Open view to select this. Click Ok. You should now see the imported graphic as shown below. Check the Show Overlay checkbox to enable display of the background graphic on the isopleth plots.
6.
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3.
4.
5.
6.
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Using Overlays
clicking and dragging the handles. The image can also be repositioned by clicking and dragging inside the handles.
Figure 10-27, JPEG Image Imported and Positioned
7.
Finally set the Show Overlay checkbox. The background graphic will now be displayed on the isopleth plots. Note that having checked the isopleth plots you may need to go back to the Overlay Editor to adjust the size or position of the background image.
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The following provides an example as to how DXF files can be imported. 1. Open the file example 4 - welltest safety case.fsw from the samples directory. Open the view for the Receptor Grid Helideck Plan and select the Plot Overlay tab. 2. 3. 4. Set the drawing dimensions to ft using the units dropdown. Clear the checkbox Lock to Grid. Click the button to load the background DXF file. In the File Open dialog that appears, browse for the file plan.dxf from the folder Samples\example 4 - welltest safety case and click Open. The minimum and maximum X and Y dimensions will be set to -750 and 750 feet automatically and the drawing will be imported as shown below. Note the blue rectangle shows the extent of the receptor grid isopleth plot. Set the Show Overlay check box to display the background graphic on the isopleth plots.
5.
6.
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Using Overlays
Since the extent of a background graphic file must include the full extent of the receptor grid, the dimensions of the DXF file must exceed those of the grid. This will be checked during the import process and if the drawing is not large enough, the import process will fail. There are also practical limits on the size of DXF file that can be imported or the memory usage of the overlay editor will be excessive and performance will become very sluggish. If it is desired to view isopleth plots on a full detailed plan or elevation drawing it is better to generate an isopleth graphic and export it as a DXF file for overlay onto the drawing in a third party package.
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Calculations
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11 Calculations
Page
11.1 Calculation Options View . . . . . . . . . . . . . . 3
11.1.1 11.1.2 11.1.3 General Tab. . . . . . . . . . . . . . . . . . . . . . . . . . 4 Sizing Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Heat Transfer Tab . . . . . . . . . . . . . . . . . . . . . 9
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Calculations
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Calculate Button
Flaresim calculations are started by clicking the Calculate button on the tool bar. Once started Flaresim will calculate the active objects using the settings defined in the Calculation Options view. The Calculation Options view is accessed using the View Calculation Options menu option or by selecting the Calculation Options branch in the Case Summary view and clicking the View button.
Status Text Status message The message displayed in this field and its colour indicates whether the calculation options are complete and the model is ready for calculation.
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Calculations
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The M.Point Brz method is a Flaresim extension to the standard Brzustowski method to allow the number of flame elements and the element position to be specified by the user. In versions of Flaresim prior to 1.2 these options could be set for the Brzustowski method. In Flaresim 1.2 the Brzustowski method is forced to be a single flame element with fixed element position. Old cases that specify the Brzustowski method will be updated automatically to M.Point Brz if they have more than one flame element or the element position is not 50%. Element Position Range: 0 to 100 % The element position indicates the source point within a flame element that is used for calculations. Typically this is 50% i.e. the middle of the flame element is taken to be the point source. 0% indicates the source is the start of the element, 100% is the end. For compatibility with Flaresim for DOS, 50% should be used. No of Elements Range: 1 to 50 The number of elements that the flame is divided into for the Point, Diffuse and Mixed methods. Larger values will generally give more realistic values for the thermal radiation at the expense of calculation time. Unless you are modelling a system with a highly distorted flame shap, 25 elements should be more than adequate. The combination of a high flaring rate and an inclined tip flaring into a high wind may require 50 elements to adequately model the flame shape. Include Options - Solar Radiation Checkbox When set the solar radiation defined for the active Environment will be included in the radiation calculations. Include Options - Windchill Checkbox When set an empirical correlation is used to correct the incident thermal radiation at any receptor point by taking into account the heat losses due to passage of wind over the point. Use of this option
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will generally be a matter of individual judgement or your company standards. It is recommended that you do not use this option if you are interested in the surface temperature calculations. Note that effective of wind on convective heat transfer in the surface temperature calculations is independent of the setting of this option. Include Options - Background Noise Checkbox When set the background noise defined for the active Environment will be included in the noise calculations. Include Options - Atm. Noise Attenuation Checkbox When set a correction will be applied to the noise calculations to allow for the attenuation in noise due to atmospheric absorbtion. This option should normally be set. In Flaresim for DOS this correction was always included. Include Options - Adiabatic Temp. Corr. Checkbox When set the temperature of the fluid in the tip or stack riser will be corrected for the calculated pressure at each point. The correction will assume adiabatic compression or expansion from the defined fluid reference pressure to the calculation pressure. This correction allows more accurate calculation of fluid properties such as density and sonic velocity at different points. The DOS version of Flaresim did not apply this correction so it is automatically disabled when importing DOS cases for closer comparison with results from the DOS version. This option was automatically set for versions of Flaresim earlier than Version1.1 even when importing cases from the DOS version.
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Calculations
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Include Options - R-K Z Factor Checkbox When set the fluid compressibility factor or Z factor is calculated using the Redlich Kwong method. If cleared the method used is the Berthelot equation. The results of the two methods will be similar at low pressures (< 5 bar). At higher pressures the Redlich-Kwong method is more accurate so it is set to be the default method for all new cases from Version 1.1 onwards. Buoyancy For all methods except the Brzustowski method, the flame shape is calculated by resolving the velocity vectors in three dimensions. The main components are the tip exit velocity and the wind velocity. There is however an additional velocity component which is due to the density differences between the hot combustion gases and the surrounding air. This is referred to as the flame buoyancy term. Buoyancy - Pipe Range: 0 to 100 m/s The flame buoyancy which should be used for Pipe flares. A value of 3.0 m/s is recommended unless specific vendor information suggests otherwise. Buoyancy - Sonic Range: 0 to 100 m/s The flame buoyancy to be used for Sonic flare tips. A value of 4.6 m/s is suggested unless specific vendor information suggests otherwise. Buoyancy - Welltest Range: 0 to 100 m/s The flame buoyancy to be used for Liquid flare tips. A value of 0.03 m/s is suggested unless specific vendor information suggests otherwise.
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Environment - Active Environment Dropdown list: All defined environments Allows selection of the set of environmental data to be used for the calculations. This can also be set through activating a specific Environment object. Noise Calculations - Method Dropdown list: API/Spectrum Selects the method to be used for the noise calculations. The API method taken from RP521 is a simple single value method and considers jet noise only. The Spectrum method uses multiple frequency values and includes combustion noise.
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Calculations
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Sizing Information - Select Stack Dropdown list of defined stacks Allows one of the existing stacks to selected for sizing calculations i.e. calculation of the stack length to meet the sizing constraints defined on the active receptor points. Sizing Information - Minimum Length Range: 0 to 500 m The minimum length allowed for the stack being sized. Sizing Information - Maximum Length Range: 0 to 500 m The maximum length allowed for the stack being sized.
This view allows definition of coefficients for calculating the heat transfer coefficient as a function of windspeed. Two sets of
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parameters may be defined to apply above and below a limiting windspeed. The equation is:-
HTC = A Windspeed + C
HTC Calculation - Windspeed Constant A Range: 0.01 to 100 The constant factor to be multiplied by the windspeed. HTC Calculation - Windspeed Power B Range: 0 to 10 The power to which the windspeed is raised. HTC Calculation - HTC Constant C Range: 0.01 to 100 The constant factor to be added to the heat transfer coefficient.
(1)
Windspeed Up To Range: 0.01 to 100 m/s The transition windspeed at which the heat transfer coefficient calculation switches from the first set of defined constants to the second. Windspeed Units Dropdown List: Speed Units This dropdown selects the windspeed units that are appropriate for the A and C constants entered. Temperature Rise Calculation - Exposure Time Range: 1 to 1,000,000 s The time over which the rise in surface temperatures is to be calculated. Time Steps Range: 1 to 1,000 The number of calculations to be made between the starting point and the final exposure time. A higher number will track the rise in surface temperature more accurately but it will not normally be necessary to use more than 10 points.
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Printing
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12 Printing
Page
12.1 Print Preview . . . . . . . . . . . . . . . . . . . . . . . . 4
12.1.1 Report File . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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Printing
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Output of Flaresim results is through the File - Print and File - Print Graphic Reports menu options. The File - Print option first opens the Print Preview view where the report can be customised and then printed. The File - Print Graphic Reports menu option opens the Graphic Report view which allows selection of the reports to be output and the output method. These views are described below. The File - Print Setup menu item provides access to the standard Printer Setup Dialog to allow the printer type and paper size and orientation to be selected. Flaresim produces its standard reports through an HTML file which is created by using a stylesheet file, by default Flaresim.xsl, to format the contents of the Flaresim model file. The Preferences view allows the user to specify the name of the stylesheet file to be used. Both the Flaresim XML data files and the XSL stylesheet file comply with the appropriate W3C.org standards. This provides the capability to reformat the output of Flaresim through definition of an alternate stylesheet file. Third party documentation on the use of XSL files should be consulted since this is beyond the scope of this documentation. Flaresims graphic reports are produced through a layout file which is an XML formatted file that describes the text, data and graphical elements to be included in the report and their layout. The default layout file to be used may be selected in the Preferences view or for each receptor grid individually.
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Print Preview
Report Preview
Report Topic Tree View This section of the view lists the topics that can be included in a report as a tree structure in a similar way to the Case Summary view. As in the case summary, the and icons can be used to expand and collapse branches of the tree as required. Include Topic Checkbox Each topic available for the report has a checkbox against it. The checkbox should be set to include the topic or cleared to exclude it.
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Printing
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Refresh Button Updates the report preview to reflect any changes that have been made to the included or excluded topics. Print Button Prints the report using the current selection of included and excluded topics. Clicking this button starts the printing process by displaying the view below to allow the user to select the printer to be used and to control the setup of the print options.
Figure 12-2, Print Control View
Once the printer options have been set the Print button on this view should be clicked to send the output to the printer. Reset Print Options Button Resets the print topics selection to the set defined in the startup file Default.fsw.
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Print Preview
Report Preview Display region Displays the current view of the report. If the report does not fit within the available areas the scroll bars may be used to move around the report. Note that the view being displayed is of the HTML report file generated by Flaresim. Some elements of this report file will float and be reformatted to try and fit into the area availble for display. It may be necessary to expand the view to see the report as it will be printed.
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Printing
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Select Grids List Box This list box allows selection of the Receptor Grids for which the graphic report is to be output. The list allows selection of individual grids by clicking on the name in the list. Multiple items may be selected using Shift-Click and Ctrl-Click in the usual way. For convenience an All option is provided at the top of the list which can be selected to output graphic reports for all the receptor grids in the model.
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Graphic Report
Select Plots Checkboxes Each receptor grid can generate three separate graphic reports, one for each of the radiation, noise and temperature isopleths. These checkboxes allow selection of which reports will be output. Set a checkbox to output the associated report and clear a checkbox to suppress the report. Save File Type Dropdown List This allows selection of the graphic file type that will be generated if the reports are output to file using the Save Graphic Reports button. The options are JPG or BMP bitmap files, WMF or EMF metafiles and PNG or DXF files. Save Graphic Reports Button This creates the selected graphic reports and saves them as files of the type selected by the Save File Type item. Each file will be automatically named with the type of the isopleth and the name of the receptor grid e.g. Radiation-Helideck. The files will be stored in a sub-folder of the folder in which the Flaresim data file is located, with other report files. Confirmation of each file saved is output to the information log. Save Isopleth Points Button This saves a list of the isopleth data points for each selected report to a text file in Comma Separated Value or CSV format. This allows the isopleths to be plotted using third party applications such as Excel. The files will be stored in a sub-folder of the folder in which the Flaresim data file is located, with other report files. Confirmation of each file saved is output to the information log. Print Graphic Reports Button This button prints the selected graphic reports to the currently selected printer.
12-8
Printing
12-9
Page Setup Button This button displays the Graphic Report Page Setup view described in the next section to allow setting of the paper size, page orientation, margins and printer to be used for the graphic reports. Close Button This button closes the Print Graphic Report view and returns to the main Flaresim views.
Paper - Size Dropdown list This selects the paper size to be used for the graphic reports. The list will show the pre-defined paper sizes available for the currently selected printer.
12-9
12-10
Graphic Report
Paper - Source Dropdown List This selects the source of the paper to be used for the graphic reports. The choices available will depend on the currently selected printer. Orientation Portrait / Landscape These radio buttons allow the paper orientation to be selected. The selected orientation should correspond to the expected orientation in the graphic report layout file. Note all the standard Flaresim graphical layouts assume a Landscape orientation. Margins - Left Spacing in mm This defines the left margin of each graphic report page. Margins - Right Spacing in mm This defines the right margin of each graphic report page. Margins - Top Spacing in mm This defines the top margin of each graphic report page. Margins - Bottom Spacing in mm This defines the bottom margin of each graphic report page. Ok Button This closes the view, accepting any changes made. Cancel Button This closes the view, losing any changes made. Printer Button This displays a standard windows printer selection dialog to allow the graphic report printer to be selected.
12-10
Printing
12-11
Printer - Name Dropdown list of configured printers Allows selection of the printer to be used to output the Flaresim report. The list shows the printers that have been configured for the computer that is running Flaresim. Printer - Properties Button Opens the Properties view for the current selected printer to allow selection of printer specific options. The options available through this view will vary will the type of printer installed and are beyond the scope of this documentation. Paper - Size Dropdown list of available paper sizes Allows selection of the paper size. The list of paper sizes available for selection will depend on the type of printer selected.
12-11
12-12
Print Setup
Paper - Source Dropdown list of available paper sources Allows selection of the paper source on the printer to be used. The choices available will depend on the printer selected. Orientation Radio button: Portrait / Landscape This pair of radio buttons selects the paper orientation to be used. The standard Flaresim reports are formatted for portrait orientation. Network Button Opens a window that allows browsing of the network to search for additional printers. Ok Button Confirms the current selections and closes the Print Setup view. Cancel Button Closes the Print Setup view without saving changes.
12-12
Calculation Methods
13-1
13 Calculation Methods
Page
13.1 Thermal Radiation . . . . . . . . . . . . . . . . . . . . 4
13.1.1 13.1.2 13.1.3 13.1.4 13.1.5 13.1.6 13.1.7 13.1.8 API Method . . . . . . . . . . . . . . . . . . . . . . . . . . Integrated Point Source Method. . . . . . . . . Integrated Diffuse Source Method . . . . . . . Integrated Mixed Source Method . . . . . . . . Brzustowski and Sommer Method . . . . . . . Atmospheric Attenuation . . . . . . . . . . . . . . Windchill . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flame Shape . . . . . . . . . . . . . . . . . . . . . . . . . 4 5 6 6 7 7 8 9
13.4 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . 23
13.4.1 13.4.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Subscripts. . . . . . . . . . . . . . . . . . . . . . . . . . 24
13.5 References . . . . . . . . . . . . . . . . . . . . . . . . . 25
13-1
Calculation Methods
13-2
13-2
Calculation Methods
13-3
This chapter contains a summary of the mathematical models used for the calculation of incident thermal radiation, noise and surface temperatures. It is not intended to be a detailed treatise on combustion theory, but rather a summary of the models available in the program to assist the engineer in making his own judgement as to the applicability of the models to his particular system.
13-3
13-4
Thermal Radiation
13-4
Calculation Methods
13-5
1997 [1]. This method uses Equation 1 proposed by Hajek and Ludwig [2] to evaluate the flux at a given distance from the flame.
FQ K = ------------2 4D
(1)
It is assumed that the flame can be treated as a single point source located at the centre of the flame which radiates in all directions from this centre. The distance between the point source and the receptor is calculated from a flame shape calculated from the resolution of the velocity vectors for the flared fluid, wind and flame buoyancy.
13-5
13-6
Thermal Radiation
(2)
The distance between the point source and the receptor is calculated from a flame shape derived from the resolution of the velocity vectors for the flared fluid, wind and flame buoyancy.
(3)
The distance between the point source and the receptor is calculated from a flame shape derived from the resolution of the velocity vectors for the flared fluid, wind and flame buoyancy.
13-6
Calculation Methods
13-7
Both models predict similar values for thermal radiation in the far field. The thermal radiation for the mixed source model is calculated by Equation 4 which is a linear combination of the IPS and IDS models.
(4)
The equation for the calculation of the heat flux at a given distance is identical to that given for the API method as Equation 1. Both this method and the API method are based upon the flame being considered as a single point heat source. The distance between the point source and the receptor is calculation from a flame shape which is based upon the diffusion of a turbulent jet to the to the lean flammability concentration limit [3]. Flaresim allows an extension to the standard Brzustowski method by allowing the user to specify multiple flame elements or an element position that is not 50%. In versions of Flaresim prior to 1.2 these options could be set for the Brzustowski method. In Flaresim 1.2 and following these options can only be set if the extended M.Point Brzustowski method is selected.
K = K
(5)
13-7
13-8
Thermal Radiation
In all cases, atmospheric absorption attenuates the incipient radiation at a point. This will typically be 10 to 20 % over distances of up to 500 ft. The empirical Equation 6 given below was obtained by cross plotting absorptivities calculated from Hottel charts. It is strictly applicable only under the following conditions of: A luminous hydrocarbon flame radiating at 2240 F Dry bulb temperature of 80 F Relative humidity greater than 10% Distances from flame between 100 and 500 ft
It is generally used to estimate the order of magnitude of the atmospheric transmissivity under a wider range of conditions. 0.0625 100 0.0625 100 ------- = 0.79 -------D H
(6)
Equation 6 should prove adequate for most situations. However, for cases in which the design conditions are significantly different from those under which the equation was derived, the designer should revert to the Hottel charts.
13.1.7 Windchill
The design of offshore flare systems often takes into account the effect of heat loss from the target surface due to windchill. Equation 7 gives the simple correction to the calculated value for thermal radiation.
K w = K Kf
(7)
The correction K f is taken from Figure 13-1 below. For conditions beyond the range of this figure, the following constraints are applied: If the windspeed is greater than 35 knots, the 35 knot value is used.
13-8
Calculation Methods
13-9
If the ambient temperature is less that 30 F, the 30 F value is used. If the ambient temperature is greater than 80 F, the correction is taken to be zero regardless of the windspeed.
Figure 13-1, Windchill Correction
13-9
13-10
Thermal Radiation
The flare exit velocity is calculated by simply dividing the volumetric flare rate by the cross sectional area of the flare tip according to Equation 8.
4 WZRT u j = -----------------2 PM d
(8)
The gas mach number is calculated from the sonic velocity which is calculated from Equation 9.
us =
gkRT -----------M
(9)
The method for calculation of the flame length and deflection is dependent upon the method selected for calculation of the thermal radiation. If the API, IPS, IDS or IMS method is selected then the flame length is calculated from the heat released by the flame, then the deflection is calculated by resolving the vectors for the jet, flame buoyancy and wind. The flame length is calculated from an empirical equation relating the flame length to the heat release. The heat release is the total heat produced by the combustion of the fluid. This is given by Equation 10.
Q = W LHV
(10)
The flame length is calculated from Equation 11. The constants l1 and l2 are a function of the type of tip I2 Q L = I 1 --N
(11)
13-10
Calculation Methods
13-11
Tip Type Pipeflare Single Burner Sonic Multiple Burner Sonic 0.00604 0.00442 0.00231
l2
Steam and air assisted flares will generally have shorter flames than those calculated by these equations. The program contains proprietary algorithms for prediction of the shortening of the flame as a function of the rate of injection of the assist fluid. Due to the proprietary nature of these algorithms, they are not presented here. In windy conditions the flame will be distorted from the straight vertical. This distortion may be calculated by the resolution of the velocity vectors for the exit jet, wind and flame buoyancy. The jet velocity as a function of the curvelinear distance along the flame is modelled according to the formula proposed by McMurray[4].
1 1 - -u l = 5.0 u j d -l A
(12)
Equations 13, 14 and 15 are resolved according to the Cartesian coordinate system shown by Figure 13-2.
dx ----- = u l sin cos + u cos dt dy ----- = u l sin cos + u sin dt dz ---- = u l cos + u b dt
(13)
(14)
(15)
13-11
13-12
Thermal Radiation
If the Brzustowski method is selected then the flame length and deflection are calculated from a method based upon the distance required for the dilution of the flared gas to the lean flammability limit concentration. Dimensionless parameters are defined which relate the lean flammability limit concentration and the following parameters to the deflection of the end point of the flame: Tip exit velocity Wind velocity Gas molecular weight Air molecular weight Tip diameter The following dimensionless parameters are defined:
uj Mj ------------cl = cl u M
13-12
(16)
Calculation Methods
13-13
(17)
(18)
Figure 13-3 gives the values for the horizontal and vertical distance factors for a range of values for the dimensionless concentration parameter..
Figure 13-3, Dimensionless Distance Parameters
13-13
13-14
Thermal Radiation
This procedure cannot strictly be used for calculation of the flame deflection in cases where there is no wind. The limiting case is a ratio of gas exit velocity to wind velocity of 110. This value corresponds to a sonic discharge of methane at 400 F into a 10 mph wind. When analysing any calculation results this ratio should be checked if you are evaluating the effect of low wind speeds.
13-14
Calculation Methods
13-15
K = ( hc + hr ) ( Tm T )
(19)
This heat balance equation assumes that heat losses by convection and radiation occur only from the surface exposed to the radiation. The overall heat loss from the point is the sum of the radiation from the point and the forced/free convection from the point. The radiative heat transfer coefficient is given by:
( Tm T ) h r = E -----------------------------( Tm T )
(20)
Convective heat transfer coefficients are calculated from a series of empirical correlations that are a function of air velocity. 0 u 15
h c = 0.80 + 0.22 u
u > 15
(21)
h c = 0.56 u
0.75
(22)
A value of 0.70 is used for both the absorbtivity and emissivity of the surface. This is a typical value for steels.
13-15
13-16
Noise
13.3 Noise
The noise generated by a flare may be broken down into 3 basic components: Combustion noise Jet noise Although the noise may be expressed in terms of an average value, it is frequency dependant. The shape of this noise spectrum is dependant upon whether the major contribution is due to combustion noise as in the case of pipeflares, or jet noise as in the case of sonic flares. The noise spectrum is generally given in 7 octave bands from 63 Hz to 8000 Hz. Attenuation of the noise occurs due to atmospheric absorption. This absorption is a function of the frequency of the noise with higher frequencies being more readily absorbed. Noise is expressed either in terms of the Sound Power Level (PWL) or the Sound Pressure Level (SPL) where these terms are defined by Equations 23 and 24.
(23)
(24)
The international standard reference conditions are 10-12 Watts (W0) and 2 x 10-6 N/m2 (P0). In the case of a flare stack where the acoustic source may be considered to be in a free field with directivity factor of unity then
13-16
Calculation Methods
13-17
the Sound Pressure Level is related to the Sound Power Level by Equation 25.
(25)
Noise data predicted by the program refer to the Sound Power Level in all cases.
(26)
13-17
13-18
Noise
2 (27)
The acoustic efficiency of the expanded jet is related to the jet velocity and whether or not the flow is choked.
13-18
Calculation Methods
13-19
If the flow is not choked, then the acoustic efficiency may be obtained from Figure 13-5. In this figure the dimensionless factor B is given by the equation:
j Tj 2 - ------ B = ----- T
(28)
If the flow is choked, then the acoustic efficiency may be obtained from Figure 13-6.
13-19
13-20
Noise
The expansion of a gas stream will produce noise which has a spectrum which peaks with a frequency calculated by a method due to MacKinnon [6].
(29)
At frequencies other than the peak frequency the noise is calculated using Equation 30.
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Calculation Methods
13-21
SPL i = SPL tot 10 f i 2 f max 4 - 1 + ---------- 5.3 log 1 + ------------ 2 f max 2 fi 13.3.3 Atmospheric Attenuation
At distances greater than approximately 100 ft, the noise becomes attenuated due to absorption by the atmosphere. The attenuation is a function of the frequency of the noise, with higher frequencies being more readily attenuated than lower ones. Figure 13-7 gives the attenuation of noise for a range of frequencies. This figure is strictly applicable only to still air at a temperature of 70 F and a relative humidity greater than 60%. Extension to temperatures in the range 40 F to 100 F may be made by increasing the attenuation by 10% for each 10 F below 70 F. (30)
13-21
13-22
Noise
13-22
Calculation Methods
13-23
13.4 Nomenclature
13.4.1 Symbols
A a B c D d E F f H h L LHV l l1 l2 M m N K k P API flame length (ft) Empirical constant used in IMS method Dimensionless scaling parameter Flammability lean limit concentration Distance from flame midpoint to receptor (ft) Tip diameter (ft) Metal surface emissivity Fraction of heat radiated Frequency (Hz) Relative humidity (%) Heat transfer coefficient (btu/hr/ft2/(R) Flame length (ft) Lower heating value (btu/lb) Curvelinear flame length (ft) Constant in flame length equation Constant in flame length equation Molecular weight Mach number Number of burners in tip assembly Thermal radiation at receptor (btu/hr/ft2) Heat capacity ratio Pressure (psia) PWL Sound Power Level (W) Heat release based upon LHV (btu/hr) Q Universal gas constant R SPL Sound Pressure Level (dB) Temperature ((R) T Velocity (ft/s) u Volumetric flow (ft3/s) V W Flowrate (lb/hr) x Distance north of tip (ft) x' Horizontal plume distance factor y Distance east of tip (ft)
13-23
13-24
Nomenclature
Z z' z
Compressibility factor (-) Vertical plume distance factor Distance above tip (ft) Metal surface absorbtivity Angle between flame tangent and line of sight to receptor (degrees) Efficiency Rotation of flare from x axis (degrees) Angle of tip from vertical (degrees) Rotation of wind from x axis (degrees) Fluid density (lb/ft3) Stephan Boltzman constant (0.171 x 10-8 btu/hr/ft2/(R4) Transmissivity
13.4.2 Subscripts
A b c f Atmospheric attenuation Buoyancy Convective Correction Frequency band Integrated diffuse source Integrated mixed source Intergrated point source Jet exit Curvelinear length Metal Radiative Sonic Corrected for windchill Wind/atmospheric Corrected for transmissivity Reference condition At 20 ft from source
i
ids ims ips j l m r s w 0 20
13-24
Calculation Methods
13-25
13.5 References
1. API RP521, Guide For Pressure-Relieving and Depressuring Systems, 4th ed, American Petroleum Institute, Washington DC, 1997. Hajek, J.D. and Ludwig, E.E., How To Design Safe Flare Stacks, Part 1, Petro/Chem Engineer, 1960, Vol 32, No. 6, pp.C31-C38; Part2, Petro/Chem Engineer, 1960, Vol 32, No. 7, pp.C44-C51. Bruztowski, T.A. and Sommer, E.C. Jr., Predicting Radiant Heating From Flares, Proceedings - Division of Refining, Vol. 53, pp. 865-893, American Petroleum Institute, Washington DC, 1973. McMurray, R., Flare Radiation Estimated, Hydrocarbon Processing, Nov. 1982, pp. 175-181. Narasimhan, N.D., Predict Flare Noise, Hydrocarbon Processing, April 1986, pp. 133-136. MacKinnon, J.G., Recent Advances in Standardizing Valve Noise Prediction, Society of Instrument & Control Engineers, Tokyo, Sept. 1984.
2.
3.
4. 5. 6.
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13-26
References
13-26
A-1
A.2
A.2.1 A.2.2 A.2.3 A.2.4 A.2.5 A.2.6 A.2.7 A.2.8 A.2.9 A.2.10 A.2.11
A-1
A-2
A-2
A-3
The appearance of graphic reports produced by Flaresim is controlled by layout files. These files contain a list of instructions in a XML format that describe how data items, graphic items, background text, background lines and background graphics will appear on the report. This appendix describes the format of the layout files.
A-3
A-4
Introduction to XML
The basic building block of a XML file is the element. An element is a data fragment that has a tag, attributes and data.
A.1.1 Tags
An elements tag can be thought of as its name. A tag enclosed in a pair of < > brackets starts the description of an element and the same tag preceded by a / character and enclosed in a pair of < > brackets ends the description of the element. For example, an element containing text data might be given the tag Description and would appear as follows <Description>The descriptive text</Description>. A XML file can contain more than one element with the same tag describing repeating data items. Tags are case sensitive, i.e. <description> is different to <Description>. Taking the XML fragment shown in Figure A-1 as an example, there are six elements in total with four unique tags namely <Text>, <Logo>, <CaseData> and <Var>. There are three <Text> elements.
A-4
A-5
A.1.2 Attributes
The attributes of an element can be thought of as data parameters or additional descriptions of the element. Attributes are defined within the < > brackets of the elements opening tag. A single attribute is introduced by a name followed by an = sign followed by the value of the attribute enclosed in quotes. For example our Description tag might be extended to have an attribute called Font to define the typeface to be used to print it thus. <Description Font=Arial>The descriptive text</Description> An element may have no attributes or multiple attributes. Attribute names are case sensitive i.e. Font is different to font. Taking the XML fragment shown in Figure A-1 as a further example, the <Text> elements there each have four attributes name X, Y, Font and Size.
A.1.3 Data
The data part of an element is contained between the opening tag and the closing tag. The data can be either text or another element. In our <Description> element example the data is the text The descriptive text. The data part of an element does not have to contain data, it can be empty if for example all of the data contained in an element is described through attributes. When the data part of an element is empty the closing / character can be included in the opening tag and the closing tag omitted thus. <Description Font=Arial/> Looking at our example XML fragment shown in Figure A-1 again, we can see that the data sections of the <Text> elements contain descriptive text, the data section of the <Logo> element contains a file name and the data section of the <CaseData> element contains another element introduced by the <Var> tag.
A-5
A-6
A-6
A-7
Size Style
A-7
A-8
Size Style
Data Value The name of the unit of measurement type to be output e.g. length, temperature. The full list of recognised type names is the same as the list of quantity names defined in the units.xml file as followstime, length, mass, temperature, sound, frequency, surface_area, volume, force, small_length, energy, pressure, velocity, plane_angle, fraction, percentage, power, mass_flow, mass_heat_capacity, mass_energy, heat_flux_density, heat_transfer_coefficient, mass_per_area, mass_density, volume_flow.
A.2.5 Data
Description Defines individual data items that will appear on the plot.
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A-9
Attributes X Y Font
Size Style
Required - X position in mm of the left edge of the data value Required - Y position in mm of the centre line of the value Required - Integer denoting font to be used 0 = Arial 1 = Courier 2 = Times Roman Required - Value defining data value height as % of plot page height Optional - Text describing style of data value Bold Italic BoldItalic
Data Value A <Var> data element defining the data item to be output as follows.
A-9
A-10
Data Value A text string identifying the data item to be output. The list of data identifiers recognised is as follows.
Identifier WindSpeed WindDirection SolarRadiation Transmissivity Name Length AngleToHorizontal AngleToNorth Name Type NbrOfBurners Length Diameter AngleToHorizontal AngleToNorth MassFlow LHV MW CpCv Emissivity Temperature Stack Id Not specified Not specified Not specified Not specified Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Required Tip Id Not specified Not specified Not specified Not specified Not specified Not specified Not specified Not specified Required Required Required Required Required Required Required Required Required Required Required Required Required
A-10
A-11
Size
A-12
Style
Data Value A text string defining the data item to be output. Recognised values are. Title DataFile Description LastModified Author Revision CheckedBy FSWVersion
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A-13
Data Value Elements defining the options used to draw the isopleth graph as follows. Note one instance of each of these elements is required in the <PlotArea> data. None of these elements has any data value, all the required information is contained as attributes.
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A-14
Table A.1, Allowed Colours Yellow Red Green Cyan Orange Lemon PaleGreen BlueGreen PaleBlue LightGrey MidGrey DarkGrey White Black Other colours may be defined using a hex code to define the RGB contributions as follows 0xRRGGBB where RR is red value, GG is green value and BB blue value in hex. For example 0xFF0000 is pure red.
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A-15
Size Style
Required - Value defining title text height as % of graph height. Optional - Text describing style of title text Bold Italic BoldItalic
Size Style
A-16
Space Font
Size Style
Required - Vertical spacing allowed for X axis label as a percentage of the Y range of the graph. Required - Integer denoting font to be used 0 = Arial 1 = Courier 2 = Times Roman Required - Value defining title X axis label height as % of graph height. Optional - Text describing style of X axis label text Bold Italic BoldItalic
Size Style
A-17
Attributes Font
Size
Required - Integer denoting font to be used 0 = Arial 1 = Courier 2 = Times Roman Required - Value defining scale label height as % of graph height.
A-17
A-18
Attributes X1 Y1 X2 Y2
Required - X position in mm of the top left corner of the legend data area. Required - Y position in mm of the top left corner of the legend data area. Required - X position in mm of the bottom right corner of the legend data area. Required - Y position in mm of the bottom right corner of the legend data area.
Data Value Elements defining the options used to draw the legend data on the isopleth graph as follows. Note one instance of each of these elements is required in the <LegendArea> data. None of these elements has any data value, all the required information is contained as attributes.
Size
A-18
A-19
Size Style
Data Value Multiple elements defining the individual contour lines to be output. Up to 10 instances of <RadiationContour>, <NoiseContour> and <TemperatureContour> can be specified.
A-19
A-20
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A-21
DashDot DashDotDot
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