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Atlas Copco Fdbrochure

Atlas Copco Fdbrochure

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Atlas Copco

Refrigerant Compressed Air Dryers

FD 5-4000

6-4000 l/s / 12-8480 cfm

patented technological innovations and extra energy-saving options. Containing moisture. driven by the dedication to meet and exceed your demands. ensuring the highest level of reliability and energy efficiency. untreated compressed air poses a substantial risk as it can damage your air system and end product. SUPREME ENERGY EFFICIENCY • Reduce energy costs. • No-loss condensate drain. Backed by 100 years at the forefront of compressed air. • Unique and patented Saver Cycle Control (FD 120-285). EASY INSTALLATION • In. All Atlas Copco products are engineered to integrate seamlessly. • Integrated OSD condensate treatment and DD/PD filters (option for FD 5-285). Atlas Copco delivers quality compressed air for superior operational capacity. at any capacity! • Low pressure drop saving on compressor power. • Flow Switch (FD 120-285). aerosols and dirt particles. Always working with you. we are committed to providing the customized air solution that is the driving force behind your business. • Unique heat exchanger. we can provide an unrivalled service to maintain and continually improve your compressed air system performance. Smart alarm* We are committed to your superior productivity through interaction and innovation.Total capability. FD. • Efficient water separation. • Energy-efficient refrigerant. dry air you are in need of to expand the life of your equipment and ensure the quality of your end product. FD: The Smart Choice! . Low power consumption Remote monitoring* SPACE-SAVING. • High efficiency heat exchanger. Atlas Copco’s FD refrigerant dryers provide you with the clean. From compressed air generation to point of use. Incorporating unique. • Forklift slots (FD 120-4000). • Variable Speed Drive (VSD) for extra energy savings (option for FD 750-4000). Integrated filters* Saver Cycle Control & VSD* Suitable for extreme conditions Flow Switch* Elektronikon®* Low pressure drop * Optional according to model. With a global presence in over 150 countries. total responsibility Right at the heart of your business. That is why Atlas Copco’s pursuit of innovation never ceases. As a result. • Monitoring through ES system (FD dryers equipped with Elektronikon). the industry benchmark for refrigerant dryers Clean and dry compressed air: it is vital to power up your busy production environment. Our goal is to be First in Mind—First in Choice™. ADVANCED CONTROL & MONITORING SOLUTIONS • State-of-the-art packages to increase efficiency. DRY AIR AT ANY TIME • Powerful refrigerant circuit. Atlas Copco can take full responsibility for your compressed air infrastructure with a guarantee of best-in-class quality. Atlas Copco products offer the finest quality and efficiency.and outlet on top of the unit allowing for easy installation against the wall (FD 5-285). • Reliable water evacuation. • Guaranteed maximum uptime and reliability. you can choose from our wide range of products to create a complete compressed air system tailored to your specific needs.

• Based on years of extensive research and continuous development. To further reduce any type of contamination within your process and protect your equipment. • Cutting-edge performance: a reliable expansion device. A total quality air solution for every application.Constant dry air Removing moisture from compressed air in the harshest conditions. High efficiency heat exchanger 1 PROVEN PEACE OF MIND Building on Atlas Copco’s know-how and years of experience with regards to compressed air solutions. • Manufactured using the most advanced production line and methods in the industry. production downtime and costly repair and service works. 5 6 7 1 Air inlet Air-to-refrigerant counter flow heat exchanger EFFICIENT WATER SEPARATION • Low velocity condensate separator with ultimate separation efficiency even in low flow conditions (according to model). Atlas Copco is able to test the entire dryer range to all flows. • Counter flow on both air-to-refrigerant and air-to-air side for maximum heat transfer efficiency. Atlas Copco presents a complete range of compressed air filters when needed. • Built-in efficient air-to-air heat exchanger reducing power consumption of the dryer and eliminating condensation on outlet piping. Thanks to their pioneering technology. unique counter flow heat exchanger with air-to-air side and built-in efficient low velocity water separator on all models. You can rest assured at all times. hot gas bypass. • Intelligent alarm in case of drain malfunction. 2 3 4 5 Air-to-air counter flow heat exchanger Air outlet Refrigerant inlet Low velocity water separator No-loss condensate drain Refrigerant outlet UNIQUE & EFFECTIVE HEAT EXCHANGER TECHNOLOGY • Low pressure drop thanks to built-in low velocity water separator and optimised air flow. As a result of to the synergy with the compressor production facility. Atlas Copco thoroughly tests its dryers during design reviews. 6 7 8 3 Atlas Copco’s advanced FD dryers guarantee high efficiency thanks to their air-to-air counter flow heat exchanger. Cross flow Temperature gradient Counter flow . • Reliable and effective condensate evacuation from the separation chamber via the no-loss condensate drain. even at high ambient temperatures. Atlas Copco’s FD refrigerant dryers eliminate system failures. the FD refrigerant dryer range is tested using the most stringent methods in the industry. 8 2 POWERFUL & RELIABLE • Dry air even at extremely hot ambient conditions thanks to highly durable refrigerant circuit. BUILT FOR ENDURANCE • Designed using state-of-the-art tools and facilities. 4 3 The FD assures dry air. FD dryers ensure the lowest pressure drop and lowest energy consumption for the highest possible efficiency – saving you time and money throughout the production process. In order to obtain ISO 9001 and 14001 certification.

Atlas Copco’s refrigerant dryers stand for important energy savings all day. SAVER CYCLE CONTROL • Adjustment of working cycle to actual load results in significant energy savings. • VSD (Variable Speed Drive) to precisely match the energy input with the actual need and obtain extra energy savings (option for FD 750-4000). Saver Cycle Control & VSD (option) Low pressure drop • Reduced power consumption in case of partial load. • Relative humidity of compressed air on dryer outlet is kept below 50% even when cycling. kW 10 ti ven Con ona l dry er FD 7 50 V SD Flow 750 l/s 1589 cfm 2700 m3/h 0 0 200 424 720 400 848 1440 600 1272 2160 . When the water load decreases. • Use of energy-efficient refrigerant. • Patented Flow Switch to avoid costs during prolonged periods of no flow (FD 120-285). MAXIMUM SAVINGS WITH VARIABLE SPEED DRIVE Power Consumption Maximum energy savings. • Energy-saving heat exchanger technology (according to model). allowing you to conduct a truly efficient energy reduction strategy. Taking technology to a whole new level. No energy will be wasted.Supreme energy and cost savings LOW PRESSURE DROP Keeping a firm grip on costs is one of your main concerns. • A lower pressure drop leads to increased energy savings! Traditional dryer Atlas Copco FD The FD’s low pressure drop (Δp) reduces the load on the compressor and allows you to save considerable amounts of energy. • No waste of compressed air thanks to no-loss condensate drain. which results typically in savings of more than 50% when compared to conventional dryers. • New heat exchanger technology for supreme energy savings. at any capacity! Extra savings at partial load through VSD or saver cycle control! • Low pressure drop reducing energy consumption of the air compressor. year out. every day. Energy-efficient heat exchanger No-loss condensate drain Atlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under. the FD dryers achieve maximum cost savings. so will the speed of the compressor… and the energy consumption of the FD dryer. • Unique Saver Cycle Control based on dryer load and relative humidity of compressed air (FD 120-285). year in. saving significant amounts of energy. • Large diameter connection pipes for optional integrated filters. • Integrated low velocity water separator. The VSD (Variable Speed Drive) controlled FD refrigerant dryers exactly match the energy input to the need defined by the water load to the dryer.

ADVANCED CONTROL & MONITORING Through its state-of-the-art Elektronikon module and AIRConnect™ package. • Incorporated OSD condensate treatment (optional).Exceptional convenience From small workshops to environments with highly fluctuating ambient temperatures. • Smart alarm to safeguard your application. Features & options FD 5-95 VSD control Saver Cycle Control Flow Switch Std Std Smart Std Std Std Std Std Optional Std Optional Optional Optional Optional FD 120-285 Std Std Std Std Smart Std Std Std Std Std Std Std Optional Std Optional Optional Optional FD 280-450 Std Optional Optional Std Std Std Std Std Optional Optional Optional FD 600 Std Std Std Std Std Std Std Std Std Std Optional FD 750-2000 Optional Std Std Std Std Std Std Std Std Std Std Optional FD 2400-4000 Std Std Std Std Std Std Std Std Std Std Std Optional - SAVE SPACE AND INSTALLATION COSTS Digital pressure dewpoint readout Smart pressure dewpoint alarm Pressure dewpoint alarm Elektronikon control Voltage free contacts for remote alarm signal Automatic hot gas bypass valve Electronic hot gas bypass valve Automatic expansion valve Counter flow air-to-air heat exchanger Counter flow air-to-refrigerant heat exchanger Control panel protection to IP23 Delivered ready for use. integrated design eliminates the need for extras. With their small footprint. Save floor space and installation expenses through the FD’s completely integrated design and small footprint! Control panel protection to IP54 Integrated electronic no loss drain Anchor pads Integrated filters providing class 1 protection Integrated filters providing class 2 protection Integrated OSD oil/water condensate separator • Electronic no-loss drain fitted inside the canopy. the FD dryers provide exceptional benefits and answer even the most stringent requirements. integrated state-of-the-art design and complete monitoring capabilities. Atlas Copco’s FD refrigerant dryers offer you the exact air treatment you are looking for. Atlas Copco provides you with the tools to increase efficiency and obtain the highest return on investment. • Increased convenience and production throughput while minimizing costs. For additional information on Atlas Copco’s monitoring packages. Integrated filters OSD oil-water separator Elektronikon® . installation costs are reduced to an absolute minimum. please consult the specific solution literature. • Only 1 bypass required. • Seamless integration in your current production workflow. As their compact. • Display of the dryer’s main parameters and maintenance information. FD refrigerant dryers facilitate installation and minimize production downtime. • Advanced control and remote monitoring capabilities to maximize energy efficiency. • Connections on top of the unit (according to model size). • Integrated DD and PD filters (optional).

19 1.21 2.5 14.1” 1540/60.5 14.2 Maximum working pressure bar 14.8” 1350/53.4 0.9” 970/38.21 2.8 5.6” 1880/74.15 0.2” 2300/90.0" W: 1350 mm.29 0.8 24. (2): Only water-cooled versions. 74.9” 515/20.3” 937/36.23 0.11 0. 133°F * For conditions other than reference conditions.6” 1540/60.6 3.31 1.6” 855/33.3 6.5” 650/25.3 6.1” 1750/68.3” 558/22.2” 1640/64.09 0.5” 650/25.7” 1880/74.74 2.6” 1900/74.5” 985/38.63 1.15 0.23 0.9” 1227/48.31 1.47 3.5 14.63 3.4 0.7” 1170/46.48 3. please consult Atlas Copco.3 1.48 2.5” 919/36.05 4.5 0.1” 1540/60.2” 1640/64.9” 1800/70.7 3.19 3.18 3.4 0.19 1.48 2.6 0.14 0.5” 919/36.0 1.0 8.6” 855/33.9” 515/20.20 0.1” 1540/60.0 3.9” 970/38.2” 2000/78.9” 515/20. 95°F • Inlet pressure: 102 psig/7 bar(e) Reference conditions 60 Hz: • Ambient temperature: 38°C.03 3.0 5.7” 1170/46.31 1.4 7.0” 582/22.6” 855/33.2 Maximum working pressure bar 14.22 0.5” 919/36.09 0.5 (1) 14.9” 1800/70.7” 1880/74.0” 1350/53.9 1.24 0.5 (1) 14.90 3.8 24.4” 698/27.18 0.23 0.4” 698/27.9” 970/38.0” 1070/42.18 1.5 0. 77°F • Inlet compressed air temperature: 35°C.24 0.22 psi 1.4 19.61 3.2” 2000/78.0 3.2” 2000/78.2” 2300/90.9” 1500/59.4 0.7 2.5 14.9” 1800/70.9” 1227/48.60 2.7” 1170/46.5” 985/38.19 Power consumption kW 3.0 2.9” 515/20.8” 1350/53.0” 1350/53.48 1.9” 469/18.6 hp 5.31 1.0 18.2 1.5” 650/25.19 Power consumption kW 0.2” 1640/64.25 0.5 (1) 13 (1) 13 (1) 13 13 13 13 13 13 13 13 13 psi 210 (1) 210 (1) 210 (1) 210 (1) 210 (1) 189 (1) 189 (1) 189 189 189 189 189 189 189 189 189 Compressed air connections Dimensions (mm / inch) H W L Model Air flow at outlet with a PDP of +4°C/39°F l/s cfm 594 666 806 1272 1590 1823 2120 2650 2968 3392 4240 5088 8480 Pressure drop bar 0.19 Power consumption kW 0.3 0.6” 925/36.25 0.5 (1) 14.1 5.2” 2000/78.5 0.1 8.15 0.7" L: 1170 mm.5” 650/25.1 7.63 1.3 0.6” 1.5” 1540/60.0” 925/36.7” 1170/46.21 0.24 0.0” 1350/53.1” 1880/74.09 0.8 2.5” 650/25.0” 582/22.6” 919/36.2” 850/33.09 0.6” 855/33.1 hp 0.19 Technical specifications FD 280-4000 (air.0” 1070/42.2” 1496/58.0 1.5 14.48 1.0” 1350/53.3 0.3 0.3” 558/22.8 7.3” 558/22.6” 855/33.9” 1227/48.9 R3 R3 R3 4” 4” 6” 6” 8” 8” 8” 8” 8” 10” 920/36.25 0.8 6.22 psi 3.4 1.6” 925/36.15 0.6 22. please consult Atlas Copco.4 1.19 3.09 0.4 19.3” 937/36.23 0.7” 1170/46.5 13 13 13 13 13 13 13 13 13 13 psi 189 210 210 210 189 189 189 189 189 189 189 189 189 189 R3 R3 R3 R3 DN100 DN100 DN150 DN150 DN200 DN200 DN200 DN200 DN200 DN250 Compressed air connections Dimensions (mm / inch) H W L 582/22.2” 657/25. 95°F • Inlet pressure: 102 psig/7 bar(e) Reference conditions 60 Hz: • Ambient temperature: 38°C.22 0.17 0.24 0. 78.11 0.6” 2200/86.03 2.6” 855/33.0” 582/22.34 3.5 (1) 14.4 1.3” 1125/44.4 2.2 2.6” 1900/74.1 11.6” 855/33.4 0.18 1.8 3.9” 515/20.0” 582/22.2” 657/25. 133°F * For conditions other than reference conditions.2” 970/38.1 8.6” 925/36.7" L W FD 285 H: 1540 mm.9 Model Air flow at outlet with a PDP of +4°C/39°F l/s cfm 13 21 32 40 51 64 74 95 138 201 254 297 360 466 488 604 Pressure drop bar 0.8 1.0” 582/22.0 4.11 0.0” 582/22.60 2.4 17.6 2.03 3.0 1.7” 1170/46.3 0.18 0.9” 469/18.6 0.3” 1125/44. 115°F • Inlet compressed air temperature: 56°C.2” 657/25.2" L: 2000 mm.2” 657/25.3” 558/22.1" L W Maximum conditions*: • Ambient temperature: 46°C.1 5.22 psi 1.2” 1496/58.2 0.1” 1540/60.1 2.7” 1910/75.48 2.8 5.3” 558/22.4 6.1” 60 Hz VERSION FD 280 FD 300 (1) FD 380 (1) FD 600 FD 750 VSD/FS FD 860 VSD/FS FD 1000 VSD/FS FD 1250 VSD/FS FD 1400 VSD/FS FD 1600 VSD/FS FD 2000 VSD/FS FD 2400 VSD (1) (2) FD 4000 VSD (1) (2) 280 314 380 600 750 860 1000 1250 1400 1600 2000 2400 4000 17.8 1.7” 1880/74.7” 1170/46.4 Maximum working pressure bar 13 14.2” 1640/64.7” 1170/46.48 3.& water-cooled versions) Power consumption kW 3.12 0.32 3.7 1. Refrigerant types: • FD 280-4000: R404a Refrigerant types: • FD 5-95: R134a • FD 120-285: R410a For additional information regarding Saver Cycle FD refrigerant dryers.18 3.9” 970/38.2 0.6 0.6 5. Reference conditions 50 Hz: • Ambient temperature: 25°C.74 2.0 18.0 1. 53.63 3.09 0.9” 469/18.61 3.25 0.1” 1540/60.0 4.1” 1540/60.4 0.Technical specifications FD 5-285 (air-cooled versions) Model Air flow at outlet with a PDP of +3°C/36°F l/s 50 Hz VERSION FD 5 FD 10 FD 15 FD 20 FD 25 FD 30 FD 35 FD 45 FD 65 FD 95 FD 120 FD 150 FD 185 FD 220 FD 245 FD 285 6 10 15 19 24 30 35 45 65 95 120 150 185 220 145 285 cfm 13 21 32 40 51 64 74 95 138 201 254 318 392 466 519 604 Pressure drop bar 0.12 0.5 (1) 14.3” 558/22.8 0. .0” 925/36. 100°F • Inlet compressed air temperature: 38°C.6” (1): 20 bar(e) (290 psi) variant available. please consult the specific FD 120-285 leaflet.7” 1910/75.6 2.6" W: 855 mm.2” 850/33.0” 1350/53.9” 515/20.5” 650/25.9” 1227/48.6 1.7 3.4 Maximum working pressure bar 13 14.1” 1540/60.14 0.9” 515/20.3” 1327/52.6” 1880/74.2” 1500/59. 100°F • Inlet pressure: 102 psig/7 bar(e) Maximum conditions*: • Ambient temperature: 46°C.60 2.14 0.4” 698/27.6 hp 5.6” 2200/86.7” 1880/74.15 0.1” 1540/60.3” 937/36.48 2.5 13 13 13 13 13 13 13 13 13 13 psi 189 210 210 189 189 189 189 189 189 189 189 189 189 Compressed air connections Dimensions (mm / inch) H W L 60 Hz VERSION FD 5 FD 10 FD 15 FD 20 FD 25 FD 30 FD 35 FD 45 FD 65 FD 95 FD 120 FD 150 FD 185 FD 220 FD 245 FD 285 6 10 15 19 24 30 35 45 65 95 120 140 170 220 230 285 NPT ¾ NPT ¾ NPT ¾ NPT ¾ NPT ¾ NPT 1 NPT 1 NPT 1 NPT 1 ¼ NPT 1 ½ NPT 1½ NPT 1 ½ NPT 2 ½ NPT 2 ½ NPT 2 ½ NPT 2 ½ 582/22.0 11.4 4.0 27.0” 1350/53.22 0.8 6.34 3.2” 2000/78.1” 1540/60. 100°F • Inlet pressure: 102 psig/7 bar(e) H H FD 2000 H: 1880 mm.0 4.1” 920/36.0” 582/22.09 0.2 2. 60.8” 1125/44.0” 1350/53. eference conditions 50 Hz: R • Ambient temperature: 25°C.9” 1500/59.6” 855/33.3” 937/36.31 2.2” 970/38.47 3. (1): 20 bar(e) (290 psi) variant available.5 0.3” 1327/52.9” 515/20.1 37.9” 1227/48.1 1.1” 1540/60.9” 1800/70.6” 855/33. 33.31 3.03 2.7 0. 77°F • Inlet compressed air temperature: 35°C.0 27.3” 1125/44.3” 558/22.6” 855/33.0” 1350/53.4” 698/27.60 2. 115°F • Inlet compressed air temperature: 56°C.31 2.3” 558/22.29 0.4 0.0 11.7” 1170/46.3 2.3” 558/22.2” 2000/78.0 8.8” 1125/44.5 0.22 psi 3.6 22.4” 698/27.09 0.1 2.2” 1496/58.2” 1496/58.1 37.90 3.21 0.9” 515/20.11 0.7 0.5 (1) 13 (1) 13 (1) 13 13 13 13 13 13 13 13 13 psi 210 (1) 210 (1) 210 (1) 210 (1) 210 (1) 189 (1) 189 (1) 189 189 189 189 189 189 189 189 189 R¾ R¾ R¾ R¾ R¾ R1 R1 R1 R1 ½ R1 ½ R1 ½ R1 ½ R2 ½ R2 ½ R2 ½ R2 ½ Compressed air connections Dimensions (mm / inch) H W L 50 Hz VERSION FD 280 FD 300 (1) FD 380 (1) FD 450 (1) FD 600 FD 750 VSD/FS FD 860 VSD/FS FD 1000 VSD/FS FD 1250 VSD/FS FD 1400 VSD/FS FD 1600 VSD/FS FD 2000 VSD/FS FD 2400 VSD (1) (2) FD 4000 VSD (1) (2) Model Air flow at outlet with a PDP of +3°C/36°F l/s 280 314 380 450 600 750 860 1000 1250 1400 1600 2000 2400 4000 cfm 594 666 806 954 1272 1590 1823 2120 2650 2968 3392 4240 5088 8480 Pressure drop bar 0.15 0.5 (1) 14. 46.6” 855/33.4 4.24 0.4 hp 0.15 0.24 0.3 0.22 0.3 8.34 3.0” 582/22.4” 698/27.1” 1750/68.34 3.1” 1880/74.24 0.24 0.7” 1170/46.31 2.32 3.3 0.7” 1170/46.3” 937/36.2 0.7” 1170/46.6” 925/36.9” 469/18.6 0.6” 855/33.17 0.5 (1) 14.20 0.2” 1500/59.1 11.18 3.6 5.9” 515/20. 100°F • Inlet compressed air temperature: 38°C.3” 558/22.14 0.5 (1) 14.6 5.3 8.8 7.05 4.

Atlas Copco delivers the products and services that help increase your business’ efficiency and profitability.atlascopco. Atlas Copco’s pursuit of innovation never ceases.In order to be First in Mind—First in Choice™ for all your compressed air needs. Always working with you. Never use compressed air as breathing air without prior purification in accordance with local legislation and standards.com 2935 0453 15 – Printed in Belgium – Subject to alteration without prior notice. we are committed to providing you the customized quality air solution that is the driving force behind your business. driven by your need for reliability and efficiency. . www.

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