9564.

655
Net Kiln Cross section m2

14.92

Production depends on thermal load

Maximum
burning
zone
thermal
load
Kcal106/h
/m2

5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1

maximum

Net Kiln kiln thermal

Expected Expected
Expected
Cross
Kiln
Kiln
load with Heat Cons. M.burner calciner Oil
kiln feed
Oil %
%
production production
section cross section Kcal/Kg
t/d
Kcal106/h/
ton/ hour ton/ day
m2
m2

14.92
14.92
14.92
14.92
14.92
14.92
14.92
14.92
14.92
14.92

76.09
76.09
76.09
76.09
76.09
76.09
76.09
76.09
76.09
76.09

727.7
722.1
715.1
722.6
725.0
724.5
719.0
716.5
715.9
717.7

45.0
39.6
39.6
39.9
38.8
38.2
38.6
37.9
37.4
37.4

60.23
60.39
60.35
60.08
61.19
61.77
61.36
62.14
62.58
62.61

232.4
266.0
268.4
263.8
270.4
274.7
273.9
280.5
284.1
283.6

5577.1
6384.0
6441.0
6331.0
6489.3
6593.6
6574.3
6732.9
6817.3
6805.2

9564.7
10948.5
11046.2
10857.6
11129.1
11308.0
11274.9
11547.0
11691.7
11671.0

398.5273

Kiln active Volume

m3

1074.24

398.5
456.2
460.3
452.4
463.7
471.2
469.8
481.1
487.2
486.3

0.58

Kiln length
(m)

Production depends on
volumetric load

hermal load
Expected
kiln feed
t/h

Clinker factor

Oil
Qty of main
required
burner fuel
required for Calciner
Nm3/h
Nm3/h

9043.7
9043.7
9043.7
9043.7
9043.7
9043.7
9043.7
9043.7
9043.7
9043.7

12105
13786
13766
13613
14256
14612
14363
14846
15124
15142

Total Oil
required
Nm3/h

21149
22830
22810
22657
23300
23655
23407
23890
24168
24185

Total Oil
required
Nm3/d

507576
547912
547434
543758
559194
567729
561769
573349
580036
580452

Max.
Kiln active Volumetric
Volume m3
load
tpd/m3

1074.24
1074.24
1074.24
1074.24
1074.24
1074.24
1074.24
1074.24
1074.24
1074.24

5
5
5
5
5
5
5
5
5
5

Kiln
Net Kiln
expected
Cross
optimum
section
producti
m2
on tpd
5371.20
2.90
2.90
2.90
2.90
2.90
2.90
2.90
2.90
2.90

14.92
14.92
14.92
14.92
14.92
14.92
14.92
14.92
14.92

72

RPM

Kiln
Diameter
m

Kiln Cross
Kiln
Kiln
Kiln active Production Volumetric Production Volumetric
section
Capacity
Capacity
thermal
thermal Heat Cons.
Thermal load
load
load
Volume
theroratical
practical
Load
Load
Kcal/Kg
Kcal
tpd/m3
tpd/m3
m3
ton/d
ton/d
Kcal106/h 106/h/m2 Kcal106/h

1074.24
1074.24
1074.24
1074.24
1074.24
1074.24
1074.24
1074.24
1074.24

5006

4.66

5120

4.77

0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

6.1
6.0
6.1
6.1
6.1
6.0
6.0
6.0
6.0

458.0
965234.6
963847.9
953182.7
997965.4
1022730.0
1005437.6
1039034.5
1058436.6
1059642.1

4.8

Kiln slope
in percent

3.5

Production
Volumetric
Capacity
Retention
load
theroratical
time min
tpd/m3
ton/h

0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

5.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

24.6
24.6
24.6
24.6
24.6
24.6
24.6
24.6
24.6
24.6

Filling
Degree %

11.10
0.01
0.01
0.01
0.01
0.01
0.01
0.01
0.01
0.01