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Bolted_Joint_Calculator.xls

Bolted_Joint_Calculator.xls

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Published by Manoj Manoharan
Bolted_Joint_Calculator
Bolted_Joint_Calculator

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Published by: Manoj Manoharan on Sep 03, 2013
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02/02/2015

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Calculation of safety factor guarding against joint opening

Bolts: 5/16-24 Stainless Steel socket head cap screws, 1 inch long
Outer Wall Flange: stainless steel
Beam tube flange: stainless steel
major diameter 0.3125 0.3125 0.3125 inch
pitch 0.041666667 0.041667 0.041667
pitch diameter 0.285436708 0.285437 0.285437 inch
minor diameter 0.258373417 0.258373 0.258373 inch
Tensile stress area 0.058 0.058 0.058 sq in
Tensile stress per 1 inch-lb torque psi
bolts
proof load 4.5 31500 31500 psi
minimum tensile strength 5 35000 35000 psi
Torque (calc from tensile stress) 86.20689655 603448.3 603448.3 in-lb
Torque (calc from tensile stress) 7.183908046 50287.36 50287.36 ft-lb
K torque coefficient 0.15 0.15 0.15
Fi preload 2500 1500 750 lb
d major diam 0.3125 0.3125 0.3125 inch
Torque from force reqmnt 117.1875 70.3125 35.15625 in-lb
preload stress 43103.44828 25862.07 12931.03
C 0.283833102 0.283833 0.283833
kb 4233786.975 4233787 4233787
km 10682679.59 10682680 10682680

stainless steel

stainless steel
ld 0.5 0.5 0.5
P, external tensile load 3500 2000 1000 lb
factor of safety against joint separation 0.997373261 1.047242 1.047242
bolt circle diameter 10.5 10.5 10.5 inch
number of bolts 36 36 36
circumference 32.98672286 32.98672 32.98672 inch
inches per bolt 0.916297857 0.916298 0.916298
load for complete circle 126000 72000 36000 lbs
Stainless Steel socket head cap screws, 1 inch long
ld
15 inch od
12 inch id
176.7146
113.0973
63.61725 sq inch projected area, insulator
15 psi
954.2588 lbs axial force due to vacuum
72 inch od
12 inch id
4071.504
9.765625
113.0973
3958.407 sq inch projected area, insulator
18 psi
71251.32 lbs axial force due to vacuum
stainless steel
stainless steel
72205.58 total axial force on insulator bolts
18 72205.58
3 12829.48
6 24704.7
9 36579.92
12 48455.14
15 60330.36
18 72205.58
DesignWorks Bolted Joint Calculator
4-Nov-02 (OK to modify blue values, black values are locked)
TENSION CONNECTIONS
User-Specified Quantities CASE 1 CASE 2
major diameter,d (in) 0.313 0.375
tensile stress area,At (in^2) 0.058 0.077
unthreaded length in grip, ld (in) 0.125 0.063
threaded length in grip, lt (in) 0.375 0.500
bolt modulus, Eb (psi) 30,000,000 30,000,000
clamped mat'l modulus, Em (psi) 10,000,000 10,000,000
grip length, l (in) 1.00 1.00
torque coeff., K 0.15 0.30
bolt preload, Fi (lb) 850 200
proof strength, Sp (psi) 33,000 85,000
joint tensile load, P (lb) 1,500 1,000
load factor, nl 1.50 2.00
Intermediate Computed Quantities
bolt stiffness, kb (lb/in)= 3,708,254 4,246,935
material stiffness, km (lb/in)= 2,858,619 3,671,138
joint constant, C= 0.565 0.536
major diameter area, Ad (in^2) 0.077 0.110
proof load, Fp= (lb) 1,914 6,545
Results
For given Fi and At…
Tensile stress in bolt due to Fi= (psi) 14,655 2,597
: For given K, Fi, d…
Required torque= (in-lb) 40 23
For given Sp, At, Eb, Em, lt, ld, d, l, nl…
For known P, Then min. preload should be= (lb) 643 5,472
For known preload in single bolt, Then allowable P= (lb) 1,256 5,915
For given Sp, At, Fi, Eb, Em, lt, ld, d, l…
Bolt load factor, nl= 1.256 11.830
For given Fi, P, At, Eb, Em, lt, ld, d, l…
Factor of safety against joint separation, n= 0.247 0.093
For given Sp, At…
Recommended preload for reused connections= (lb) 1,436 4,909
Recommended preload for permanent connections= (lb) 1,723 5,891
BOLT CIRCLES
User-Specified Quantities CASE 1 CASE 2
bolt circle diameter (in) 10.50 11
number of bolts 36 13
allowable load per bolt (lb) 1,255 2,000
Results
inches per bolt (in) 0.92 2.66
total joint tensile load (lb) 45,180 26,000
CASE 3 CASE 4 CASE 5 CASE 6 CASE 7 CASE 8 CASE 9 CASE 10 CASE 11
0.500
0.077
0.063
0.500
35,000,000
10,000,000
1.00
0.30
500
85,000
1,000
2.00
5,136,210 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
5,548,091 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0.481 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0.196 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
6,545 0 0 0 0 0 0 0 0
6,494 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
75 0 0 0 0 0 0 0 0
5,584 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
6,287 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
12.575 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0.260 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
4,909 0 0 0 0 0 0 0 0
5,891 0 0 0 0 0 0 0 0
CASE 3 CASE 4 CASE 5 CASE 6 CASE 7 CASE 8 CASE 9 CASE 10 CASE 11
11 11 11 11 11 11 11 11 11
13 13 13 13 13 13 13 13 13
2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000
2.66 2.66 2.66 2.66 2.66 2.66 2.66 2.66 2.66
26,000 26,000 26,000 26,000 26,000 26,000 26,000 26,000 26,000
CASE 12 CASE 13 CASE 14 CASE 15 CASE 16 CASE 17 CASE 18 CASE 19 CASE 20
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0 0 0 0 0 0 0 0 0
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0 0 0 0 0 0
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
CASE 12 CASE 13 CASE 14 CASE 15 CASE 16 CASE 17 CASE 18 CASE 19 CASE 20
11 11 11 11 11 11 11 11 11
13 13 13 13 13 13 13 13 13
2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000
2.66 2.66 2.66 2.66 2.66 2.66 2.66 2.66 2.66
26,000 26,000 26,000 26,000 26,000 26,000 26,000 26,000 26,000

ld P.916298 0.98672286 32.98672 32.5 1000 lb factor of safety against joint separation 0.047242 1.916297857 0.997373261 1.98672 inch 0.5 3500 0.5 10. external tensile load 0.5 2000 0.916298 126000 72000 36000 lbs .5 10.047242 bolt circle diameter number of bolts circumference inches per bolt load for complete circle 10.5 inch 36 36 36 32.

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