NORSOK STANDARD

MECHANICAL COMPLETION AND COMMISSIONING

Z-007 Rev. 2, Dec. 1999

This NORSOK standard is developed by NTS with broad industry participation. Please note that whilst every effort has been made to ensure the accuracy of this standard, neither OLF nor TBL or any of their members will assume liability for any use thereof. NTS is responsible for the administration and publication of this standard. Norwegian Technology Standards Institution Oscarsgt. 20, Postbox 7072 Majorstua N-0306 Oslo, NORWAY Telephone: + 47 22 59 01 00 Fax: + 47 22 59 01 29 Email: norsok@nts.no Website: http://www.nts.no/norsok Copyrights reserved

Mechanical completion and commissioning

Z-007 Rev. 2, Dec. 1999

CONTENTS
FOREWORD INTRODUCTION 1 SCOPE 2 NORMATIVE REFERENCES 3 DEFINITIONS AND ABBREVIATIONS 3.1 Definitions 3.2 Abbreviations 4 COMPLETION PRINCIPLES 4.1 Overall goal 4.2 Completion phases 4.3 Responsibilities 4.4 Common requirements 4.5 Documentation 4.6 Project Completion System (PCS) 4.7 Planning 5 MECHANICAL COMPLETION 5.1 Introduction 5.2 Documentation for a MC Package 5.3 Handover at Mechanical completion 5.4 Carry Over Work Register (COWR) 5.5 Typical Mechanical completion activities 6 COMMISSIONING 6.1 Introduction 6.2 Typical commissioning preparation activities 6.3 Commissioning procedure content 6.4 Commissioning documentation and handover to operation ANNEX A - MECHANICAL COMPLETION FORMULARS (TYPICAL) ANNEX B - COMMISSIONING FORMULARS (TYPICAL) 2 2 3 3 3 3 5 5 5 5 6 6 6 6 6 7 7 7 7 7 8 10 10 10 11 11 14 15

NORSOK standard

Page 1 of 54

Mechanical completion and commissioning

Z-007 Rev. 2, Dec. 1999

FOREWORD
NORSOK (The competitive standing of the Norwegian offshore sector) is the industry initiative to add value, reduce cost and lead time and eliminate unnecessary activities in offshore field developments and operations. The NORSOK standards are developed by the Norwegian petroleum industry as a part of the NORSOK initiative and supported by OLF (The Norwegian Oil Industry Association) and TBL (Federation of Norwegian Manufacturing Industries). NORSOK standards are administered and issued by NTS (Norwegian Technology Standards Institution). The purpose of NORSOK standards is to contribute to meet the NORSOK goals, e.g. to develop standards that ensure adequate safety, value adding and cost effectiveness for all parties involved and thus are used in existing and future petroleum industry developments The NORSOK standards make extensive references to international standards. Where relevant, the contents of a NORSOK standard will be used to provide input to the international standardisation process. Subject to implementation into international standards, the NORSOK standard will be withdrawn. Annex A and B is informative.

INTRODUCTION
This NORSOK standard replaces Z-CR-007 Rev 1, May 1996. Please note that additional MCCRs to those enclosed in the Annexes to this standard might occur.

NORSOK standard

Page 2 of 54

Mechanical completion and commissioning

Z-007 Rev. 2, Dec. 1999

1

SCOPE

This standard defines the principles and structures of mechanical completion and commissioning

2
Non

NORMATIVE REFERENCES

3
3.1 Can

DEFINITIONS AND ABBREVIATIONS
Definitions Verbal form used for statements of possibility and capability, whether material physical, or casual. A register where incomplete items are documented sufficiently for work preparation and completion. The COWR is based on the punch lists Register and describes punch-listed work to be transferred to the next project executor. Is the functional verification of equipment and facilities that are grouped together in systems. Commissioning documentation compiled in Commissioning dossier. A practical scope of work unit within a system or subsystem for commissioning, constituting a functional unit which can be tested by commissioning to confirm its suitability for operation. A Check record for the various equipment to document results from commissioning preparations before energising. An organisation, supplier, contractor that performs a predefined scope of work. Testing to be performed at supplier's workshop to verify the equipment's performance/functionality. Shall mean informative in the application of NORSOK standards. Verbal form used to indicate a course of action permissible within the limits of the standard. MC documentation compiled in MC packages. A practical unit of the scope of work for one discipline within a commissioning package. A certificate issued by the Executor to document that his MC scope has been carried out. The MC certificates shall be used per MC package. A discipline Check record for the various equipment. These records form the basis of the MC documentation. MCCRs are prepared for one or more items for recording of the results from checking and testing performed during Mechanical completion.

Carry Over Work Register (COWR)

Commissioning (C) Commissioning dossier Commissioning Package

Commissioning Preparation Check Record (CPCR) Executor Factory Acceptance Test (FAT) Informative references May MC dossier MC package Mechanical Completion Certificate (MCC) Mechanical Completion Check Record (MCCR)

NORSOK standard

Page 3 of 54

System An operational system or a non-operational system. area. telecom. Status "PA" This means that this check item is not completed. Should Verbal form used to indicate that among several possibilities one is recommended as particularly suitable. 1999 Mechanical Completion (MC) The checking and testing of equipment and construction to confirm that the installation is in accordance with drawings and specifications and ready for commissioning in a safe manner and in compliance with project requirements. structural steel. Status "PB" This means that this check item is not completed and that remaining work is category 'B'. NORSOK standard Page 4 of 54 . Punch List Register (PLR) A punch list register is a listing of all punch list items. The MCSI should be produced from the EDP based project completion system. Preservation The preventive maintenance carried out on equipment before it is taken into use. functions or activities should have been completed. i. Verbal form used to indicate requirements strictly to be followed in Shall order to conform with the standard and from which no deviation is permitted. 2.Mechanical completion and commissioning Z-007 Rev. HVAC. MC package and/or individual tag. cable and tubing trays. Non-operational systems are systems such as surface protection. The item may however be applicable for subsequent executors. Project Completion System Is a computerised system for electronic documentation of (PCS) Mechanical completion. prepared at a time when installation. utility or facility systems such as seawater. This status means that the check is not applicable to the item Status "NA" referenced in the MCCR. Dec. or that a certain course of action is preferred but not necessarily required. may be completed prior to or after commissioning. Normative references Shall mean normative (a requirement) in the application of NORSOK standards. subsystem. Mechanical Completion This is a listing of all items/tags with associated MCCR status for Status Index (MCSI) each MC package. and that remaining work is category 'A'. Formal document for transfer of a completed commissioning Ready For Commissioning Certificate (RFCC) package from MC executor to Commissioning. Status "OK" This status means that this item is completed and there is no further work associated with this item. civil.e. shall be completed prior to commissioning. commissioning and preservation by system. unless accepted by all parties. Punch List (PL) A Punch list describes incomplete work or malfunction of equipment or construction. markings and signs. i. insulation. main power and control system. Subsystem A system broken down into functional subsystems. commissioning package. without mentioning or excluding others.e. diesel. Operational systems are dynamic process..

• Coding structure and system breakdown.2 Completion phases 4. FAT.1 Definition phase In this phase the following shall be prepared: • Completion philosophy.2. 1999 3. Preservation and suppliers assistance requirements shall be specified.Mechanical completion and commissioning Z-007 Rev. 2. • Completion requirements to suppliers and contractors. The commissioning plan shall have maximum priority to enable reversed planning in all project phases. Dec. Early establishment of commissioning packages is essential for an orderly and effective project completion. Mechanical completion.2 Abbreviations C Commissioning COWR Carry Over Work Register CPCR Commissioning Preparation Check Record FAT Factory Acceptance Test MC Mechanical Completion MCC Mechanical Completion Certificate MCCR Mechanical Completion Check Record (MCCR) MCSI Mechanical Completion Status Index MSL Material Status List PCS Project Completion System PL Punch List PLR Punch List Register RFCC Ready for Commissioning Certificate 4 COMPLETION PRINCIPLES 4. 4.1 Overall goal The overall goal of Mechanical completion and commissioning is to verify and document that the system is designed and built to fulfil its purpose and specified requirements. All fabrication and installation planning shall be system oriented. Repeating of MC/C checks performed at suppliers and assembly sites should be avoided. Life cycle cost principles and safety should govern all decisions and actions. commissioning. wherever possible. NORSOK standard Page 5 of 54 .

6 Project Completion System (PCS) An electronic based system for administration of Mechanical completion. fabrication contractors. should be used. 4.3 Responsibilities MC execution and registration/documentation.3 Suppliers completion phase Equipment suppliers shall execute MC.4 Common requirements This standard shall be used as a basis for preparing plans. Dec. 4.2. NORSOK Z-002. commissioning and Punch list register.5 Documentation Mechanical completion documentation shall be completed/executed per item/MC package. The completion is documented as part of the completion system which leads up to handover to the company.4 Construction/assembly Phase Executor shall perform MC/C and preservation as specified. Commissioning documentation shall be documented on a commissioning package level. • Produce commissioning procedures.2. 4. commissioning and preservation as specified.Mechanical completion and commissioning Z-007 Rev. 4. installation contractor and hook-up contractors. procedures and documentation for Mechanical completion and commissioning.2. The implementation of this standard requires the use of a coding system for item and system numbering.g. such as equipment suppliers. NORSOK standard Page 6 of 54 .2 Engineering phase In this phase the following shall be carried out: • Commissioning package and MC package definition. Mechanical completion and commissioning schedules on system prioritised basis in order to meet the optimal sequence of completion. FAT. 4. 4. e. The completion shall be documented as part of the completion system which leads up to handover to the company/client. shall be performed by anyone who has a scope of work to be performed. 4. Commissioning registration and documentation shall be performed by anyone who has this responsibility implemented in their scope of work. • Define commissioning network. 2.7 Planning All MC activities shall be planned on fully integrated fabrication. 1999 4. "Coding system".

A Mechanical Completion Certificate (MCC) is a form completed by the Executor after all MC is carried out. 5.Mechanical completion and commissioning Z-007 Rev.4 Carry Over Work Register (COWR) The COWR lists all punch items that the Project accepts as cannot be completed during present phase.2 Documentation for a MC Package The MC package shall consist of an MCC.3 Handover at Mechanical completion Handover from Mechanical completion to commissioning shall be at commissioning package level. documented by the ready for commissioning certificate (RFCC). • Executor of MC activities is responsible for establishing and compiling the MC dossiers and report status into PCS. 2. MCCRs and a PLR printout as described below. up to the commissioning phase. Dec. The Check Records (MCCR) are the forms on which the Executors record the results of all checks. The MCC is the cover sheet for each MC package. A Punch List (PL) shall be prepared by the Executor along with the MC activity. NORSOK standard Page 7 of 54 . 5. An MC package shall when signed. A Mechanical Completion Status Index (MCSI) listing the status of all MCCRs for the MC package shall be included. COWR work shall be marked up on drawings or sketches and be included in the records. • The detailed responsibilities are described in the contract. The COWR Item number and cross reference to the Punch list/MCCR shall be given. The register is used for the release of the work from the Executor and will as such be an input to the scheduling and planning of outstanding work to be performed during later phases. 5. Mechanical completion takes place through all phases of a project. inspections and tests carried out for each individual item. • Mechanical completion encompasses all disciplines.1 Introduction This chapter forms the basis for the execution and documentation of mechanical completion activities. Material Status List (MSL) and marked up drawings/instruction shall contain sufficient information for job setting in a later phase. an MCSI. In each MC package a PL shall be included to document incomplete work. 1999 5 MECHANICAL COMPLETION 5. be ready for handover to commissioning.

Preservation. flushing. Function testing of control systems. panels. Area completion. 2.5 Typical Mechanical completion activities Mechanical completion activities includes checking of fabrication and installation work.5. The activities shall include but not be limited to: 5. Heat tracing.1 • • • • • • • • 5.Mechanical completion and commissioning Z-007 Rev. Executor shall complete the check list items as per the MCCRs. Cleaning. Preservation. Earthing checks. Battery preparations. Preservation. Loop testing. Insulation and continuity testing of cables. Hot oil flushing. NORSOK standard Page 8 of 54 . Insulation testing of generator. Insulation and continuity testing of cables. Visual inspection for complete and correct installation.2 • • • • • • • • • • 5. Area completion.5. Bolt tensioning. alarm and shutdown settings. distribution board etc. Dec. Static check of switches and control devices.5. Adjustment of control. Alignment. (See Annex A for typicals). Executor shall complete packages related to listed disciplines and as required by the MCSI.3 • • • • • • • • • • • Mechanical Visual inspection for complete and correct installation. Dimension control. pressure and leak testing of pneumatic and hydraulic tubing. Instrument/Telecommunication Calibration and testing of instruments prior to installation. Function testing of field instruments. Internal inspection of tanks and vessels. Hot oil flushing of instrument tubing. 1999 5. transformers and motors. Lighting and socket outlet checks. Electrical Visual inspection for complete and correct installation. Load testing of lifting equipment.

Bolt tensioning. Cleaning of ductwork. Pipe supports completed. Flow coding.8 • • • • • Structural Visual inspection for complete and correct installation. 1999 5. Insulation.5. Disciplines included structural. Removal of all items subject to damage during flushing. 5.7 Mechanical completion of non-operational systems Mechanical completion of non-operational systems includes completion status and checks on an area basis. Reinstatement of all items after testing.5. NDE carried out. Alignment checks. Leak testing of ductwork. surface protection. 2. Flushing of pipework. Load testing of lifting lugs and monorails.5 • • • • • • • 5. cleaning and pressure testing. Mechanical function checks of equipment. Safety Visual inspection for complete and correct installation. Dec. QC documentation. Welding procedures. Preservation of tested pipework. NORSOK standard Page 9 of 54 . insulation. Welding.5. fireproofing and architectural. Hot oil flushing of pipework.5. Pneumatic and hydraulic tubing. Preservation.6 • • • Piping NDE carried out. Test ISO's and P&ID's showing the extent of each pressure test.4 • • • • • • • • • • • • • • • • 5. Area completion 5. Preservation. Chemical cleaning and testing of pipework. HVAC Visual inspection for complete and correct installation. Final inspection of pipework. Drying of tested pipework.Mechanical completion and commissioning Z-007 Rev.5. Flow coding.

Painting.5. 1999 5. 6 COMMISSIONING 6. Insulation and Fire proofing Visual inspection for complete and correct application/installation. Preservation. 5.Mechanical completion and commissioning Z-007 Rev. Definition of commissioning packages is essential in order to achieve an early commissioning completion. 2.9 • • • • • • • Surface protection.2 Typical commissioning preparation activities The preparatory work shall consist of activities such as: • Development of commissioning organisation • Development of system breakdown (sub system) • Commissioning packages definition • Commissioning network • Commissioning budget including spare parts for commissioning • Commissioning preparation check record (ref. Dec. Commissioning take place when Mechanical completion is completed for a commissioning package. in order to establish fabrication/installation priorities and milestones. • Preservation. shall be carried out. 6.10 Architectural • Visual inspection for complete and correct installation. Fire proofing. Annex "B" for typicals) NORSOK standard Page 10 of 54 .5. Commissioning can be divided into three main activities: • Commissioning preparation • Commissioning execution • Commissioning documentation and handover to operation Establishment of a commissioning network and definition of commissioning packages early in a Project. Insulation.1 Introduction This chapter forms the basis for preparation and execution of commissioning. Adhesion checks carried out. Thickness checks carried out.

Equipment supplier's start-up procedures shall be incorporated. describing their handling and disposal.3. 6. Irregularities and/or faults shall be logged.3. check records (ref.5 Preservation Requirements for removal of existing preservatives/protection shall be made and subsequent new preservation of the system if the system shall be out of operation for a period. 2.Mechanical completion and commissioning Z-007 Rev.3 Commissioning procedure content Commissioning shall be executed by guidance of a detailed commissioning procedure describing: 6. 6. 6. A checklist of all required safety precautions including requirements for work permit shall be made.3. • Authority certificates (if any). 6. 6. including supplier assistance man-hours. NORSOK standard Page 11 of 54 . 1999 6.3. 6.1 Objective Details the operating parameters to be achieved.6 Scope The scope shall detail the work to be done step by step including the commissioning preparation.3 Lists of temporary equipment and consumables Lists all consumables.4 Health/Environment/Safety A list of all toxic and polluting fluids and materials shall be made. Dec. including marked up P&ID or other relevant drawings as a basis for all functions to be tested.7 Planning Detailed commissioning plans for system/sub system/commissioning package shall be worked out and shall include man-hours per discipline.3.3. • Commissioning P&ID and other relevant drawings showing the extent of the completed system.3.4 Commissioning documentation and handover to operation Handover of systems from Executor to project/operation shall be according to a formal hand over procedure which as a minimum should consist of: • Completion acceptance certificate (signed by both parties).3. 6. 6. Prior to energisation of electrical equipment a livening up notice shall be issued in order to inform all involved parties of forthcoming energising.8 Handover The handover shall contain a certificate and other documents agreed with operation. temporary equipment tools and requirements for supplier's assistance.2 Description Shall contain a brief description of the system/sub systems to be commissioned. Annex "B").

NORSOK standard Page 12 of 54 . • MCC shall end up in status OK – PB Mechanical Completion Status Index (MCSI): • A computerised listing of all Tag/Cable/Test/MCCRs in an MC package. Dec. which gives the MC scope of work and status for a completed package. Mechanical Completion Check Record (MCCR): • Discipline checklist for the various equipment. • MCCRs shall end up in status OK . These records form the basis of the MC documentation. 2.Mechanical completion and commissioning Z-007 Rev.PA – PB MC Punch List (PL): • Is the form on which the executor records any outstanding work. 1999 Documentation for an MC package: Punch List MCCR MCSI MCC for MC package Mechanical Completion Certificate (MCC): • States that all discipline related inspections and tests for a MC package have been carried out according to relevant contract documents.

Mechanical Completion Status Index (MCSI): • A Computerised listing of all Tag/Cable/Test(MCCR) with status for the completed package. NORSOK standard Page 13 of 54 .Mechanical completion and commissioning Z-007 Rev. From: Executor Ready for Commissioning Certificate (RFCC): • Formal document for transfer a Commissioning package from MC Executor to Commissioning. 1999 MC Documentation for an Commissioning package: Punch List Register MCSI RFCC for Commissioning package No. Dec. 2. MC Punch List Register: • Is the form which describes any incomplete work per MC package.

1 Rev.Mechanical completion and commissioning Z-007 Rev.2. 1 Rev.1 NORSOK standard Page 14 of 54 . compressor or hydr.1 Rev.2 Rev.1 Rev.1 Rev.2 Rev. 02.04.1 Rev.1 Rev.1 Rev. wind hield cladding and heat shield panels External cladding Safety and information signs Electrical motors Eletrical installation by area Instrument installation/inspection Part loop Completed loop Instrument calibration check Safety / relif valves Safety / relif valves (supplier) Instrument and telecommunication installation by area Initial machinery alignment Centrifugal.2 Rev.lugs/monorails Rev.2 Rev.1 Rev.1 Rev.1 Rev.98.1 Rev.2 Rev.1 Rev.1 Rev. 2.1 Rev.1 Rev. provision stores Equipment and funiture Prefab.1 Rev. Ready for commissioing certificate Punch list LQ cabins and bathroomRev.1 MC certificateRev.1 Rev.MECHANICAL COMPLETION FORMULARS (TYPICAL) MCCR Multidiscipline (Z) MCC-Z-01 RFCC-Z-01 PL-Z-01 MCCR Architect (C) MCCR-C-01 MCCR-C-02 MCCR-C-03 MCCR-C-04 MCCR-C-05 MCCR-C-06 MCCR-C-07 MCCR-C-08 MCCR-C-09 MCCR-C-10 MCCR-C-11 MCCR-C-12 MCCR-C-13 MCCR-C-14 MCCR Electrical (E) MCCR-E-01 MCCR-E-02 MCCR Instrument (I) MCCR-I-01 MCCR-I-02 MCCR-I-03 MCCR-I-04 MCCR-I-05 MCCR-I-06 MCCR-I-07 MCCR Mechanical (R) MCCR-R-01 MCCR-R-02 MCCR-R-03 MCCR-R-04 MCCR-R-05 MCCR Piping (L) MCCR-L-01 MCCR Structural (N) MCCR-N-01 Rev.1 Rev.1 Rev.1 Room area completion Stairs Sanitary equipment except for LQ cabins Doors and personnel hatches Windows Dry fix insulation. walls.2 Rev. 1999 ANNEX A .1 Rev.1 Rev.1 Rev. screwpump.1 Rev. technical linings and penetrations Partitions and ceiling system Flooring Kitchen. Dec. motor Chemical cleaning Hot oil flushing Bolt tensioning / torque Piping completion status Liftinglugs/scaff.1 Rev. catering and laundry equipment.

Dec.2 Electrical equipment Water mist system Field check (HVAC) Diesel engine Field P&ID Check NORSOK standard Page 15 of 54 . 1999 ANNEX B .2 Rev.2 Rev.COMMISSIONING FORMULARS (TYPICAL) CPCR Electrical (E) CPCR-E-01 CPCR Safety (S) CPCR-S-01 CPCR HVAC (H) CPCR-H-01 CPCR Mechanical (R) CPCR-R-01 CPCR Multidiscipline (Z) CPCR-Z-01 Rev.2 Rev.Mechanical completion and commissioning Z-007 Rev.2 Rev. 2.

but with the exception of outstanding word according to attached Punch List register. Dec.Mechanical completion and commissioning Z-007 Rev. MCC Description MCC Area MCC Site System Sub System : : : : : Comm. SCOPE OF ACCEPTANCE Discipline code: Mechanical Complete as per attached MCSI MCC status: Date: It is hereby certified that the plant/equipment referenced has been inspected. 1999 MC CERTIFICATE MCC MCC-Z-01. tested and accepted in accordance with the attached MC check Records and other documents. Package No.2 <Project> MC Package No. rev. COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOK-UP NORSOK standard Page 16 of 54 . 2.

Dec. 1999 RFCC-Z-01. 2. Commissioning Package Description READY FOR COMMISSIONING CERTIFICATE RFCC : : : : <Project> Mechanical completed as per attachment : .Punch List Register . rev.Mechanical completion and commissioning Z-007 Rev.MCSI .Preservation Status Site: RFCC Status: Block letters: Signature: Date: Status verified by executor Yes No Punch list items Comments: Block letters: Signature: Date: Accepted ready for Commissioning by Com.responsible NORSOK standard Page 17 of 54 .2 System Subsystem Commissioning Package No.

Mechanical completion and commissioning Z-007 Rev.Package No. DRAWING OR DOCUMENT REF.) System : Subsystem : Status A: Must be completed prior to milestone Status B: Can be left to a later stage. 2. Manufacturer : : Area : Comm. If appr. Page of CLEARED BY (INIT.2 <Project> MC Package No. Package Description : PO No. rev. by Company DESCRIPTION (TAG NUMBER. 1999 PUNCH LIST DISCIPLINE PL-Z-01. Dec.) VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOK-UP NORSOK standard Page 18 of 54 .

HOOKUP Punchlist item no. Area System Subsystem : : : MC Package no. Manufacturer : : : : <Project> Comm. Description PO no. rev. FABR. 2.Mechanical completion and commissioning Z-007 Rev. 1999 Sheet no. MC CHECK RECORD LQ CABINS AND BATHROOM MCCR-C-01. Dec. 02 03 04 05 06 07 08 09 10 11 12 13 14 15 COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 19 of 54 . NORSOK C-004) Bathroom installed complete and undamaged Fixing of bathroom to deck accepted Hook-up of bathroom complete Sharp edges are avoided in outfitting details Voids and service shaft are cleaned Cabin complete and undamaged Fixing of cabin to deck accepted No gaps between components and walls/ceilings Access hatch locations provide required access Floor finish/skirtings completed Furniture drawers and doors adjusted for function Locking system installed Void below bed is cleaned and sealed Cabin and bathroom is cleaned and ready for use SUPPL. (Ref. INSPECTION CHECK 01 Items cleared from prototype preview checklist.1 Tag no. Package no.

HOOKUP Punchlist item no. INSTALLATION CHECK 01 02 03 04 05 06 07 08 09 10 11 12 13 Stairs complete Doors and hatches complete Windows complete Insulation complete Penetration complete Partition and ceiling system complete Flooring complete Furniture and equipment complete Safety and info sign complete Maintenance and clearing access maintaine Wall bumpers and protection complete Area is cleaned and preserved Air leakage resistance properties verified (where applicable) SUPPL. rev. MC CHECK RECORD ROOM AREA COMPLETION MCCR-C-02.Mechanical completion and commissioning Z-007 Rev. FABR. 2. Manufacturer : : : : <Project> Comm. COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 20 of 54 . Area System Subsystem : : : MC Package no. 1999 Sheet no. Dec.1 Tag no. Package no. Description PO no.

1 Tag no. Description PO no. undamaged and in compliance with drawings and specifications Stair angle as specified First and last riser deviations within specified limits Handrails installed as required.Mechanical completion and commissioning Z-007 Rev. Manufacturer : : : : <Project> Comm. Area System Subsystem : : : MC Package no. termination detailing as specified Clear headroom within specified limits Preservation carried out SUPPL. FABR. HOOKUP Punchlist item no. 02 03 04 05 06 COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 21 of 54 . INSTALLATION CHECK 01 Installation complete. Package no. 1999 Sheet no. 2. Dec. rev. MC CHECK RECORD STAIRS MCCR-C-03.

Description PO no. HOOKUP Punchlist item no.1 Tag no. Package no. 2. 1999 Sheet no.Mechanical completion and commissioning Z-007 Rev. SANITARY EQUIPMENT (except for LQ cabins) Area System Subsystem : : : MC Package no. undamaged and in compliance with drawing and specifications Mounting height as specified/required Stop valves installed to allow local shutdown Sanitary piping arranged to recognized sanitary standard Wall reinforcement provided as equipment required Maintenance access to sanitary acceptable Hygienic requirements maintained at interfaces SUPPL. FABR. rev. Dec. 02 03 04 05 06 07 COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 22 of 54 . INSTALLATION CHECK 01 Installation complete. Manufacturer : : : : <Project> Comm. MC CHECK RECORD MCCR-C-04.

GENERAL 01 Installation complete. frame plumb and square Frame sealing installed in accordance with drawings Operation has minimum accident potential. rev. 1999 Sheet no. installed and are adjusted for applicable operation Automatic opening devices complete and adjusted for applicable operaton 16 17 18 19 20 21 Finishes are specified and undamaged and clean Temporary / permanent locking system and hardware installed Locking system and hardware installed Preservation carried out COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 23 of 54 . 2. Manufacturer : : : : <Project> Comm. Area System Subsystem : : : MC Package no.1 Tag no. undamaged and in compliance with drawings 02 03 04 05 Bulkhead plate buckling within specified limits Mounting frame installed. Description PO no. INSTALLATION CHECK SUPPL. Dec. FABR. MC CHECK RECORD DOORS AND PERSONELL HATCHES MCCR-C-05. vision panels installed as required Threshold heights / local ramps within door schedule limits All gaskets installed with gasket type suitable for application Full perimeter gasket contact achieved Door operates freely and fire / smoke doors are self closing / latching 06 07 08 09 10 11 12 13 Partition door latches without slamming (cabin doors) Maximum opening pressure verified within limit in door schedule External door prevent ingress of water Adjustments to door leaf and frame assemblies completed HARDWARE AND ACCESSORIES COMPLETED 14 15 Identification name / tagplate installed with correct information Hardware inclusive bumpstops correctly installed. HOOKUP Punchlist item no. completed and lubricated Doorpump correct type.Mechanical completion and commissioning Z-007 Rev. Package no.

1999 Sheet no. Area System Subsystem : : : MC Package no. 02 03 04 Glazing free from scratches or stains Preservation carried out COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 24 of 54 . FABR. Dec. Package no. MC CHECK RECORD WINDOWS MCCR-C-06. rev. undamaged and in compliance with drawings and specification Interface to insulation and vapour barriers according to specification SUPPL. HOOKUP Punchlist item no. INSTALLATION CHECK 01 Installation complete. 2.Mechanical completion and commissioning Z-007 Rev.1 Tag no. Description PO no. Manufacturer : : : : <Project> Comm.

FABR. Description PO no. Manufacturer : : : : <Project> Comm. MC CHECK RECORD MCCR-C-07. INSULATION 01 02 03 04 05 06 07 Installation complete. 2. INSTALLATION CHECK SUPPL. no sharp edges PENETRATIONS 20 21 22 23 24 Installation complete. DRY FIX INSULATION.1 Tag no. 1999 Sheet no. HOOKUP Punchlist item no. Dec. undamaged and in compliance with drawings Check minimum sleeve clearance to penetrating service Penetrating service mechanical thermal movement Insulation to sleeve flanges and penetrating service Weather / mechanical protection applied COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 25 of 54 . Package no. undamaged and in compliance with drawings Check perimeter and interface detailing Non-slip properties maintained in personnel access areas ACOUSTIC CASSETTES 11 12 13 Installation completed. TECHNICAL LININGS AND PENETRATIONS Area System Subsystem : : : MC Package no. undamaged and in compliance with drawings Specified insulation class and thickness installed Insulation dry Draught stoppers / smoke barriers installed as required All interfaces sealed and check penetrations at cables Check insulation fibres are completely sealed with membrane Moisture barrier / protective membrane continuos and terminated FLOATING TOP DECK 08 09 10 Installation complete.Mechanical completion and commissioning Z-007 Rev. undamaged and in compliance with drawings Coverage percentage within specification Supports provided for contingency cassettes ACOUSTIC ELEMENTS 14 15 16 Acoustic elements installed Suspended lead blanket complete Resilient equipment mountings installed TECHNICAL LINING 17 18 19 Perforation extent as specified Termination detailing as specified Rigidity sufficient. rev.

undamaged and in compliance with drawings 02 03 04 05 Check ceiling height is as specified Supports and reinforcements installed as required Check status of preservation and cleaning All components and equipment installed without gaps PARTITION SYSTEMS 06 07 Corner reinforcements installed as specified Voids behind partition systems cleaned CEILING SYSTEMS 08 09 10 11 12 Ceiling hatches checked for location and access Ceiling hatches checked and accepted for opening function Draft stoppers checked Insulation boxes installed above light fixtures as specified Voids above suspended ceiling cleaned COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 26 of 54 . rev. Area System Subsystem : : : MC Package no. GENERAL 01 Installation complete. Manufacturer : : : : <Project> Comm. Dec. Package no. 1999 Sheet no. INSTALLATION CHECK SUPPL.Mechanical completion and commissioning Z-007 Rev. HOOKUP Punchlist item no.1 Tag no. MC CHECK RECORD PARTITIONS AND CEILING SYSTEMS MCCR-C-08. FABR. 2. Description PO no.

Area System Subsystem : : : MC Package no.1 Tag no. polished as required Antistatic properties verification spot-check performed Ensure finish cleaned and preserved DRAINAGE 18 19 Check deck / floor drains dissipate water Efficient access to water trap / strainer cup maintained COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 27 of 54 . 2. MC CHECK RECORD FLOORING MCCR-C-09. Dec. FLOOR SCREED 01 02 03 Levelled / filled / sanded down as required Local "ramps" provided as required at door thresholds No "troughs" at bulkheads with potential condensation FLOATING FLOOR 04 05 Reinforced where necessary for point loads equipment fixing Sealed at perimeter and interfaces against moisture ingress RAISED ACCESS FLOOR 06 07 08 09 10 11 12 Check void has been cleaned Check floor level height difference between panels Check that individual panels do not rock or creak All openings closed in accordance with specifications Ensure stairs and railings comply with requirements Earthing and isolation verified Check panel lifting tools are installed as specified FLOOR FINISHES 13 14 15 16 17 Check interface detailing is watertight (carpets excepted) All skirtings installed Check finish is impregnated. waxed. Description PO no. rev.Mechanical completion and commissioning Z-007 Rev. Package no. 1999 Sheet no. INSTALLATION CHECK SUPPL. Manufacturer : : : : <Project> Comm. HOOKUP Punchlist item no. FABR.

Description PO no. Manufacturer : : : : <Project> Comm. 1999 Sheet no. INSTALLATION CHECK SUPPL. KITCHEN. CATERING AND LAUNDRY EQUIPMENT. PROVISION STORES Area System Subsystem : : : MC Package no.1 Tag no. KITCHEN. rev. HOOKUP Punchlist item no. FABR. CATERING AND LAUNDRY 01 Installation complete and in compliance with drawings and specification 02 03 04 05 06 07 08 09 10 Check mounting height. Package no. Dec. foundations and reinforcements Tag / nameplate installed with required information Ensure maintenance access is maintained (include JB`s) Hygienic requirements maintained at all interfaces Check stop valves are installed where applicable Equipment / shelves allow for installation movement (storm raise) Soap dispensing systems installed and adjusted Area and components cleaned and preserved as required All initial installation adjustments performed PROVISION STORES 11 12 13 14 15 16 17 18 Access to store rooms for pallet trolley allowed for Parking positions for storage room doors Bumper protection in trolley transport areas Provisions for washing down and drainage Check no exposed cabling and pipework Heat tracing and detail finishes allow efficient cleaning Cleaning and maintenance access to evaporators is acceptable Check evaporator condensation discharge drain COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 28 of 54 . MC CHECK RECORD MCCR-C-10.Mechanical completion and commissioning Z-007 Rev. fixings. 2.

foundations and reinforcements Tag / nameplate installed with required information Ensure maintenance access is maintained (include JB`s) Hygienic requirements maintained at all interfaces Check stop valves are installed where applicable Equipment / shelves allow for installation movement (storm rails) Area and components cleaned and preserved as required All initial installation adjustments performed COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 29 of 54 . 1999 Sheet no. rev. 2. MC CHECK RECORD EQIPMENT AND FURNITURE MCCR-C-11. Dec. HOOKUP Punchlist item no.Mechanical completion and commissioning Z-007 Rev. Package no. FABR.1 Tag no. Manufacturer : : : : <Project> Comm. Area System Subsystem : : : MC Package no. INSTALLATION CHECK SUPPL. Description PO no. fixings. GENERAL 01 Installation complete and in compliance with drawings and specification 02 03 04 05 06 07 08 09 Check mounting height.

Dec.1 Tag no. FABR. WALLS. acoustic and ventilation interface requirements Check that dissimilar metals isolation from each other Check that percentage of louver and release panels within specification 05 06 07 08 Check that openings of release panels are unobstructed Check that specified drainage requirements maintained Check that panel finish with regard to weld splatter / blast grit Check that orientation of explosion / water jet release panels are correct 09 Preservation carried out PREFABRICATED WALLS 10 11 12 Check interface details at vapour barriers and skirting Penetration sacrificial plates maintain minimum sleeve clearances Check that detailing allows for hosing down COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 30 of 54 . HOOKUP Punchlist item no. GENERAL 01 Installation complete and in compliance with drawings and specification 02 03 04 Check fire. PREFAB. Package no. Description PO no. MC CHECK RECORD MCCR-C-12. Manufacturer : : : : <Project> Comm. 2. rev. 1999 Sheet no.Mechanical completion and commissioning Z-007 Rev. INSTALLATION CHECK SUPPL. WIND SHIELD CLADDING AND HEAT SHIELD PANELS Area System Subsystem : : : MC Package no.

Mechanical completion and commissioning Z-007 Rev. Package no. FABR. HOOKUP Punchlist item no. Manufacturer : : : : <Project> Comm. 1999 Sheet no. 02 03 04 Check installation of supports and fixings Check installation of wire mesh Preservation carried out COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 31 of 54 . 2. Area System Subsystem : : : MC Package no. rev. MC CHECK RECORD EXTERNAL CLADDING MCCR-C-13. INSTALLATION CHECK 01 Installation complete and in compliance with drawings and specification SUPPL. Dec.1 Tag no. Description PO no.

2. signs and Operator logo allows safe maintenance access COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 32 of 54 . MC CHECK RECORD SAFETY AND INFORMATION SIGNS MCCR-C-14.Mechanical completion and commissioning Z-007 Rev. allows unobstructed vision at applicable scenario 04 05 06 Backplates and supports installed as required at correct heights Installation does not obstruct accessways Arrangement of lighting for installation Id. Description PO no. rev. INSTALLATION CHECK SUPPL.1 Tag no. 1999 Sheet no. Manufacturer : : : : <Project> Comm. Dec. FABR. GENERAL 01 Installation complete and in compliance with drawings and specifications 02 Sequence and installation method is uniform throughout the installation 03 Location and arr. HOOKUP Punchlist item no. Area System Subsystem : : : MC Package no. Package no.

Dec. SUPPL. 1999 Sheet No. COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOK-UP NORSOK standard Page 33 of 54 . Record lowest reading (MOHM): Check bearing lubrication Check free rotation with driven equip. MC CHECK RECORD ELECTRICAL MOTORS MCCR-E-01. EQUIPMENT INSPECTION. Manufacturer : : : : <Project> MC Package No. Description PO No. wiring neat and healthy Heaters correctly installed Check motor insulation resistance. FABR. dust and debris removed Communication arrangement and brushes correct (DC only) Motor preservation correct Push button station: a) Property supported b) No mechanical damage c) Labelling & identification correct 18 Preservation carried out.Mechanical completion and commissioning Z-007 Rev. uncoupled Check cooling system.2 Tag No.Package No. Area System Subsystem : : : Comm. HOOK-UP Punchlist item No. 2. rev. DE-ENERGISED STATE Check for no voltage and proper earthing applied 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 Check nameplate data and (ex)-markings against data sheet Check CE-marking No mechanical damage No fluid leaks Nuts and bolts tight Terminal boxes and glanding correct All labelling and warning marks correct Internal earthing correct and securely tight All internal cabling and aux.

1 Tag no. MC CHECK RECORD MCCR-E-02. ELETRICAL INSTALLATION BY AREA Area System Subsystem : : : MC Package no. rev. HOOKUP Punchlist item no. Manufacturer : : : : <Project> Comm. 1999 Sheet no. INSTALLATION CHECK 01 02 03 Main cable ladders Local cable trays Cable ladder segments and MCT´s marked with system and segment number Cable ladders and trays sharp edges protected.cut ends sealed Earthing Bonding Cable transits All cables correct installed and cleated Kick plate installed and protection shield Installation according to area classfication Check material insulation Maintenance evaluation SUPPL. FABR. Description PO no. 2.Mechanical completion and commissioning Z-007 Rev. Package no. Dec. 04 05 06 07 08 09 10 11 12 COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 34 of 54 .

COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 35 of 54 . Description PO no.1 Tag no. INSTRUMENT INSTALLATION / INSPECTION Area System Subsystem : : : MC Package no. Package no. MC CHECK RECORD MCCR-I-01.Mechanical completion and commissioning Z-007 Rev. HOOKUP Punchlist item no. 2. FABR. recalibration to be carried out and documented. Note If a valid calibration certificate is not avalible. Manufacturer : : : : <Project> Comm. INSTALLATION CHECK 01 02 03 04 05 Check instrument against data sheet Check calibration certificate (copy to be attached) Installed according to supplier and project requierments Leakage test Flushing carried out SUPPL. rev. Dec. 1999 Sheet no.

........... Manufacturer : : : : <Project> Comm...... MC CHECK RECORD PART LOOP MCCR-I-02... hydroblasting and pickling complete Check loop drawing at last revision Components mechanical completed System interface panel powered and ready for use PERFORMANCE CHECK: 06 07 08 09 Check switchpoint(s) Loop function 0%.................................. Dec.1 Tag no.....Mechanical completion and commissioning Z-007 Rev..... rev......................... HOOKUP Punchlist item no...................... 2.. Area System Subsystem : : : MC Package no..... Comments VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 36 of 54 ...... 100% Software logic checked Marked up drawing attached showing the extent of the loop test carried out Record serial number and type of test equipment ... FABR................ Description PO no.................... 1999 Sheet no...................... Package no............. INSTALLATION CHECK SUPPL. 50%....... CHECK LIST 01 02 03 04 05 Process piping pressure test complete Flushing.....

. Package no................................ Comments VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 37 of 54 ...... Area System Subsystem : : : MC Package no.......... HOOKUP Punchlist item no. INSTALLATION CHECK SUPPL......... MC CHECK RECORD COMPLETED LOOP MCCR-I-03....... Dec.Mechanical completion and commissioning Z-007 Rev....... Description PO no. FABR....... CHECK LIST 01 02 03 04 05 Process piping pressure test complete Flushing.......................................... rev. hydroblasting and pickling complete Check loop drawing at last revision Components mechanical compled System interface panel powered and ready for use PERFORMANCE CHECK: 06 07 08 09 Check switchpoint(s) Loop function 0%... Manufacturer : : : : <Project> Comm.....1 Tag no........................ 50%.............. 2............................ 100% Software logic checked Marked up drawing attached showing the extent of the loop test carried out Record serial number and type of test equipment ........... 1999 Sheet no..

MC CHECK RECORD INSTRUMENT CALIBRATION CHECK MCCR-I-04. Area System Subsystem : : : MC Package no. SER. Package no. rev. Dec. RISING FALLING UNITS FALLING UNITS Record serial number and type of test equipment used: Comments VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 38 of 54 . 2. Description PO no. 1999 Sheet no. CALIBRATION FIGURES CALIBRATION POINTS Actual Input A Actual Input B Actual Input C Actual Output SWITCH POINTS Operates @ input A Operates @ input B RISING Instrument shall only be recalibrated if not properly documented by manufacturer.1 Tag no.: CALIBRATION CHECK Calibration procedure No. Manufacturer : : : : <Project> Comm.Mechanical completion and commissioning Z-007 Rev.NO.

HOOKUP Punchlist item no. flanges and final installation FABR.Mechanical completion and commissioning Z-007 Rev. Description PO no. rev. INSTALLATION CHECK 01 02 03 04 05 Check valve against data sheet Valve tested (valid test certificat attached) Seals fitted to operating arm and adjustment cap Flanges protected and sealed Check gaskets. 2. Package no. Manufacturer : : : : <Project> Comm.1 Tag no. 1999 Sheet no. MC CHECK RECORD SAFETY / RELIEF VALVES MCCR-I-05. COMMENTS: VERIFIED Name Sign Date Name Sign Date FABRICATION HOOKUP NORSOK standard Page 39 of 54 . Dec. Area System Subsystem : : : MC Package no.

HOOKUP Punchlist item no. COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 40 of 54 . Dec. FABR. 1999 Sheet no. Package no.1 Tag no. MC CHECK RECORD MCCR-I-06. SAFETY / RELIEF VALVES (SUPPLIER) Area System Subsystem : : : MC Package no. INSTALLATION CHECK 01 02 03 04 05 Check valve against data sheet Valve tested (valid test certificat attached) Seals fitted to operating arm and adjustment cap Flanges protected and sealed Check gaskets. 2. rev. Description PO no. flanges and final installation SUPPL.Mechanical completion and commissioning Z-007 Rev. Manufacturer : : : : <Project> Comm.

MC CHECK RECORD MCCR-I-07. FABR. COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 41 of 54 . INSTALLATION CHECK 01 02 03 04 05 06 07 08 09 10 Air sub . trays . 2. Package no. 1999 Sheet no. MC Package no.Mechanical completion and commissioning Z-007 Rev. rev. Manufacturer : : : : INSTRUMENT AND TELECOMMUNICATION INSTALLATION BY AREA Area System Subsystem : : : <Project> Comm.sharp edges protected. cut ends sealed Check material insulation Kick plate installed and protection shield Main cable ladders All cables correct installed and cleated Maintenance evaluation SUPPL. Dec. Description PO no. umbilical and tray checked Cable ladders.1 Tag no. HOOKUP Punchlist item no.headers and manifold checked Earthing Transits checked Tubing tray .

Mechanical completion and commissioning Z-007 Rev. 1 NDE CLEARED 2 PIPES SUPPORTED 3 EARTHING GRP. MC Package No. but with the exception of the outstanding work according to attached punch list register. Area Line No. P&ID No. Spool No. Remarks It is hereby certified that the plant/equipment referenced has been inspected. 2. Subsystem Comm.2 <Project> DESIGN PRESS. Package No. 1999 Sheet No. tested and accepted in accordance with the attached acceptable records and other documents. Dec. PIPING COMPLETION STATUS PIPING COMPLETION STATUS MCCR-L-01.PIPES 4 FLUSHED 5 PRESSURE TESTED 6 CHEMICAL CLEANED 7 PRESERVED 8 VIDEO INSPECTION 9 HOT OIL FLUSHED 10 REINSTALLED ISO No. VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOK-UP NORSOK standard Page 42 of 54 . rev. (bar) System Tag No. (bar) TEST PRESS.

HOOKUP Punchlist item no. Package no. MC CHECK RECORD MCCR-N-01.LUGS / MONORAILS Area System Subsystem : : : MC Package no. LIFTING LUGS /SCAFF.1 Tag no. COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 43 of 54 . Manufacturer : : : : <Project> Comm. FABR. 1999 Sheet no.Mechanical completion and commissioning Z-007 Rev. Description PO no. rev. Dec. 2. INSTALLATION CHECK 01 02 03 04 05 06 07 08 Correct location Check that monorails have bolted end stops Check that traveling crane end stops are welded Runway unobstructed by other structures Beam alignment Tag number and SWL marking Load calculations available and accepted Load test if required SUPPL.

05mm feeler gauge allowed. Rim R2 R1 "A" R2 0° Up 270° Driver 90° Driver Driven 90° 180° 180° 270° Skid Coupling alignment on "Skid" using Laser or Reversed alignment: Reversed alignment final readings: Allowed: Key Position: Driver: Driven: 0° Up 90° 180° 270° For laser alignment use printout as attachment: If space does not allow normal alignm.Mechanical completion and commissioning Z-007 Rev. which shall be parallel: Finally recheck Coupling halves face spacing "A": Comments: Reversed: mm 1 4 3 Driver Driven Result: Result: Result: VERIFIED Name Sign Date Name Sign Date SUPPLIER NORSOK standard Page 44 of 54 .1 Tag no. 2. Dec. Description PO no. 0. rev. methods. MC Package no. 1999 Sheet no. MC CHECK RECORD MCCR-R-01. a "straight edge" shall be held against the coupling rims. Manufacturer : : : : INITIAL MACHINERY ALIGNMENT (SUPPLIER) Area System Subsystem : : : 1 of 2 <Project> Comm. Coupling halves fitted as per instruction: Required: Reading: Shaft end spacing : Coupling halves face spacing "A" : Check Motor for "Soft feet" against Skid: Results: 1 3 Motor With slack found. Package no. bolts Max. 2 4 2 Coupling Hubs run out: Max allowed: mm Pump rotation Driver: Driven: 0° Key Position: Rim R1.

MC CHECK RECORD MACHINERY ALIGNMENT. 2 Alignment check with pipes/HVAC channels disconnected: Pump rotation Results: 2 1 3 4 Reversed alignment: Key Position: 0 ° Up 90° 180° 270° Driver: Driven: 270° Driver 0° Driver Driven 90° 180° For laser alignment use printout as attachment: If space does not allow normal alignm. 0. a "straight edge" shall be held against the coupling rims which shall be parallel: Finally recheck Coupling halves face spacing "A": Comments: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION Result: Result: Result: Result: Result: HOOKUP NORSOK standard Page 45 of 54 .Mechanical completion and commissioning Z-007 Rev. Manufacturer : : : : Area System Subsystem : : : 3 4 2 OF 2 <Project> Comm. Check Motor for "Soft feet" against Skid: 1 Motor With slack found. Description PO no. bolts Max. PIPES ATTACHED Tag no. MC Package no. methods. Package no. a "straight edge" shall be held against the coupling rims which shall be parallel: Alignment check with pipes/HVAC channels connected: Reversed alignment: Key Position: Driver: Driven: 0° Up 90° 180° 270° For laser alignment use printout as attachment: If space does not allow normal alignm. methods. 2. 1999 Sheet no.05 feeler gauge allowed. Dec.

rev. 1999 Sheet No. Area System Subsystem : : : FABR. see procedure Jack screws retracted after alignment Transmission checked Coupling guard checked Lubricant or preservation oil filled Constant oiler removed Grease nipples fitted Gland packing fitted Gland cooling fitted Mechanical seal fitted Pumpcase drain valve installed Pumpcase vent valve installed Drain line from skid pan installed Inlet/Outlet checked Skid mounted valves checked Paintwork completed NDE carried out Material certificate checked Pressure test carried out CENTRIFUGAL. 2. COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOK-UP NORSOK standard Page 46 of 54 .Mechanical completion and commissioning Z-007 Rev. HOOK-UP Punchlist item No.2 Tag No. Description PO No. MOTOR <Project> MC Package No. COMPRESSOR OR HYDR. SCREWPUMP. Comm. MC CHECK RECORD MCCR-R-02.Package No. SUPPL. Manufacturer : : : : INSPECTION ITEM 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Dataplate complies with data sheet Check CE-marking Skid installation correct Dowels fitted in pump feet Alignment Jack screws fit for driver Correct shimspack for driver fitted Alignment checked. Dec.

2. Dec. MC CHECK RECORD CHEMICAL CLEANING MCCR-R-03. COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 47 of 54 . Area System Subsystem : : : MC Package no. INSTALLATION CHECK 01 02 03 04 05 06 07 08 09 10 11 Flushing equipment chemically clean System drained and dry before chemical cleaning Marked up drawings (P&ID) attached Equipment bypassed and blinded Analysis certificate copy attached System/equipment labelled System passivated Preservation carried out System /equipment reinstated System/equipment blinded off Piping descaled/chemically cleaned SUPPL.Mechanical completion and commissioning Z-007 Rev.1 Tag no. Description PO no. HOOKUP Punchlist item no. 1999 Sheet no. Package no. rev. FABR. Manufacturer : : : : <Project> Comm.

Area System Subsystem : : : MC Package no. rev. 2. HOOKUP Punchlist item no. correct filters installed System/equipment labelled with: "Hot oil Flushing performed" System/equipment reinstated System/equipment blined off Preservation carried out SUPPL.Mechanical completion and commissioning Z-007 Rev. clean/descaled Marked up drawings (P&ID) attached Equipment & bearings bypassed and blinded Sample points to be marked up on drawings Type of flushing medium correct Analyses result OK Correct cleanness verified and documented Oil reservoir clean after flushing New. 1999 Sheet no.1 Tag no. FABR. Dec. Description PO no. Manufacturer : : : : <Project> Comm. MC CHECK RECORD HOT OIL FLUSHING MCCR-R-04. Package no. COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 48 of 54 . INSTALLATION CHECK 01 02 03 04 05 06 07 08 09 10 11 12 13 14 Equipment clean prior to flushing Pipe/equipment chem.

Note The isometric to be clearly marked with the MC-package number and the bolt tensioning values applied. 1999 Sheet no. Package no. FABR. MC CHECK RECORD BOLT TENSIONING / TORQUE MCCR-R-05. HOOKUP Punchlist item no. COMMENTS: VERIFIED Name Sign Date Name Sign Date SUPPLIER FABRICATION HOOKUP NORSOK standard Page 49 of 54 . rev.Mechanical completion and commissioning Z-007 Rev.1 Tag no. Dec. Description PO no. Area System Subsystem : : : MC Package no. INSTALLATION CHECK 01 02 03 04 05 06 07 08 initial tension "A" Final tension "B" Final torque Flanges identified and marked Greased bolt protection caps installed after bolt tensioning Insulation reinstalled Heattracing reinstalled Marked up test isometric attached SUPPL. 2. Manufacturer : : : : <Project> Comm.

Chkp. No. Executor Supplier: Onshore: Offshore: Name Date: Verified by: Date: NORSOK standard Page 50 of 54 . No. Preservation removed.Package No.: <Project> Area: Supplier Status Onshore Offshore 01 02 03 04 05 06 07 Mechanical Completion Status. Earthing correctly installed. Equipment cleaned. All Safety Requirements satisfied. 2. Dec.O. : : : : Check Description COMM. PREPARATION CHECK RECORD ELECTRICAL EQUIPMENT Site Code : Comm. Megger-test performed. : Description Supplier : : Check Record No.Mechanical completion and commissioning Z-007 Rev.2 System Subsystem Tag No P. “Living Up Notice (LUN)” obtained. rev. 1999 CPCR-E-01. “In Operation” Tag fitted.

: <Project> Area: Supplier Status Onshore Offshore 01 02 03 04 05 06 07 08 09 10 Mechanical Completion status. Water tank filled. 2. Executor Supplier: Onshore: Offshore: Name Date: Verified by: Date: NORSOK standard Page 51 of 54 .2 System Subsystem Tag No P.O.Package No. : : : : Check Description COMM. Preservation removed. : Description Supplier : : Check Record No. Maintenance access. Operating instruction visible. No. rev.Mechanical completion and commissioning Z-007 Rev. Air bottle charged. Dec. Operation access. No. Piping/nozzle system: Use MC Check Record. PREPARATION CHECK RECORD WATER MIST SYSTEM Site Code : Comm. 1999 CPCR-S-01. Chkp. Valve stroked (Do Not Release). Equipment cleaned.

Mechanical completion and commissioning Z-007 Rev. Maintenance access.O. rev.2 System Subsystem Tag No P. Bulkhead penetrations.: <Project> Area: Supplier Status Onshore Offshore 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 Mechanical Completion status. Dust blinds removed. Supports set.Package No. No. All safety precautions carried out. Operational access. Dec. Flow directions correct. : Description Supplier : : Check Record No. Chkp. Preservation removed. Equipment cleaned. No. : : : : Check Description COMM. Inspection hatches. Check according to D&ID Executor Supplier: Onshore: Offshore: Name Date: Verified by: Date: NORSOK standard Page 52 of 54 . 2. Sufficient insulation. 1999 CPCR-H-01. PREPARATION CHECK RECORD FIELD CHECK (HVAC) Site Code : Comm. Flexible connections. All instruments hooked up.

Aspirating system checked. Coupling filled. Remote shut down ready. Exhaust system checked. Aux. rev.2 System Subsystem Tag No P. : Description Supplier : : Check Record No. Fuel supply system checked/filled. Safety valves installed. PREPARATION CHECK RECORD DIESEL ENGINE Site Code : Comm. Preservation removed. Start system checked. No. Chkp. Alignment checked. Dustblindes removed.Mechanical completion and commissioning Z-007 Rev.Package No. Use MC Check Record. Radiator checked. Lubricant Oil pump run. Blinds correct status. : : : : Check Description COMM. 2. No. Externally clean.O. Crank case vent checked. Dec. Maintenance access. Lubricants filled.: <Project> Area: Supplier Status Onshore Offshore 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 Mechanical Completion status. Coolant filled. Operational access. 1999 CPCR-R-01. Engine hand cranked 2 turns. Check all filters. Executor Supplier: Onshore: Offshore: Name Date: Verified by: Date: NORSOK standard Page 53 of 54 .

O. tape/warning signs. Dec.Package No. No. Orifice plates installed. Insulation and heat tracing sufficient. 1999 CPCR-Z-01. Install required temporary filters. Install required temporary piping/hoses. : Description Supplier : : Check Record No. Valves and equipment flow direction correct. Install required temporary blindings. : : : : Check Description COMM. No. Chkp. Executor Supplier: Onshore: Offshore: Name Date: Verified by: Date: NORSOK standard Page 54 of 54 .: <Project> Area: Supplier Status Onshore Offshore 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 All pressure tests included in Commissioning pack. PREPARATION CHECK RECORD FIELD P&I DIAGRAM CHECK Site Code : Comm. All instruments hooked up. Required video inspection carried out. 2. Remove dustblinds against safety valves etc.2 System Subsystem Tag No P. Adjust and set pipe supports. rev. Remove preservation where necessary. Check free movement of manual valve handles. Blinds installed in correct position. Mark piping with Comm.Mechanical completion and commissioning Z-007 Rev.

Sign up to vote on this title
UsefulNot useful