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Basalt Rock fibres have no toxic reaction with air or water.6 kg of steel). . are noncombustible and explosion proof. Basalt is well known as a rock found in virtually every country round the world. Basalt base composites can replace steel and known reinforced plastics (1 kg of basalt reinforces equals 9.
STEEL FIBER. POLYESTER. high performance fibres offer the potential to solve the largest problem in the cement and concrete industry. ARAMID AND CARBON FIBER PRODUCTS IN MANY APPLICATIONS.Low cost. POLYETHYLENE. . TEMPERATURE RANGE. THEY HAVE THE POTENTIAL TO COST EFFECTIVELY REPLACE FIBERGLASS. cracking and structural failure of concrete. AND DURABILITY) AND LOWER POTENTIAL COST PREDICTED FOR BASALT FIBERS. BECAUSE OF THE HIGHER PERFORMANCE (STRENGTH. POLYPROPYLENE.
2. Water absorption 8. 3.1. Basalt is the best reinforcement for concrete due to its tensile strength 4. They have no toxic action with air & water. 7. Basalt based composites can efficiently replace steel and all known reinforced plastics. Melting temperatures & Working temperatures up to 600ºC. Very high chemical resistance. . Noise absorption qualities 5.
Construction Road Construction Underground Construction Engineering Network Agriculture .
Basalt Reinforcement Rod Continuous Basalt Fibre Basalt Geotextile Basalt reinforcing mesh .
1 Basalt Reinforcement Rods: Advantages Basalt rod over Steel rebar: Higher specific strength Resistant to corrosion coefficient of thermal expansion No permanent deformation when bent Chemically inert Application of Basalt Reinforcement Rod .
The cost is 4-5 lower than other geotextile material. Application of Basalt Geotextile: . 2. They are made of natural raw material (natural chemical composition provides chemical stability and resistance). 3. They are non-inflammable and they can carry out distributed load.2 Basalt Geotextile (Reinforcing Linens and Nets): Advantages of Basalt Geotextile: 1.
the share of raw material’s cost in the final cost of production is less than 5%. Application of Continuous Basalt Fibre: . Cost of basalt raw material is very low. fusion and homogenization. There is no need for primary enrichment. Further processing of CBF into materials does not require energy. 2. it’s made with application of “cold technologies". 3. 5. To make CBF basalt should be heated up only one time.3 Continuous Basalt Fibre: ADVANTAGED OF CBF TECHNOLOGIES 1. 4. CBF production technology consists of only one phase – melting. Only one component – basalt. which is an enviromently safe natural material – is used for CBF production. as all of those were made for free by nature.
age hardening and temperature cycling. Pavement life between maintenance can be prolonged significantly. .4. Basalt reinforcing mesh Basalt reinforcing mesh is designed for reinforcing road and highway overlays to prolong the pavement lifespan by reducing the effects of reflective cracking caused by traffic loading. Basalt reinforcing mesh makes it possible to reduce thickness of asphalt concrete pavement up to 20%.
More resistive to chemical aggressive environment than E-glass mesh.Higher mechanical strength and modulus.Basalt mesh is environment friendly and based on naturally occurring material that is found worldwide . Does not stretch and pull as polymer meshes. 8.Lower cost and better mechanical properties than for mesh made of special glassfiber. 5.No special equipment is required to install the reinforcement.The melting point of basalt fibers is 1450°C. 6. 3. 7.Lower elongation before brake than for synthetic material. 2. 4.Easily milled using typical milling equipment.Advantages and benefits 1.
Basalt Rock As Raw Material: Technical Properties: Chemical composition basalt rock: Region of Basalt Rock in India: Plant layout: Manufacturing Process of Continuous Basalt Fibre (CBF): Process Description: The Main Characteristics of the Plant .
Basalt Rock As Raw Material: .
. High thermal conductivity. Completely inert with no environmental risks. Technical Properties: High tensile strength. Alkali & acids resistant. quite durable.
42 FeO K2O Na2O 9.Chemical composition basalt rock: Chemical Name: Basic volcanic igneous rock from calc-alkali series.43 1.08 14.50 .10 MgO CaO 5. Chemical structure: Table No. 1.89 2.58 2.3 Chemical compound SiO2 TiO2 Al2O3 Fe2O3 % weight of basalt 49.48 4.10 8.
000 square KM cover large part of the Maharashtra.Region of Basalt Rock in India: Basalt rock (Decan Trap) an area of about 500. Saurashtra. Kutch. Decan. . Central India. Hyderabad region etc. Gujarat. Madhya Pradesh.
4. 9. dosing and mixing. 2. 3. Transport. Automated winder . Batch silos: raw material supply. (continuous filament formation). Weighing. Bushings. Sizing application. 11. Melting Furnace. 10.Plant layout: Configuration: 1. Forehearths. 7. 8. Strand formation. 5. Batch charging. Traversing. 6.
Basalt can replace almost all applications of asbestos and has three times its heat insulating properties. More workers are not required to operate the manufacturing plant.Basalt Rock fibres have no toxic reaction with air or water. Basalt rock is more in India (specially in Maharashtra). . Thus. The cost of basalt is 10 times lower than that of raw materials for fibreglass.6 kg of steel). I conclude that we can install the First project in India (Maharashtra). Basalt base composites can replace steel and known reinforced plastics (1 kg of basalt reinforces equals 9. Thus. thus energy consumption lower. are non-combustible and explosion proof. When in contact with other chemicals they produce no chemical reactions that may damage health or the environment. Also the melting temperature is lower. Basalt is well known as a rock found in virtually every country round the world. the cost of basalt fibre is considerable lower than that of similar materials. Basalt is more available than any other raw material.