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Wire Description

Wire Number
101 102 103 105 107 109 112 113 115 120 121 122 123 124 126 129 132 135 138 139 149

Harness Connector Location Chart


Wire Color
BR GY WH OR YL GY PK GN OR PU GY PU GN WH PU BU GY WH BR BU GN WH GN DASH LAMP BASIC DASH LAMP HI DOME LAMP STOP LAMP TURN LAMP- LEFT TURN LAMP- RIGHT FLOOD LAMP- FRONT FLOOD LAMP- REAR HEAD LAMP BASIC HEAD LAMP HI BACKUP LAMP PARK/TAIL/DASH LAMP HEAD LAMP LO FLOOD LAMP- FRONT (ENG FLOOD LAMP) FLOOD LAMP 3-WAY SW JUMPER FLOOD LAMP 3-WAY SW JUMPER FOG LAMP - RIGHT FOG LAMP - LEFT TURN SIGNAL COMMON PAYLOAD MON RED LAMP PAYLOAD MON GREEN LAMP LEFT HAND STOP/TAIL LAMP RIGHT HAND STOP/TAIL LAMP Control Circuits 12 Contacts 14 Contacts * 20 Contacts * D - 5T8598 Traction Aid Control D-9 * X - 8W0708 Fire Detection Switch X - 8W0708 Fire Detection Switch X - 8W0708 Fire Detection Switch X - 8W0708 Fire Detection Switch A-3 * D 24 Contacts 25 Contacts 30 Contacts *

Off Machine Switch Specification


Harness And/Or Components
A - 8X5294 F - 8W7984 A - 8X5294 K - 5T8599 A - 8X5294 T - 6G9462

Wire Color
RD BU YL BR WH OR PU OR PK YL YL BU WH GN PK BU PK BU GN OR PU BATTERY HEAD LAMP AUX CKT KEY SW

Description
Power Circuits

Wire Number
600 601 602 604 605 606 607 608 610 611 612 614 619 620 622 623 631 632 635 635 636 639 640

Description
Lighting Circuits

Connector
37 Contacts

Machine Location
*

Harness And/Or Components


F - 8W7984 Transmission Control ZZ - 8X5017 Ether Control

Schematic Location
E-5

Connector

Machine Location

Schematic Location
F-6

Part No.
2M9346 3L6306

Function
Stop Lamp Press (Module) Service/Retarder Press (Tractn) Service/Retarder Press (Trans) Parking Brake Press (EMS) Secondary Brake Press (Trans) Torque Converter Outlet Screen (EMS) Transmission Supply (EMS) Retarder Press (Warning) Nitrogen Actuator Press (Fire) Engine Oil Press (EMS) Engine Oil Press (Serv Meter) Fuel Filter Press (EMS) Torque Converter Inlet Filter (EMS) Brake Oil Temp (EMS) Converter/Retarder Temp (EMS) Engine Coolant Temp (EMS) Fire Detection Temp Agent Press (Fire) Aftercooler Temp (EMS) Transmission Filter (EMS) Brake System Air Press (EMS) Fuel Press (EMS) Engine Coolant Flow (EMS) Hoist Screen Bypass Press (EMS) Steering Press (EMS)

Actuate
45 kPa MAX (6.5 psi MAX) 55.2 13.8 kPa (8 2 psi) 656 35 kPa (95 5 psi) 210 70 kPa (30 10 psi) 27.6 3.4kPa (4.0 .5 psi) 1930 138 kPa (279.5 20.0 psi) 93 21 kPa (13.5 3.0 psi) 119 14 kPa (17.0 2.0 psi) 123.89 2.78C (255 5F) 107.2 2.8C (225 5F) 193.3 8C (380 14.4F) 2270 kPa MAX (330 psi MAX) 82.2 2.8C (180 5F) 51.7 2.8C (125 5F) 517 35 kPa (75.0 5.0 psi) 93 21 kPa (13.5 .0 psi) 362 29 mN (45.6 mm ID point) (1.3 .1 oz, 1.8 in ID point) 210 70 kPa (30 10 psi) 8963 379 kPa (1300 200 psi)

Deactuate
5 kPa MIN (0.5 psi MIN) 552 35 kPa (80 5 psi) 1655 138 kPa (240.5 20.0 psi) 69 21 kPa (10.0 3.0 psi) 112.78C MIN (235F MIN) 91.0C MIN (196F MIN) 1655 138 kPa (240 20 psi) 74C MIN (165F MIN) 43.0C MIN (110F MIN) 448 35 kPa (65.0 5.0 psi) 69 21 kPa (10.0 3.0psi) 303 mN MIN (1.1 oz MIN) 6890 345 kPa (1000 50 psi)

Contact Position
N.O. N.C. N.O. N.O. N.O. N.O. N.O. N.C. N.C. N.C. N.O. N.O. N.C. N.C. N.O. N.C. N.O. N.O. N.C. & N.O.

17
B

SENR4285 June 1990

E-12

E-4

ENG SHUT -DOWN/AUTO FIRE SUPPR CONT ALTERNATOR OUTPUT (+) TERM MAIN POWER RELAY OUTPUT OPR MON PANEL/VMIS B+ SWITCHED AUX CKT AUX CKT BACKUP ALARM/LAMP AUX CKT AUX CKT A/C XMSN CONT AUX CKT AETA CONT AUX CKT AUTO LUBE PUMP/PAYLOAD MON AUX CKT AUX CKT Ground Circuits

1 2 3

H H H

A - 8X5294 B - 8X6189 YY - 8X3704 ZZ - 8X5017 A - 8X5294 C - 8X6369 A - 8X5294 Diagnostic Connector A - 8X5294 Operator Monitor (EMS)

3T3195
E-3

B-7

B-12

18 19
6 Contacts

A - 8X5294 W - 8W0638 B - 8X6189 LL - 8W3048 E - 5T9412 U - 5T9411 QQ - 8W3841 SS - 8W3844

3T9343
C-6

4D4785
A-6

B-8

F-10

20 21

6T6085
A-11

6T7663
B-4

D-4

7N4447 7N7854
A-6

F - 8W7984 G - 8W9931 W - 8W0638 Fire Suppression Control

B-10

7N9785
B-2

D-2

5 6 7
*

H H E

D - 5T8598 E - 5T9412 W - 8W0638 X - 8W0708 A - 8X5294 H - 5T8619 F - 8W7984 Shift lever Switch G - 8W9931 V - 7T3418 V-7T3418 Transmission Switch

7T4785
B-3

B-9

200 201 202 203 207 209 210 212 213 214 215 216 217 218 219 226 227 231 237 245 246 247 248 250 251

BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK

MAIN CHASSIS OPR MON PANEL/VMIS/CMS XMSN CONT CHASSIS DIAGNOSTIC STARTER DIAGNOSTIC FIRE SUPP SYSTEM GROUND CONVERTER OUTPUT (24/12 VOLT) AETA CODING PIN 16 AETA CODING PIN 17 AETA CODING PIN 18 AETA CODING PIN 19 AETA CODING PIN 20 XMSN CODING PIN 17 XMSN CODING PIN 18 XMSN CODING PIN 19 HYD OIL TEMP SENSOR XMSN CODING PIN 37 XMSN SW KBI ETHER CONT GROUND ETHER CONT HARNESS CODE 0 ETHER CONT HARNESS CODE 1 ETHER CONT HARNESS CODE 2 ETHER CONT HARNESS CODE 3 PAYLOAD MON- CUSTOMER GROUND PAYLOAD MON- SYSTEM GROUND Basic Machine Circuits

B-8

22
F

A - 8X5294 D - 5T8598 A - 8X5294 UU - 8W7193 A - 8X5294 WW - 8X6292 AAA - 8X5014 YY - 8X3704 NN - 8X5293 YY - 8X3704 R - 6T4301 S - 6T4300 QQ - 8W3841 Customer Data Connector

8C5436
C-9

8N1425
E-4

700 703 704 705 706 707 709 710 711 712 713 714 715 716 720 721 722 723 724 725 726 733 734 735 736 737 767 768 769 770 772 773 774 775 777 794 799 801 803 807 808 809 810 811 812 813 814 816 818 819 820 858 859 860 861 863 864 865 866 867 891 918 919 A717 A718 A720 B748 B922 B923 B924 B925 B941 B942 B943 B944 B945 B946 B947 B954 B998

PK BU GY PK BR PU OR GN BR WH OR YL GN BU PU BR WH OR YL GN BU BR WH OR YL GN WH OR BU GN BR GY YL BR PU YL WH PK BU BR PU GN BU GY GN PK YL BR BR GY BU GY YL PK PU BU BR GY PK PU BU OR GN OR PU PK BR WH YL BU BR GY OR PK PU WH YL BU YL BU

AETA TEST SW XMSN UP SOL XMSN DOWN SOL XMSN LCL SOL BASIC XMSN RETARDER SW XMSN BED RAISE SW XMSN PICKUP POWER XMSN SPEED PICKUP SIGNAL XMSN LEVER CODE 1 XMSN LEVER CODE 2 XMSN LEVER CODE 3 XMSN LEVER CODE 4 XMSN LEVER CODE 5 XMSN LEVER CODE 6 XMSN BRAKE SW XMSN GEAR CODE 1 XMSN GEAR CODE 2 XMSN GEAR CODE 3 XMSN GEAR CODE 4 XMSN GEAR CODE 5 XMSN GEAR CODE 6 SWITCHING GEAR CODE 1 FRONT SWITCHING GEAR CODE 2 FRONT SWITCHING GEAR CODE 3 FRONT SWITCHING GEAR CODE 4 FRONT SWITCHING GEAR CODE 5 FRONT AETA PICKUP POWER AETA PICKUP XMSN WHEEL SPEED PICKUP LEFT WHEEL SPEED PICKUP RIGHT AETA RETARDER SW AETA SERVOVALVE AETA SOL - LEFT AETA SOL - RIGHT BRAKE RELEASE MOTOR PAYLOAD MON XMSN SPEED SENSOR POWER AUTO LUBE SOL AUTO FIRE SUPPR SYSTEM SW POWER AUTO FIRE SUPPR NITROGEN SW TO CONT AUTO FIRE SUPPR NITROGEN SW TO NITROGEN SW AUTO FIRE SUPPR SYSTEM WARNING CKT AUTO FIRE SUPPR SYSTEM FAILURE CKT AUTO FIRE SUPPR TEST CKT AUTO FIRE SUPPR NITROGEN ACTUATOR SOL AUTO FIRE SUPPR AGENT CYLINDER SW TO NITROGEN SW AUTO FIRE SUPPR AGENT SW TO AGENT SW AUTO FIRE SUPPR ALARM SERIAL DATA (TRANSMIT) SERIAL DATA (RECEIVE) TRANSMIT KEY PAYLOAD MON RIGHT FRONT SENSOR PAYLOAD MON LEFT FRONT SENSOR PAYLOAD MON RIGHT REAR SENSOR PAYLOAD MON LEFT REAR SENSOR PAYLOAD MON TRANSMIT LCD OUT PAYLOAD MON CLOCK LCD OUT PAYLOAD MON LATCH LCD OUT PAYLOAD MON TEST/SET PAYLOAD MON MODE NEUT START CONT TO PAYLOAD MON SYSTEM ENG OVERSPEED LIGHT AND HORN ENG OVERSPEED TEST SW START AID SENSOR SUPPLY START AID COOLANT SENSOR SIGNAL START AID ENGINE SPEED SIGNAL STEERING SPEED CONTROL SPEED IN START AID LAMP RESET SW #1 START AID LAMP RESET SW #2 START AID LAMP RESET SW #3 START AID LAMP RESETSW #4 START AID CONT SOL 1 & 2 RET START AID CONT SOL 3 & 4 RET START AID CONT LAMP 1 OUTPUT START AID CONT ALARM OUTPUT START AID CONT SENSOR 1 START AID CONT SENSOR 2 START AID CONT SENSOR 3 START AID CONT TEST SW INPUT START AID CONT LAMP 2 OUTPUT 7 Contacts 8 Contacts 9 Contacts 10 Contacts

D-10

9G3341
C-10

E-5

C 5 Contacts

9G8009

8
*

A-10

24 25 26
D

A-5

9W3187
A-10 A-11

9X3040

9 10
B

E E

A - 8X5294 J - 8W0639 A - 8X5294 J - 8W0639 A - 8X5294 K - 5T8599 A - 8X5294 Neutral/Start Control

C-6

C-3

9X7781
C-6 D-11

9X8199
D-3

785 Truck Electrical System


8GB418-UP

27 26 28
* 4 Contacts

A - 8X5294 QQ - 8W3841 A - 8X5294 R - 6T4301 B - 8X6189 C - 8X6369 E - 5T9412 4 Way Solenoid

D-6

F-4

D-3

11 12 13 14
*

A - 8X5294 ZZ - 8X5017 L- 8W0637 Q - 8W0640

D-12

A-7

Component Location
Component Alarm - Backup Schematic Location A-12 C-4 D-5 C-2 C-1 A-3 A-2 E-11 E-6 D-2 E-6 D-12 F-4 D-10 D-9 E-5 C-12 E-6 B-11 F-5 D-11 D-4 D-4 D-5 E-10 B-9 A-3 B-6 A-9 E-5 C-5 E-5 D-5 D-3 D-3 D-6 B-11 D-5 E-2 D-5 B-11 C-2 C-4 A-3 E-12 E-12 C-3 D-2 B-8 A-3 A-10 A-12 B-12 B-2 B-2 A-4 A-9 A-4 A-9 B-11 A-2 B-10 A-11 A-3 A-2 A-2 A-10 D-11 F-8 B-11 A-7 Machine Location 1 B C G G 2 3 D C F C E C E E C E C 4 C D B B C E 5 2 6 7 B B C C B B C 8 F G B 9 A B 10 E E A G 11 12 13 14 15 12 16 17 18 19 20 21 22 23 24 25 26 27 24 E E 21 28 D = Components behind seat E = Components in rear compartment F = Components in front compartment G = Components in headliner
T

E-1

B-11

Component Solenoid - Up Shift Speedometer Switch - Aftercooler Temp (EMS) Switch - Agent Press (Fire) Switch - Agent Press (Fire) Switch - Backup Alarm Switch - Backup Lamp Switch - Blower Switch - Body Raise (Trans) Switch - Brake Master Cylinder Overstroke (EMS) Switch - Brake Master Cylinder Overstroke (EMS) Switch - Brake Master Cylinder Overstroke (EMS) Switch - Brake Oil Temp (EMS) Switch - Brake Retract Switch - Brake System Air Press (EMS) Switch - Converter/Retarder Temp (EMS) Switch - Disconnect Switch - Dome Lamp Switch - Dome Lamp Switch - Engine Coolant Flow (EMS) Switch - Engine Coolant Temp (EMS) Switch - Engine Flood Lamp Switch - Engine Oil Press (EMS) Switch - Engine Oil Press (Serv Meter) Switch - Engine Overspeed Test Switch - Ether Bottle 1 Reset Switch - Ether Bottle 2 Reset Switch - Fire Detection Temp Switch - Fire Detection Temp Switch - Fire Detection Temp Switch - Fire Detection Temp Switch - Fire Detection Temp Switch - Fog Lamp Switch - Fuel Filter Press (EMS) Switch - Fuel Press (EMS) Switch - Headlight Dimmer Switch - Key Switch - Ladder Lamp Switch - Ladder Lamp Switch - Left Hoist Screen Press (EMS) Switch - Nitrogen Actuator Press (Fire) Switch - Nitrogen Actuator Press (Fire) Switch - Operator Monitor Test (EMS) Switch - Panel Dimmer Switch - Parking Brake Press (EMS) Switch - Refrigerant Press (AC) Switch - Retarder Press (Warning) Switch - Right Hoist Screen Press (EMS) Switch - Running Lamp Switch - Secondary Brake Press (Trans) Switch -Service/Retarder Press (Tractn) Switch - Service/Retarder Press (Trans) Switch - Shift Lever Switch - Steering Press (EMS) Switch - Stop Lamp Press (Module) Switch - System Test/Disable/Manual (Ether) Switch - Thermostat Switch - Torque Converter Inlet Filter (EMS) Switch - Torque Converter Outlet Screen (EMS) Switch - Traction Aid Test Switch - Transmission Switch - Transmission Filter (EMS) Switch - Transmission Supply (EMS) Switch - Turn Signal Tachograph Tachometer

A - 8X5294 H - 5T8619 C - 8X6369 HH - 8X2286 QQ - 8W3841 Payload Monitor Operator Panel UU - 8W7193 Engine Overspeed Monitor UU - 8W7193 Engine Overspeed Monitor

E-10

29
*

F - 8W7984 Body Raise Switch F - 8W7984 Transmission Gear Indicator HH - 8X2286 Stop/Tail Lamp Module QQ - 8W3841 RR - 8W3843

Schematic Location A-11 C-3 A-6 A-1 E-2 E-4 D-5 C-3 C-9 A-8 A-9 A-9 B-9 D-5 C-11 A-7 A-2 D-2 F-4 A-3 A-3 E-1 A-6 A-6 D-5 A-5 A-4 A-3 A-4 A-7 B-2 B-3 D-2 B-5 B-5 F-3 D-5 D-1 D-2 A-7 E-2 F-9 C-4 E-2 C-12 B-2 E-3 A-7 E-2 C-12 C-11 C-11 E-5 A-8 C-10 E-5 C-3 A-7 A-7 D-5 A-10 A-8 A-8 F-3 F-9 D-4

Machine Location 24 B 29 30 31 C C A D 32 33 33 11 C E 34 35 G A 36 12 37 38 38 B 26 27 39 39 39 39 39 G 40 40 A C 37 G 41 42 E B G E 43 B 41 G E E E C 44 E C A 45 46 C 47 48 48 A D B

D-9

Alarm - Engine Overspeed Alarm - Ether Out Alarm - Action (EMS)

B-12

E-5

306 307 308 310 311 321 326 327 328 334 335 336

GN OR YL PU WH BR PU PK OR BU BR GY

STARTER RELAY COIL TO NEUT START SW OR KEY SW KEY SW TO NEUT START SW OR VMIS SENSOR MODULE MAIN POWER RELAY COIL START AID SW TO START AID SOL START AID SOL TO TEMP SW BACKUP ALARM/LAMP/TRAVEL ALARM KEY SW -C- TERM SHUTDOWN SOL SHUTDOWN MODULE "OFF" START AID SOL #2 START AID SOL #3 START AID SOL #4 Monitoring Circuits

C-4

B-11

Alarm - Fire Alternator

D-4

21

B-4

Batteries Breakers - Circuit

D-4

Control - Autolube Control - Automatic Fire Suppression Control - Engine Shutdown Control - Ether Control - Neutral/Start Control - Payload Monitor

15
*

A - 8X5294 DD - 5T9326 A - 8X5294 Engine Shutdown Control A - 8X5294 L - 8W0637 A - 8X5294 L - 8W0637 A - 8X5294 Transmission Speed Distributor BB - 8W0636 Fire Suppression Monitor F - 8W7984 Transmission Gear Indicator

C-12

E-6

16 16
*

F-2

F-2

400 403 405 406 407 408 409 410 411 412 413 415 417 418 419 426 437 438 441 446 449 450 451 454 470 472 473 474 475 481 A489 A491 A492 A493

GN GN GY PU PK WH OR WH PK BU BR GN GY WH YL BR BR YL OR PU BU YL BR GN PU OR GY WH BR 'GN BU WH OR YL

SERVICE METER SW ALTERNATOR (R) TERM OPR MON OIL PRESS (LO SETTING) OPR MON COOLANT TEMP OPR MON CONVERTER/RETARDER OIL TEMP OPR MON BRAKE PRESS (AIR) OPR MON NEUT OPR MON ACTION ALARM OPR MON MASTER FAULT LAMP OPR MON COOLANT FLOW OPR MON FUEL PRESS OPR MON TEST SW PRIMARY STER SW OPR MON OIL PRESS (HI SETTING) OPR MON PARKING BRAKE OPR MON POWER TRAIN OIL FILTER OPR MON FUEL LEVEL TO FUEL FILTER JUMPER OPR MON COOLANT TEMP JUMPER ENG COOLANT TEMP GAGE BRAKE OIL TEMP GAGE SPDOM SENDER (SIGNAL NO 1) TACH SENDER (+) TACH SENDER (-) RETARDER INDICATOR LAMP CANE SW NEUT PARKING BRAKE SW TO OVERSTROKE SW OVERSTROKE SW TO OVERSTROKE SW OVERSTROKE SW TO OVERSTROKE SW OVERSTROKE Sw TO TRAILING UNIT CONVERTER TEMP SW TO BRAKE OIL TEMP SW OPR MON STEERING SPEED CONTROL SW XMSN SUPPLY SW TO CONVERTER FLTR INLET SW HOISt FLTR SW TO HOIST FLTR SW HOIST FL TE SW TO TORQUE CONVRTR SW Accessory Circuits

E-6

Control - Traction Aid Control - Transmission

E-2

Converter - 24/12 Volt Distributor - Transmission

E-5

Dryer - Air Flasher


E = Connectors in rear compartment. F = Connectors in front compartment.. H = Connectors on rear compartment sidewall.

Vehicle locations are repeated for connectors located close together. * = Connector is located at the component. B = Connectors behind dash. C = Connectors in console. D = Connectors behind seat.

Fuses Gauge - Brake Oil Temp Gauge - Engine Coolant Temp Ground - Cab Ground - Cab Ground - Cab/Frame Ground - Engine (Alternator) Ground - Frame Ground - Frame/Engine Indicator - Transmission Gear Lamp - Engine Overspeed Warning Lamp - Ether 1 Out Lamp - Ether 2 Out

1990 Caterpillar All Rights Reserved

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

Electrical Schematic Symbols And Definitions

Lamp - Master Fault (EMS) Lamp - Retarder (Warning)

A 1

AA

1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

35 30 6 19 39 25 2
16

Meter - Service Module - Stop/Tail Lamp Monitor - Engine Overspeed

Plug
T

Receptacle 2

14 39 45 38
19

Monitor - Fire Suppression Monitor - Operator (EMS)

48 20 41 11 39 34 32 9 33
14 21 20 8 4724

Motor - Brake Retract Motors - Blower Panel - Payload Monitor Operator

36

16 10

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol
Pin or Socket Number Wire, Cable, or Harness Assembly Identification Component Part Number

15

513 515 516 517 521 522 533 534 537 539 540

OR GY GN BU YL WH OR WH GN BU WH

A/C COMPRESSOR/REFRIGERANT PRESS SW BLOWER MOTOR (HI) BLOWER MOTOR (MEDIUM) BLOWER MOTOR (LO) A/C SW TO REFRIGERANT SW A/C CLUTCH TO THERMOSTAT SW FIRE SUPPR HEAT SENSOR/TEST SW FIRE SUPPR HEAT SENSOR/TEST SW TURN SIGNAL SW TO FLASHER TURN SIGNAL INDICATOR BASIC/RIGHT TURN SIGNAL INDICATOR LEFT

Sender - Brake Oil (Gauge) Sender - Engine Coolant Temp (Gauge) Sender - Transmission Speed

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
C A

26

A
325-PK-14

AA 1
325-PK-14

9X-1123

F B

C D

Sender - Wheel Speed (Tractn) Sender - Wheel Speed (Tractn) Sensor - Engine Coolant Temp (Ether) Sensor - Engine Speed (Ether) Sensor - Left Front Strut Press (Payld) Sensor - Left Rear Strut Press (payld) Sensor - Right Front Strut Press (Payld)
REAR COMPARTMENT (AREA E) REAR VIEW

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

Pin

Socket

Wire Color

SENR4285-00

37 42 12 31

27 26 24 12 22 43

29 40 28 39 44 23 4 46

13 8

Pickup - Engine Speed (Tach/Eng Ovrspd) Relay - Backup Relay - Main

7 39 25 17 28 5 21 H

18

Resistor - Blower Speed Resistor - Dimmer

Single Wire Connector

Normally closed switch that will open with an increase of a specific condition.

200-BK-14

4 5
13

Sensor - Right Rear Strut Press (Payld) Solenoid - 4 Way Solenoid - Air Conditioner Clutch

29

17 9 15
11 18 27 22 10

6 3

1 2

Solenoid - Air Start Solenoid - Down Shift Solenoid - Engine Shutdown

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

Circuit Number Identification

Wire Gauge

REAR COMPARTMENT SIDEWALL (AREA H) RIGHT SIDE VIEW

Electrical Schematic Symbols And Definitions


The circle indicates that the component has screw terminals and a wire can be disconnected from it.
FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

G A B 26 F 3 26 27 35 6
16 24

Solenoid - Ether 1 Solenoid - Ether 2 Solenoid - Lockup Solenoid - Lube

H E 28 5 21 25 17 39 39 19 C D
19 16

Solenoid - Nitrogen Actuator (Fire) Solenoid - Proportional Solenoid - Steering BIeed (Eng Shtdwn)

No circle indicates that the wire cannot be disconnected from the component.
SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

Vehicle locations are repeated for components located close together A = Components in operators compartment

12 25 2 36

40

38 10

29 48 9 32 39 20 41 1114 21 33 13 8
8

42 12 37 30 31

43 22 28

4 46 44 2345 7 34

1 18 20 15 14

B = Components in dash C = Components in console

24 47

This indicates that the component has a wire connected to it that is connected to ground.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

20 Page, REM

12

11

10
DIAGNOSTIC CONNECTOR 12 8 1 16 9 20 17 13 14 3 10 11 5 6 2 4 15 18 19 7 A

8
L21 L55 L20 623-BU-14 607-PK-14 610-OR-14 622-PU-14 441-OR 522-WH-14 513-OR-14 631-GY-14 632-WH-14 450-YL 451-BR 123-WH 200-BK-14 200-BK-14 601-GY 124-GN-14 201-BK 149-PU-14 619-GN-14 614-PU

5
L55

4
L21 L20 PAYLOAD MONITOR RED LAMP 8T9683

112-PU 308-YL 101-RD

109-OR

203-BK

105-BR 307-OR 307-OR 307-OR

207-BK

BK RD

W DD L37 601-GY 123-WH 1 2 3 NITROGEN ACTUATOR SW 6T6085 BK-18 BK-18 1 2 808-PU 807-BR W BK BK 2 1 808-PU 807-BR 812-GN 209-BK

L29 L34

L29 L34

636-GN 799-WH 635-BU 799-WH

L30

NITROGEN ACTUATOR SOLENOID 8T8590

L32

L31

L48

L51 L51 207-BK 200-BK-14 201-BK 121-YL 612-GY 126-PK

L48

307-OR 409-OR 200-BK 306-GN 126-PK 470-PU 891-BU 321-BR 121-YL 470-PU 710-GN 126-PK 202-BK

L18

FLASHER 8D6946

2 1

L18

QQ

2 1 QQ

L33

419-YL 408-WH 407-PK 113-OR 426-BR A489-BU 226-BK 418-WH 406-PU 412-BU 413-BR 405-GY 403-GN 410-WH 437-BR 409-OR

L49

A 3 5 6 4 1 2

F L22 470-PU-18 L22

891-BU 409-OR 306-GN

126-PK 307-OR 470-PU 200-BK 200-BK

F
103-YL 105-BR 107-WH L1

DOME LAMP SW 9D4068 J 602-WH 103-YL A

200-BK

BK RD

TACHOGRAPH 7D1513

L16 103-YL 537-GN

L16

PAYLOAD MONITOR GREEN LAMP 8T9684

610-OR-14 614-PU

L28 L28

HEAD LAMP DIMMER SW 2H1855 611-PU-14 A 611-PU-14

L A 1 6 3 2 4 5 7 A 3 2 6 5 4 1 7 L 149-PU-14 607-PK-14 622-PU-14 623-BU-14 513-OR-14 521-YL-14 L 614-PU 540-WH 611-PU-14 619-GN-14 631-GY-14 632-WH-14 539-BU 1 2 RD BR

PARK/ TURN LAMP 3T3967

L 2 1 BR RD

A 3 2 1 1 9 4 2 5 6 7 8 3

L54

L54

YL-18 OR-18 GN-18

PK-18 OR-18 PU-18 BK-18 GN-18 GY-18 BU-18 BR-18 WH-18

L24 L34 101-RD-10 105-BR 105-BR H 10A GG 101-RD-10 ENGINE SHUTDOWN BREAKER 9G9487 GG 101-RD-10 10A KEY BREAKER 9G9487 H L29 10A GG 101-RD-10 DOME, STOP & TURN LAMP BREAKER 9G9487 GG H 102-BU-14 15A HEAD LAMP (HIGH) BREAKER 3T2662 15A H 115-PK-14 L34 L34 307-OR 307-OR 307-OR 321-BR 121-YL 612-GY 308-YL L26 L27 L15 L42 L42

L24 L26 720-PU 706-BR 202-BK 711-BR-18 712-WH-18 713-OR-18 714-YL-18 715-GN-18 716-BU-18 202-BK-18 470-PU-18 707-PU 202-BK 707-PU 706-BR 720-PU 126-PK 709-OR 721-BR 722-WH 723-OR 724-YL 725-GN 726-BU 703-BU 704-GY 705-PK 227-BK 217-BK 218-BK 219-BK 710-GN 710-GN 711-BR-18 712-WH-18 713-OR-18 714-YL-18 715-GN-18 716-BU-18 L15 202-BK 202-BK 202-BK 202-BK-18 202-BK 202-BK DOME LAMP 7X6398 J 3 4 5 8 9 1 2 10 6 7

200-BK-14 619-GN-14 631-GY-14 632-WH-14 L21 200-BK-14 149-PU-14 607-PK-14 622-PU-14 623-BU-14 513-OR-14 522-WH-14 124-GN-14 601-GY 201-BK 441-OR

PARK/ TURN LAMP 3T3967

Q 619-GN-14

1 4

NEUTRAL OPR PANEL START RELAY

L27 L20 L20

+ BATTERY START SW NEUTRAL GROUND

307-OR 307-OR 321-BR 308-YL 200-BK L30

LOW BEAM HEAD LAMP 8T8752

6 5

3 2

121-YL 121-YL 121-YL 612-GY 321-BR 308-YL

GG 101-RD-10 FRONT FLOOD LAMP BREAKER 3T2662 GG 101-RD-10

602-WH 103-YL

103-YL

15A

A 537-GN 604-OR 606-GY 605-YL 539-BU 540-WH

L18

A A BACKUP RELAY 3T0376

200-BK 602-WH 103-YL

BODY RAISE RETARDER BRAKE + BATTERY +10V GEAR 1 GEAR 2 GEAR 3 GEAR 4 GEAR 5 GND VERIFY UP SOL DOWN SOL LKUP SOL ID CODE 3 ID CODE 2

ID CODE 0 XMSN SPEED

LEVER 1 LEVER 2 LEVER 3 LEVER 4 LEVER 5 GND VERIFY

GROUND

GR GR GR GR GR

L22

L30 200-BK 200-BK 200-BK-14

L18

ID CODE 1

BK-18 BK-18

405-GY 451-BR 450-YL 123-WH 200-BK

112-PU-10 112-PU-12

101-RD-10

FRONT FRONT FRONT FRONT FRONT

124-GN-14 15A AIR CONDITIONER BREAKER 6N8589 20A A 139-OR-10 BRAKE RETRACT BREAKER 3T8728 ALT BREAKER 9S4693 109-OR

202-BK

202-BK

L56

L56

451-BR 450-YL 201-BK 446-PU-14 449-BU 123-WH 202-BK A 7 449-BU 2 202-BK 5 B748-BR 6 710-GN 1 123-WH 4 768-OR 794-YL 3

LEVER 1 LEVER 2 LEVER 3 LEVER 4 LEVER 5 GND VERIFY GROUND NEUTRAL

2 8 27 28 7 6 20 1 9 21 22 23 24 25 26 3 4 5 37 17 18 19 10 29 30 31 32 33 34 35 36 11 12 13 14 15 16

L20

L20 L52

200-BK 200-BK 308-YL 308-YL 112-PU

OPERATOR STATION

WH WH

A H

2 1

200-BK 200-BK-14 124-GN-14 522-WH-14 521-YL-14

814-YL 813-PK

ZZ TEST SW OUT HORN START MANUAL OUT LAMP 2 OUT LAMP 1 GROUND + BATTERY SPARE SOL RET 3&4 SOL RET 1&2 SENSOR 1 SENSOR 2 RESET SW 1 RESET SW 2 RESET SW 3 RESET SW 4 COOL TEMP SOL 4 SOL 3 SOL 2 SOL 1 SENSOR +V ENG SPD CODE 0 CODE 1 CODE 2 CODE 3 Z Y N X T B R V S M D P O A C K L F G H E U J a W I b c d e B954-YL B944-PU 307-OR B946-OR B998-BU B943-PK 237-BK 308-YL-14 B942-OR B941-GY B945-WH B947-BU B922-WH B923-YL B924-BU B925-BR A718-PU 336-GY 335-BR 334-BU 310-PU A717-OR A720-PK 248-BK 247-BK 246-BK 245-BK

201-BK 451-BR 450-YL 446-PU-14 123-WH 449-BU 200-BK

441-OR 411-PK 415-GN 201-BK 611-PU-14 601-GY 539-BU 540-WH 454-GN

308-YL

10A

10A

113-OR 126-PK 132-PK

1 5 6 3 4

L58

L58 139-OR-10

801-PK 200-BK 138-GN A A 123-WH 400-GN 129-PU 200-BK 1 2 RD BK

3 2 1 +

PK-18 BK-18 GN-18 -

LUBE SOL GROUND + BATTERY SERVICE METER 3T8325 700-PK 767-WH

411-PK 415-GN 201-BK

103-YL 801-PK 113-OR 138-GN 123-WH 115-PK-14 L25 129-PU 124-GN-14

1 2

601-GY

BACKUP ALARM 121-YL CIGAR LIGHTER 129-PU CONVERTER 120-YL GAGES AIR DRYER AUTO LUBE 10A

123-WH 122-BU 138-GN OPERATOR MONITOR XMSN CONTROL TRACTION AID FUSES 3K8782 10A FUSE HOLDERS 4K5122

L1

105-BR 149-PU-14 102-BU-14 105-BR 107-WH 103-YL 132-PK 113-OR

4 1 2 5 7 3 8 6

614-PU

107-WH-14

112-PU-12 112-PU-12

112-PU-12

112-PU-12 112-PU-12

112-PU-12

10A

112-PU-12

112-PU-12

A 1 2

614-PU

L6

112-PU-12

L58 CUSTOMER DATA CONNECTOR

L58 E 799-WH D 818-BR C 819-GY B 250-BK A 820-BU QQ

129-PU 120-YL 124-GN-14 126-PK 123-WH 122-BU H

112-PU-12

112-PU-12

112-PU-12

L25 CIGAR LIGHTER 9W0335 A 308-YL R

601-GY 600-BR

J 2 LADDER LAMP SW 6T3991 J 1 3 J 614-PU

3 DOME LAMP SW 6T3990 2 J 103-YL

1 2

10A

121-YL 115-PK-14 138-GN

1 5 8 7 9 10 4 6 3 2 A L53

446-PU

3 1 A

ETHER OUT ALARM 9G9813 1 RD 2 BK A

BASE 2G0151

TRACTION AID TEST SW 4D1836

ETHER OUT LAMP 2 8X3708 PK GN BASE 2G0151

ENG OIL PR PARK BRAKE ENG OIL PR PRIM STER ID CODE FUEL FILTER FUEL PR COOL FLOW ALARM BK AIR PR TC/RET TEMP COOL TEMP NEUTRAL XMSN FILTER ALTERNATOR + BATTERY

L58 L53 L42

L58 L58 L58 308-YL 307-OR

123-WH 450-YL 405-GY 200-BK 200-BK

B954-YL B946-OR B943-PK B944-PU B998-BU 237-BK

415-GN 201-BK 411-PK

LEFT SP PROPN SOL LEFT SOL RIGHT SOL RIGHT SP

4 0 1 2 3

CODE CODE CODE CODE CODE

BRAKE + 12V

LINK GND TX OUT TX KEY OUT RX IN BED RAISE +24V (IN) RED LAMP GREEN LAMP XMSN SPD L FRONT PR R FRONT PR L REAR PR R REAR PR TX LCD OUT LCD CLOCK NEUTRAL LCD LATCH TEST/SET MODE GROUND

772-BR 767-WH

769-BU 773-GY 774-YL 775-BR 770-GN

216-BK 212-BK 213-BK 214-BK 215-BK

700-PK 202-BK 768-OR 132-PK

202-BK 707-PU 707-PU

400-GN 446-PU-14 410-WH 437-BR 891-BU

103-YL

123-WH 113-OR

308-YL-14 237-BK 308-YL 105-BR

SIG

631-GY-14 619-GN-14 611-PU-14

201-BK-14 201-BK 201-BK 122-BU 306-GN

209-BK-14

619-GN-14 777-PU-10 200-BK-8 149-PU-14 407-PK 327-PK-14

115-PK-14

102-BU-14

132-PK 768-OR 202-BK

801-PK

251-BK

202-BK

200-BK 200-BK 200-BK

608-GN

200-BK

103-YL 612-GY 614-PU 207-BK

601-GY 601-GY

441-OR 200-BK

449-BU 113-OR

24/12 VOLT CONVERTER 9G6981

L31

SECONDARY/PARKING BRAKE TEE GROUND + BATTERY WH/BK-18 GROUND WH/RD-18 +12 VOLT 123-WH 601-GY DD A 105-BR 601-GY 449-BU 450-YL 451-BR 123-WH 200-BK F 720-PU 202-BK 201-BK SECONDARY BRAKE SW 3T3195 A 472-OR PARKING BRAKE SW 3T3195

SERVICE/RETARDER BRAKE TEE L39 F 706-BR 767-WH 767-WH SERVICE/ RETARDER SW 3L6306 202-BK BRAKE SYSTEM AIR SW 9G8009 SERVICE/ RETARDER SW 3L6306 706-BR 202-BK 720-PU 105-BR A 604-OR 103-YL 408-WH 201-BK GY A STOP LAMP SW 2M9346 BK PU PU BU

L51

A 767-WH 700-PK 202-BK 768-OR 132-PK BODY RAISE SW 8C5681 L53

W 251-BK A J 7 8 1 6 9 4 5 3 2 5 2 8 9 3 6 1 7 4 A J L50 L44 L11

L51 L40 L11 L40 L14

200-BK 918-OR L53 L52 L14 L12

200-BK 918-OR UU

1 2

BK RD ENGINE OVERSPEED ALARM 9G9813

K SEND GRD

602-WH 200-BK 103-YL

BR

BK-18 RD-18

L37

WW A 3 B748-BR 5 A489-BU 1 138-GN 2 201-BK 4 417-GY

772-BR

D 4 5 2 3 1

BASE 3T0304

UU

IGN

103-YL 102-BU-14 200-BK 610-OR-14 619-GN-14 614-PU 601-GY 201-BK 410-WH 623-BU-14 622-PU-14 149-PU-14 631-GY-14 632-WH-14 115-PK-14 135-BU 210-BK 607-PK-14

326-PU 306-GN 113-OR 107-WH-14 209-BK-14 327-PK-14

1 2 6 3 4 5

326-PU 306-GN 113-OR 107-WH 209-BK 327-PK

PP 2 3 4 1

L31

L57

BK

W/O PAYLOAD MONITOR CONNECT WIRE AS. PP TO HARNESS AS. A

ENGINE OVERSPEED MONITOR 7T3821 919-GN 200-BK LAMP 7N1996 ENGINE OVERSPEED WARNING LIGHT

200-BK OPERATOR MONITOR TEST SW 9D3721

L52

L44

2 1 3 4

L13

772-BR 767-WH

138-GN 794-YL 202-BK 891-BU

L14

620-WH-14 620-WH-14

6 5 4 1 9 3 2 7 8

307-OR B998-BU B954-YL B946-OR B944-PU B943-PK 237-BK 308-YL 105-BR

454-GN

ZZ

307-OR 308-YL

L58

250-BK 818-BR 820-BU 819-GY 707-PU 799-WH 635-BU 636-GN 794-YL 859-YL 858-GY 861-PU 860-PK 863-BU 864-BR 891-BU 865-GY 866-PK 867-PU 251-BK 799-WH

ETHER CONTROL 9X5303

TEST GROUND XMSN SP + BATTERY

105-BR

601-GY

5 13 14 15 20 1 3 4 6 7 8 9 10 11 12 16 17 18 19 2

124-GN-14 521-YL-14 522-WH-14 200-BK-14

LUBE SOLENOID 5T4434

PAYLOAD MONITOR CONTROL 9X6846

ENG OIL PR ENGINE OVERSPEED TEST SWITCH 9D3721 UU

139-OR-10 777-PU-10 A 2 1

QQ 1 3 4 2

BRAKE RETRACT SW 9D3721 L14

ID CODE TEST SW

GN RD OR YL BR BU PU GY

450-YL

L27

LAMP 5D0019

L42

5 J 6 J FOG LAMP SW 6T3989 135-BU 210-BK

115-PK-14

9 5 4 6 10 12 13 7 15 20 16 17 18 19 14 11 2 3 1 8

L40

L40

A BK BK 1 2 801-PK 200-BK

QQ

200-BK 601-GY

ID ID ID ID ID

L40 A AIR PRESSURE GAGE 1W3306 A 1 612-GY 3 121-YL A 608-GN 2 A BACKUP LAMP SW 6T3991

K SEND GRD

BRAKE OIL TEMP GAGE 4W2067

HIGH BEAM INDICATOR LAMP 7N9967 200-BK

BASE 3T0304

12 R J 9 8

L45

1 3 4 2

TRACTION AID CONTROL 3T0529

L42

KEY SW 9G7641

TO CAB + BATTERY ENG SPEED GROUND WARNING

WH OR YL BU GN BK PK

UU 3 4 7 8 1 123-WH 5 450-YL 2 200-BK 6 918-OR UU 5 405-GY 2 3 4 1 200-BK 6 7 8 919-GN

539-BU 540-WH

326-PU A C OFF A S ON 307-OR B ST

5 19 18 17 16 14 13 12 10 8 7 6 9 4 3 1 20 TEST 15 LAMP 11 GROUND 2 A

405-GY 419-YL 418-WH A489-BU 226-BK 437-BR 413-BR 412-BU 410-WH 408-WH 407-PK 406-PU 409-OR 426-BR 403-GN 113-OR 415-GN 411-PK 201-BK

RUNNING LAMP SW 6T3989

103-YL

AUTOLUBE CONTROL 7T3823

ETHER OUT LAMP 1 8X3708 PK GN

L19

149-PU-14 102-BU-14 201-BK

L19

LADDER FLOOD LAMP 3T4411

L23

306-GN 326-PU

YL-18 WH-18 OR-18

RESET OFF (KEY) OFF

ENGINE SHUTDOWN CONTROL (NOTE C) 9G9287

ID CODE 3 ID CODE 2

OPERATOR MONITOR 3T9200

12 11

PANEL LAMP 7N5876

601-GY

WH-18 GY-18 BR-18

1 3 2 4

202-BK 202-BK

405-GY

MAIN RELAY 3T0376

109-OR-4 109-OR-4

101-RD-4 109-OR-4

105-BR 203-BK 101-RD-4 109-OR-4

L35 107-WH-14 200-BK

L35 107-WH-14 200-BK 327-PK-14

A 1 2 3 4 5 6 7 RD-18 BK-18 BU-18 + BATTERY GROUND ENG SOL

L19 L18

L19

RETARDER SW 4D4785 A

619-GN-14

J 9 8 3

PANEL LAMP 7N5876

2 J

AGENT SW 8C5436 ENGINE FLOOD LAMP SW 8D2676

813-PK 808-PU

80A

768-OR

L54

L54

5 J

102-BU-14

TO CAB

N/C N/O F BACKUP ALARM SW 6G4195

610-OR-14

2 1

101-RD 101-RD-10

GG

SPEED IN + BATTERY TRACTN AID PYLD MNTR

RD-18 OR-18 YL-18 GN-18 BU-18 PU-18 BK-18

126-PK 733-BR 734-WH 735-OR 736-YL 737-GN 202-BK

200-BK

Z X

Z X

620-WH-14 620-WH-14 L74 614-PU 539-BU

405-GY 200-BK 450-YL 123-WH 200-BK

149-PU-14 623-BU-14 622-PU-14 607-PK-14 632-WH-14 631-GY-14 619-GN-14 611-PU-14 620-WH-14

NITROGEN ACTUATOR SW 6T6085

WH WH

101-RD-10

200-BK-14 202-BK 200-BK-14 209-BK-14 201-BK-14 251-BK QQ

L12

6 1 3 9 8 7 4 5 2

BK-18 BK-18

202-BK 202-BK 209-BK-14

GY-18 BK-18 PK-18 GN-18 WH-18 OR-18 YL-18

SPEEDOMETER GROUND

XMSN SPEED DISTRIBUTOR 3T5438

TRANSMISSION CONTROL 9W0009 + BATTERY TRANSMISSION FRONT GR 1 GEAR INDICATOR FRONT GR 2 8C9609 FRONT GR 3 SYSTEM TEST/ FRONT GR 4 DISABLE/ FRONT GR 5 MANUAL SW A 3 2 A GROUND 8C9812 1 A ID CODE 1

3 5 4 1 2

F 1 3 4 5 6 7 2

UU

BB 103-YL 102-BU-14

1 2 3

L M

OR-14

112-PU-10

321-BR 121-YL

1 2

200-BK-8

200-BK-8 202-BK

SHIFT LEVER SW 9W0681

816-BR 209-BK 810-BU 811-GY 803-BU 809-GN 113-OR

5 2 3 4 7 6 1

BR-18 BK-18 PU-18 GY-18 BU-18 GN-18 OR-18

ALARM GROUND SYS FAIL TEST +V (IN) ALERT + BATTERY

FIRE SUPPRESSION MONITOR 6T5618

1 2

L55 F

209-BK 816-BR

L57

L57

611-PU-14

149-PU-14 LADDER LAMP BREAKER 6N8589

202-BK 202-BK

NEUTRAL/START CONTROL 7X1362 L55

202-BK

733-BR 734-WH 735-OR 736-YL 737-GN

1 4 5 6 2 3

TURN SIGNAL SW 9G5589

200-BK-14

HIGH BEAM HEAD LAMP 8T8753

VV

1 2 3 4 5

FOG LAMP 8T8752

VV FOG LAMP 8T8752

ABBREV RD WH OR YL PK BK GY PU BR GN BU SYMBOL

COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE DESCRIPTION

10A

10A

10A

4 2 5 6 1 7 3 8 9

L16 L17

A K

BK-14

A 2 K

2 1 PANEL 3 DIMMER SW 6T3991 601-GY

Q LADDER LAMP SW 4D1836

Q 607-PK-14

L17

IGN K SEND GRD

LAMP 5D0019 COOLANT TEMP GAGE 4W0483 LEFT TURN LAMP 7N5876

2 1

IGN

LAMP 5D0019

MASTER FAULT LAMP 7N1996 A

2 J 3 11

DIMMER RESISTOR 3T3437

LAMP 5D0019 TACHOMETER 8C5471

RIGHT TURN LAMP 7N5876

RETARDER LAMP 7N9967 BASE 2G0151

J 1 2

AUTOMATIC FIRE SUPPRESSION CONTROL 6T5619 2 209-BK GROUND SHUT DN SOL 3 327-PK START (KEY) 5 306-GN OFF (KEY) 6 326-PU 1 107-WH + BATTERY 7 807-BR SYS PRESS. 12 812-GN ACT. SOL 20 803-BU DSCH PR + 19 803-BU + BAT OUT 9 809-GN ALERT 10 810-BU SYS FAIL 11 811-GY FIRE TEST 17 533-OR DETECT IN 4 534-WH DETECT OUT 15 DSCH PR MON 18 328-OR DSCH PRESS. 8 328-OR 16 SHUTDN ID 13 533-OR DETECT IN DETECT OUT 14 534-WH W

L23

BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE, COMPONENT CIRCUIT GROUPING DESIGNATION

+ -

L#

IDENT K SPEEDOMETER 3T3408 LAMP 7N5876 L52 L12 L54 L54 L11

PART NO. CHG

LOC

NOTE

816-BR 209-BK

1 2 BB

RD BK FIRE ALARM 9G9813

L36

L26

410-WH 201-BK J

1 2

RD BK

L25

L68

L37

A 200-BK 120-YL 210-BK 135-BU

A L37

L30

808-PU 807-BR 812-GN 209-BK

326-PU 306-GN 107-WH 327-PK 209-BK 113-OR

251-BK

891-BU 794-YL 138-GN

L40

L48 L32

L40 L32

L38

607-PK-14

L36 L38 L6

L52

201-BK 202-BK 123-WH

L26 L36 L40 L39 L36 120-YL

L26 201-BK 202-BK 123-WH L40 L39 L36 L20 L33 L36 L33

S T BLOWER SW J 6P3236 1 RED 2 BLK 5 BLU GRN 4 OR 3 124-GN-14 521-YL-14 515-GY-14 515-GY-14 516-GN-14 517-BU-14

THERMO SW 9X5446 S 5 2 1 4 3 R 522-WH-14 200-BK-14 124-GN-14 521-YL-14 515-GY-14

522-WH-14 124-GN-14 521-YL-14 200-BK-14

408-WH 472-OR

408-WH 472-OR

408-WH 419-YL

L30

103-YL 410-WH 631-GY-14 632-WH-14 149-PU-14 610-OR-14 622-PU-14 614-PU 201-BK 601-GY 210-BK 135-BU 607-PK-14 623-BU-14 200-BK 102-BU-14 115-PK-14 619-GN-14

2 1

2 1 3

L25

ACTION ALARM 9G9813

636-GN 635-BU 799-WH 799-WH

L54

522-WH-14 200-BK-14

BK-14 MOTOR R 200-BK-14 515-GY-14 1 2 WH/RD-14 BK-14 MOTOR R 200-BK-14 515-GY-14 2 1 BLOWER 9G8697 L44 L45 L47 YY BLOWER 9G8693

L38

L53

L6

B925-BR B947-BU B924-BU

335-BR 336-GY B942-OR

L13

L35

5 4 3 2 1

L24

ZZ YY

327-PK-14

22 19 23 14 24 8 11 15 13 17 10 4 5 7 9 21 18 6 2 3 1 16 20 12

L28

113-OR

OPERATOR STATION L66 L41 AIR DRYER 2G2159 4 WAY SOLENOID PROPORTIONAL 9G9988 SOLENOID (R) (L) 3T0062 S-1 S-2 C T AIR START SOLENOID 5T4434 122-BU F G L66 L41

L49

202-BK 202-BK

L15

L15

L31

KK

L24 L50 L44

L50

L44

808-PU 803-BU 534-WH 533-OR

534-WH 533-OR 807-BR 812-GN 803-BU 803-BU 326-PU 306-GN 107-WH 327-PK 209-BK 810-BU 811-GY 809-GN

W/O TRACTION AID CONNECT WIRE AS. KK TO HARNESS AS. A AT C-9

L68 BK

103-YL 604-OR

450-YL 451-BR 601-GY 449-BU

L13

L68

BK-14

200-BK 200-BK 200-BK

113-OR 209-BK 810-BU 811-GY 809-GN 803-BU

1 2 3 4 5 6 W BB

L40 L50

L40

891-BU 794-YL 635-BU 636-GN 799-WH 799-WH 863-BU 864-BR 865-GY 866-PK 867-PU 858-GY 859-YL 251-BK 861-PU 860-PK

QQ 138-GN 799-WH 867-PU 863-BU 864-BR 865-GY 866-PK 251-BK 1 3 8 4 5 6 7 2 GN-18 WH-18 PU-18 BU-18 BR-18 GY-18 PK-18 BK-18 + BATTERY +24V (OUT) MODE TX LCD OUT LCD CLOCK LCD LATCH TEST/SET GROUND L44

PAYLOAD MONITOR OPERATOR PANEL 9X6847

RESISTOR 9G1950 OPERATOR STATION

WH/RD-14

L45 LADDER FLOOD LAMP 3T4411 L47 L46 L47 A720-PK A717-OR A718-PU L49 237-BK 308-YL 237-BK A720-PK A717-OR 237-BK YY A718-PU 308-YL 237-BK C A B YL-18 OR-18 BK-18 533-OR 534-WH 533-OR 534-WH X 203-BK L75 L47 C A B SIGNAL V+ GROUND ENGINE SPEED SENSOR 6T4361 SIGNAL COOLANT V+ SENSOR GROUND 9X0377 4 2 5 3 6 1 OR-18 WH-18 OR-18 WH-18 T TT REFRIGERANT SW (NOTE A) 9W0549 FIRE DET SW 7T4785

237-BK 308-YL 105-BR B923-YL

B945-WH B922-WH 310-PU 334-BU

B941-GY A718-PU A720-PK A717-OR 248-BK 247-BK 246-BK 245-BK

WHEEL SIGNAL SPEED GROUND SENDER +V 3T2470 TURN LAMP 3T3968 HH 605-YL

202-BK 709-OR 710-GN 721-BR 722-WH 723-OR 724-YL 725-GN 726-BU 705-PK 704-GY 703-BU 219-BK 217-BK 218-BK 227-BK 202-BK

216-BK 215-BK 214-BK 213-BK 212-BK

604-OR 606-GY 605-YL

327-PK

1 24 12 2 7 3 14 15 25 4 17 10 8 6 19 20 21 22 5 16 23 9

13 18

U C 769-BU B 202-BK A 767-WH

MM D E

BK-4 6 11 12 9 1 2 10 8 4 5 7 3 W X 533-OR 534-WH 808-PU 803-BU 122-BU 306-GN 472-OR 419-YL 608-GN 201-BK 200-BK

450-YL 451-BR 450-YL 451-BR A

L50

L44 L45 A B L47 L46 L49 QQ OPERATOR STATION 200-BK-8 207-BK 200-BK-10 209-BK BK-4 200-BK B 1 2 B 1 2 310-PU 311-WH 1 2 FUEL FILTER SW 7N4447 B 201-BK 437-BR FUEL PRESS SW 9W3187 413-BR 201-BK B RR 860-PK 861-PU 251-BK 799-WH 251-BK 859-YL 858-GY 4 3 2 1 2 3 4 6 5 1 QQ SS

L44 L45

L56

521-YL-14 513-OR-14 TT

1 2

777-PU-10 200-BK-8 201-BK 407-PK 327-PK-14 226-BK 403-GN 406-PU 412-BU 418-WH 405-GY 413-BR 441-OR 311-WH 109-OR-4 101-RD-4 203-BK

310-PU 437-BR 400-GN 446-PU-14 522-WH-14 513-OR-14 113-OR

231-BK 709-OR 710-GN 721-BR 722-WH 723-OR 724-YL 725-GN 726-BU 705-PK 704-GY 703-BU

202-BK

202-BK

774-YL 775-BR 773-GY 769-BU 770-GN 767-WH 202-BK 202-BK 202-BK

767-WH

606-GY 605-YL 426-BR 417-GY 604-OR 612-GY 614-PU 207-BK 327-PK 450-YL 451-BR

533-OR 534-WH

L66

777-PU-10

201-BK

446-PU

L5

200-BK-10

BK GN

L66

202-BK 773-GY

202-BK 775-BR 202-BK 774-YL

HH BACK-UP LAMP 8C5582 608-GN

308-YL 237-BK 237-BK 237-BK HH 3 1 7 8 4 5 6 2 C

L41

2 1

L41 C 122-BU 306-GN 200-BK L10

L41 L9 L10 200-BK 200-BK-10 777-PU-10 614-PU 608-GN L8 L9

202-BK 202-BK 202-BK 202-BK 202-BK

L41 L67

L10

BRAKE OIL SENDER 8N3844

L4

3 2 1

3 2 4 1

STOP/ TAIL LAMP 7X6219

BK WH

BK WH BK WH

L7

L77

L76

L71

L66

L80

L9

B 310-PU 203-BK 311-WH L2 513-OR-14 B 522-WH-14 101-RD-4 C B 777-PU-10 L4

M 1 2 3

L72

639-WH

639-WH 640-GN 614-PU 604-OR

3 4 2 1

WH-18 GN-18 PU-18 OR-18

481-GN

L10

L75

L75 T

808-PU 814-YL

HH

HH

C MOTOR

635-BU 636-GN 799-WH 799-WH

L78

631-GY-14

STOP/TAIL LAMP MODULE 7X1670 LEFT LAMP RIGHT LAMP TAIL IN STOP IN

BRAKE RETRACT 8C9514

BRAKE OIL SW 7N7854

FRAME GROUND

JJ TO FRAME

OR-18 WH-18 OR-18 WH-18 X FIRE DETECTION SW 7T4785 BK-4

533-OR 534-WH 533-OR 534-WH

ENGINE FLOOD LAMP 6N7989

L23

L67

L66

CAB GROUND OPERATOR STATION

11

11 18 16 20 19 10 1 2 3 4 5 6 15 14 13 9 7 8 17 12

8 12 13 10 6 7 5 14 9 4 3 2 1 11

20 5 16 14 19 3 9 1 13 11 12 15 8 17 6 10 7 2 18 4

620-WH-14

1 4 3 6 2 5

HARNESS AS. 01 A 8X5294 B 00 8X6188 00 C 8X6368 01 D 5T8598 01 E 5T8888 02 F 8W7984 G 8W9825 00 04 H 5T8619 04 J 8W0639 06 K 5T8599 02 L 8W1803 03 M 8W1805 01 N 8W1801 Q 8W1804 03 R 6T4301 02 S 6T4300 02 T 6G9462 02 U 5T8887 02 V 7T3418 03 W 8W0638 05 X 8W1469 01 Y 8C9677 01 Z 8W0635 03 02 BB 8W0636 5T9326 DD 00 EE 8X4281 00 HH 8X2286 00 LL 8W3048 00 QQ 8W3841 04 RR 8W3843 01 SS 8W3844 03 TT 5T7897 01 UU 8W7193 01 00 8X6292 WW 00 8X3705 YY 00 8X5017 ZZ WIRE AS. FF 8W4826 00 GG 5T8580 04 KK 5T3943 01 NN 8X5293 00 8W8354 PP 00 VV 5C5382 01 XX 8W9561 00 AAA 8X5014 00 BBB 8X5013 00 CABLE AS. 343735 5T4666 318761 7G1060

B-8 B-7 B-8 B-9 B-9 B-10 B-10 D-10 C-6 E-3 F-2 E-1 B-1 E-1 C-2 C-2 F-3 A-11 A-10 C-8 B-8 B-2 A-1,F-2 C-5 C-12 A-8 A-12 A-6 C-4 C-4 B-4 B-2 D-5 C-10 B-12 B-12 A-3 E-11 C-10 A-12 C-6 B-1,E-1 F-11 A-5 A-4

5 6 7 2 3 1 4

L48

2 1

B
AA CC JJ MM 04 02 02 00 A-2 A-1 A-2 B-9

L10 M

L75 L2 522-WH-14 513-OR-14

L76

L76

808-PU 803-BU 620-WH-14 1 2 X

L74

VV OR-14

SENR4285-00

20 Page, Color 2, REM

419-YL UP SHIFT SOLENOID 6T9290 BK BK BK BK DOWN SHIFT SOLENOID 6T9290 BK BK LOCKUP SOLENOID 6T9290 XMSN SPEED SENDER 9X7000 475-BR BRAKE MASTER CYLINDER OVERSTROKE SW 7V5647 LEFT REAR STRUT SENSOR 9W3352 GN +V GY GROUND YL SIGNAL 310-PU 334-BU B941-GY A718-PU A720-PK A717-OR B923-YL B945-WH B922-WH 105-BR L66 L47 L46 L43 RIGHT REAR STRUT SENSOR 9W3352 +V GROUND SIGNAL GN GY YL C 474-WH BRAKE MASTER CYLINDER OVERSTROKE SW 7V5647 L72 L76 L77 799-WH 251-BK 861-PU 860-PK 201-BK 417-GY RR 1 799-WH 2 251-BK 3 861-PU L72 C 1 2 3 426-BR 201-BK EE 201-BK 417-GY TRANSMISSION SUPPLY SW 3T9343 C B A C EE 473-GY C BRAKE MASTER CYLINDER OVERSTROKE SW 7V5647

T L5 B 446-PU-14 481-GN 451-BR 450-YL

L3 L3 L76 201-BK 201-BK L69 L72 L76 L77 201-BK 438-YL 237-BK 237-BK 308-YL 237-BK 237-BK 308-YL 237-BK 105-BR ENGINE OIL SW 6T7663 LL L43 L47 L46 L41 L43 105-BR B923-YL B945-WH B922-WH 308-YL 237-BK B945-WH B922-WH 105-BR 1 2 3 4 5 B923-YL 105-BR YY ETHER BOTTLE RESET SW 1 3T3133 B922-BR 105-BR 2 1 3 B923-BR 105-BR BBB L4 L49 799-WH 251-BK 859-YL 799-WH 251-BK 858-GY 533-OR 534-WH 533-OR 534-WH L71 L3

BK-18 BK-18

612-GY 200-BK 200-BK HH 608-GN BK BK NN 640-GN

L8

L78

513-OR-14 522-WH-14

BACK-UP ALARM 3T1815 BACK-UP LAMP 8C5582

HH

614-PU 608-GN 605-YL 606-GY 604-OR 612-GY 419-YL 475-BR

310-PU B941-GY 334-BU

Y L4 201-BK 109-OR-4 441-OR 412-BU L5 406-PU 403-GN 226-BK 327-PK-14 L76 L69 L78 L69 L76

619-GN-14 611-PU-14

539-BU 614-PU

WH WH

774-YL 775-BR 773-GY L7 L80

1 2

L9

L9

L10

L10

FOG LAMP 8T8752 FOG LAMP 8T8752 HIGH BEAM HEAD LAMP 8T8753

VV M N Q

L80

1 2

CONVERTER/ RETARDER SW 7N7854 C 1 4 2 3

441-OR 406-PU 412-BU 109-OR-4 403-GN 226-BK 327-PK-14 209-BK

533-OR 534-WH 533-OR 534-WH

202-BK 202-BK 202-BK 202-BK 767-WH 769-BU 767-WH 202-BK 770-GN

418-WH 405-GY 113-OR

L77

200-BK 327-PK

101-RD-4

412-BU

WHEEL SPEED SENDER 3T2470

GEAR GEAR GEAR GEAR TRANSMISSION SW GEAR 9W1409

5 4 3 2 1

725724723722721-

GN-18 YL-18 OR-18 WH-18 BR-18

725-GN 724-YL 723-OR 722-WH 721-BR

+V GROUND SIGNAL

BK-4 L47 L46 L41 L43

JJ ENGINE GROUND

STEERING SW 9X8199 A491-WH

B427-BU

C T

FIRE DET SW 7T4785

ENGINE OIL SW 6T7663

+V GROUND SIGNAL

403-GN B ALT + R B

BK-4

+V GROUND SIGNAL

U A 767-WH B 202-BK C 770-GN

GROUND GND VERIFY

10 1 9 2 3 6 7 8 5 4 V

231- BK-18 726- BU-18

G H I F E C B A D J V G

231-BK 726-BU

BK RD

FRAME GROUND

C T TRANSMISSION FILTER SW 9G3341 426-BR

BK RD

RR 1 799-WH 2 251-BK 3 860-PK

OR-18 WH-18 OR-18 WH-18

201-BK 405-GY

400-GN 201-BK

2 1

2 1

2 1

OR-18 WH-18 OR-18 WH-18

AFTERCOOLER SW 8N1425

GN GY YL

GN GY YL

TURN LAMP 3T3968

HH 606-GY

202-BK 202-BK

L78

LL

4 5 1 6 2 3

3 6 2 5 1 4

A493-YL

A492-OR

1 2 3

1 2 3

L41

SS ETHER BOTTLE RESET SW 2 3T3133

SS

RD-14 BK-14

202-BK

X 2 5 3 6 1 4

OR-18 WH-18 OR-18 WH-18

BK-4 203-BK

202-BK

636-GN 799-WH 635-BU 799-WH

STOP/ TAIL LAMP 7X6219

1 2

1 2

BK BU

3 4 2 1 6 5

1 2

709-OR 710-GN 705-PK 704-GY 202-BK 703-BU 202-BK

BK BU

BK WH

3 6 2 5 4 1

HH

1 2

2 1

2 1

YY

YY

TORQUE CONVERTER OUTLET SCREEN SW 3T9343

RIGHT HOIST SCREEN SW 9X7781

B ENGINE SHUTDOWN SOLENOID 7W5967

AGENT SW 8C5436 N RD 1 BR 2

539-BU 614-PU

YY 1 245-BK 2 246-BK 3 247-BK 4 248-BK 5 237-BK

451-BR 450-YL

L67

L8

B GROUND C SIGNAL A +V

Y AIR CONDITIONER COMPRESSOR 7N4297 L75

B941-GY 310-PU

B941-GY 334-BU

L71

L69

ENGINE FLOOD LAMP 6N7989

1 2

L7

B 2 1

LOW BEAM HEAD LAMP 8T8752

N 1 2 RD BR PARK/TURN LAMP 3T3967

533-OR 534-WH 533-OR 534-WH

STEERING BLEED SOLENOID 6T8046

TORQUE CONVERTER INLET FILTER SW 7N4447

LEFT HOIST SCREEN SW 9X7781

441-OR COOLANT SENDER T 6N5926 B 438-YL 406-PU T COOLANT SW 7N9785 201-BK BK-18 BK-18 B 2 1

ENGINE SPEED PICKUP 9X5393 T FIRE DETECTION SW 7T4785

ETHER SOLENOID 1 9X7137 SS SS

ETHER SOLENOID 2 9X7137 JJ M DISCONNECT SW 7N0718

PARK/TURN LAMP 3T3967

THIS SCHEMATIC IS FOR THE 785 TRUCK (7T1960 CHG 05) COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND EN GINE OFF, AND XMSN SHIFTER IN NEUTRAL UNLESS OTHERWISE NOTE A: NORMALLY NOTE B: NORMALLY NOTE C: NOT USED SPECIFIED: ALL WIRE IS 16 GAGE OPEN BEFORE REFRIGE RANT CHARGE CLOSED WHEN DOOR OP EN WITH AUTOMATIC FIRE SUPPRESSION

B 1 2

LL

T FIRE DETECTION SW 7T4785

LEFT FRONT STRUT SNSR 9W3352

RIGHT FRONT STRUT SNSR 9W3352

YY

AAA

COOLANT SW 9X3040

ALTERNATOR 8N0999 BK-4 FF TO BLOCK

PAYLOAD MONITOR GN LAMP 8T9684

PAYLOAD MONITOR RED LAMP 8T9683

AA CC NEG POS

BK-4

M NEG POS 12V BATTERY 3T5760

12V BATTERY 3T5760

12

11

10

WIRE GROUP COLOR DESCRIPTIONS


WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. GROUND CIRCUIT. MONITOR CIRCUIT. ENGINE OVERSPEED CIRCUIT. TRANSMISSION CONTROL CIRCUIT. TRACTION AID CONTROL CIRCUIT. PAYLOAD CONTROL CIRCUIT. FIRE SUPPRESSION CONTROL CIRCUIT. ETHER CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. TURN SIGNAL CIRCUIT.