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Contents
1. Introduction .............................................................. 1 2. About Company History ........................................... 2 3. Products Selection...................................................... 3 4. Technical Specifcations .............................................. 4 5. Parts List ..................................................................... 5 6. Outline for HCL250 / 320 ........................................... 6 7. Outline for HCL600 / 800 / 1000 / 1250 ....................... 7 8. Control System (Oil Circuit Drawing) ......................... 8 9. Instrument Panel for HCL & AHC ............................... 9

1. Introduction
CONTI FLUID ENGINEERING PTE. LTD. (CFE), was established in 2005 and has been a proficient manufacturer of industrial power and transmission equipments. We are capable of supplying worlds top-level power and transmission products to our customers all over the world. Our products have been widely adopted in many different areas such as power generation, metallurgy, constructions, mar ine applications, light industry, textile manufacturing, papermaking, general machine industry, arms industry and scientific researching. Product quality has always been our first priority. We are highly rated by our customers for being always precise on delivery time and satisfying their needs within the desired budget ranges. Our main products include: Diesel Fuel Gensets, Hydraulic Clutches, Gear Reducers, Universal Joints, Drive Shafts, Small Hydro Electric Generators, Submersible Motors, Portable Water Pumps, Bar Screens and Environmental Protection Equipments. These products are widely applied in various Marine Equipments, Industrial Plants, Environmental Industry E quipments and Flood Pumping Stations etc.

CFEs leading R&D Department of Power & Transmission Machinery has been designing and manufacturing various products for many different customers. With the aid of CAD and CAPP, we have been continuously developing prospective products for potential markets. We welcome all orders for products of CONTI FLUID ENGINEERING PTE LTD. and will satisfy you on the basis of good quality, reasonable price, prompt delivery and excellent service. For further information please contact Conti Fluid Engineering Pte Ltd. Tel: +65 6570-0633 / 9112-5202 http://www.cfesg.com E-mail: cfe@cfesg.com Address: 1 Bukit Batok Crescent #08-57WCEGA Plaza Singapore 658064

2. About Company History

1985 CFE established. 1986 CFE became the OEM for Franken Hydraulic Clutch in Asia area. 1989 CFE became the OEM for Franken Gear Box in Asia area. 1992 Establishment of R&D department. 1994 Establishment of environmental industry department. 1995 CFE launched OEM production lines for Bar screen Grille crusherAeratorStirrerWater filter. 2005 CFE company officially registered. Overseas division established. Started production under companys own brand CFE. 2006 Expand overseas business. 2007 Renamed to CFE PTE., LTD.

3. Products Selection
From the Hydraulic Clutch Selection Chart below, the proper Hydraulic clutch can be chosen for driving machine with middle impact load (such as: Mud pumps, winches or propellers, etc.) when a diesel engine or motor working as the prime mover. Chart 1.
2750 2500 2250 2000 I NPUT POW E R C APAC I T Y C HAR T ( R AT E D T OR QUE )

INPUT POWER (KW)

1750 1500 1250 1000 750 500 250 0 750 HCL250 1200 HCL320 1500 HCL600 1800 HCL800 2000 HCL1000 HCL1250 I NPUT SPE E D( R PM)

Chart 2.
4500 4000 3500

INP UT P OW ER C AP AC ITY C HAR T(MAX. TOR QUE)

INPUT POWER (KW)

3000 2500 2000 1500 1000 500 0 750 1200 1500 INP UT S P EED(R P M) 1800 2000

HCL250

HCL320

HCL600

HCL800

HCL1000

HCL1250

4. Technical Specifications
Type
Input coupling type SAE Input Speed ((r/min) Slow type S Input Speed (r/min) Fast typeF Rated transmission capacityNm Max. transmission capacityNm Mechanical efficiency Oil capacityL Cooling water consumption L/min Net weightkg

HCL250
11 ,14

HCL320
11 ,14

HCL600
14

HCL800
18

HCL1000
18 ,21

HCL1250
18 ,21

500~1000

500~1000

750~1000

750~1000

750~1000

750~1000

1000~2500

1000~2500

1000~2500

1000~1800

1000~1800

1000~1800

2500

3200

6000

8000

10000

12500

3750 98 10 20 ~250

4800 98 10 20 ~260

9000 98 28 50 ~520

12000 98 28 50 ~550

15000 98 30 100 ~650

18750 98 40 120 ~830

Overall dimensions 554425635 554425635 890560688 890560688 975560700 1150720880 LWH mm Oil pressure Mechanic-Hydra ulic Working oil pressure 1.0~1.6MPa. Lub oil pressure 0.05~0.6MPa Control type Oil pressure Electric-Hydrauli c DC24V, Pressures are the same as above. Control type Oil grade Max oil temperature Overhaul Interval hrs Engaging time s

SAE 20 or ISO 68 80 ~10000 5

NOTE: Above data subject to change without notice.

5. Parts List
T Type Part Name Front bearing, 6317N Input Shaft Back bearing, 22314 Output Shaft Input shaft Output shaft Bearing, between input And output shafts Bearing, fore of pump driving shaft Bearing, end of pump driving shaft Sealing ring,
X Retaining ring X Retaining ring X Retaining ring X Retaining ring X Retaining ring X Retaining ring

HCL250

HCL320

HCL600

HCL800

HCL1000

HCL1250

6317N

6224N

22228/w22

22228/w33

22228/w33

22314

22222

22228/w22

22228/w33

22228/w33

30Cr 30Cr NU206

30Cr 30Cr NU206

30Cr 30Cr NU209

30Cr 30Cr NU1010

40Cr 40Cr NU1040

40Cr 40Cr NU1040

6304

6304

6205

5210

6210

6210

6205

6205

6206

5210

6210

6210

cylinder Clutch housing Solenoid valve Cooler OilPump


CFE-H320 CFE-H320 CFE-H800 CFE-H800 CFE-H1000 CFE-H1000

CFE-SV12 HCC-320 HCP-320

CFE-SV12 HCC-320 HCP-320

CFE-SV12 HCC-800 HCP-800

CFE-SV12 HCC-800 HCP-800

CFE-SV12 HCC-1000 HCP-1000

CFE-SV12 HCC-1000 HCP-1000

NOTE: Above data subject to change without notice.

6. Outline for HCL250 / 320

7. Outline for HCL600 / 800 / 1000 / 1250

8. Control System (Oil Circuit Drawing)


The diagram of hydraulic control system is shown as in the Fig.1. The system consists of solenoid valve (or manual valve), oil pump, cooler, filter, etc. When clutch is engaged, the working oil pressure should be within 1.0~1.6MPa. Besides working oil, there is also lub oil led to housing and sprayed out from the bore of the shaft to cool down frictional plates and lubricate bearings. Change compression of the springs by adding or removing washers from the working oil valve and lub oil valve for adapting to the engines at different speeds.

Fig.1

9. Instrument Panel for HCL & AHC


1. Standard Model: The Control Panel is equipped with indicators for Oil Pressure and Oil Temperature. Remote control connection points are also available in the panel.

2. Automated Model Additional to the standard Oil Pressure and Oil Temperature indicators, combining with control and remote monitoring system the clutch can also be set up for automated engagement / disengagement at desired speeds.

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