TABLE OF CONTENTS

S.NO 1 1.1 1.1.1 1.1.2 1.1.3 1.2 1.3 2.0 2.1 2.2 2.3 2.4 2.5 2.6 3.0 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6

DESCRIPTION INTRODUCTION FORGING PROCESSES TEMPERATURE PRESS FORGING COMPUTER NUMERICAL CONTROL (CNC) MILLING MACHINE TYPES ABOUT KGK INDUSTRIES FACILITIES QUALITY POLICY CLIENTS ORGANIZATION STRUCTURE PROJECT FLOW PROCESS LAYOUT PRODUCTION DEPARTMENT

PAGE NO 01 01 03 03 03 04 09 10 10 12 13 15 16 18 19 19 19 22 22 23 26 26

ENGINEERING AND DEVELOPMENT DEPARTMENT WORK ORDER GATE ENTRY (SEAL) MATERIAL INWARD RECEIPT PURCHASE ORDER PURCHASE RECEIPT INVOICE

3.1.7 3.1.8 3.2 3.2.1 3.2.2 3.3 3.3.1 3.3.2 3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.5 3.6 3.7 3.8 4.0 4.1 4.2 4.3 4.4 4.5

STORES ISSUE SLIP INTIMATION SLIP CUTTING ACCIDENT CHART TAG CARD FORGING FORMING PICKLING CNC AND VMC MACHINE SHOP TOOLS AND INSERTS PRODUCTION LOG SHEET M CODES FOR CNC IN PROCESS STAGE INSPECTION REPORT FIRST OFF INSPECTION HOURLY OUTPUT MONITORING SHEET DEBURRING QUALITY CHECK PACKING DELIVERY MARKETING DEPARTMENT SUPPORT TO SALES TEAM MANAGE ADVERTISING & PROMOTIONS MANAGE CLIENT RELATIONSHIPS MARKET RESEARCH CUSTOMER RELATIONSHIP MANAGEMENT

27 29 36 36 37 38 39 40 40 42 44 44 46 46 47 50 51 52 54 56 56 57 57 58 58

4.6 4.7 5.0 5.1 5.2 5.3 5.4 5.5 5.6 6.0 6.1 6.2 6.3 6.4 7.0

PRODUCTS PRICING STRATEGY HUMAN RESOURCE DEPARTMENT RECRUITMENT AND TRAINING PERFORMANCE APPRAISALS MAINTAINING WORK ATMOSPHERE MANAGING DISPUTES DEVELOPING PUBLIC RELATIONS ESTABLISHMENT & POLICY FINANCIAL MANAGEMENT IMPORTANCE OF FINANCIAL MANAGEMENT INVESTMENT DECISION FINANCING DECISION COST PLUS PRICING CONCLUSION

58 59 60 60 61 63 63 64 64 66 66 66 67 67 68

LIST OF FIGURES

S.NO 2.1 2.2 2.3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 5.1 5.2

DESCRIPTION ORGANIZATION STRUCTURE PROJECT FLOW PROCESS LAYOUT WORK ORDER PURCHASE ORDER PURCHASE REQUEST PROCESS FLOW CHART CONTROL PLAN CHECK LIST ACCIDENT CHART FORMING PROCESS PICKLING PROCESS DAILY PRODUCTION REPORT DELIVERY CHALLAN ROLES OF HR MANAGER GROWTH PROCESS OF MR.JAYACHANDRAN

PAGE NO 15 17 18 21 25 26 31 32 35 36 39 40 49 55 60 62

LIST OF TABLES

S.NO 3.1 3.2 3.3 3.4 3.5 3.6 3.7

DESCRIPTION GATE ENTRY MATERIAL INWARD RECEIPT STORES ISSUE SLIP INTIMATION SLIP CUTTING SECTION REGISTER TEMPERATURE USED

PAGE NO 22 22 28 29 37 39

PRESS USED FOR DIFFERENT WORK PIECE BASED ON THE WEIGHT 40 44 45 46 47 50 52 53 54 63

3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 5.1

PRODUCTION LOG SHEET M CODES IN PROCESS STAGE INSPECTION REPORT FIRST OFF INSPECTION HOURLY OUTPUT MONITORING SAMPLING OF FINISHED GOODS PROJECT PACKING DETAILS DELIVERY CHALLAN PERCENTAGE OF INCREMENT