2010 SECTION IX

QW-466.1 TEST JIG DIMENSIONS

Tapped hole to suit testing machine As required
3/ 4

Hardened rollers 11/2 in. (38 mm) may be substituted for jig shoulders As required in. (19 mm)

Shoulders hardened and greased

3/ 4

1/ in. (13 mm) 2 11/8 in. (29 mm)

in. (19 mm) 11/8

1/ 4

in. (29 mm)

3 in. min. (75 mm) 2 in. min. (50 mm)

in. (6 mm)

3/ 4

in. R
1/ 8

(19 mm)

in. (3 mm)

Plunger
3/ 4

B R
in. (19 mm)
3/ 4

in. (19 mm)

2 in. (50 mm) Yoke 3 7/8 in. (97 mm)

Customary Units Material P-No. 23 to P-No. 21 through P-No 25; P-No. 21 through P-No. 25 with F-No. 23; P-No. 35; any P-No. metal with F-No. 33, 36, or 37 P-No. 11; P-No. 25 to P-No. 21 or P-No. 22 or P-No. 25 P-No. 51; P-No. 49
1

D R C 71/2 in. (190 mm) 9 in. (225 mm)

Thickness of Specimen, in. 8 t p 18 or less

A, in.
2116 1612t

B, in.
1132 814t

C, in.
238 1812t + 116

6 3/4 in. (170 mm)

3/ 4

in. (19 mm)

D, in.
1316 914t + 132

8 t p 38 or less
3

212 623t 3 8t 334 10t 112 4t 3278t max.

114 313t 112 4t 178 5t

3

338 823t + 18 378 10t + 18 458 12t + 18 238 6t + 18

11116 413t + 116 11516 5t + 116 2516 6t + 116 1316 3t + 116

1

8 t p 38 or less
3

P-No. 52; P-No. 53; P-No. 61; P-No. 62

8 t p 38 or less
3

All others with greater than or equal to 20% elongation Materials with 3% to less than 20% elongation

8 t p 38 or less

4 2t 16716t max.

t p [see Note (b)]

A + 2t + 116 max.

2C + 132 max.

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2010 SECTION IX

QW-466.1 TEST JIG DIMENSIONS (CONTD)

SI Units Material P-No. 23 to P-No. 21 through P-No. 25; P-No. 21 through P-No. 25 with F-No. 23; P-No. 35; any P-No. metal with F-No. 33, 36, or 37 P-No. 11; P-No.25 to P-No. 21 or P-No. 22 or P-No. 25 P-No. 51; P-No. 49 Thickness of Specimen, mm 3 t p 3 or less

A, mm
52.4 1612t

B, mm
26.2 814t

C, mm
60.4 1812t + 1.6

D, mm
30.2 914t + 0.8

10 t p 10 or less 10 t p 10 or less 10 t p 10 or less 10 t p 10 or less

63.5 623t 76.2 8t 95.2 10t 38.1 4t 3278t max.

31.8 313t 38.1 4t 47.6 5t 19.0 2t 16716t max.

85.8 823t + 3.2 98.4 10t + 3.2 117.5 12t + 3.2 60.4 6t + 3.2

42.9 413t + 1.6 49.2 5t + 1.6 58.7 6t + 1.6 30.2 3t + 1.6

1

P-No. 52; P-No. 53; P-No. 61; P-No. 62

All others with greater than or equal to 20% elongation Materials with 3% to less than 20% elongation

t p [see Note (b)]

A + 2t + 1.6 max.

2C + 0.8 max.

GENERAL NOTES: (a) For P-Numbers, see QW/QB-422; for F-Numbers, see QW-432. (b) The dimensions of the test jig shall be such as to give the bend test specimen a calculated percent outer ber elongation equal to at least that of the base material with the lower minimum elongation as specied in the base material specication. 100t percent outer fiber elongation p A+t The following formula is provided for convenience in calculating the bend specimen thickness: thickness of specimen (t) p

A percent elongation [100 (percent elongation)]

(c) For guided-bend jig conguration, see QW-466.2, QW-466.3, and QW-466.4. (d) The weld and heat-affected zone, in the case of a transverse weld bend specimen, shall be completely within the bend portion of the specimen after testing. (e) For materials with less than 3% elongation, a macro-etch specimen shall be used in lieu of bend test at each bend test location. Acceptance criteria shall be in accordance with QW-183(a).

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2010 SECTION IX

QW-466.2 GUIDED-BEND ROLLER JIG

A
Note (3)

B = 1/2 A
Notes (1), (2)

R min. = 3/4 in. (19 mm)

Notes (4), (5)

R min.

GENERAL NOTE: See QW-466.1 for jig dimensions and general notes. NOTES: (1) Either hardened and greased shoulders or hardened rollers free to rotate shall be used. (2) The shoulders or rollers shall have a minimum bearing surface of 2 in. (50 mm) for placement of the specimen. The rollers shall be high enough above the bottom of the jig so that the specimens will clear the rollers when the ram is in the low position. (3) The ram shall be fitted with an appropriate base and provision made for attachment to the testing machine, and shall be of a sufficiently rigid design to prevent deflection and misalignment while making the bend test. The body of the ram may be less than the dimensions shown in column A of QW-466.1. (4) If desired, either the rollers or the roller supports may be made adjustable in the horizontal direction so that specimens of t thickness may be tested on the same jig. (5) The roller supports shall be fitted with an appropriate base designed to safeguard against deflection and misalignment and equipped with means for maintaining the rollers centered midpoint and aligned with respect to the ram.

QW-466.3 GUIDED-BEND WRAP AROUND JIG

T
Roller

T + 1/16 in. (1.5 mm) max. A

B = 1/2 A

GENERAL NOTES: (a) See QW-466.1 for jig dimensions and other general notes. (b) Dimensions not shown are the option of the designer. The essential consideration is to have adequate rigidity so that the jig parts will not spring. (c) The specimen shall be firmly clamped on one end so that there is no sliding of the specimen during the bending operation. (d) Test specimens shall be removed from the jig when the outer roll has been removed 180 deg from the starting point.

189