RENR7221-03 March 2007

Component Locations
Description Part Number
Attachment Valve Gp - Main Control Valve Gp- Load Control (Stick) Valve Gp- Load Control Valve Gp- Load Control Valve Gp- Manual Boom Lower Accumulator Gp - Pilot Manifold Cylinder Gp - Boom Cylinder Gp - Bucket Cylinder Gp - Stick Filter Gp - Return Filter Gp - Pilot Filter Gp - Return Oil Motor Gp - Cooling Fan Motor Gp - Left Travel Motor Gp - Right Swing Motor Gp - Right Travel Motor Gp - Swing Left Pump Gp - Cooling Fan Pump Gp - Drive / Idler / Pilot Hydraulic Swivel Gp Tank Gp - Hydraulic Oil Valve Gp - Boom/Swing Priority Valve Gp - Cooler Bypass Check Valve Gp - Left Swing Motor Valve Gp - Left Travel / Brake Valve Gp - LH Pilot Control (Stick/Swing) Valve Gp - Pilot Manifold Valve Gp - Pilot Travel Valve Gp - RH Pilot Control (Bucket/ Boom) Valve Gp - Right Travel / Brake Valve Gp - Slow Return Check 259-7780 263-1965 Load Control (Boom) 263-1964 263-1964 270-5690 Standard 345C Note B Note A Note A Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 42 43 44 45 46 B-5 F-2 F-3 E-8 A-6 A-4 A-6 A-7 F-5 F-6 F-4 F-7 B-2 B-3 E-5 A-6 B-4 B-7 E-7 E-5 C-8 B-5 thru B-6 D-7 , D-8 C-7 E-4 B-7 3 4 5 E-1 E-3 E-2 41 2 C-1 thru C-6 C-8

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

Bpi
Machine Location Schematic Location

Api ADr Pp1 Pp2 PTA

PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION (FIXED) 2-SECTION PUMP PUMP: VARIABLE and PRESSURE COMPENSATED

aL5

aL4

bL3

aL2

bL1

bR1

bR2

aR3

aR4

BDr

Pp1 Pp2 A A X AL4

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

BL3

BL2

PSW BL1

BR1

AR3 BR2

VALVE ENVELOPES

VALVES

VALVE PORTS

AR4
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY
FOUR-WAY

dsW PiL
AB

CONTROL VALVES
AB

CHECK VALVES

dL5

BL4 dR5 APi2 HR B PR

AL3

AL2

AL1

AR1

AR2

BR3
P T NORMAL POSITION P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

HL C

PL TRAVEL (R) STICK (2) BUCKET BOOM (1) ATT STR TRAVEL SWING BOOM (2) STICK (1) TRAVEL (L)
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT

ROTATING SHAFTS

Dr

PAT

345C Excavator Hydraulic System - Attachment

TBA1-UP ESD1-UP WDE1-UP TDG1-UP GPH1-UP TAJ1-UP GCL1-UP DHP1-UP GJR1-UP S5M1-UP ELS1-UP LYS1-UP PJW1-UP BWY1-UP

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

Note A: Refer to parts manual for specific cylinder information. Note B: Part Numbers are located on the main Hydraulic System Schematic according to the effectivity of the machine.

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

R3 TANK R1 bL4 aL3 bL2 aL1 dST1 aR1 aR2 aR3 R2 dR4

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

Tap Number
AA BB CC DD SOS

Description
Pilot Pump Delivery Pressure Drive Pump Delivery Pressure Pump Power Shift Pressure Idler Pump Delivery Pressure Hydraulic Oil Sampling Port

Schematic Location
A-4 B-2 A-2 A-2 A-4

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

VIEW B

VIEW C

FIXED DISPLACEMENT

VARIABLE DISPLACEMENT NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

MAIN CONTROL VALVE

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

Stick Lowering Control Valve (with Heavy Duty Lift)

2007 Caterpillar All Rights Reserved

Printed in U.S.A.

28 39 27 32

37 46 1

31 38 4 40 20 43 21 23 1

LOCK

SWING DR1

TRAVEL

Electrical Symbols Table

Hydraulic Symbols (Electrical)

T-OUT2 DR2

PSA2 Pi 1 P2 P-IN
Pressure Switch Pressure Switch (Adjustable) Transducer (Fluid) Transducer (Gas / Air)

G
Generator

M
Electric Motor

Temperature Switch

Electrical Wire

19 36 2 42

PILOT OIL MANIFOLD

Pressure Symbol

Electrical Symbols (Electrical)

RENR7221-03

PSA1

Temperature Symbol

Level Symbol

Flow Symbol

33

30 45

24 25 26

35 29 34

3 44

21

22

Wire Number Identification Codes

AA

Electrical Schematic Example

Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example

Current Standard

44
37 46 2 5 40 44 21 23 1

Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK

Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B A

27 32

CC
SOS

Circuit Number Identification

Wire Gauge
(EXAMPLE VALVE)

33 25
33 28 30 39 45 24 26 19 35 25 36 42 29 34 20 31 38 3 4 43 22

DD
COMPONENT LOCATIONS PUMP and FILTER GROUP

BB

30 Page

3 BUCKET CYLINDER

2
DRIVE PUMP OUTPUT PILOT PUMP OUTPUT COOLING FAN PUMP IDLER PUMP TRAVEL SPEED CONTROL CIRCUIT

1
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

MOTOR GP LEFT SWING

PG1 DB1 F STICK CYLINDER M1 PA1 M2 PG2 DB2

MOTOR GP RIGHT SWING

MOTOR GP LEFT TRAVEL

MOTOR GP RIGHT TRAVEL

BOOM CYLINDER X T1 PB2 L BR T2 X T1 T2 L BR CYL Valve Gp. Load Control 263-1964 BL4 X BL3 AL3

BOOM CYLINDER

SUPPLY LINE DRAIN / RETURN LINE POWER SHIFT CONTROL CIRCUIT ATTACHMENT CONTROL CIRCUIT RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT SWING CONTROL & SWING MOTOR CIRCUIT BOOM CONTROL & BOOM CYLINDER CIRCUIT BUCKET CONTROL & BUCKET CYLINDER CIRCUIT STICK CONTROL & STICK CYLINDER CIRCUIT

SWING BRAKES

PB1

PA2

DE1 A1 B1 A2 DE2 B2 AG BG BG AG

X Valve Gp. Manual Boom Lower 270-5690 Dr

CYL

Valve Gp. Load Control 263-1964

BR3

Dr

CYL

VALVE GP LOAD CONTROL (STICK CONTROL) 263-1965

CV A B B VALVE GP RIGHT TRAVEL/BRAKE A

Pi

CV

Pi

DR A B

VALVE GP LEFT TRAVEL/BRAKE

SWIVEL GP

CV AR3

Pi

AR2

BR2

VALVE GP LEFT SWING MOTOR

BR1

AR1

AL1

BL1

VALVE GP PILOT CONTROL TRAVEL

TRAVEL(L)

TP TT TRAVEL(R) aR4 BR3 AR3 (R) aR3 BR2 AR2 (L) (B) (R) bR2 BR1 AR1 bR1 (F) (BACK) PSW PTA

bL1 BL1 AL1 (B) (BACK) (F) PAT aL2 BL2 AL2 (CLOSE) bL3 BL3 AL3 aL4 (UP) BL4 AL4 aL5 (OUT) VALVE GP MAIN CONTROL 259-7780 D

BACK T1

FWD T2

FWD T3

bR1

aR1

aL1

bL1

BLOCK

RENR7221-03

C JLP JLT STICK SWING BUCKET

VALVE GP LH PILOT CONTROL STICK/SWING

JRP

30 Page

OUT JL1

IN JL3

R JL2

L JL4

OPEN JR4

CLOSE JR2

DOWN JR3

UP JR1 A Pi1

A1

A2

A3

A4

A5

A6

A7

A8 P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 NO.1 (TRAVEL) NO.2 (SWING) DR2

B1 aR4

B2 bL3

B3 bL4

B4 aL3

B5 aR3

B6 bR2

B7 bR3

B8 aR2

NO.3 (LOCK)

VALVE GP CHECK SLOW RETURN

VALVE GP CHECK COOLER BYPASS

DR3 DR4 Pi2 DR5 T-OUT1 DR6

DR1 DR

L3

L2 IN

A A B

MOTOR GP COOLING FAN

FILTER GP DRAIN RETURN

BACK T4 AR4 R3 HR Y

(UP)

(OUT)

Dr

HL R2

X C

VALVE GP RH PILOT CONTROL BUCKET/BOOM

JRT BOOM

R1

BOOM(2) dR4 APi2 dR5

STICK (IN) PiL dSW

SWING (L)

TRAVEL(L) (FWD) dST1 PiH PR Pp1 Pp2

TRAVEL(R) (FWD)

ATCH bL2

BUCKET (OPEN)

BOOM (DOWN)

STICK(2) dL5 (IN)

bR3

aR2

aR1 PL

aL1

aL3

bL4

PUMP GP COOLING FAN

VALVE GP PILOT MANIFOLD

B1

A1

B2

A2

VALVE GP BOOM/SWING

P PUMP GP DRIVE/IDLER & PILOT

PL B a1 A1
BB

X B

D0 T

PS1

P1

P2

a4 8

P1

1 7 a3 a5

PSV

CC

ACCUMULATOR GP PILOT MANIFOLD

S
DD

L1

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment Air Line

A4 OUT

B1 Dr1

Di PS2 PB

a2

A2

PR

TANK GP HYDRAULIC

FILTER GP RETURN

FILTER GP CASE DRAIN

T PG
AA SOS

FILTER GP PILOT
PC Pi2

CALLOUTS
YY

Taps (Pressure, Sampling,Sensor) by letter Components by number

52

THIS SCHEMATIC IS FOR THE 345C (ATTACHMENT)

PART #: 230-2713 (HE01)
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations