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Altivar_61_ATV61HC16N4D.pdf

Altivar_61_ATV61HC16N4D.pdf

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Published by Tamer Ahmed Salem
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Published by: Tamer Ahmed Salem on Nov 04, 2013
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Product data sheet

Characteristics

ATV61HC16N4D

variable speed drive ATV61 - 160kW 250HP 380...480V - IP20 - wo DC choke

Main
Range of product Product or component type Product specific application Component name Motor power kW Motor power hp Power supply voltage Supply number of phases Line current EMC filter Variant Assembly style Apparent power Maximum prospective line Isc Maximum transient current Nominal switching frequency Switching frequency Asynchronous motor control Altivar 61 Variable speed drive Pumping and ventilation machine ATV61 160 kW 3 phases at 380...480 V 250 hp 3 phases at 380...480 V 380...480 V (- 15...10 %) 3 phases
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric Industries SAS nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.

289 A for 380 V 3 phases 160 kW / 250 hp 275 A for 480 V 3 phases 160 kW / 250 hp Level 3 EMC filter Without DC choke With heat sink 190.2 kVA for 380 V 3 phases 160 kW / 250 hp 50 kA 3 phases 376.8 A for 60 s 3 phases 2.5 kHz 2.5...8 kHz with derating factor 2...8 kHz adjustable Voltage/Frequency ratio, 2 points Voltage/Frequency ratio, 5 points Flux vector control without sensor, standard Voltage/Frequency ratio - Energy Saving, quadratic U/f Vector control without sensor, standard CANopen Modbus No impedance for Modbus Profibus DP V1 communication card Profibus DP communication card Multi-pump card Modbus/Uni-Telway communication card Modbus TCP communication card Modbus Plus communication card METASYS N2 communication card LonWorks communication card Interbus-S communication card I/O extension card Fipio communication card Ethernet/IP communication card DeviceNet communication card Controller inside programmable card CC-Link communication card BACnet communication card APOGEE FLN communication card

Synchronous motor control profile Communication port protocol Type of polarization Option card

Oct 22, 2013

1

27 V).Complementary Product destination Power supply voltage limits Power supply frequency Power supply frequency limits Continuous output current Speed drive output frequency Speed range Speed accuracy Torque accuracy Transient overtorque Braking torque Regulation loop Motor slip compensation Asynchronous motors Synchronous motors 323. input voltage 24 V max.5 ms Analog input Al2 2 ms. V/T2...6 % for a temperature variation 60 °C AI1-/Al1+ +/.5 %.10 V DC. AI2.. PA/+ terminal 2 x 120 mm² / 2 x 250 kcmil PA. impedance 470 Ohm. PO. 380 V 3 phases 0.2 Tn to Tn torque variation without speed feedback +/.0. 460 V 3 phases 314 A at 2..1 % for a temperature variation 60 °C AI2 +/.10 V DC.528 V 50..1.5 kHz. R1B. copper 90 °C XLPE/EPR Without mounting kit: 1-strand IEC cable at 45 °C.0.. resolution 10 bits 2 Diagnostic Output voltage Electrical isolation Type of cable for mounting in an enclosure Electrical connection Tightening torque Supply Analogue input number Analogue input type Sampling time Absolute accuracy precision Linearity error Analogue output number Analogue output type Discrete output number 2 .. copper 70 °C PVC With UL Type 1 kit: 3-strand UL 508 cable at 40 °C. PWR terminal 2.in L1/R..in AI1-/AI1+. impedance 500 Ohm. AO1. U/T1..5 ms Analog input AI1-/Al1+ 2 ms. V/T2. L3/T. PO. R1A.5 ms Analog output AO1 2 ms.in PA.. impedance 30000 Ohm.m / 212 lb.. +/.5 kHz.10 % of nominal slip for 0. resolution 11 bits + sign Discrete input LI6 (if configured as logic input)2 ms.5 V DC +/.LI6. +/.. +/.0... <= 200 mA for overload and short-circuit protection Internal supply for reference potentiometer (1 to 10 kOhm) 10.5.20 mA..500 Hz 1... PB terminal 120 mm² / 250 kcmil L1/R.. R1C.20 mA. W/T3 24 N.m / 212 lb. resolution 11 bits AI1-/Al1+ bipolar differential voltage +/. PB 24 N. resolution 11 bits AI2 software-configurable current 0. R2B. R1C. input voltage 24 V max.. R2A.5.15 % in open-loop mode. W/T3 terminal 2 x 120 mm² / 2 x 250 kcmil AI1-/AI1+.63 Hz 314 A at 2.0. R1A. copper 70 °C PVC PC/-.100 in open-loop mode.0.5 ms Discrete input LI1. R2A. 30 W 2 AI2 software-configurable voltage 0. <= 20 mA AO1 software-configurable voltage.15 % of maximum value 1 AO1 software-configurable logic output 10 V.0.15 % of maximum value AI1-/Al1+ +/.LI5 2 ms. LI1. LI1.0.. L3/T. +/.. U/T1. R2B. AO1.m / 212 lb. without speed feedback +/. <= 10 mA for overload and short-circuit protection External supply 24 V DC (19.... L2/S. AI2.. analogue output range 0.6 % for a temperature variation 60 °C AO1 +/. resolution 10 bits AO1 software-configurable current.. copper 75 °C PVC With an IP21 or an IP31 kit: 3-strand IEC cable at 40 °C.6 N. L2/S. +/.5 ms AO1 +/.30 V). without speed feedback 130 % of nominal motor torque.10 % for 60 s 30 % without braking resistor <= 125 % with braking resistor Frequency PI regulator Adjustable Automatic whatever the load Can be suppressed Not available in voltage/frequency ratio (2 or 5 points) 1 LED red presence of drive voltage <= power supply voltage Between power and control terminals Without mounting kit: 1-strand IEC cable at 45 °C. PWR 0. analogue output range 0.0.m Internal supply 24 V DC (21.5 mm² / AWG 14 PC/-... impedance 242 Ohm.60 Hz (.0.2 % AI2 +/..LI6.. +/. PA/+ 24 N.5 %) 47.10 V DC.0. R1B.

.. electrical durability 100000 cycles (R1A. voltage limits <= 30 V. 2 A at 250 V AC. L/R = 7 ms 7 (PWR) safety input. 5 A at 30 V DC. 125 kbps. cos phi = 0..5 ms R1A.01 to 9000 s S. even parity for Modbus on front face 1. voltage limits <= 30 V. > 16 V (state 0). impedance 1500 Ohm (LI6) switch-configurable PTC probe. with level 1 PLC. R1C) configurable relay logic NO/NC.. R1B. L/R = 7 ms R1. impedance 3500 Ohm LI6 (if configured as logic input)positive logic (source). 24 V DC.10 degree 80 kg 340 mm 1190 mm 377 mm Maximum response time Minimum switching current Maximum switching current Discrete input number Discrete input type Discrete input logic Acceleration and deceleration ramps Braking to standstill Protection type Insulation resistance Frequency resolution Type of connector Physical interface Transmission frame Transmission rate Data format Number of addresses Method of access Marking Operating position Product weight Width Height Depth 3 . 250 kbps.4.0. R1B. 50 kbps. 19200 bps for Modbus on front face 4800 bps. 1 Mbps for CANopen 8 bits.127 for CANopen Slave for CANopen CE Vertical +/. U or customized By DC injection Motor thermal protection Motor power removal Motor motor phase break Drive thermal protection Drive short-circuit between motor phases Drive power removal Drive overvoltages on the DC bus Drive overheating protection Drive overcurrent between output phases and earth Drive line supply undervoltage Drive line supply overvoltage Drive input phase breaks Drive break on the control circuit Drive against input phase loss Drive against exceeding limit speed > 1 mOhm at 500 V DC for 1 minute to earth Display unit 0. 24 V DC.. with level 1 PLC. cos phi = 1. 2 A at 30 V DC.LI5 negative logic (sink). voltage limits <= 30 V. < 10 V (state 1) Automatic adaptation of ramp if braking capacity exceeded. impedance 3500 Ohm (LI1. > 11 V (state 1) LI1. 1 stop.024/50 Hz Male SUB-D 9 on RJ45 for CANopen 1 RJ45 for Modbus on terminal 1 RJ45 for Modbus on front face 2-wire RS 485 for Modbus RTU for Modbus 9600 bps. tolerance +/. < 5 V (state 0). tolerance +/.5 ms <= 100 ms in STO (Safe Torque Off) Configurable relay logic 3 mA at 24 V DC R1. odd even or no configurable parity for Modbus on terminal 8 bits...6.. R1C <= 7 ms. impedance 1500 Ohm (LI6) switch-configurable. 0. cos phi = 0.. R2B) configurable relay logic NO. 9600 bps.LI5 positive logic (source).. R2B <= 7 ms.1 Hz Analog input 0.4. > 11 V (state 1) LI6 (if configured as logic input)negative logic (sink).Discrete output type (R2A.4 Kbps for Modbus on terminal 20 kbps. R2 on resistive load. < 5 V (state 0). R2 on resistive load. R2 on inductive load. < 10 V (state 1) LI1. cos phi = 1. > 16 V (state 0).0. 5 A at 250 V AC.. 24 V DC. L/R = 0 ms R1.LI5) programmable. 500 kbps. R2 on inductive load. L/R = 0 ms R1. electrical durability 100000 cycles R2A. by using resistor Linear adjustable separately from 0. 19200 bps.247 for Modbus 1. 38..

..10 Hz) conforming to EN/IEC 60068-2-6 0.5 mm peak to peak (f = 3.6 gn (f = 10..3000 m with current derating 1 % per 100 m <= 1000 m without derating Standards Product certifications Pollution degree Degree of proctection Vibration resistance Shock resistance Relative humidity Ambient air temperature for operation Ambient air temperature for storage Operating altitude Offer Sustainability Sustainable offer status RoHS REACh Product environmental profile Not Green Premium product Compliant .95 % without dripping water conforming to IEC 60068-2-3 5..50 °C without derating -25.Environment Noise level Dielectric strength Electromagnetic compatibility 66 dB conforming to 86/188/EEC 5092 V DC between control and power terminals 3535 V DC between earth and power terminals Voltage dips and interruptions immunity test conforming to IEC 61000-4-11 Radiated radio-frequency electromagnetic field immunity test conforming to IEC 61000-4-3 level 3 Electrostatic discharge immunity test conforming to IEC 61000-4-2 level 3 Electrical fast transient/burst immunity test conforming to IEC 61000-4-4 level 4 Conducted radio-frequency immunity test conforming to IEC 61000-4-6 level 3 EN 55011 class A group 2 EN 61800-3 environments 1 category C3 EN 61800-3 environments 2 category C3 EN/IEC 61800-3 EN/IEC 61800-5-1 IEC 60721-3-3 class 3C2 UL Type 1 CSA C-Tick DNV GOST NOM 117 UL 3 conforming to UL 840 3 conforming to EN/IEC 61800-5-1 IP54 on lower part conforming to EN/IEC 61800-5-1 IP54 on lower part conforming to EN/IEC 60529 IP41 on upper part conforming to EN/IEC 61800-5-1 IP41 on upper part conforming to EN/IEC 60529 IP30 on the front panel conforming to EN/IEC 61800-5-1 IP30 on the front panel conforming to EN/IEC 60529 IP30 on side parts conforming to EN/IEC 61800-5-1 IP30 on side parts conforming to EN/IEC 60529 IP00 conforming to EN/IEC 61800-5-1 IP00 conforming to EN/IEC 60529 1....60 °C with derating factor -10....95 % without condensation conforming to IEC 60068-2-3 50.200 Hz) conforming to EN/IEC 60068-2-6 7 gn for 11 ms conforming to EN/IEC 60068-2-27 5.since 1002 Schneider Electric declaration of conformity go to CaP for more details Reference contains SVHC above the threshold Available Download Product Environmental 4 ...70 °C 1000.....

45 c1 392 G 285 H 920 K 15 Ø 11.43 G 11.22 K 0.59 Ø 0.45 b 950 c 377 G 285 H 920 K 15 Ø 11.22 K 0.84 G 11.59 Ø 0.5 (1) Option cards: I/O extension cards. a 12.22 H 36. communication cards or "Controller Inside” programmable card.99 c1 15.22 H 36.Product data sheet Dimensions Drawings ATV61HC16N4D Variable Speed Drives without DC Choke Dimensions with or without 1 Option Card (1) Dimensions in mm a 330 Dimensions in in.99 b 37.40 c 14. 5 . Dimensions with 2 Option Cards (1) Dimensions in mm a 330 Dimensions in in. communication cards or "Controller Inside” programmable card.5 (1) Option cards: I/O extension cards. a 12.

6 . ● Ensure that there is sufficient ventilation. 5.91 X2 in in.91 These drives can be mounted side by side. observing the following mounting recommendations: Specific Recommendations for Mounting the Drive in an Enclosure Ventilation To ensure proper air circulation in the drive: ● Fit ventilation grilles.Product data sheet Mounting and Clearance ATV61HC16N4D Mounting Recommendations Clearance X1 in mm 150 X2 in mm 150 X1 in in. The openings and/or fans must provide a flow rate at least equal to that of the drive fans (refer to the product characteristics). If there is not. 5. install a forced ventilation unit with a filter.

Dust and Damp Proof Metal Enclosure (IP 54) The drive must be mounted in a dust and damp proof enclosure in certain environmental conditions: dust. etc. corrosive gases. ● Remove the blanking cover from the top of the drive. This enables the drive to be used in an enclosure where the maximum internal temperature reaches 50°C.● Use special filters with IP 54 protection. 7 . splashing liquid. high humidity with risk of condensation and dripping water.

Fault relay contacts. in Stopping Category 0 According to IEC/EN 60204-1 8 . in Stopping Category 0 According to IEC/EN 60204-1 Three-Phase Power Supply with Upstream Breaking via Contactor A1 KM1 L1 Q1 Q2 Q3 S1. ATV61HD90N4…HC63N4 drives. For ATV61HD55M3X…HD90M3X. the customer is responsible for connecting it. S2 T1 (1) (2) (3) (4) (5) (6) (7) (8) ATV61 drive Contactor DC choke Circuit-breaker GV2 L rated at twice the nominal primary current of T1 GB2CB05 XB4 B or XB5 A pushbuttons 100 VA transformer 220 V secondary Line choke (three-phase). the DC choke is integrated. Used for remote signalling of the drive status. There is no PO terminal on ATV61HC11Y…HC80Y drives. contactors. ATV61HC63N4 and ATV61HC50Y…HC80Y drives. ATV61HD11M3X…HD45M3X and ATV61H075N4…HD75N4 drives. Software-configurable current (0…20 mA) or voltage (0…10 V) analog input. mandatory for ATV61HC11Y…HC80Y drives (except when a special transformer is used (12-pulse)). the choke is supplied with the drive. For ATV61W•••N4 and ATV61W•••N4C drives. fluorescent lighting. solenoid valves. All terminals are located at the bottom of the drive. Fit interference suppressors on all inductive circuits near the drive or connected on the same circuit. Connection of the common for the logic inputs depends on the positioning of the SW1 switch. IEC/EN 61508 Capacity SIL1. Optional DC choke for ATV61H•••M3. refer to the user guide). IEC/EN 61508 Capacity SIL1. etc.Product data sheet Connections and Schema ATV61HC16N4D Wiring Diagram Conforming to Standards EN 954-1 Category 1. such as relays. Reference potentiometer. The above diagram shows the internal power supply switched to the “source” position (for other connection types. refer to the power terminal connections diagram. Wiring Diagram Conforming to Standards EN 954-1 Category 1. Connected in place of the strap between the PO and PA/+ terminals. For ATV61HC50N4.

Connected in place of the strap between the PO and PA/+ terminals.Three-Phase Power Supply with Downstream Breaking via Switch Disconnector A1 L1 Q1 Q2 (1) (2) (3) (4) (5) (6) (7) (8) ATV61 drive DC choke Circuit-breaker Switch disconnector (Vario) Line choke (three-phase). There is no PO terminal on ATV61HC11Y…HC80Y drives. such as relays. For ATV61HC50N4. All terminals are located at the bottom of the drive. refer to the power terminal connections diagram. For ATV61W•••N4 and ATV61W•••N4C drives. For ATV61HD55M3X…HD90M3X. contactors. etc. the DC choke is integrated. refer to the user guide). Software-configurable current (0…20 mA) or voltage (0…10 V) analog input. Fault relay contacts. Wiring Diagram Conforming to Standards EN 954-1 Category 3. the customer is responsible for connecting it. solenoid valves. the choke is supplied with the drive. ATV61HD90N4…HC63N4 drives. mandatory for ATV61HC11Y…HC80Y drives (except when a special transformer is used (12-pulse)). The above diagram shows the internal power supply switched to the “source” position (for other connection types. ATV61HC63N4 and ATV61HC50Y…HC80Y drives. ATV61HD11M3X…HD45M3X and ATV61H075N4…HD75N4 drives. Optional DC choke for ATV61H•••M3. Fit interference suppressors on all inductive circuits near the drive or connected on the same circuit. Connection of the common for the logic inputs depends on the positioning of the SW1 switch. fluorescent lighting. IEC/EN 61508 Capacity SIL2. in Stopping Category 0 According to IEC/EN 60204-1 9 . Reference potentiometer. Used for remote signalling of the drive status.

Standardized coaxial cable. There is no PO terminal on ATV61HC11Y…HC80Y drives. Requests freewheel stopping of the movement and activates the “Power Removal” safety function. 115 Vac. Vertical Movement A1 A2 F1 L1 Q1 S1 S2 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) ATV61 drive Preventa XPS AC safety module for monitoring emergency stops and switches.Three-Phase Power Supply. fluorescent lighting.21 ft. the choke is supplied with the drive. mandatory for and ATV61HC11Y…HC80Y drives (except when a special transformer is used (12-pulse)). contactors. ATV61HD11M3X…HD45M3X and ATV61H075N4…HD75N4 drives. Connected in place of the strap between the PO and PA/+ terminals. 230 Vac. the customer is responsible for connecting it. These contacts are independent for each drive. Fit interference suppressors on all inductive circuits near the drive or connected on the same circuit. Optional DC choke for ATV61H•••M3. Fault relay contacts. Software-configurable current (0…20 mA) or voltage (0…10 V) analog input. etc. The logic output can be used to signal that the machine is in a safe stop state. For ATV61HD55M3X…HD90M3X. such as relays. each drive must connect its PWR terminal to its + 24 V via the safety contacts on the XPS AC module. IEC/EN 61508 Capacity SIL2. refer to the power terminal connections diagram. type RG174/U according to MIL-C17 or KX3B according to NF C 93-550. ESC can be used to set external starting conditions. For ATV61W•••N4 and ATV61W•••N4C drives. S2: resets XPS AC module on power-up or after an emergency stop. the DC choke is integrated. One safety module can manage the “Power Removal” function for several drives on the same machine. in Stopping Category 1 According to IEC/EN 60204-1 10 . ATV61HD90N4…HC63N4 drives. Reference potentiometer. The above diagram shows the internal power supply switched to the “source” position (for other connection types. Used for remote signalling of the drive status. maximum length 15 m / 49. refer to the user guide). All terminals are located at the bottom of the drive. Low Inertia Machine. The cable shielding must be earthed.. solenoid valves. ATV61HC63N4 and ATV61HC50Y…HC80Y drives. Connection of the common for the logic inputs depends on the positioning of the SW1 switch. Fuse DC choke Circuit-breaker Emergency stop button with 2 contacts XB4 B or XB5 A pushbutton Power supply: 24 Vdc or Vac. For ATV61HC50N4. Wiring Diagram Conforming to Standards EN 954-1 Category 3.09 in. In this case. external diameter 2.54 mm /0. Line choke (three-phase).

In addition.Three-Phase Power Supply. Connected in place of the strap between the PO and PA/+ terminals. Fuse DC choke Circuit-breaker Emergency stop button with 2 contacts XB4 B or XB5 A pushbutton Power supply: 24 Vdc or Vac. Logic inputs LI1 and LI2 must be assigned to the direction of rotation: LI1 in the forward direction and LI2 in the reverse direction. Fault relay contacts. The above diagram shows the internal power supply switched to the “source” position (for other connection types. Standardized coaxial cable. In this case the time delay must be adjusted on the drive controlling the motor that requires the longest stopping time. mandatory for ATV61HC11Y…HC80Y drives (except when a special transformer is used (12-pulse)). Reference potentiometer. Used for remote signalling of the drive status. Fit interference suppressors on all inductive circuits near the drive or connected on the same circuit. fluorescent lighting.. such as relays. Line choke (three-phase). refer to the power terminal connections diagram. High Inertia Machine A1 A2 (5) F1 L1 Q1 S1 S2 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) ATV61 drive Preventa XPS ATE safety module for monitoring emergency stops and switches. solenoid valves. The cable shielding must be earthed. refer to the user guide). Optional DC choke for ATV61H•••M3. Requests controlled stopping of the movement and activates the “Power Removal” safety function. ATV61HC63N4 and ATV61HC50Y…HC80Y drives.54 mm/0. the DC choke is integrated. etc. ATV61HD11M3X…HD45M3X and ATV61H075N4…HD75N4 drives. type RG174/U according to MIL-C17 or KX3B according to NF C 93-550. One safety module can manage the "Power Removal” safety function for several drives on the same machine.21 ft. S2: resets XPS ATE module on power-up or after an emergency stop. use a Preventa XPS AV safety module which can provide a maximum time delay of 300 seconds. These contacts are independent for each drive. 11 . ATV61HD90N4…HC63N4 drives. 115 Vac. contactors. There is no PO terminal on ATV61HC11Y…HC80Y drives. the choke is supplied with the drive. For ATV61HD55M3X…HD90M3X. external diameter 2. All terminals are located at the bottom of the drive. maximum length 15 m/49. For ATV61HC50N4. 230 Vac. Software-configurable current (0…20 mA) or voltage (0…10 V) analog input. ESC can be used to set external starting conditions. each drive must connect its PWR terminal to its + 24 V via the safety contacts on the XPS ATE module. The logic output can be used to signal that the machine is in a safe state. For ATV61W•••N4 and ATV61W•••N4C drives. Connection of the common for the logic inputs depends on the positioning of the SW1 switch. the customer is responsible for connecting it. For stopping times requiring more than 30 seconds in category 1.09 in.

g. For intermediate temperatures (e. X Switching frequency 12 .Product data sheet Performance Curves ATV61HC16N4D Derating Curves The derating curves for the drive nominal current (In) depend on the temperature and the switching frequency. interpolate between 2 curves. 55°C).

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