HP2600TECH

Technical Instructions
CORPORATE LOS ANGELES, USA
US 1 800 394.9900 Int’l +1 818 837.8100 FAX 1 800 394.9910 Int’l +1 818 838.7047

Supplies
Lint-Free Cloth Cotton Swab Anhydrous Isopropyl Alcohol Contact grease DRUMPOWDERCPT
HP2600PINTOOL Toner hopper holding fixture kit Waste hopper holding fixture kit Diagonal cutters Drill and 3/32 drill bit Needle nose pliers

Tools
Phillips screwdriver Flat screwdriver Dr. Blade cleaning fixture Deionized air - 30 PSI 1/4-inch Nut driver

1

ATLANTA, USA
US 1 877 676.4223 Int’l +1 678 919.1189 FAX 1 877 337.7976 Int’l +1 770 516.7794

Toner Drum Wiper Blade Chip Seal Fill plug

Photo 1

KANSAS CITY, USA
US 1 913 871.1700 FAX 1 913 888.0626

Step 1
Using a 3/32” drill bit, drill a small hole next to the metal cartridge pin. (See Photo 1)

NEW YORK, USA
US 1 800 431.7884 Int’l +1 631 588.7300 FAX 1 800 431.8812 Int’l +1 631 588.7333

MIAMI, USA
US 1 800 595.4297 Int’l +1 305 594.3396 FAX 1 800 522.8640 Int’l +1 305 594.3309

Step 2
Photo 2

TORONTO, CAN
CAN 1 877 848.0818 Int’l +1 905 712.9501 FAX 1 877 772.6773 Int’l +1 905 712.9502

Using needle nose pliers or diagonal cutters pull the metal pin from the contact side of the cartridge. (See Photo 2)

MELBOURNE, AUS
AUS 1 800 003. 100 Int’l +62 03 9561.8102 FAX 1 800 004.302 Int’l +62 03 9561-7751

Step 3
Using a pin removal tool, remove the plastic cartridge pin from the gear side of the cartridge. (See Photo 3)

SYDNEY, AUS
AUS 1 800 003.100 Int’l +62 02 9648.2630 FAX 1800 004.302 Int’l +62 02 9548.2635

Photo 3

BUENOS AIRES, ARG
ARG 0810 444.2656 Int’l +011 4583.5900 FAX +011 4584.3100

Step 4
Remove the two cartridge springs from both sides of the cartridge. (See Photos 4 & 5) NOTE: Keep the cartridge springs separate because they are different. The smaller spring is either marked with a black strip or a black anodized spring.
Photo 5

SÃO PAULO, BRAZIL
Int’l +55 11 5524.8000

BOGOTÁ, COLOMBIA
Int'l +57 1410.8842

CALI, COLOMBIA
Int'l +57 2661.1166

Photo 4

MONTERREY, MEXICO
Int' +52 55 5333.9800

JOHANNESBURG, S.A.
S.A. +27 11 974.6155 FAX +27 11 974.3593

ZHUHAI, PR CHINA
Int’l +86 756 3359608 FAX +86 756 3359681

E-mail: info@futuregraphicsllc.com
REV. 03/28/08

Website: www.futuregraphicsllc.com

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Photo 6

HP 2600/2605/1600/CM1015/1017 Technical Instructions
Step 5
Remove the drum shutter actuator spring. (See Photo 6)

Notes

Photo 7

Step 6
Remove the drum shutter from the shutter hinges on both sides of the cartridge. (See Photo 7)

Photo 8

Remove the drum shutter from the cradles on both toner hopper end caps. (See Photo 8)

Step 7
Separate the toner hopper and waste hopper. Place the waste hopper aside out of the light. Place the toner hopper so the developer roller is facing up with the gears on the right.

Photo 9

Step 8
Remove the two screws holding the doctor blade. (See Photo 9)

Step 9
Carefully lift the doctor blade from the gear end of the toner hopper. (See Photo 10)
Photo 10

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NOTE: The doctor blade is held in place by a tacky sealing material. Clean the doctor blade first using dry compressed air. Place the doctor blade into a cleaning fixture and clean the blade using a dry lint free cloth. If toner buildup is present on the blade, use a small amount of water to clean the blade.

HP 2600/2605/1600/CM1015/1017 Technical Instructions
Photo 11

3

Step 10
Remove the two screws holding the gear housing end cap. (See Photo 11)

Step 14
Lift out the developer roller. (See Photo 16) Remove the white developer roller bushing from the ends of the roller. Clean the developer roller using dry compressed air and a lint free cloth.

Photo 12

Remove the end cap and the drive gears from the end of the toner hopper. (See Photo 12)

Photo 16

Photo 13

Step 11
Remove the two screws that hold the contact end cap to the toner hopper. (See Photo 13)

Step 15
Remove the supply roller sealing end foams from the axle of the supply roller on each side of the toner hopper. (See Photo 17)

Photo 17

Photo 14

Step 12
Insert a small flat screwdriver behind the mag roller contact to release the metal tab that holds the contact in place. (See Photo 14) Remove the contact end cap. NOTE: Clean the contact end cap using a cotton swab and alcohol. Apply new conductive grease on the two contacts (supply and developer roller contacts).
Photo 15 Photo 18

Step 16
Place the toner hopper into the toner hopper holding fixture. Push the red handle down to secure the toner hopper in the fixture. (See Photo 18)

Step 13
Remove the screw that holds the developer roller end cap to the toner hopper. (See Photo 15) Remove the end cap.

4
Photo 22

HP 2600/2605/1600/CM1015/1017 Technical Instructions
Step 21

Step 17
Using the hole saw provided with the fixture begin drilling using light pressure to prevent the hole from grabbing and damaging the toner hopper. (See Photo 19)

Remove the seal exit port plug located opposite the gear side. (See Photo 22)

Photo 23

Step 22
Using an insertion seal, seal the toner hopper by inserting the seal through the seal exit port plug. (See Photo 23)

Photo 19

Photo 24

Step 23
Install the seal exit port plug. (See Photo 24)

Step 18
Lift up the red handle to release the clamp, (See Photo 20) remove the toner hopper from the fixture.
Photo 25 Photo 20

Step 24
Fill the toner hopper through the hole on top of the hopper. Seal the hole using a fill plug. (See Photo 25)

Step 19
Clean the fill hole to remove any burrs caused by the hole saw. (See Photo 21)
Photo 26

Step 25
Install the toner supply roller end foams to the axle on each side of the hopper. (See Photo 26)

Step 20
Clean the hopper using dry compressed air making sure the hopper is void of plastic shavings.
Photo 27

Step 26
Place the developer roller end cap onto the gear side of the toner hopper. Install the screw that holds the end cap in place. (See Photo 27)

Photo 21

E-mail: info@futuregraphicsllc.com

Website: www.futuregraphicsllc.com

HP 2600/2605/1600/CM1015/1017 Technical Instructions
Photo 28

5

Step 27
Install the developer roller bushings onto the developer roller. Slide the gear end of the developer roller through the end cap. (See Photo 28)

Step 32
Place the waste hopper into the waste hopper holding fixture making sure the drive element is situated inside the fixture. (See Photos 33 & 34) NOTE: Make sure the metal end stop on the fixture is located between the drum and cartridge handle. (See Photo 35)

Photo 29

Step 28
Place the contact end cap onto the end of the toner hopper. Install the two screws that hold the end cap to the hopper. (See Photo 29)

Photo 33 Photo 30

Step 29
Using a cotton swab and alcohol clean the OEM sealant where the ends of the doctor blade sit on the toner hopper. (See Photo 30)
Photo 34

Photo 31

Step 30
Place the toner hopper back into the Toner Hopper Holding Fixture. Place the doctor blade onto the toner hopper, install the two screws that hold the doctor blade but do not tighten them. (See Photo 31)

Photo 35

Metal End Stop

Photo 32

Step 31
Press down on the red handle until the clamp locks into place. Finish tightening down the doctor blade screws. (See Photo 32)

Blue Handle Cutout

Step 33
Secure the waste hopper by pushing the red handle down until the clamp locks into place. (See Photo 36)

Photo 36

6
Photo 39

HP 2600/2605/1600/CM1015/1017 Technical Instructions
Step 35

Step 34
Attach the drum hub cutting bit into the drill. Wearing safety glasses, place the drill into drum bearing end cap in alignment with the drum and begin drilling using light pressure. (See Photo 36) NOTE: Too much pressure could cause damage to the hopper. When the drill reaches the end, stop. Apply smooth added force until the front of the slide reaches the white mark. (See Photos 37 & 38) Pull the drill straight out to remove.

Lift up the red handle to release the clamp, (See Photo 39), remove the waste hopper from the fixture.

Photo 40

Step 36
Lift out the cut end of the drum. (See Photo 40) Remove the drum hub from inside the drum bearing end cap.

Photo 41

Step 37
Remove the PCR from the waste hopper. (See Photo 41) Clean the PCR using a dry soft cloth while rotating the drum. Make sure the PCR is totally clean.

Photo 36 Photo 42

Step 38
Remove the two screws holding the wiper blade. (See Photo 42) Lift out the wiper blade. Clean the waste hopper using dry compressed air.

Photo 37 Front of the slide

Photo 43

Step 39
Apply DRUMPOWDERCPT to the wiper blade, place the wiper blade onto the waste hopper. (See Photo 43)

White mark

Photo 38

Photo 44

Install the two screws that hold the wiper blade. (See Photo 44)

E-mail: info@futuregraphicsllc.com

Website: www.futuregraphicsllc.com

HP 2600/2605/1600/CM1015/1017 Technical Instructions
Photo 45

7

Step 40
Put a small amount of conductive grease onto the black contact PCR saddle. (See Photo 45) Place the clean PCR into the saddles.

Step 46
Insert the plastic pin into the smaller handle. If using a new waste hopper, use the plastic cartridge pin that came with the hopper. (See Photo 51)

Photo 46

Step 41
Place the drum hub into the drum bearing end cap on the contact side of the waste hopper (the side with the black PCR ssaddle). (See Photo 46)

Photo 51

Photo 47

Step 42
Apply yellow toner to the drum. Slide the drive hub end of the drum into the drum bearing end cap on the gear side of the waste hopper. (See Photo 47)

Step 47
Place the two cartridge springs on each end of the cartridge. The smaller spring, either the all black or the spring with the black mark on it, goes on the side of the cartridge with the larger handle. (See Photos 52 & 53)

Photo 48

Step 43
Using a ¼-inch nut driver, push the drum gear hub into the large waste hopper handle to lock the hub and drum together. NOTE: Make sure the hub is pushed all the way into the large waste hopper handle to lock the drum securely into place. (See Photo 48)

Photo 52

Photo 49

Step 44
Align the toner hopper and waste hopper. Marry the two halves together. Insert the metal cartridge pin on the contact side of the cartridge. (See Photo 49)
Photo 53

Photo 50

Step 45
Using a small flat screwdriver, make sure that the ground plate is flush against the housing so the plate is in contact with the PCR saddle spring. (See Photo 50)

HP 2600/2605/1600/CM1015/1017 Technical Instructions
Photo 54

8

Step 48
Reassemble the drum shutter and attach the shutter to the toner hopper cradle and the waste hopper hinge. Place the drum shutter spring onto the cartridge. (See Photo 54)

Notes

Photo 55

Step 49
Using diagonal cutters or a utility knife partially remove the top part of the plastic that locks the chip in place. Remove the chip by sliding it up and out. (See Photo 55)

Photo 56

Step 50
Place a new chip onto the waste hopper. (See Photo 56)

HP LaserJet 2600
With instant on technology the HP1600, HP2600 and the HP2605 prints the first page in less than 20 seconds. The HP1600 prints 6ppm color and 8ppm black. The HP2600 prints 8ppm color and 8ppm black. The HP2605 prints 10ppm color and 12ppm black. The HP2600 and the HP2605 both have a duty cycle of 35,000 pages per month.

Machines:
HP1600 HP2600 HP2605 CM1015 MFP CM1017 MFP

OEM Information:
Q6000A Q6001A Q6002A Q6003A – – – BLACK CARTRIDGE, 2500 PAGES @ 5% COVERAGE CYAN CARTRIGDE, 2000 PAGES @ 5% COVERAGE YELLOW CARTRIDGE 2000 PAGES @ 5% COVERAGE MAGENTA CARTIDGE 2000 PAGES @ 5% COVERAGE

Future Graphics (FG) is a distributor of compatible replacement parts and products for imaging equipment. None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.

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