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LEXMARKC52XTECH

LEXMARKC52XTECH

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Published by: 202457 on Aug 17, 2009
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LEXMARKC52TECH

Technical Instructions
CORPORATE LOS ANGELES, USA
US 1 800 394.9900 Int’l +1 818 837.8100 FAX 1 800 394.9910 Int’l +1 818 838.7047

Printers
C520n™ C522n™ C524n/dn/dtn™ C530dn™ C532n/dn™ C534n/dn/dtn™

OEM Info
C5202KS C520/C530 – Black (1.5K pages) C5202CS C520/C530 – Cyan (1.5K pages) C5202MS C520/C530 – Magenta (1.5K pages) C5202YS C520/C530 – Yellow (1.5K pages) C5222KS C522/C524/C53X – Black (4K pages) C5222CS C522/C524/C53X – Cyan (3K pages) C5222MS C522/C524/C53X – Magenta (3K pages) C5222YS C522/C524/C53X – Yellow (3K pages) C5242KS C524/C534 High Yield – Black (8K pages) C5242CS C524/C534 High Yield – Cyan (5K pages) C5242MS C524/C534 High Yield – Magenta (5K pages) C5242YS C524/C534 High Yield – Yellow (5K pages) C5342CS C534 Extra High Yield – Cyan (7K pages) C5342MS C534 Extra High Yield – Magenta (7K pages) C5342YS C534 Extra High Yield – Yellow (7K pages)

Tools
#0 Phillips Screwdriver Small Flat Blade Screwdriver Spring Hook Torx® T10 Driver Drill Motor

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ATLANTA, USA
US 1 877 676.4223 Int’l +1 678 919.1189 FAX 1 877 337.7976 Int’l +1 770 516.7794

KANSAS CITY, USA
US 1 913 871.1700 FAX 1 913 888.0626

Supplies Required: Soft Lint-Free cloth Cotton Pads Cotton Swabs Anhydrous Isopropyl Alcohol Distilled or Reverse Osmosis Water Vacuum or Dry Compressed Air.

NEW YORK, USA
US 1 800 431.7884 Int’l +1 631 588.7300 FAX 1 800 431.8812 Int’l +1 631 588.7333

Photo 1

These remanufacturing instructions are not intended for cartridges in the Lexmark® Return Program.

MIAMI, USA
US 1 800 595.4297 Int’l +1 305 594.3396 FAX 1 800 522.8640 Int’l +1 305 594.3309

TORONTO, CAN
CAN 1 877 848.0818 Int’l +1 905 712.9501 FAX 1 877 772.6773 Int’l +1 905 712.9502

Step 1 Position cartridge with label facing you. Locate the supply roller drive gear on the cartridge right side. (see photo 2) Use a spring hook to carefully remove the retaining clip from the supply roller drive axle. (see photo 3)
Photo 2

MELBOURNE, AUS
AUS 1 800 003. 100 Int’l +62 03 9561.8102 FAX 1 800 004.302 Int’l +62 03 9561-7751

Remove the gear and flat washer. (see photo 4)

SYDNEY, AUS
AUS 1 800 003.100 Int’l +62 02 9648.2630 FAX 1800 004.302 Int’l +62 02 9548.2635

BUENOS AIRES, ARG
ARG 0810 444.2656 Int’l +011 4583.5900 FAX +011 4584.3100

SÃO PAULO, BRAZIL
Int’l +55 11 5524.8000

BOGOTÁ, COLOMBIA
Int'l +57 1410.8842

Photo 3

Photo 4

CALI, COLOMBIA
Int'l +57 2661.1166

MONTERREY, MEXICO
Int' +52 55 5333.9800

JOHANNESBURG, S.A.
S.A. +27 11 974.6155 FAX +27 11 974.3593

ZHUHAI, PR CHINA
Int’l +86 756 3359608 FAX +86 756 3359681

E-mail: info@futuregraphicsllc.com
REV. 10/9/07

Website: www.futuregraphicsllc.com

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Photo 8

Lexmark C52X Technical Instructions
Step 4 Locate the left side handle and remove the two screws. Remove the handle by sliding the contact out of its slot. (see photo 8)

Step 2 Locate the developer roller drive gear on the right side. Position the cartridge to view the drive gear and axle. (see photo 5) Turn the drive gear clock-wise for approximately a ¼ rotation. The gear will clear the locking tabs and can be removed. (see photo 6)
Photo 9

Photo 5

Step 5 Remove the developer roller from the cartridge. Wipe excess toner from the roller and set aside for more cleaning. (see photo 9)

Photo 10 Photo 6

Step 6 Locate the doctor blade and remove the two Torx® screws on the far left and right sides. Remove the two phillips head screws from the middle of the bar. (see photo 10) Lift doctor blade out of position and set aside for cleaning. Remove the two mounting screw inserts. (see photo 11) Step 7 Clean toner tank area using a vacuum or dry, compressed air.

Step 3 Locate the right side handle and remove the screw. Turn handle clock-wise for approximately a ¼ rotation and remove the handle. (see photo 7)

Photo 11

Step 8 Clean doctor blade with cotton pad and anhydrous isopropyl alcohol. Use a solid surface to support the doctor blade surface while cleaning. Step 9 Clean the developer roller using a soft cloth and distilled or reverse osmosis water. Use drill motor if toner does not remove easily from developer roller surface. Set developer roller aside to air dry.

Photo 7

Photo 12

Step 10 Fill toner tank with new toner using the opening above the supply roller. Step 11 Clean developer roller seals and recovery blade using a cotton swab.

© 2008 Future Graphics, LLC. All rights reserved. Future Graphics (FG) is a distributor of compatible replacement parts and products for imaging equipment. None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.

Step 12 Install developer roller mounting screw inserts. (see photo 12)

Lexmark C52X Technical Instructions
Photo 13

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Step 13 Install doctor blade using the two Torx® screws and the two phillips screws with flat washers. Hold the doctor blade flush against the alignment posts while installing the two Torx® screws. (see photo 13)

Step 18 Install supply roller drive gear. Insert the flat washer and the retaining clip. (see photo 18) Ensure the retaining clip is secure against the flat washer and drive shaft. (see photo 19)

Photo 18 Photo 14

Step 14 Install the developer roller into the toner unit. (see photo 14)

Photo 19

Photo 15

Step 15 Install the left side handle and contact. Install two phillips screws, the longer screw installs below the doctor blade screw insert. (see photo 15)

Photo 16

Step 16 Install the right side handle. Insert with handle pointed up and rotate ¼ turn counter clockwise to latch into position. Install phillips screw. (see photo 16)

Step 19 Locate the drive gear cover on the right side. Locate the three phillips screws holding the drive gear cover. Remove screws and cover. The cartridge chip is located under the cover. Remove and replace chip. Reinstall drive gear cover. (see photo 20) NOTE: When reinstalling the drive gear cover, properly align the two chip contact surfaces with the two contact strips on the cartridge.

Photo 20

Photo 17

Step 17 Install the developer roller drive gear by turning the gear counter clock-wise for approximately a ¼ rotation. The gear will clear the locking tabs on the gear hub and lock into position. (see photo 17)
© 2008 Future Graphics, LLC. All rights reserved. Future Graphics (FG) is a distributor of compatible replacement parts and products for imaging equipment. None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.

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Lexmark C52X Technical Instructions

Remanufacturing the Lexmark® C52X/C53X™
The Lexmark® C52X™ was introduced in the spring of 2005 and the C53X™ followed in the fall of 2006. The C52X™ prints up to 20 ppm with a first page out in less than 13 seconds. The C53X™ prints up to 24 ppm black and 22 ppm color with a first page out under 11 seconds. The cartridges for both are a toner unit with a separate OPC design. Rated page yield range extends from 1500 pages for all colors up to 8000 pages for black and 7000 pages for colors.

© 2008 Future Graphics, LLC. All rights reserved. Future Graphics (FG) is a distributor of compatible replacement parts and products for imaging equipment. None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.

E-mail: info@futuregraphicsllc.com

Website: www.futuregraphicsllc.com

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