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Specific - All EXCEPT: South Africa, Algeria; Argentina, Bulgaria, Cyprus, Guadeloupe, French Guiana, Mauritius,
Indonesia, Morocco, Martinique, New Caledonia, French Polynesia, Reunion, Romania, Tunisia.

CONFIDENTIAL RENAULT

Cancel and replaces the Technical Note n° 4563A of JUNE 2006,


Modifications: Evolutions of the list of the parts necessary.
Updating of application time OTS

MECHANICAL DETERIORATION OF TURBOCHARGER


OTS : OAJZ REFERENCE MARK.: D3

• Engine: F9Q Background document:


Handbook of Repair:
• Limp speeds: XXX 339.361, 364,370
Note Technique 3938A. 6013A. 6021A,
3791A, 5191A

France
Members of the RENAULT network entitled with to apply this OTS:
Cotech or Technician Agent
Network without Cotech or Technician Agent: if a Customer presents himself in your business, we ask you to direct it
'Towards the members of the RENAULT network entitled.

12B-1
 
 

SUPERCHARGED
Turbocharger
 
The sections of manufacture of the vehicles are given with titrate indicative.
REQUIREMENT, front all Intervention continuation with complaint Customer:

To confirm it or felt Customer:


- Noise engine.
- Lack of power engine.
- A-blows engine.
- Smoke with “exhaust.
- Stop of engine.
To check the conditions for application:
- To consult the logic applicability.
- Vehicle out guarantee contractual.
- Age of the lower vehicle with 5 years.
- Mileage of the lower vehicle with 150000 km.
- Vehicle concerned with the OTS OAJZ.

To confirm diagnosis:
- To consult the logic of diagnosis.

TO CHECK THAT the VEHICLE CONCERNS WITH the OTS OAJZ


• Country with PG&CS
To consult “List of the OTS YELLOWS with to realize " in ICM.
Network equipped with ICM:
Network not equipped of lCM: Check on "blue tracking label, box: D3.
• If the box is not notched
Contact your primary network to see the "List of
Yellow OTS.
achieve 'in ICM.

• Country without PG&CS All


Contact your primary network to
networks: check on the label identifying the
blue box: D3
• If the box is not notched
The vehicle is concerned.
LIST VEHICLES LIKELY TO BE CONCERN

LIST ENGINES CONCERN

12B-2
 
 

SUPERCHARGED
Turbocharger
 
12B-2

LOGIC Of APPLICABILITY
Felt Client includes/understands it one or more effects
following:
- Driving Noise, NO
- With-blows engine,
- Lack of engine power
- Smoke with
exhaust.

YES

YES
The vehicle is it under contractual guarantee?

NO The vehicle is not concerned with


this OTS. To continue the diagnosis in
NO consulting MR. or NT diagnosis
associated or to apply L: NT 4519A has,
The age of the vehicle is it lower with 5 years?
mechanical deterioration of
turbocharger, according to result
YES diagnosis.

The mileage of the vehicle is it lower with NO


150000 km?

YES

The vehicle is in the list of the vehicles NO


likely to be affected by the OTS OAJZ (*) ?

YES

To apply the logic


diagnosis.

(*) TO CHECK THAT THE VEHICLE EAST CONCERNS BY The OTS OAJZ
• Country with PG&CS
To consult “List of the OTS YELLOWS with to realize " in ICM.
Network equipped with ICM:
Network not equipped of lCM: Check on "blue tracking label, box: D3.
• If the box is not notched
Contact your primary network to see the "List of
Yellow OTS.
achieve 'in ICM.

• Country without PG&CS All


Contact your primary network to check
networks: on the label identifying the blue box:
D3
• If the box is not notched
The vehicle is concerned.

12B-3
 
 

SUPERCHARGED
Turbocharger
 

FLOWCHART OF DIAGNOSIS

CONTROL DETERIORATION OF THE TURBOCHARGER

12B-4
 
 
TECHNICAL DATA OPERATION A
Replacement of the turbocharger
Felt Customer
- Driving Noise. - To replace the turbocharger (see MR. according to
- Driving Lack of power. vehicle, 128. Supercharged).
- Smoke with the exhaust.
- Shutdown.
CAUTION
To avoid any RISK OF REPETITION continuation to the
Possible cause
replacement turbocharger, it is IMPERATIVE to apply the
- Mechanical Deterioration of the turbocharger.
operations and instructions of replacement of the
turbocharger (see NT 3938A, Engine F9Q, Breakage
Diagnosis
turbocharger: Instructions of replacement) :
- To confirm felt the Customer.
- Cleaned.Ge of the conduits of air inlet,
~ To apply the logic diagnosis. - Replacement of the air-to-air exchanger,
- Replacement of the ventilation shaft upstream
Operation with to realize turbocharger,
- Draining of the engine oil,
• Operation A: Replacement of the turbocharger. - Replacement filter with oil,
• Operation b: Replacement of the turbocharger and engine. - Replacement of the feeder pipes and of
return of oil turbocharger,
Location of the vehicles afterwards intervention - Replacement of all the seals deposited,
- To affix on the vault of shock absorber before side
driver's cab, a blue label - To carry out the filling and to put with level engine oil
Ref. : 49 39.031.070. (see NT 6013A, Oils engines),
- To notch the box d3 with the felt marker.
OPERATIONB
Replacement of the turbocharger and engine

- To replace the engine (see MR. according to convey).


- To replace turbocharger (see MR. according to
convey, 12B, Supercharged).

CAUTION
To avoid any RISK OF REPETITION continuation to the
replacement of the turbocharger, it is IMPERATIVE to
apply the operations and the instructions of replacement
turbocharger (see NT 3938A, Engine F9Q, Breakage
turbocharger: Instructions of replacement);
- Cleaning (conduits of air inlet,
- Replacement of the air-to-air exchanger,
- Replacement of the ventilation shaft upstream
Turbocharger.
- Replacement of the feeder pipes and of
return of oil turbocharger,
- Replacement of all the seals deposited.

- To carry out the filling and to put with level engine oil
(see NT 6013A, Engine oils).

12B-5
 
 

SUPERCHARGED
Turbocharger
 
OPERATION A
ADMINISTRATIVE DATA Replacement of the turbocharger
Period of Intervention - On complaint MEGANE II
Customer. Parts necessary
- Vehicle out guarantee. Quantity and designation of the parts Ref.
- Age from the vEhicule of less from 5 years
1 Joint pot catalytic 82 00.031.336
with one
lower mileage with 150 000 km. 1 Connection flexonic 77 00 114 936
Destination of the parts deposited - 1 Collection round joint 71 01 471 14O
According to the directives guaranteeingIE.
Countable elements 1 Pipe return oil turbo 82 00.501.177
- According to the directives guaranteed. 2 Round joint 77 01.042.763
Code OTS: OAJZ - Date of closing;
(0 = Quantify zero) According to indication 1 Filter with oil 82 00.274.858
Manufacturer 1 Disc of sealing 77 00.266.044
1 Pipe food oil turbo 82 00 2081 62

1 Conduit air flowmeter turbo 77 01 055 402


1 Joint leads air 77 01.055.404
1 Air-to-air cooler 82 00.115.540
1 Joint case cut 77 01.059.142

SeloN catalogues “Parts of change " or Dialogys.

1 Turbocharger exchange standard

Designation Coded various


Driving lubricant (5,3 liters Maximum) .LU
(see MR. according to vehicle and NT
6013A, Engine oils).
Time c88saire
Code Designation Time

0096 Application OTS 0,2

7621 OTS 4,6


7606 Turbo replacement
Complete control
1 calculator
8072 Adjustment 2 headlights 0,2
or Or or

8378
Adjustment 2 headlights 0,3
(lamp with
Xenon)

0129 Simple test on road 0,5


TOTAL 5.5
or
5,6

12B-6
 
 

SUPERCHARGED
Turbocharger
 
Quantity and designation parts Ref.
SCENICII
Parts necessary 1 Catalytic joint pot 8200031336
Quantity and designation parts Ref. 1 Connection f1exonic 77 00 114936
1 Catalytic joint pot 8200031336 1 Collection round joint 7701471140
1 Connection f1exonic 7700114936 1 Pipe return oils turbo 8200501177
1 Collection round joint 7701471140 2 Round joint 77 01042763
1 Pipe return oils turbo 8200501177 1 Filter with oil 8200274858
2 Round joint 77 01042763 1 Disc D'sealing 77 00 266 044
1 Filter with oil 8200214858 1 Pipe food oils turbo 8200208162
1 Seal 77 00268044 1 Conduit air flowmeter turbo 7700116005
1 Pipe food oils turbo 77 01476 032 1 Air-to-air cooler 8200008761
1 Conduit air turbo flowmeter 77 01055402 According to catalogue “Parts of replacement " or Dialogys.
1 Joint conduit air 77 01055404
1 Air-to-air cooler 8200 115 540 1 Turbocharger standard exchange
1 Joint bootmaker cut 77 01059142

SeloN catalogues “ Parts of replacement " or Dialogys. Designation Code various

Driving lubricant (5,3 liters Maximum) I.U


1 Turbocharger standard exchange (see MR. according to vehicle and NT
6013A. Engine oils ).
Time necessary
Code Code Designation Time
Designation
various
Driving lubricant (5,3 liters Maximum) LU 0096 Application OTS 0,2
(see MR. according to vehicle and NT 7626 OTS 6,5
6013A, Hulles driving)..
Time necessary Turbo replacement

Code Designation Time Complete control


1 calculator
0096 Application OTS 0,2
its Adjustment 2 headlights 0,2
7625 OTS 6,6
or Or or
7606 Turbo replacement 8378 Adjustment 2 headlights (lamp with 0,3
Complete control Xenon)
1 calculator
0129 Simple test on road 0.5
8072 Adjustment 2 headlights 0,2
TOTAL 7.4
or Or or or
Adjustment 2 headlights (lamp 7,5
8378 0,3
with
Xenon)
0129 Test simple on road 0,5
TOTAL 7,5.
or
7,6

LAGUNAII
Common parts

12B-7
 
 

SUPERCHARGED
Turbocharger
 
 
ESPACE IV
Parts necessary
Code Designation Time
Quantity and designation of the parts Ref.
0096
1 Joint pot catalytic 8200031336
Application OTS 0,2
1 Connection flexonic 7700114936
7624 OTS 5,8
1 Collection round joint 7701471140
7603 Replacement turbo
1 Pipe the atour oil turbo 8200501177
Complete control
2 Round joint 7701042763 8072 1 calculator
1 Filter with oil 8200274858 or Adjustment 2 headlights 0,2
1 Seal 7700266044 8378 OR or
Adjustment 2 headlights
1 Pipe food oils turbo 8200208162 0,3
(lamp with
1 Conduit air turbo flowmeter 77 00116005 0129 Xenon)

1 Air-to-air cooler 8200008761 Test simple on road 0,5


   TOTAL 6,7
or
SeloN catalogues “Parts of change " or Dialogys 
6,8
1  Turbocharger standard exchange

Designation Coded various


Driving lubricant (Maximum 6,3Iîtres) LU
(see MR. according to vehicle and NT
6013A, Engine oils).
 

12B-8
 
 

SUPERCHARGED
Turbocharger
 
Code Designation Time
OPERATION B
Replacement of the turbocharger and the engine 0096 Application OTS 0,2
MEGANE II 7633 OTS 11,9
Parts ecessary
Quantity and designation of the 7611 Turbo replacement
Ref.
parts 7609 Complement replacement
1 Catalytic joint pot 8200031336 engine
1 Connection flexonic 77 00 114 936 0129 Simple test on road 0,5
1 Collection round joint 7701471140 TOTAL 12,6
SCENICII
1 Pipe return oils turbo 8200501177
Parts necessary
2 Round joint 77 01042763 Quantity and designation of the parts Ref.
1 Can 5L liquid 7111170546 1 Catalytic joint pot 8200031336
cooling
1 Pipe return oils turbo 8200501177
1 Can 2L liquid 7711170545
cooling 2 Round joint 77 01042763

1 Pipe food oils turbo 82 00208162 1 Can 5lliquide 7711170546


cooling
1 Conduit air turbo flowmeter 77 01055402
1 Can 2L liquid 771117054S
1 Joint leads air 77 01055404 cooling
1 Air-to-air cooler 8200115540 1 Pipe food oils turbo 77 01476 032
1 Joint bo1tier cut 7701059142 1 Conduit air flowmeter turbo 77 01055402
1 Primary catalytic pot 8200473341 1 Joint leads air 7701055404
1 Kit belt accessories 77 01477515 1 Air-to-air cooler 8200115 540
According to cataloque “Spare parts " or Dialogys. 1 Joint case cut 7701059142

1 Primary catalytic pot 8200473331


1  Turbocharger standard exchange
1 Kit belt accessories 7101477 515
1  Engine F9Q 800 standard exchange 
According to cataloque “Spare parts " or Dialogys.

1  Turbocharger standard exchange


Designation Code various
1  Engine F9Q 800 standard exchange
lubrifIant driving (5.3 maximum liters) LU
(see MR. according to vehicle and
NT 6013A, Engine oils).
Designation Code various
Lubricant boot speeds L4
(2,4 liters Maximum, to see NT 6021 Driving lubricant (5,3 liters Maximum) LU
A) (see MR. according to vehicle and NT
Hulle DA l6 6013A, Huile5 engines).
(Quantity according to MR. conveys) Lubricant BOite speeds L4
Charge air-conditioning CL (2,4 liters Maximum, to see NT 3791A)
Characteristic large country froid' L6
Code Oil DA (according to MR. conveys)
Designation ,
various
Liquid of cooling L3 Charge climatisatlon Cl
(7,2 maximum liters)
Time Neccesary

12B-9
 
 

SUPERCHARGED
Turbocharger
 
According to cataloque “Spare parts " or Dialogys.

1  Turbocharger standard exchange

1  Engine F9Q 800 standard exchange

Codes Neccesary

Code Designation Time Designation Code various


0096 Application OTS 0,2 lubrifIant driving (5.3 maximum liters) LU
7633 OTS 12,4 (see MR. according to vehicle and
NT 6013A, Engine oils).
7616 Turbo replacement
7604 Complement replacement Lubricant boot speeds L4
engine (2,4 liters Maximum, to see NT 6021 A)
0129 Test SImple on road 0,5 Hulle DA l6
TOTAL 13,1 (Quantity according to MR. conveys)
Time necessary
Charge air-conditioning CL
Quantity and designation of the parts Ref.
Characteristic large country froid'
1 Catalytic joint pot 8200031336
1 Connection flexonic 77 00114936 Designation Code various
1 Collection [oint round 7701471140 Liquid of cooling L3
1 Pipe return turbo oil 82 00 501177
(7 maximum liters)
2 Round joint 7701042763
Time necessary
1 Can 5L liquid 7711170546
Code Designation Time
cooling
0096 Application OTS 0,2
1 Can 2L liquid 77 11170545
cooling 7633 OTS 15

1 Kit belt accessories 77 01477512 7623 Turbo replacement


or Complement replacement
77 01 477 5.29 engine
1 Pipe food oils turbo 82 00 208162 Complete control

1 Conduit air turbo flowmeter 7700116005 1 calculator


8072 Adjustment 2 headlights 0,2
1 Air-to-air cooler 8200008761
or or or
1 Primary catalytic pot 8200200212 Adjustment 2 headlights (lamp
8378· 0,3
with
Xenon)
0129 Simple test on road 0,5

TOTAL 15~9
or
16

12B-10
 
 

SUPERCHARGED
Turbocharger
 
ESPACE IV
Parts necessary
Quantity and designation of the parts Ref.  
1 Catalytic joint pot 8200031336
Characteristic large country froid'
1 Connection f1exonic 77 00 114936
Designation Code various
1 Collection round joint 7701471140
Liquid of cooling L3
1 Pipe return oils turbo 82 00 501177
2 Round joint 7701042763 (7 maximum liters)

1 Can 5L liquid 7711170546


cooling
1 Can 2L liquid 7711170545  
cooling
Time necessary
1 Kit belt accessories 77 01477 512
Code· Designation Time
1 Pipe food oils turbo 8200208162
0096 Application OTS 0,2
1 Conduit air turbo flowmeter 77 00116005
7633 OTS 12,4
1 Air-to-air cooler 8200008761
7616 Turbo replacement
1 Pot catalytic primary education 8200200212 7604 Complement replacement
According to cataloque “Spare parts " or Dialogys. engine
Complete control
1  Turbocharger standard exchange 1 calculator
8072 Adjustment 2 headlights 0,2
1  Engine F9Q 800 standard exchange 
or or or
8378 Adjustment 2 headlights (lamp with 0,3

Designation Code various Xenon)


0129 Test simple on road 0,5
Driving lubricant (5,3 liters Maximum) LU
(see MR. according to convey and NT TOTAL 13.3
G013A. Engine oils). or
Lubricant boot speeds L4 13.4
(2,4 maximum liters, to see NT 3791A)
Oil DA (according to MR. convey) l6
 
Charge air-conditioning el

12B-11