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Cranesdesign of over head cranes in fractories

# Cranesdesign of over head cranes in fractories

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simple design of steel mono rail as per IS 800
simple design of steel mono rail as per IS 800

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12/01/2013

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# DESIGN OF MONORAIL BEAM (MR2

) :
Capacity (T.) = 12.5 Impact to be added (%) = 25
Wt. of hoist (T.) = 2
Total load = 12.5*1.25+2 17.625 T.
Assume self wt. = 0.125 T/m.
P= 17.625 T.
w = 0.125 T/m.
R
1
= 9.125 T. R
2
= 9.125 T
a= 5
2. Max.
B.M. in
= 17.625 x 5/4 + 0.125 x 5^2/8 = 22.5 T-m.
B) Check for the simply supported portion
Max. B.M. = 22.5 T-m. l (m.) = 5
Try TOP.PL.220X20,BOT PL. 220X32 +WEB.PL.548X12 .
d I
xx
Z
xx
r
yy
t
f
cm cm
4
cm
3
cm cm
60 138104 5040 5.06 2
l/r
yy
= 98.9 d/t
f
= 30
s
bc,cal
= 446.43 kg/cm
2
s
bc
= 1080 kg/cm
2
> 446.43, OK
Max. deflection = M.l
2
/10E.I
x
= 1.9 mm.
Allowable deflection = l/500 = 10 mm. > 1.9 mm., OK

C) Check for local bending of the bot. flange
Try TOP.PL.220X20,BOT PL. 220X32 +WEB.PL.548X12 . t
w
= 12 mm.
Concentrate
B = 220.0 mm.
t
f
(bot) = 32 mm.
No. of wheels = 4
30
Load/wheel, P = 4.40625 T. P
180
b = 220/2 - 12/2 = 104 mm. b
Z =180 x 32^2 x 10^-3/6 = 30.72 cm
3
52.0
Max. local B.M. coming to the flange = 4.40625 x 52 x 0.001 = 0.23 T-m.
s
cal
= 748.7 kg/cm
2
In the simply supported portion, max. bending tensile stress, s
bt, cal
= 446.43 kg/cm
2
Stress ratio = 748.7/1650 + 446.43/1460 = 0.868 < 1.0, Ok
So, Provide Try TOP.PL.220X20,BOT PL. 220X32 +WEB.PL.548X12 .

max.PL. of wheels = Load/wheel.0.M.0 mm. 30 180 b= 220/2 .72 mm.C) Check for local bending of the bot. Provide Try TOP.43 kg/cm2 So.220X20. t w = 12 mm. coming to the flange 4.001 = scal = In the simply supported portion. cal = Stress ratio = 748.43/1460 = 0. P mm. flange Try TOP. Max.7/1650 + 446.BOT PL.40625 T. t f (bot) = Total load = No. cm3 b 52. local B.PL.0 0.PL.868 < 1. 220X32 +WEB. bending tensile stress. sbt.23 T-m. P = 32 17. Ok 748.548X12 .PL.40625 = x 52 x 0.625 4 T.12/2 = Z= 180 x 32^2 x 10^-3/6 = 104 30. Concentrate d load P is 4. . 220X32 +WEB. B = 220.7 kg/cm2 446.220X20.548X12 .BOT PL.

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