Chloromethane Flix Plant Technical PDF

O FLIX
CHLOROMETHANE PLANT FLIX

CONTENTS
1.-PURPOSE 2.- PROCESS DESCRIPTION 3.- MECHANICAL EQUIPMENT INVENTORY 4.- INSTRUMENTATION INVENTORY
1.- PURPOSE
The Flix CHLOROMETHANE plant is designed for the production of 80 tonnes/day of methanol-derived halogenated solvents, specifically chloroform and methylene chloride. The raw materials used in this process are chlorine (105 /day) and methanol (25 t/day). Carbon tetrachloride (8-10 t/day) and 30% hydrochloric acid (80 t/day) are also produced as residual products.
2.- PROCESS DESCRIPTION

2.1 Hydrochlorination Section Hydrochlorination is the section in which methyl chloride is produced by the chlorination of methanol in gas phase. To explain how this stage works, it has been divided into three systems: 1.Reaction system
2.3.-
CH3Cl purification system. CH3Cl condensation system.
2.1.1 Reaction System 2.1.1.1 Methanol Hydrochlorination In the methanol hydrochlorination system, the reaction of methanol with hydrogen chloride in the presence of a catalyst to produce methyl chloride is represented by the following equation: CH3OH + HCl -------------> CH3Cl + H2O The catalyst used in hydrochlorination is gamma alumina. 2.1.1.2 Methanol Supply System The methanol supply system consists of a methanol vaporiser (I-1101) and a methanol reheater (I-1102). The vaporised methanol is fed into the methanol re-heater, I-1102, where it is reheated to 180205 C by the recirculation of thermal oil. 2.1.1.3 Hydrogen Chloride Supply System The hydrogen chloride supply system consists of a hydrogen chloride re-heater (I-1103) and a hydrogen chloride absorption column (C-1106). The hydrogen chloride generated in the chlorination reactor, R-1201, is sent to the hydrochlorination stage, passing through the heat exchanger I-1109. One part of the hydrogen chloride passes through I-1103, where it is heated to 180-205 C, the same as the methanol, to prevent corrosion. The remaining hydrogen chloride is sent to the HCl absorption column, C1106, to produce hydrochloric acid at between 21% and 30%. The hydrochloric acid produced is sent to TK1101, the hydrochloric acid collector tank, which is then sent to the storage section 4400 by pump B-1105. 2.1.1.4 Reactor and Thermal Oil System This section consists of the hydrochlorination reactor (R-1101) and a thermal oil circulation system. The reactor tubes are full of the catalyst. The reheated hydrogen chloride and methanol are mixed just before entering the hydrochlorinator R-1101 and supply it.
The methanol reacts with the hydrogen chloride on the surface of the catalyst, producing methyl chloride and generating water, in accordance with the abovementioned reaction. The thermal oil passes through the thermal oil cooler, I-2501, through the casing of the hydrochlorinator R-1101 to eliminate the heat from the reaction and to control the reaction temperature (max. 300 C) and through the two reheaters I-1102 and I-1103, where it is used as a source of heat. The start-up heater, H-2501, is only used in the stoppages to keep the oil hot or to heat itself if it has cooled. The reactor effluent, methyl chloride and water together with small amounts of methanol and hydrogen chloride that have not reacted, are sent to the CH3Cl purification system. 2.1.2 CH3Cl Purification System This system consists of a gas cooler (I-1104), a water washer (C-1101), a soda washer (C1102) and three drying columns (C-1103 / C-1104 / C-1105). 2.1.2.1 Gas Cooler and Water Washer The gas effluent from the reactor is cooled to approximately 30 C in the gas cooler I-1104 with cooling water, mostly condensed by the water generated and the methanol and hydrogen chloride that has not reacted. The gases are sent through the bottom of the water washer C1101, where the uncondensed hydrogen chloride and methanol are eliminated. The bottom, diluted waste hydrochloric acid, is sent to effluent treatment by means of pump B-1101, together with the waste caustic soda from the washer C-1102. 2.1.2.2 Caustic Soda Washer The gas from the head of the water washer is sent to the bottom of the caustic soda washer C1102, where it is washed with diluted soda solution to eliminate the acid, cooling to approx. 18 C, to save on sulphuric acid consumption. From there, it is sent to the NaOH drop separator, which also serves to save on sulphuric acid consumption. The 40% MEG circulates through the soda washer cooler I-1105, in the recirculation system. The bottom of the column, waste caustic soda, is sent to the effluent treatment system by means of pump B-1102. 2.1.2.3 Drying Column The drying system consists of three columns (C-1103 / C-1104 / C-1105), three coolers (I1106 / I-1107 / I-1108) and four pumps (B-1103-1-2-3-s). Each one of these columns has a cooling system for the sulphuric acid in circulation. The NaOH drip separator, S-1101, is supplied by the bottom of the first drying column, C1103, then passes to the second, C-1104, and finally the third, C-1105 to eliminate water, then being sent to the methyl chloride condensation system through the sulphuric drip separator, S1102. The three towers require a graduation of the H2SO4 richness, maintaining a minimum concentration of 92% in column C-1105, feeding 96% sulphuric acid into it to eliminate the water completely. The sulphuric acid from C-1105 passes by overflow to C-1104 and then
also by overflow to C-1103. The waste sulphuric acid is extracted from the bottom of C-1103 and is sent to effluent treatment. The methyl chloride gas from C-1105 is sent to the CH3Cl condensation system after passing through the sulphuric acid drip separator. 2.1.3 CH3Cl Condensation System The system consists of a CH3Cl pre-cooler (I-1109), a CH3Cl condenser (I-1110) and a CH3Cl receptor tank (D-1101). 2.1.3.1 CH3Cl Pre-cooler To save energy in cooling, the CH3Cl gas is cooled in the CH3Cl pre-cooler, I-1109, before entering the CH3Cl condenser, I-1110. The CH3Cl exchanges heat with the cold HCl gas in column C-1201, condensing some of the CH3Cl. 2.1.3.2 CH3Cl Condenser, Receptor Tank and Pump The CH3Cl is fed into the CH3Cl condenser, I-1110, where it is cooled, condensed and subcooled to under -20 C to prevent losses of CH3Cl. Cooling liquid (R-22) circulates through the casing of I-1110. The methyl chloride leaving the condenser passes on to the methyl chloride receptor tank, D-1101. 2.1.4 Interrelation with the Rest of the Plant
The chlorination section provides hydrogen chloride, from D-1205 (column C-1201 reflow ball), to the hydrochlorination section. Also, the excess hydrogen chloride goes to the acid absorption column, C-1106. Furthermore, the hydrochlorination provides methyl chloride to the chlorination section before passing through I-1111 (methyl chloride heater) and storage in D-1201 (storage tank for methyl chloride to the reactor). This is indirectly related to the thermal oil circuit through the thermal oil cooler, I-2501. It is also used in the cooling of the pumps in the thermal oil closed circuit B-2501-1/S. There is a cooling group that cools the I-1110 (methyl chloride condenser) and I-1205 (condenser of column C-1201, HCl distiller), in the chlorination section. The methanol (CH3OH) has two tanks (TK-3101-1/2) with pumps (B-3102-1/S) to supply the process. The plant has a tank (TK-5201) for 98% sulphuric acid connected to a line with a pump to unload the tanker trucks. There are three supply pumps (B-5202-1/2/3) which supply the drying column C-1105.
The sulphuric acid from the bottom of C-1103 is sent to TK-6201 for regeneration. In column C-1106, 21-30% hydrochloric acid is produced which, by means of a pump, is sent to the storage tank (TK-4401) to be sent next to the dicalcium phosphate plant. 2.2 Chlorination Section The chlorination section produces chloromethanes (methylene chloride, chloroform and carbon tetrachloride) by means of chlorination of liquid phase methyl chloride. To explain how this section works, it has been divided into three systems: 1.- Chlorination reaction section. 2.- HCl and CH3Cl recovery system. 3.- CH2Cl2 and CHCl3 rectification system. 2.2.1 Chlorination Reaction System 2.2.1.1 Methyl Chloride Chlorination In the reaction system, the methyl chloride reacts with the chlorine in the presence of a catalyst to produce methylene chloride, chloroform and carbon tetrachloride, in accordance with the following reactions: CH3Cl + Cl2 -----> CH2Cl2 + HCl CH2Cl2 + Cl2 -----> CHCl3 + HCl CHCl3 + Cl2 ------> CCl4 + HCl The reactions occur using azobisisobutyronitrile (AIBN) as an initiator. 2.2.1.2 Process Description The methyl chloride is supplied from D-1101 passing through the CH3Cl heater I-1111 to D1201. The recycled methyl chloride passes through D-1206 and is then supplied to D-1201. The methyl chloride D-1201 is pressurised to approx. 35 kg/cm2 by means of pump B-1201 and is supplied to the methyl chloride filter, F-1201, where the iron impurities are eliminated. The filter output liquid current enters the line mixer M-1201. Also, the recycled liquid methylene chloride that passes through D-1203 is pressurised to approximately 35 kg/cm2 by means of pump B-1204 and is supplied to the line mixer M1201.
The methyl chloride and methylene chloride mixture enters through the bottom of R-1201 through the distributor ring. The chlorine is supplied from the LIQUID CHLORINE STORAGE plant or the chlorine tank, to the D-1204, being pressurised to up to 35 kg/cm2 by means of pump B-1205 which sends it to I-1202. Once vaporised, the chlorine gas is fed to the bottom of R-1201 through the distributor ring. The catalyst solution is pressurised to up to approximately 30 kg/cm2 and is sent to R-1201 by two routes: half the solution is fed to the methyl chloride line with a constant flow, entering the bottom of R-1201 through the distributor ring and the rest is supplied directly to R-1201, dissolving in the reactor chloromethanes. The total amount of catalyst solution added is determined by the chlorine flow and controlled by B-1207-1/2/S with a variable speed motor. The liquid effluent from the reactors contains methyl chloride, methylene chloride, chloroform and carbon tetrachloride and the sub-product hydrogen chloride and is sent to the hydrogen chloride column C-1201. The effluent gas from the reactor that contains hydrogen chloride, methyl chloride and methylene chloride leaves from the heads of the reactor and is supplied to the chlorinator partial condenser, I-1203, where it is cooled to approx. 40 C and partially condensed. The effluent from I-1203 is separated into two parts: the liquid returns to the bottom of reactor R-1201 by gravity; the gas is fed to the hydrogen chloride column. 2.2.1.3 Catalyst Preparation System The TK-1201 is first filled with methylene chloride, later adding the solid catalyst to prepare a 5% AIBN solution. The catalyst is dissolved evenly by recirculation of the solution with B-1206. The TK-1201 solution is transferred to TK-1202 through the same pump. TK-1201 is refilled with methylene chloride in the same amount to dissolve the remaining catalyst in the deposit. The solution goes to TK-1202. The TK-1202 solution is homogenised by recirculation with B1206. The catalyst solution must always be below +5 C to prevent decomposition. 2.2.2 HCl and CH3Cl Recovery System 2.2.2.1 Hydrogen Chloride Column In the hydrogen chloride column, C-1202, the chloromethanes produced from the hydrogen chloride are separated. The gas current leaving I-1203 enters the hydrogen chloride column in plate no. 45. The liquid from the reactor enters plate no. 50. The column C-1202 operates at a pressure of 12 kg/cm2. The amount of heat supplied by the re-boiler I-1204 is determined by the flow of steam.
One part of the steam from the heads condenses in I-1205, to then pass to the reflow ball, D1205. The condenser of the HCl distillation column, I-1205, is cooled with R-22. The condensed product is returned, by means of B-1208, to the top of C-1201. The liquid at the bottom of column C-1201 that contains methylene chloride, chloroform, carbon tetrachloride and methyl chloride that has not reacted is fed to the methyl chloride column, C-1202, by pressure difference, through filter F-1203. 2.2.2.2 Methyl Chloride Column In the methyl chloride column, C1202, the methyl chloride that has not reacted is separated from the crude product that contains methylene chloride, chloroform and carbon tetrachloride. The C-1201 operates at a pressure between 5.5 kg/cm2g and 7.0 kg/cm2g. The liquid current from the bottom of C-1201 enters the column through plate no. 19. The heat load from re-boiler I-1206 is determined by the steam flow. The steam of the column heads condenses in I-1207, the methyl chloride column condenser. The condensed product is sent to the methyl chloride reflow ball, D-1206. The condenser I1207 is cooled with cooling water. One part of the condensed product returns as reflow to the head of C-1202. The rest of the condensed product, recycled methyl chloride, is sent to D1201. The amount of recycled methyl chloride is determined by the level of reflow ball D1206. The recycled methyl chloride is dried with calcium chloride in D-1207. The bottom of column C-1202 that contains methylene chloride, chloroform and carbon tetrachloride passes, by pressure difference, to the crude thermal recoverer, I-1208, to the crude cooler, I-1209 and from here to the crude ball, D-1208, The flow of this current is determined by the level of liquid at the bottom of C-1202. 2.2.3 CH2Cl2 and CH3Cl Rectification System 2.2.3.1 Methylene Chloride Column The crude product is fed by means of B-1210 to the methylene chloride column, C-1203. In the methylene chloride column, C-1203, the methylene chloride is separated from the crude product that contains chloroform and carbon tetrachloride. The supply from D-1208 enters plate no. 48 of C-1203. The heat load of the re-boiler I-1211 is determined by the flow of steam. The steam from the head of C-1203 is condensed in the methylene chloride column condenser, I-1212, by means of cooling water and passes on to the methylene chloride reflow ball, D-1210. Part of the liquid from D-1210 is sent as reflow to the top of C-1203. The reflow ratio is determined by the level of liquid in D-1210. The rest of the condensed product,
recycled methylene chloride, is sent to the methylene chloride recycling tank, D-1203, after passing through the methylene chloride recycling cooler, I-1214. The methylene chloride is extracted in liquid phase from the 5th plate of C-1203 and is cooled in I-1215, the methylene chloride product cooler, where it goes to TK-1205-1/2, daily methylene chloride tanks. The bottom of C-1203, which contains chloroform and carbon tetrachloride, is sent to C1204. 2.2.3.2 Chloroform Column In the chloroform column, C-1204, the chloroform is separated from the carbon tetrachloride. The supply, from C-1203, may vary at the entry to the column depending on the chloroform supplied to the reaction. If it is debrominated chlorine, the entry is through plate 80; whereas if the chlorine is not distilled it is fed through plate no. 61 of C-1204. The head load supplied by the re-boiler, I-1216, is determined by the flow of steam, which depends on the amount of liquid fed to C-1204. The steam at the head is condensed in I-1217 by means of cooling water, passing to the reflow ball, D-1212. Part of the condensed product is returned to C-1204 as reflow. A small part of the condensed product is sent to D-1208. The chloroform product is extracted as liquid from plate no. 5 of C-1204; it is cooled with cooling water in I-1219, the chloroform cooler, and is then sent to the daily chloroform tanks, TK-1206-1/2. The crude carbon tetrachloride that contains some chloroform and heavy products is removed from the bottom of C-1204 and is sent by pump B-1205 to the carbon tetrachloride storage section.
CHLOROMETHANE PRODUCTION PROCESS
Organic gas effluent
Thermal treatment plant
Water
NaOH H2SO4 Soda Sulphuric
HCl
Hydrogen chloride
Hydrochlorination
Chlorine
Methyl chloride HCl
Carbon tetrachloride
Chlorination
Methane Methyl chloride CH2Cl2, CHCl3 ,CCl4 Methylene chloride
Rectification
Chloroform Methylene chloride
Recovery of methanol, hydrochloric acid and sulphuric acid
30% hydrochloric acid to dicalcium phosphate
Cooling water Regenerated sulphuric acid for marketing Process waters treated in stripping section Outlet to collector
2.3 Services 2.3.1 MEG Cooling System to -20 C 2.3.2 R-22 Cooling System to -40 C 2.3.3 Demineralising Lines The chloroform plant has a double installation of water demineralising lines. Their operation is automatic and can treat a flow of 20 m3/h and a production of up to 160 m3 per cycle. Each treatment line consists of a sand filter, a strong cation column and weak anion column. The filtration speed is 10 m/sec. For the regeneration of the lines per 160 m3 production cycle, the following reagents are consumed: 28 % HCl 20 % NaOH
The water in the factory mains system is fed to a sand filter F-2101-1/2. From there, it passes on to the first cation line D-2101-1/2 where the positive saline ions are retained by the line resins through chemical exchange. Next, and in series, this water is fed to a second anion line D-2101-1/2 where the negative saline ions are exchanged and retained by the resins. Finally, neutral water is obtained with a quality of: Max. 12.5 ppm chlorines (10 ppm normal). Total hardness of 10 ppm as CaCo3.
After a production cycle, the automatic regeneration feeds hydrochloric acid to the cation column and sodium hydroxide to the anion column. The reagents are decanted by pump from the storage tanks and are diluted with water in a mixing chamber before entering the lines. The sand filter is washed against the current with a flow of 40 m3 of factory mains water. This water is sent to the rainwater drains. The saline water from the line regeneration goes to the neutralisation pool, TK-2105, with a capacity of 30 m3, where the hydrochloric acid or caustic soda is added to obtain a neutral pH. From here, it is sent to the rainwater drains by pump B-2106. 2.4 Effluents 2.4.1 Organic Hydrochloric Plant
The bottom of columns C-1101 (aqueous wash) and C-1102 (caustic wash) of the hydrochlorination section are sent to this section for recovery of the hydrochloric acid, methyl chloride and methanol. The bottom of this column is sent to the column C-6101, before reheating in I-6105. The water vapour, methyl chloride and methanol are released from the head, condensed in I6104 and collected in ball D-6101. The uncondensed methyl chloride is sent to the head of the aqueous wash column C-1101. Also, the condensed products from D-6101 are sent partly as reflow to C-6101 and partly to supply the methanol distillation column C-6102. The bottom of C-6101, with a composition of approximately 6% weight of hydrochloric acid, is cooled in I-6105 and sent to the hydrogen chloride absorption column C-1106 through pumps B-6101-1/S. Under normal operation conditions, steam is injected in the bottom of C-6101 at approx. 3.5 kg/cm2g to obtain perfect separation. The column C-6102 separates water at the bottom and methanol at the head which, once condensed in I-6102 and collected in D-6102, is sent partly as reflow to the head of C6102 and partly returned again to the methanol vaporiser, I-1101, by means of pumps B6102-1/S. The thermal load in this column is provided by the re-boiler I-6103 by means of steam at approx 3.5 kg/cm2g. The water at the bottom is released by means of a siphon and is sent to the slop tank, so that the level of this column remains constant. 2.4.2 Sulphuric Acid Regeneration Plant The purpose of the sulphuric acid regeneration plant is to eliminate organic material in the sulphuric acid from the drying columns and concentrate it. The plant is divided into two stages. In the first, which operates at 80 mBar, the organic material is eliminated and the acid is concentrated to approximately 85%. In the second, which operates at 20mBar, the acid is concentrated to approx. 92%. The acid from the drying columns is stored in the TK-6301 from where it is pumped by means of the B-6301-1/S to the regeneration plant. The acid enters the D-6302. A current of N2 also reaches this tank, varying on the plant load. A flash is produced at the tank entry (P = 80 mBar) which, together with the N2 current, eliminates most of the dimethyl ether and the methyl chloride (approximately 95%). The pressure in this stage is controlled by the N2 flow. If the pressure in the stage increases, the N2 input valve is closed. However, this valve is not completely closed
because, for safety reasons, it is important for N2 to circulate constantly, so a minimum flow is ensured. The acid from D-6302 enters the heads of the stripping column C-6301. The N2 together with the dimethyl ether and methyl chloride are sent to the flare through the vacuum pump K-6301-1/S. The C-6301 is the stripping column. The acid diluted with water from D-6302 (max. concentration 60%) enters it at the head and a current of dry N2 (approx. 3 kg/h) enters at the bottom. The N2 produces the stripping of the rest of the dimethyl ether and the methyl chloride that leaves the head with some water. The N2 flow is measured by rotameter and is variable. The N2 current with dimethyl ether, methyl chloride and water vapour goes to the I-6305 condenser. The current at the bottom, approximately 80% sulphuric acid, enters the I-6303 where it is heated with steam at approx. 11.5 bar to 150 C, separating the eliminated water vapour and sulphuric acid with a concentration of approximately 85% in D-6307. The water vapour passes to the condenser I-6306. The sulphuric acid passes on to the 2nd concentration stage in D-6303. From D-6303 the acid enters the column C-6302. The head of this column is connected to the ejector E-6301 which produces the vacuum in the 2nd stage. The acid continues to concentrate in C-6302. The current at the bottom is pumped by B-6303, and passes through the thermal oil heater where it is heated to 180 C and enters D-6305. In D-6305 the water vapour, which enters from the bottom of C-6302, and the sulphuric acid, concentrated to 96%, is separated. The concentrated acid enters the D-6306 where one part overflows to I-6302 and the rest is recycled to the thermal oil heater. The approx. 92% acid that overflows from D-6306 enters I-6302, where is it cooled with water. The acid released from I-6302 finishes cooling in I-6308 with water. It is released at approx. 40 C and enters D-6301 where it drops to atmospheric pressure and is pumped by B-6302-1/S to the storage tank. The steam from the heads of C-6302, together with the steam from the ejector and the D6307 enter the condenser I-6306. The condensed water is sent to D-6304. The steams that are not condensed join the current from the head of C-6301 and go to condenser I-6305. The condensed liquid in I-6305 goes to D-6304 as well as the water used by the vacuum pumps K-6301-1/2, where it is sent to the drains. In order to prevent the build up of carbon in the system, a small amount of nitric acid is continually dosed, which destroys the carbon as it forms.
3.- MECHANICAL EQUIPMENT INVENTORY
1.2.3.4.5.6.7.8.9.10.11.12.13.-
COOLING UNITS PUMPS COLUMNS TANKS EXCHANGERS REACTORS TANKS SEPARATORS BOILERS COMPRESSORS VENTILATORS HEATERS FILTERS - TUBS
1.- COOLING UNITS

A-2301 (-20 C)
SUPPLIER: SULZER COOLANT LIQUID: R-22 COOLED PRODUCT: ETHYLENE GLYCOL WORKING CONDITIONS: -25 / +40 C COOLING POWER: 58 kW INSTALLATION: -
2 Motorcompressors 2 Viking oil motor-pump sets 2 Oil coolers 2 Oil separators 1 Condenser 1 Monoethylene glycol cooler 1 Glycol accumulator recipient 2 Glycol secondary circuit motor-pump sets 2 Primary circuit motor-pump sets
K-2301-1/S B-2303 -1/S I-2303-1/S S-2301-1/S I-2302 I-2301 D-2301 B-2301 -1/S B-2302 -1/S
Characteristics of the Equipment in this Cooling Unit

K-2301-1/S Compressor -20 C Cooling Unit
ITEM: K-2301-1/S
NAME: MONOETHYLENE GLYCOL COOLING COMPRESSOR UNIT 20 C

SUPPLIER: SULZER TYPE: GHH-MAN SCREW MODEL: CR-90 VOLUMETRIC RATIO: VI = 4.8 COOLING POWER: 58 kW ABSORBED POWER: 31 kW SPEED: 2,950 r.p.m. SUCTION PRESSURE: +2.016 bar abs.(-25 C) DISCHARGE PRESSURE: 14.54 bar abs.(+38 C) CAPACITY RATIO: FROM 10 % TO 100 % MOTOR POWER: 37 kW MOTOR SPEED: 2,950 r.p.m. MOTOR-COMPRESSION TRANS.: COUPLING VULKAN NORMEX H-14 No. UNITS: 2
B-2303 -1/S
Oil Circulation Pump 2300 Closed MEG Circuit (-20C)
ITEM: B-2303 1/S
NAME: OIL CIRCULATION PUMP

MAKE: VIKING MODEL: HL-4195 (geared) LIQUID: MEG 20C Flow: 98 litres/min Discharge pressure: Suction pressure: 14.58 bars abs Differential pressure: 20 bar R.P.M.: 1.450 POWER: 2.2 KW No. UNITS: 2
I-2303-1/S
Oil Cooler
2300 MEG Closed Circuit (-20C)
ITEM: I-2303-1/S
NAME: OIL COOLER

MANUFACTURER: SULZER ESPAA TYPE: Oil cooler EXCHANGE SURFACE: 24.8 m2 BODY SIDE: LIQUID: Oil SERVICE PRESSURE: 17 kg/cm2 DESIGN PRESSURE: 27 kg/cm2 SERVICE TEMPERATURE: 45 C DESIGN TEMPERATURE: 80 C BODY MATERIAL: API-SL-B TUBE SIDE: LIQUID: water SERVICE PRESSURE: 4 kg/cm2 DESIGN PRESSURE: 10.5 kg/cm2 SERVICE TEMPERATURE: 29 C DESIGN TEMPERATURE: 50C MATERIAL: API-SL-B / H-II SIZE: LENGTH: 2,544 mm DIAMETER: 220 mm INSULATION: NO No. UNITS: 2
S-2301-1/S
Oil Separator
ITEM: S-2301 1/S
NAME: OIL SEPARATOR

SUPPLIER: SULZER ESPAA LIQUID: NH3 gas + oil SERVICE TEMPERATURE: 80 C DESIGN TEMPERATURE: 100 C SERVICE PRESSURE: 13.5 bar DESIGN PRESSURE: 21 bar CAPACITY: 0.32 m3 MATERIAL: H-II SIZE: - Length: 1,750 mm - Diameter: 500 mm INSULATION: NO No. UNITS: 2
I-2302
Freon Condenser
ITEM: I-2302
NAME: FREON CONDENSER

MANUFACTURER: SULZER ESPAA TYPE: Freon condenser EXCHANGE SURFACE: 238 m2 BODY SIDE: LIQUID: R-22 SERVICE PRESSURE: 14.8 bars abs DESIGN PRESSURE: 21 kg/cm2 SERVICE TEMPERATURE: 38 38 C DESIGN TEMPERATURE: 80 C BODY MATERIAL: H-II TUBE SIDE: LIQUID: WATER SERVICE PRESSURE: 3.5 bars abs DESIGN PRESSURE: 10.5 kg/cm2 SERVICE TEMPERATURE: 29 34 C DESIGN TEMPERATURE: 50C MATERIAL: SF-Cu Trufin 19 fpi SIZE: LENGTH: 3,444 mm DIAMETER: 324 mm INSULATION: NO No. UNITS: 1
I-2301
Monoethylene glycol Cooler
ITEM: I-2301
NAME: MONOETHYLENE GLYCOL COOLER

MANUFACTURER: SULZER ESPAA TYPE: Cooler EXCHANGE SURFACE: BODY SIDE: LIQUID: Ethylene glycol SERVICE PRESSURE: 3 kg/cm2 DESIGN PRESSURE: 5 kg/cm2 SERVICE TEMPERATURE: -20 C DESIGN TEMPERATURE: -30 C BODY MATERIAL: API-SL-Gr.B TUBE SIDE: LIQUID: R-22 SERVICE PRESSURE: 2 kg/cm2 DESIGN PRESSURE: 10.5 kg/cm2 SERVICE TEMPERATURE: -25 C DESIGN TEMPERATURE: -20 C MATERIAL: API-SL-Gr.B SIZE: LENGTH: 3,500 mm DIAMETER: 324 mm INSULATION: NO No. UNITS: 1
D-2301
EG Supply Tank
2300 Cold
ITEM: D-2301
NAME: EG LUNG TANK

SUPPLIER: SULZER ESPAA LIQUID: ETHYLENE GLYCOL MATERIALS: - Ferrule and floors: H-II TEMPERATURE: - Service: -20 C - Design: PRESSURE: - Service: 4 kg/cm2 g - Design: 6 bar SIZE: - Height: 3,000 mm - Diameter: 1,250 mm CAPACITY: 3.5 m3 INSULATION: YES No. UNITS: 1
B-2301 -1/S
Cooling Unit Pump
2300 Cold
ITEM: B-2301 1/S
NAME: SECONDARY CIRCUIT CIRCULATION PUMP

MAKE: ITUR MODEL: INP-50/315 LIQUID: MEG 20C Q (m3/h): 20 Discharge pressure: Suction pressure: Differential pressure: 3.6 kg/cm2 Available NPSH (m): R.P.M.: 1,450 POWER: 7.5 KW MATERIALS: GG-25 No. UNITS: 2
B-2302 -1/S
EG Service Pump
2300 Cold
ITEM: B-2302-1/S
NAME: MEG 20 C CLOSED PRIMARY CIRCUIT CIRCULATION PUMP

MAKE: ITUR MODEL: INP-40/250 LIQUID: MEG 20C Q (m3/h): 20 Discharge pressure: 1.5 kg/cm2 Suction pressure: Differential pressure: 1.5 kg/cm2 Available NPSH (m): R.P.M.: 1.450 POWER: 2.2 KW MATERIALS: GG-25 No. UNITS: 2
A-2701 (-40 C)
SUPPLIER: SULZER COOLANT LIQUID: R-22 COOLED PRODUCT: HYDROGEN CHLORIDE AND METHYL CHLORIDE WORKING CONDITIONS: -40 / +40 C COOLING POWER: 465 kW INSTALLATION: -
Motor- compressor Condenser Freon accumulator Economiser HCl evaporator ClCH3 evaporator Suction drip separator: Oil separator Oil cooler 2 Oil motor-pump 2 Oil discharge filters - 3 Oil recoverers
K-2701 I-2702 D-2703 D-2702 I-1205 I-1110 D-2701 S-2701 I-2703 B-2701 -1/S F-2701
Characteristics of the Equipment in this Cooling Unit

K-2701 Freon Compressor 2700 - R-22 Cooling System (-40C)
ITEM: K-2701
NAME: FREON COMPRESSOR

SUPPLIER: SULZER TYPE: GHH-MAN SCREW MODEL: CR-200/1.60 VOLUMETRIC RATIO: VI = 4.8 COOLING POWER: 465 kW ABSORBED POWER: 324 kW SPEED: 2,950 r.p.m. ASPIRATION PRESSURE: +1.155 bar abs.(-38 C) INTERMEDIATE PRESSURE: 3,807 bar abs. (-8 C) DISCHARGE PRESSURE: 14,54 bar abs.(+38 C) CAPACITY RATIO: FROM 10 % TO 100 % OIL INPUT TEMPERATURE +40 C DISCHARGE TEMP. OIL: +70 C. MOTOR POWER: 400 kW MOTOR SPEED: 2,950 r.p.m. MOTOR-COMPRESSION TRANS.: COUPLING VULKAN H-240/180 No. UNITS: 1
I-2702
Freon Condenser
2700 - R-22 Cooling System (-40C)
ITEM: I-2702
NAME: FREON CONDENSER

MANUFACTURER: SULZER ESPAA TYPE: Freon condenser EXCHANGE SURFACE: 238.5 m2 BODY SIDE: LIQUID: R-22 SERVICE PRESSURE: 14.6 kg/cm2 DESIGN PRESSURE: 21 kg/cm2 SERVICE TEMPERATURE: 38 C DESIGN TEMPERATURE: 80 C. BODY MATERIAL: H-II TUBE SIDE: LIQUID: water SERVICE PRESSURE: 3.5 kg/cm2 DESIGN PRESSURE: 10.5 kg/cm2 SERVICE TEMPERATURE: 29 C DESIGN TEMPERATURE: 50 C MATERIAL: H-II SIZE: LENGTH: 4,614 mm DIAMETER: 650 mm INSULATION: NO No. UNITS: 1
D-2703
Freon Accumulator
ITEM: D-2703 NAME: R-22 COOLING SYSTEM SERVICE FREON

ACCUMULATOR TANK (- 40 C)
LIQUID: R-22 MATERIALS: - Ferrule and floors: H-II - Receptacle support: A 283 TEMPERATURE: - Service: +38 C - Calculation: 80 C. PRESSURE: - Service: 14.6 kg/cm2 g - Calculation: 21 kg/cm2 g SIZE: - Height: 5,000 mm - Diameter: 600 mm CAPACITY: 1.3 m3 INSULATION: NO No. UNITS: 1
D-2702
Freon Economiser
ITEM: D-2702
NAME: R-22 COOLING SYSTEM SERVICE FREON ECONOMISER TANK (40 C) CASING
LIQUID: R-22 MATERIALS: - Ferrule and floors: H-II TEMPERATURE: - Service: -10 C PRESSURE: - Service: 2.6 kg/cm2 g - Calculation: 21 kg/cm2 g SIZE: - Height: 3,022 mm - Diameter: 800 mm CAPACITY: 0.89 m3 INSULATION: YES No. UNITS: 1
COIL
LIQUID: R-22 MATERIALS: - Tubes: A-333 Gr.60 TEMPERATURE: - Service: -10 C PRESSURE: - Service: 14.02 kg/cm2 g - Calculation: 21 kg/cm2 g
I-1205
HCl Distillation Column Condenser
1200 Chlorination
ITEM: I-1205
NAME: HCL DISTILLATION COLUMN CONDENSER

MANUFACTURER: SULZER ESPAA TYPE: R-22 Evaporator / HCl Condenser EXCHANGE SURFACE: 60 m2 BODY SIDE: LIQUID: R-22 SERVICE PRESSURE: 1.155 bar abs. DESIGN PRESSURE: 10.5 kg/cm2 g SERVICE TEMPERATURE: -38 -38 C DESIGN TEMPERATURE: -40 C BODY MATERIAL: A-516-60 TUBE SIDE: LIQUID: HCl SERVICE PRESSURE: 12.75 bar abs. DESIGN PRESSURE: 15 kg/cm2 SERVICE TEMPERATURE: -25 -25 C DESIGN TEMPERATURE: -30 C MATERIAL: A-213 TP 316 L No. TUBES: 339 SIZE: LENGTH: 3,200 / 4,192 mm DIAMETER: 550 / 650 mm INSULATION: YES No. UNITS: 1
I-1110-A
Oil Recoverer
1100 Hydrochlorination
ITEM: I-1110 A
NAME: OIL RECOVERER

MANUFACTURER: SULZER TYPE: Oil recoverer EXCHANGE SURFACE: BODY SIDE: LIQUID: R-22 SERVICE PRESSURE: 14.6 kg/cm2 DESIGN PRESSURE: 21 kg/cm2 SERVICE TEMPERATURE: 38 C DESIGN TEMPERATURE: 80 C. BODY MATERIAL: St.35 TUBE SIDE: LIQUID: R-22 + oil SERVICE PRESSURE: 0.12 kg/cm2 DESIGN PRESSURE: 10.5 kg/cm2 SERVICE TEMPERATURE: -38 C DESIGN TEMPERATURE: -40 C MATERIAL: H-II No. TUBES: SIZE: LENGTH: 3,254 mm DIAMETER: DN 125 INSULATION: YES No. UNITS: 1
D-2701
Drip Separator
ITEM: D-2701
NAME: R-22 COOLING SYSTEM SERVICE DRIP SEPARATOR TANK (-40 C)

LIQUID: R-22 MATERIALS: - Ferrule and floors: H-II - Receptacle support: H-II TEMPERATURE: - Service: -38 C - Calculation: -40 C PRESSURE: - Service: 0.12 kg/cm2 g - Calculation: 10.5 kg/cm2 g SIZE: - Height: 2,830 mm - Diameter: 1,200 mm CAPACITY: 1.3 m3 INSULATION: YES No. UNITS: 1
S-2701
Oil Separator
2700 - R-22 Cooling Circuit (-40C)
ITEM: S-2701
NAME: OIL SEPARATOR

SUPPLIER: SULZER ESPAA LIQUID: R-22 gas + oil SERVICE TEMPERATURE: 80 C. DESIGN TEMPERATURE: 100 C SERVICE PRESSURE: 15 bar DESIGN PRESSURE: 21 bar CAPACITY: 1.03 m3 MATERIAL: H-II SIZE: - Length: 2,355 mm - Diameter: 800 mm INSULATION: NO No. UNITS: 1
I-2703
Oil Cooler
ITEM: I-2703
NAME: OIL COOLER

MANUFACTURER: SULZER ESPAA TYPE: Oil cooler EXCHANGE SURFACE: BODY SIDE: LIQUID: Oil SERVICE PRESSURE: 17 kg/cm2 DESIGN PRESSURE: 27 kg/cm2 SERVICE TEMPERATURE: 45 C DESIGN TEMPERATURE: 80 C. BODY MATERIAL: API-SL-B TUBE SIDE: LIQUID: water SERVICE PRESSURE: 4 kg/cm2 DESIGN PRESSURE: 10.5 kg/cm2 SERVICE TEMPERATURE: 29 C DESIGN TEMPERATURE: 50 C MATERIAL: API-SL-B / H-II SIZE: LENGTH: 3,699 mm DIAMETER: 356 mm INSULATION: NO No. UNITS: 1
B-2701 -1/S
Oil Pump
ITEM: B-2701 1/S
NAME: OIL PUMP

MAKE: LEISTRITZ MODEL: L3MG 52/85 IHOKI - G LIQUID: synthetic oil Q (l/min): 280 Discharge pressure (bar): Suction pressure (bar): 14 - 17 Differential pressure (bar): 3 6 R.P.M.: 2.900 POWER: 5.5 kW No. UNITS: 2
F-2701 -1/S
Oil Filter
ITEM: F-2701 1/S
NAME: OIL FILTER

MANUFACTURER: SULZER LIQUID: OIL
2.- PUMPS
B-1101 -1/S
Water Washer Pump
ITEM: B-1101 1/S
NAME: WATER WASHER PUMP

MAKE: VICARB MODEL: P-20 LIQUID: H2O, HCl Q (m3/h): 2.1 Discharge pressure: (kg/cm2 r): 4 Suction pressure (kg/cm2 r): 1.2 Differential pressure (kg/cm2): 2.8 Available NPSH (m): 2 min R.P.M.: 3,000 POWER: 6.3 CV MATERIALS: C.S.+(ETFE) lining No. UNITS: 2
B-1102 -1/S
Soda Washer Pump
ITEM: B-1102 1/S
NAME: SODA WASHER PUMP

MAKE: G.I.E. MARELLI, S.A. MODEL: SMKDO-1 x 2 x 7 LIQUID: H2O Q (m3/h): 10.4 Discharge pressure: (kg/cm2 r): 4 Suction pressure (kg/cm2 r): 1.2 Differential pressure (kg/cm2): 2.8 Available NPSH (m): 2 min R.P.M.: 3,000 POWER: 3.4 CV MATERIALS: A 216WCB No. UNITS: 2
B-1103-1/2/3/S
Drying Column 1st Pump
ITEM: B-1103 1/2/3/S
NAME: DRYING COLUMN PUMP

MAKE: MAZDA PUMP MFG CO, LTD MODEL: SV-403MS LIQUID: SO4H2 (69 91 %) Q (m3/h): 8 Discharge pressure: (kg/cm2 r): 4.11 Suction pressure (kg/cm2 r): 1.31 Differential pressure (kg/cm2): 2.8 Available NPSH (m): 2.6 min R.P.M.: 1,450 POWER: MATERIALS: SWEISEN No. UNITS: 4
B-1104 -1/S
Methyl Chloride Pump
ITEM: B-1104-1/S NAME: METHYL CHLORIDE PUMP

MAKE: NIKKISO MODEL: HQ23F-C3 LIQUID: methyl chloride Q (m3/h): 1.8 Discharge pressure (kg/cm2 r): 11.7 Suction pressure (kg/cm2 r): 1 Differential pressure (kg/cm2):10.7 Available NPSH (m): 4 min R.P.M.: 3,000 POWER: 18.5 kW MATERIALS: A 351CF8M No. UNITS: 2
B-1105 -1/S
Hydrochloric Acid Pump
ITEM: B-1105-1/S
NAME: HYDROCHLORIC ACID PUMP

MAKE: VICARB MODEL: P-20 LIQUID: H2O, HCl Q (m3/h): 2.3 Discharge pressure (kg/cm2 r): 4 Suction pressure (kg/cm2 r): 0.1 Differential pressure (kg/cm2):3.9 Available NPSH (m): 5 min R.P.M.: 3,000 POWER: 10 CV MATERIALS: C.S.+(ETFE) lining No. UNITS: 2
B-1106
Methanol Drainage Pumps
ITEM: B-1106
NAME: METHANOL DRAINAGE PUMP

MAKE: DOSAPRO MILTON MODEL: A 112-FR-111 (MEMBRANE) LIQUID: Methanol Q (m3/h): 10 l/h(max.);1 l/h(min.) Discharge pressure: (kg/cm2 r): 3.5 Suction pressure (kg/cm2 r): 0.6 Differential pressure (kg/cm2):2.9 Available NPSH (m): 0 PISTON: 1 R.P.M.: 1,500 POWER: 0.33 CV MATERIALS: - Body 18-8-Mo - TEFLON diaphragm No. UNITS: 1
B-1107
Water Accelerator Pump
ITEM: B-1107
NAME: WATER ACCELERATOR PUMP

MAKE: ITUR MODEL: IN 32-250 bF LIQUID: water Q (m3/h): 2 Total height (m): 1 R.P.M.: 1.430 POWER: 1.8 CV No. UNITS: 1
B-1201 -1/S
Methyl Chloride Supply Pumps
1200 Chlorination
ITEM: B-1201 1/S
NAME: METHYL CHLORIDE SUPPLY PUMP

MAKE: HERMETIC PUMPEN GMBH MODEL: CAM 25/6+6 LIQUID: methyl chloride Q (m3/h): 3 Discharge pressure (kg/cm2 r): 31.4 Discharge pressure (kg/cm2 r): 4.4 Differential pressure (kg/cm2):27 Available NPSH (m): 3 min R.P.M.: 3,000 POWER: 15 kW MATERIALS: 1.4581 No. UNITS: 2
B-1202
Methyl Chloride Load Pump
1200 Chlorination
ITEM: B-1202
NAME: METHYL CHLORIDE LOAD PUMP

MAKE: NIKKISO MODEL: CANNET LIQUID: Methyl Chloride Q (m3/h): 5 Discharge pressure: (kg/cm2 g): 10.1 Discharge pressure (kg/cm2 r): 4.4 Differential pressure (kg/cm2):5.7 Available NPSH (m): 3 min R.P.M.: 3,000 POWER: 5.1 kW MATERIALS: A351CF8M No. UNITS: 1
B-1203
Methyl Chloride Decanting Pump
1200 Chlorination
ITEM: B-1203
NAME: METHYL CHLORIDE DECANTING PUMP

MAKE: NIKKISO MODEL: CANNET LIQUID: methyl chloride Q (m3/h): 5 Discharge pressure (kg/cm2 r): 8.3 Discharge pressure (kg/cm2 r): 7.30 Differential pressure (kg/cm2):0.9 Available NPSH (m): 3 min R.P.M.: 3,000 POWER: 0.65 kW MATERIALS: A351CF8M No. UNITS: 1
B-1204 -1/S
Methylene Chloride Supply Pump
1200 Chlorination
ITEM: B-1204 1/S
NAME: METHYLENE CHLORIDE SUPPLY PUMP

MAKE: HERMETIC PUMPEN GMBH MODEL: CAM 25/5+5 LIQUID: Methylene chloride Q (m3/h): 1.9 Discharge pressure: (kg/cm2 g): 31.1 Discharge pressure (kg/cm2 r): 1 Differential pressure (kg/cm2):30.1 Available NPSH (m): 5 min R.P.M.: 3,000 POWER: 17 kW MATERIALS: 1.4581 No. UNITS: 2
B-1205 -1/S
Chlorine Supply Pump
1200 Chlorination
ITEM: B-1205 1/S
NAME: HERMETIC CHLORINE SUPPLY PUMP

MAKE: HERMETIC PUMPEN GMBH MODEL: CAM 25/4+4 LIQUID: chlorine Q (m3/h): 3.4 Discharge pressure (kg/cm2 r): 32.6 Discharge pressure (kg/cm2 r): 4.5 Differential pressure (kg/cm2):28.1 Available NPSH (m): 3.9 min R.P.M.: 3,000 POWER: 17 kW MATERIALS: 1.4581 No. UNITS: 2
B-1206
Catalyst Preparation Pump
1200 Chlorination
ITEM: B-1206
NAME: CATALYST PREPARATION PUMP

MAKE: NIKKISO MODEL: CANNED LIQUID: Methylene chloride Q (m3/h): 11.2 Discharge pressure (kg/cm2 r): 0.75 Discharge pressure (kg/cm2 r): 0.1 Differential pressure (kg/cm2):0.65 Available NPSH (m): 3 min R.P.M.: 3,000 POWER: 17 kW MATERIALS: A351CF8M No. UNITS: 1
B-1207-1/2/S
Catalyst Supply Pump
1200 Chlorination
ITEM: B-1207 1/2/S
NAME: CATALYST SUPPLY PUMP

MAKE: NIKKISO MODEL: CANNED LIQUID: Methylene chloride Q (m3/h): 18.5 Discharge pressure: (kg/cm2 g): 31.1 Discharge pressure (kg/cm2 r): 0.1 Differential pressure (kg/cm2):31 Available NPSH (m): 0.67 min R.P.M.: Variable POWER: 0.4 kW MATERIALS: SUS316 No. UNITS: 3
B-1208 -1/S
HCl Distillation Reflow Pump
1200 Chlorination
ITEM: B-1208 1/S NAME: HCL DISTILLATION REFLOW PUMP

MAKE: NIKKISO MODEL: CANNED LIQUID: HCL Q (m3/h): 2.4 Discharge pressure (kg/cm2 r): 15.4 Discharge pressure (kg/cm2 r): 12.2 Differential pressure (kg/cm2):3.2 Available NPSH (m): 2 min R.P.M.: 3,000 POWER: 1.6 kW MATERIALS: A351CF8M No. UNITS: 2
B-1209 -1/S
Methyl Chloride Reflow Pumps
1200 Chlorination
ITEM: B-1209 1/S NAME: METHYL CHLORIDE REFLOW PUMP

MAKE: NIKKISO MODEL: CANNED LIQUID: methyl chloride Q (m3/h): 2.7 Discharge pressure (kg/cm2 r): 10.7 Discharge pressure (kg/cm2 r): 7.2 Differential pressure (kg/cm2):3.5 Available NPSH (m): 2.24 min R.P.M.: 3,000 POWER: 2.3 kW MATERIALS: A351CF8M No. UNITS: 2
B-1210 -1/S
Crude Pumps
1200 Chlorination
ITEM: B-1210 1/S
NAME: CRUDE PUMP

MAKE: NIKKISO MODEL: CANNED LIQUID: Methylene chloride Q (m3/h): 4.7 Discharge pressure: (kg/cm2 g): 5.4 Discharge pressure (kg/cm2 r): 0.5 Differential pressure (kg/cm2):4.9 Available NPSH (m): 5 min R.P.M.: 3,000 POWER: 3.1 kW MATERIALS: A351CF8 No. UNITS: 2
B-1211 -1/S
Methylene Chloride Reflow Pump
1200 Chlorination
ITEM: B-1211 1/S
NAME: METHYLENE CHLORIDE REFLOW PUMP

MAKE: NIKKISO MODEL: CANNED LIQUID: Methylene chloride Q (m3/h): 9.7 Discharge pressure (kg/cm2 r): 5.6 Discharge pressure (kg/cm2 r): 1.4 Differential pressure (kg/cm2):4.2 Available NPSH (m): 5 min R.P.M.: 3,000 POWER: 5.1 kW MATERIALS: A351CF8 No. UNITS: 2
B-1212 -1/S
Methylene Chloride Bottom Pump
1200 Chlorination
ITEM: B-1212 1/S NAME: METHYLENE CHLORIDE BOTTOM PUMP

MAKE: NIKKISO MODEL: CANNED LIQUID: Methylene chloride Q (m3/h): 2.5 Discharge pressure (kg/cm2 r): 3.9 Discharge pressure (kg/cm2 r): 2.1 Differential pressure (kg/cm2):1.8 Available NPSH (m): 5 min R.P.M.: 3,000 POWER: 0.9 kW MATERIALS: A351CF8 No. UNITS: 2
B-1214 -1/S
Chloroform Reflow Pump
1200 Chlorination
ITEM: B-1214 1/S NAME: CHLOROFORM REFLOW PUMP

MAKE: NIKKISO MODEL: CANNED LIQUID: chloroform Q (m3/h): 12.3 Discharge pressure (kg/cm2 r): 5.9 Discharge pressure (kg/cm2 r): 0.5 Differential pressure (kg/cm2):5.4 Available NPSH (m): 5 min R.P.M.: 3,000 POWER: 11 kW MATERIALS: A351CF8 No. UNITS: 2
B-1215 -1/S
Chloroform Bottom Pump
1200 Chlorination
ITEM: B-1215 1/S
NAME: CHLOROFORM BOTTOM PUMP

MAKE: NIKKISO MODEL: CANNED LIQUID: chloroform Q (m3/h): 0.4 Discharge pressure (kg/cm2 r): 4.2 Discharge pressure (kg/cm2 r): 1.3 Differential pressure (kg/cm2):2.9 Available NPSH (m): 5 min R.P.M.: 3.000 POWER: 1.12 kW MATERIALS: A351CF8 No. UNITS: 2
B-1217
Daily Methylene Chloride Tank Pump 1200 Chlorination
ITEM: B-1217 1/S
NAME: DAILY METHYLENE CHLORIDE TANK PUMP

MAKE: NIKKISO MODEL: CANNED LIQUID: Methylene chloride Q (m3/h): 10.5 Discharge pressure (kg/cm2 r): 3.6 Discharge pressure (kg/cm2 r): 0.5 Differential pressure (kg/cm2):3.1 Available NPSH (m): 2 min R.P.M.: POWER: 3.1 kW MATERIALS: A351CF8 No. UNITS: 2
B-1218
Daily Chloroform Tank Pump
1200 Chlorination
ITEM: B-1218 1/S
NAME: DAILY CHLOROFORM TANK PUMP

MAKE: NIKKISO MODEL: CANNED LIQUID: chloroform Q (m3/h): 47.1 Discharge pressure (kg/cm2 r): 3.6 Discharge pressure (kg/cm2 r): 0.1 Differential pressure (kg/cm2):3.5 Available NPSH (m): 5 min R.P.M.: 3,000 POWER: 10.5 kW MATERIALS: A351CF8 No. UNITS: 2
B-2104
CIDA 28% Hydrochloride Regeneration Line Pump
ITEM: B-2104
NAME: CIDA 28% HYDROCHLORIDE REGENERATION LINE PUMP

MAKE: SOINER MODEL: PN/80-50-315 LIQUID: 28% HYDROCHLORIC ACID Q (m3/h): 5 Manometric height: 26.70 m.c.l. R.P.M.: 1,450 POWER: 7.5 CV MATERIALS: Polypropylene No. UNITS: 1
B-2105
CIDA 20 % Sodium Hydroxide Line Pump
ITEM: B-2105
NAME: CIDA 20% SODIUM HYDROXIDE LINE PUMP

MAKE: SOINER MODEL: IN/80-50-315 LIQUID: 20% SODIUM HYDROXIDE Q (m3/h): 3 Manometric height: 24.60 m.c.l. R.P.M.: 1,450 POWER: 7.5 CV MATERIALS: stainless steel No. UNITS: 1
B-2106
CIDA Water Pool Emptying Pump
ITEM: B-2106
NAME: CIDA WATER POOL EMPTYING PUMP

MAKE: SOINER MODEL: PN/65-40-250 LIQUID: EFFLUENTS Q (m3/h): 8 Manometric height: 20 m.c.l. R.P.M.: 1,415 POWER: 4 CV MATERIALS: Polypropylene No. UNITS: 1
B-2107-s
Demineralised Water Pump
Cooling
ITEM: B-2107 NAME: COOLING WATER SERVICE DEMINERALISED WATER PUMP 1/S
MAKE: SERRANO INDUSTRIAL MODEL: 32-160/Q-31669/322 LIQUID: DEMINERALISED WATER Q (m3/h): 20 Discharge pressure: 3 kg/cm2 Suction pressure: atmospheric Differential pressure: 3 kg/cm2 Available NPSH (m): 7 min R.P.M.: 2,900 POWER: 4 CV MATERIALS: 14408 No. UNITS: 2
B-2401 -1/S
Ethylene Glycol Pumps 2400 - MEG Cooling Circuit (+8C)
ITEM: B-2401 1/S
NAME: MEG +8 C ETHYLENE GLYCOL RECOVERY CIRCUIT

MAKE: NIKKISO MODEL: CANNED LIQUID: Ethylene Glycol Q (m3/h): 11.8 Discharge pressure (kg/cm2 r): 2.6 Discharge pressure (kg/cm2 r): 0.1 Differential pressure (kg/cm2):2.5 Available NPSH (m): 5 min R.P.M.: POWER: 2.6 kW MATERIALS: A351CF8 No. UNITS: 2
B-2501 -1/S
Thermal Oil Pumps
2500- Thermal Oil Circuit
ITEM: B-2501 1/S
NAME: THERMAL OIL CIRCUIT THERMAL OIL PUMP

MAKE: G.I.E. MARELLI MODEL: SMK-4 x 6 x 13 LIQUID: Thermal Oil Q (m3/h): 60.7 Discharge pressure (kg/cm2 r): 2.6 Suction pressure (kg/cm2 g): 0.6 Differential pressure (kg/cm2):2 Available NPSH (m): 5 min R.P.M.: 1,500 POWER: 17.5 kW MATERIALS: C.S. casting No. UNITS: 2
B-2901-1/2 Circuit
Chlorinator Cooling Water Pump
2900 Chlorinator Cooling
ITEM: B-2901 NAME: DEMINERALISED WATER CIRCUIT CHLORINATOR COOLING WATER PUMP 1/S
MAKE: G.I.E. MARELLI MODEL: SMKD-3 x 4 x 7 LIQUID: Demineralised water Q (m3/h): 48.1 Discharge pressure (kg/cm2 r): 2.9 Discharge pressure (kg/cm2 r): 0.4 Differential pressure (kg/cm2):2.5 Available NPSH (m): 5 min R.P.M.: POWER: 10 kW MATERIALS: A216WCB No. UNITS: 2
B-2902-1/2 Circuit
Chlorinator Condenser Water Pump 2900 Chlorinator Cooling
ITEM: B-2902 NAME: DEMINERALISED WATER CIRCUIT CHLORINATOR CONDENSER WATER PUMP 1/S
MAKE: G.I.E. MARELLI MODEL: SMKDO-3 x 5 x 7 LIQUID: Demineralised water Q (m3/h): 105.7 Discharge pressure (kg/cm2 r): 2.9 Discharge pressure (kg/cm2 r): 0.4 Differential pressure (kg/cm2):2.5 Available NPSH (m): 5 min R.P.M.: 2,900 POWER: 25 CV MATERIALS: A216WCB No. UNITS: 2
B-3101
Methanol Tanker Unloading Pump
3100 Methanol
ITEM: B-3101
NAME: METHANOL TANKER UNLOADING PUMP

MAKE: NIKKISO MODEL: CANNED LIQUID: Methanol Q (m3/h): 50 Discharge pressure: (kg/cm2 g): 0.6 Suction pressure (kg/cm2 g): 0.12 Differential pressure (kg/cm2):0.48 Available NPSH (m): 13 min R.P.M.: 3,000 POWER: 2.6 kW MATERIALS: A351CF8 No. UNITS: 1
B-3102 -1/S Methanol
Methanol Decanting Pump
3100
ITEM: B-3102 1/S
NAME: METHANOL DECANTING PUMP

MAKE: NIKKISO MODEL: CANNED LIQUID: Methanol Q (m3/h): 1.6 Discharge pressure: (kg/cm2 g): 4.04 Discharge pressure (kg/cm2 r): 0.05 Differential pressure (kg/cm2): 4 Available NPSH (m): 12.17 min R.P.M.: POWER: 2.3 kW MATERIALS: A351CF8 No. UNITS: 2
B-4101 -1/S
Methylene Chloride Truck Loading Pump 4100- Methylene chloride
ITEM: B-4101 1/S
NAME: METHYLENE CHLORIDE TRUCK LOADING PUMP

MAKE: NIKKISO MODEL: CANNED LIQUID: Methylene chloride Q (m3/h): 50 Discharge pressure (kg/cm2 r): 3.595 Discharge pressure (kg/cm2 r): 0.112 Differential pressure (kg/cm2): 3.483 Available NPSH (m): 2.9 min R.P.M.: 3,000 POWER: 10.5 kW MATERIALS: A351CF8 No. UNITS: 2
B-4201 -1/S
Chloroform Truck Loading Pump
4200- Chloroform
ITEM: B-4201 1/S
NAME:
CHLOROFORM TRUCK LOADING PUMP

MAKE: NIKKISO MODEL: CANNED LIQUID: chloroform Q (m3/h): 50 Discharge pressure: (kg/cm2 g): 4.1 Discharge pressure (kg/cm2 r): 0.1 Differential pressure (kg/cm2): 4 Available NPSH (m): 4.3 min R.P.M.: 3,000 POWER: 11 kW MATERIALS: A351CF8 No. UNITS: 2
B-4301 -1/S
Tetrachloride Decanting Pump
4300 - Carbon Tetrachloride
ITEM: B-4301 NAME: CARBON TETRACHLORIDE DECANTING PUMP 1/S

MAKE: NIKKISO MODEL: CANNED LIQUID: carbon tetrachloride Q (m3/h): 5.5 Discharge pressure: (kg/cm2 g): 6.58 Suction pressure (kg/cm2 g): 0.11 Differential pressure (kg/cm2): 6.47 Available NPSH (m): 4.5 min R.P.M.: 3,000 POWER: 5.7 kW MATERIALS: A351CF8 No. UNITS: 2
B-4401 -1/S
Hydrochloric Acid Decanting Pump
4400 Hydrochloric Acid
ITEM: B-4401 1/S
NAME: HYDROCHLORIC ACID DECANTING PUMP

MAKE: VICARB MODEL: 65 40 - 200 LIQUID: carbon tetrachloride Q (m3/h): 11 Discharge pressure (kg/cm2 r): 4.07 Discharge pressure (kg/cm2 r): 0.07 Differential pressure (kg/cm2): 4 Available NPSH (m): 6.2 min R.P.M.: 3,000 POWER: 7.5 kW MATERIALS: VGC No. UNITS: 2
B-5101
20% Soda Decanting Pump
5100 20 % Soda
ITEM: B-5101 1/S
NAME: AUXILIARY CHEMICAL PRODUCT 20% CAUSTIC SODA DECANTING PUMP

MAKE: SUNFLO MODEL: FMDP 1DHA LIQUID: 20% Caustic Soda Q (m3/h): 1 Discharge pressure (kg/cm2 r): 2.5 Discharge pressure (kg/cm2 r): 0.25 Differential pressure (kg/cm2): 2.25 Available NPSH (m): 9.71 min R.P.M.: 1,500 POWER: 2.5 kW MATERIALS: CARBON STEEL No. UNITS: 2
B-5201
Sulphuric Tanker Unloading Pump
5200 - 98% Sulphuric Acid
ITEM: B-5201 1/S
NAME: AZOBIS SOLUTION 98% SULPHURIC DISCHARGE PUMP

MAKE: WORTHINGTON MODEL: ECP 6 65 - 200 LIQUID: 98% Sulphuric Acid Q (m3/h): 30 Discharge pressure (kg/cm2 r): 1.05 Discharge pressure (kg/cm2 r): 0.27 Differential pressure (kg/cm2): 0.78 Available NPSH (m): 6.96 min R.P.M.: 1,000 POWER: 1.5 kW MATERIALS: A-216WCB No. UNITS: 2
B-5202 -1/S
Sulphuric Decanting Pump
5200 - 98% Sulphuric Acid
ITEM: B-5202 1/S
NAME: DRYING TOWERS H2SO4 ACID SUPPLY PUMP

MAKE: SUNFLO MODEL: FMDP-1DHA LIQUID: 98% Sulphuric Acid Q (m3/h): 1 Discharge pressure (kg/cm2 r): 4.11 Discharge pressure (kg/cm2 r): 0.09 Differential pressure (kg/cm2): 4.02 Available NPSH (m): 5.9 min R.P.M.: 1,500 POWER: 4 kW MATERIALS: DUCTILE IRON No. UNITS: 3
B-6101 -1/S
Methanol Recovery Column Reflow Pump 6100 Organic Hydrochloric Acid
ITEM: B-6101 1/S
NAME: METHANOL RECOVERY COLUMN REFLOW PUMPS

MAKE: SUNFLO MODEL: FMDP-1DFA LIQUID: 80% Methanol Q (m3/h): 0.5 Discharge pressure (kg/cm2 r): 4 Discharge pressure (kg/cm2 r): 2.6 Differential pressure (kg/cm2): 1.4 Available NPSH (m): 38.6 min R.P.M.: 1,500 POWER: 2.5 kW MATERIALS: CARBON STEEL / STAINLESS STEEL No. UNITS: 2
B-6102 -1/S
Methanol Distillation Column Reflow Pump 6100 Organic Hydrochloric Acid
ITEM: B-6102 1/S
NAME: METHANOL DISTILLING COLUMN REFLOW PUMP

MAKE: SUNFLO MODEL: FMP-1LSB LIQUID: Methanol Q (m3/h): 0.16 Discharge pressure (kg/cm2 r): 4.1 Discharge pressure (kg/cm2 r): 0.5 Differential pressure (kg/cm2): 3.6 Available NPSH (m): 13 min R.P.M.: 1,500 POWER: 1 kW MATERIALS: AISI 410 No. UNITS: 2
B-6103 -1/S
Methanol Bottom Recovery Column Pump 6100 Organic Hydrochloric Acid
ITEM: B-6103 1/S
NAME: METHANOL RECOVERY COLUMN BOTTOM PUMP

MAKE: VICARB MODEL: 50-32-160 LIQUID: HCl solution Q (m3/h): 2.85 Discharge pressure (kg/cm2 r): 3.6 Discharge pressure (kg/cm2 r): 2.6 Differential pressure (kg/cm2): 1 Available NPSH (m): 36 min R.P.M.: 3,000 POWER: 1.1 kW MATERIALS: VGC No. UNITS: 2
B-6301 -1/S
Schott Diluted Sulphuric Supply Pump
6300 Sulphuric Acid Regeneration
ITEM: B-6301 NAME: H2SO4 REGENERATION RESIDUAL EFFLUENT SULPHURIC ACID PUMPS 1/S
MAKE: SERRANO - BOMINSA MODEL: 32-125 Q-31229/622 LIQUID: 76% residual sulphuric acid Q (m3/h): 2.85 Discharge pressure: (kg/cm2 g): 1 Discharge pressure (kg/cm2 r): 3.5 Differential pressure (kg/cm2): 0.3 Available NPSH (m): 3.2 min R.P.M.: 2,900 POWER: 2.52 CV MATERIALS: 1.4501 No. UNITS: 2
B-6302 -1/S
Regenerated Sulphuric to D-5201 Pump
ITEM: B-6302 1/S
NAME: REGENERATED SULPHURIC ACID PUMP

MAKE: ATLAS COMERCIAL MODEL: FMDP-1DBB SUNFLO LIQUID: 96% regenerated sulphuric acid Q (m3/h): 1 Discharge pressure (kg/cm2 r): 2 Discharge pressure (kg/cm2 r): 0.2 Differential pressure (kg/cm2): 1.8 Available NPSH (m): 5.8 min R.P.M.: 1,450 POWER: 3.6 CV MATERIALS: DUCTILE IRON No. UNITS: 2
B-6303
Schott 2nd Stage Sulphuric Recirculation Pump
ITEM: B-6303 RECIRCULATION PUMP
NAME: SCHOTT PLANT 2ND STAGE SULPHURIC ACID
MAKE: RHEINHUETTE MODEL: RCE 40/200 D2 LIQUID: 96 % Sulphuric Acid Q (m3/h): 6.4 Discharge pressure: (bar): 5 Suction pressure (kg/cm2 r): Differential pressure (kg/cm2): Available NPSH (m): R.P.M.: 1,450 POWER: 2.2 kW MATERIALS: SILICON CAST IRON No. UNITS: 1
B-6304
Nitric Acid Dosing Pump
ITEM: B-6304 DOSAGE PUMP
NAME: H2SO4 REGENERATION EFFLUENT NITRIC ACID
MAKE: MODEL: DOPU 40/EX/Y LIQUID: 65 % nitric acid Q (m3/h): 0.04 Discharge pressure: (bar): 3.5 Suction pressure (kg/cm2 g): Differential pressure (kg/cm2): Available NPSH (m): R.P.M.: 2,900 POWER: 0.31 kW MATERIALS: GLASS / PTFE No. UNITS: 1
B-6305
Schott Thermal Oil Pump
ITEM: B-6305 PUMP
NAME: SCHOTT PLANT THERMAL OIL RECIRCULATION
MAKE: MODEL: NTT 32-160 LIQUID: Thermal Oil Q (m3/h): 12 Discharge pressure: (bar): 25 Suction pressure (kg/cm2 g): Differential pressure (kg/cm2): Available NPSH (m): R.P.M.: 2,900 POWER: 2.2 kW MATERIALS: CAST IRON: GGG 40 No. UNITS: 1
B-6503 -1/S
Chemical Drainage Discharge Pump
6500 Chemical Drainage Treatment
ITEM: B-6503-1/S NAME: CHEMICAL DRAINAGE EVACUATION PUMP

MAKE: CASALS S CARDONA MODEL: BTSLL 416 LIQUID: contaminated water Q (m3/h): 14 Discharge pressure (kg/cm2 r): 0.96 Discharge pressure (kg/cm2 r): 0.2 Differential pressure (kg/cm2): 0.76 Available NPSH (m): 10.2 min R.P.M.: 1,450 POWER: 2.2 kW MATERIALS: PVDF No. UNITS: 2
3.- COLUMNS
C-1101
Water Washer
1100 Hydrochlorination NAME: WATER WASHER COLUMN

MANUFACTURER: LE CARBONE LORRAINE MATERIALS: - Ferrule and floors: - Receptacle support: LIQUID: SERVICE TEMPERATURE: 80 C. SERVICE PRESSURE: 3 bar INSULATION: NO CAPACITY: TOTAL HEIGHT: 7,330 mm No. UNITS: 1
ITEM: C-1101
C-1102
Soda Washer
ITEM: C-1102
NAME: CAUSTIC SODA WASHER COLUMN

MANUFACTURER: MATERIALS: - Ferrule and floors: ASTM A-516 Gr.60 - Receptacle support: ASTM A-283 Gr.C LIQUID: DILUTED CAUSTIC SODA CALCULATION TEMPERATURE: 60 C CALCULATION PRESSURE: 3 Kg/cm2 g TOP PART: - Service temperature: 15 C - Service pressure: 1.10 kg/cm2g BOTTOM PART: - Service temperature: 40 / 15 C - Service pressure: 1.12 kg/cm2 INSULATION: YES CAPACITY: 3 m3 TOTAL HEIGHT: 11,410 mm No. UNITS: 1
C-1103
1st Drying Column NAME:
EM : C-1103
1st DRYING COLUMN

MANUFACTURER: MATERIALS: - Ferrule and floors: ASTM A-516 Gr.60 - Receptacle support: ASTM A-283 Gr.C LIQUID: VARIOUS CALCULATION TEMPERATURE: 60 C CALCULATION PRESSURE: 3 Kg/cm2 g TOP PART: - Service temperature: 37 C - Service pressure: 1.08 kg/cm2 BOTTOM PART: - Service temperature: 40 C. - Service pressure: 1.09 kg/cm2 INSULATION: NO CAPACITY: 3 m3 TOTAL HEIGHT: 11,410 mm No. UNITS: 1
C-1104
2nd Drying Column NAME:
ITEM: C-1104
2nd DRYING COLUMN

MANUFACTURER: MATERIALS: - Ferrule and floors: ASTM A-516 Gr.60 - Receptacle support: ASTM A-283 Gr.C LIQUID: VARIOUS CALCULATION TEMPERATURE: 60 C CALCULATION PRESSURE: 3 Kg/cm2 g TOP PART: - Service temperature: 37 C - Service pressure: 1.07 kg/cm2 BOTTOM PART: - Service temperature: 40 C. - Service pressure: 1.08 kg/cm2 INSULATION: NO CAPACITY: 3 m3 TOTAL HEIGHT: 11,410 mm No. UNITS: 1
C-1105
3rd Drying Column NAME:
1100 Hydrochlorination 3rd DRYING COLUMN

MANUFACTURER: MATERIALS: - Ferrule and floors: ASTM A-240 Tp.340L - Receptacle support: LIQUID: VARIOUS CALCULATION TEMPERATURE: 60 C CALCULATION PRESSURE: 3 Kg/cm2 g TOP PART: - Service temperature: 37 C - Service pressure: 1.06 kg/cm2 BOTTOM PART: - Service temperature: 40 C. - Service pressure: 1.97 kg/cm2 INSULATION: NO CAPACITY: 3 m3 TOTAL HEIGHT: 11,410 mm No. UNITS: 1
ITEM: C-1105
C-1106
HCl Absorption Column
ITEM: C-1106
NAME: HCl ABSORPTION COLUMN

MANUFACTURER: LE CARBONE LORRAINE MATERIALS: - Ferrule and floors: - Receptacle support: LIQUID: TEMPERATURE: 130 C PRESSURE: 5 bar INSULATION: NO CAPACITY: 0.39 m3 TOTAL HEIGHT: 4,658 mm No. UNITS: 1
C-1201
HCl Distillation Column
1200 Chlorination
ITEM: C-1201
NAME: HCl DISTILLATION COLUMN

MANUFACTURER: MATERIALS: - Ferrule and floors: ASTM A-240 Tp.340L - Receptacle support: LIQUID: HCl and CHLOROMETHANES CALCULATION TEMPERATURE: - 30 C / + 130 C CALCULATION PRESSURE: 15 kg/cm2 g TOP PART: - Service temperature: - 25 C - Service pressure: 12 kg/cm2 BOTTOM PART: - Service temperature: + 107 C - Service pressure: 12.4 kg/cm2 INSULATION: YES CAPACITY: 9 m3 TOTAL HEIGHT: 26,640 mm No. UNITS: 1
C-1202
Methyl Chloride Column
1200 Chlorination
ITEM: C-1202
NAME: METHYL CHLORIDE COLUMN

MANUFACTURER: MATERIALS: - Ferrule and floors: ASTM A-240 Tp340L ASTM A-516 Gr.60 - Receptacle support: LIQUID: CHLOROMETHANES CALCULATION TEMPERATURE: 150 C CALCULATION PRESSURE: 9 Kg/cm2 g TOP PART: - Service temperature: 37 C - Service pressure: 7 kg/cm2 BOTTOM PART: - Service temperature: 125 C - Service pressure: 7.4 kg/cm2 INSULATION: YES CAPACITY: 9 m3 TOTAL HEIGHT: 26,000 mm No. UNITS: 1
C-1203
Methylene Chloride Column
1200 Chlorination
ITEM: C-1203
NAME: METHYLENE CHLORIDE COLUMN

MANUFACTURER: MATERIALS: - Ferrule and floors: ASTM A-240 Tp.340L ASTM A-516 Gr.60 - Receptacle support: ASTM A-285 Gr.C LIQUID: CHLOROMETHANES CALCULATION TEMPERATURE: 120 C CALCULATION PRESSURE: 3 kg/cm2 g TOP PART: - Service temperature: 60 C - Service pressure: 1 kg/cm2 BOTTOM PART: - Service temperature: 92 C - Service pressure: 1.5 kg/cm2 INSULATION: YES CAPACITY: 19 m3 TOTAL HEIGHT: 32,300 mm No. UNITS: 1
C-1204
Chloroform Column
1200 Chlorination
ITEM: C-1204
NAME: CHLOROFORM COLUMN

MANUFACTURER: MATERIALS: - Ferrule and floors: ASTM A-240 Tp.340L ASTM A-516 Gr.60 - Receptacle support: ASTM A-285 Gr.C LIQUID: CHLOROMETHANES CALCULATION TEMPERATURE: 120 C CALCULATION PRESSURE: 3 kg/cm2 g TOP PART: - Service temperature: 61 C - Service pressure: 0 kg/cm2 BOTTOM PART: - Service temperature: 95 C - Service pressure: 0.7 kg/cm2 INSULATION: YES CAPACITY: 32 m3 TOTAL HEIGHT: 38,460 mm No. UNITS: 1
C-6101Methanol Recovery Column
6100 Organic Hydrochloric Acid
ITEM: C-6101
NAME: METHANOL RECOVERY COLUMN

MANUFACTURER: MATERIALS: - Ferrule and floors: ASTM A-106 Gr.60 - Receptacle support: ASTM A-283 Gr.C LIQUID: VARIOUS CALCULATION TEMPERATURE: 150 C CALCULATION PRESSURE: 2 Kg/cm2 g SERVICE PRESSURE: 1.5 kg/cm2 SERVICE TEMPERATURE: 130 C INSULATION: YES CAPACITY: 2.070 m3 TOTAL HEIGHT: 18,182 mm No. UNITS: 1
C-6102Methanol Distillation Column
ITEM: C-6102
NAME: METHANOL RECOVERY COLUMN

MANUFACTURER: SCHWARTZ - HAUTMONT MATERIALS: - Ferrule and floors: ASTM A-106 Gr.60 - Receptacle support: ASTM A-283 Gr.C LIQUID: VARIOUS CALCULATION TEMPERATURE: 120 C CALCULATION PRESSURE: 1 kg/cm2 g SERVICE PRESSURE: atmospheric SERVICE TEMPERATURE: 107 C INSULATION: YES CAPACITY: 0.7 m3 TOTAL HEIGHT: 14,734 mm No. UNITS: 1
C-63011st Stage Sulphuric Desorption Column 6300 Sulphuric Regeneration and Recovery MEOH
ITEM: C-6301
NAME: EFFLUENT DESORPTION COLUMN

MANUFACTURER: SCHOTT ENGINEERING TYPE: PACKED COLUMN MATERIALS: - Ferrule and floors: GLASS - Seals PTFE LIQUID: WSA liquid (bottom) Vapour gas (top) DESIGN - Temperature: 150 C - Pressure: -1 bar BOTTOM: - Temperature: 80 C. - Pressure: 0.08 bar TOP: - Temperature: 75 C. - Pressure: 0.08 bar INTERNAL: Raschig Rings 15 x 15 COLUMN HEIGHT: 2,300 mm Diameter: 200 mm Volume: 0.08 m3 No. UNITS: 1
C-6302Desorption Column R-1
ITEM: C-6302
NAME: EFFLUENT DESORPTION COLUMN

MANUFACTURER: SCHOTT ENGINEERING TYPE: PACKED COLUMN MATERIALS: - Ferrule and floors: GLASS - Seals PTFE LIQUID: H2SO4 liquid (bottom) Vapour gas (top) DESIGN - Temperature: 200 C - Pressure: -1 bar BOTTOM: - Temperature: 150 C - Pressure: 0.02 bar TOP: - Temperature: 190 C - Pressure: 0.02 bar INTERNAL: Raschig Rings 15 x 15 COLUMN HEIGHT: 3,300 mm Diameter: 200 mm Volume: 0.09 m3 No. UNITS: 1
C-6601
Desorption Stripping Column
6600 Moist Solvents
ITEM: C-6601
NAME: DESORPTION STRIPPING COLUMN

MANUFACTURER: LE CARBONE LORRAINE MATERIALS: - Ferrule and floors: - Receptacle support: LIQUID: TEMPERATURE: 180 C PRESSURE: 6 bar INSULATION: YES CAPACITY: 0.9 m3 TOTAL HEIGHT: 7,194 mm No. UNITS: 1
4.- TANKS
D-1101 Methyl Chloride Receiver 1100 Hydrochlorination
ITEM: D-1101
NAME: METHYL CHLORIDE RECEIVER TANK

LIQUID: METHYL CHLORIDE MATERIALS: - Ferrule and floors: A-240 Tp.304L - Receptacle support: A7 TEMPERATURE: - Service: -25 C - Calculation: -30 C PRESSURE: - Service: 0.6 kg/cm2 g - Calculation: 3 kg/cm2 g SIZE: - Height: 1,300 mm - Diameter: 850 mm CAPACITY: 0.9 m3 INSULATION: YES No. UNITS: 1
D-1102
Methanol Drainage Tank
ITEM: D-1102 NAME: METHANOL DRAINAGE TANK

LIQUID: METHANOL MATERIALS: - Ferrule and floors: AISI 304L - Receptacle support: Carbon steel TEMPERATURE: - Service: 95 C - Calculation: 120 C PRESSURE: - Service: 0.6 kg/cm2 g - Calculation: 3 kg/cm2 g SIZE: - Height: 1,130 mm - Diameter: 18 inches CAPACITY: 0.13 m3 INSULATION: NO No. UNITS: 1
D-1201
Methyl Chloride Supply Tank
1200 Chlorination
ITEM: D-1201
NAME: METHYL CHLORIDE SUPPLY TANK

LIQUID: METHYL CHLORIDE MATERIALS: - Ferrule and floors: A-240 Tp. 304L - Receptacle support: A7 TEMPERATURE: - Service: 20 C - Calculation: 45 C PRESSURE: - Service: 4 kg/cm2 g - Calculation: 9 kg/cm2 g SIZE: - Height: 3,620 mm - Diameter: 1,600 mm CAPACITY: 6 m3 INSULATION: YES No. UNITS: 1
D-1202
Methyl Chloride Decanting Tank
1200 Chlorination
ITEM: D-1202
NAME: METHYL CHLORIDE DECANTING TANK

LIQUID: METHYL CHLORIDE MATERIALS: - Ferrule and floors: A-240 Tp. 304L - Receptacle support: A7 TEMPERATURE: - Service: 37 C - Calculation: 45 C PRESSURE: - Service: 7 kg/cm2 g - Calculation: 9 kg/cm2 g SIZE: - Height: 3,620 mm - Diameter: 1,600 mm CAPACITY: 6 m3 INSULATION: YES No. UNITS: 1
D-1203
Methylene Chloride Recycling Tank
1200 Chlorination
ITEM: D-1203
NAME: METHYL CHLORIDE RECYCLING TANK

LIQUID: METHYL CHLORIDE MATERIALS: - Ferrule and floors: A-240 Tp. 304L - Receptacle support: A7 TEMPERATURE: - Service: 40 C. - Calculation: 60 C PRESSURE: - Service: 0.5 kg/cm2 g - Calculation: 3 kg/cm2 g SIZE: - Height: 2,840 mm - Diameter: 1,400 mm CAPACITY: 3.8 m3 INSULATION: NO No. UNITS: 1
D-1204
Chlorine Supply Tank NAME: CHLORINE SUPPLY TANK
1200 Chlorination
ITEM: D-1204
LIQUID: CHLORINE MATERIALS: - Ferrule and floors: A-240 Tp. 304L - Receptacle support: A-240 Tp. 304L / / A-283 Gr.C TEMPERATURE: - Service: 32 C - Calculation: -50 C PRESSURE: - Service: 8 kg/cm2 g - Calculation: 15.3 kg/cm2 g SIZE: - Height: 4,176 mm - Diameter: 1,700 mm CAPACITY: 8.5 m3 INSULATION: YES No. UNITS: 1
D-1205
HCl Distillation Reflow Ball
1200 Chlorination
ITEM: D-1205
NAME: HCL DISTILLATION REFLOW BALL TANK

LIQUID: HYDROGEN CHLORIDE MATERIALS: - Ferrule and floors: A-240 Tp. 304L - Receptacle support: A-283 Gr.C TEMPERATURE: - Service: -25 C - Calculation: -38 C PRESSURE: - Service: 12 kg/cm2 g - Calculation: 15 kg/cm2 g SIZE: - Height: 2,336 mm - Diameter: 900 mm CAPACITY: 1.2 m3 INSULATION: YES No. UNITS: 1
D-1206
Methyl Chloride Reflow Ball
1200 Chlorination
ITEM: D-1206
NAME: METHYL CHLORIDE REFLOW BALL

LIQUID: METHYL CHLORIDE MATERIALS: - Ferrule and floors: A-240 Tp. 304L - Receptacle support: A-283 Gr.C TEMPERATURE: - Service: 37 C - Calculation: 45 C PRESSURE: - Service: 7 kg/cm2 g - Calculation: 9 kg/cm2 g SIZE: - Height: 1,562 mm - Diameter: 650 mm CAPACITY: 0.45 m3 INSULATION: YES No. UNITS: 1
D-1207-1/S
Methyl Chloride Drying Drum
1200 Chlorination
ITEM: D-1207 1/S
NAME: METHYL CHLORIDE DRYING DRUM TANK

LIQUID: METHYL CHLORIDE MATERIALS: - Ferrule and floors: A-240 Tp. 304L - Receptacle support: A-240 Tp. 304L / / A-283 Gr.C TEMPERATURE: - Service: 37 C - Calculation: 60 C PRESSURE: - Service: 10.7 kg/cm2 g - Calculation: 15 kg/cm2 g SIZE: - Height: 2,730 mm - Diameter: 1,050 mm CAPACITY: 2 m3 INSULATION: NO No. UNITS: 2
D-1208
Crude Ball
1200 Chlorination
ITEM: D-1208
NAME: CRUDE BALL TANK

LIQUID: CRUDE MATERIALS: - Ferrule and floors: A-515 Gr.60 - Receptacle support: A7 TEMPERATURE: - Service: 40 C. - Calculation: 60 C PRESSURE: - Service: atmospheric - Calculation: 3 kg/cm2 g SIZE: - Height: 4,330 mm - Diameter: 2,100 mm CAPACITY: 13.6 m3 INSULATION: NO No. UNITS: 1
D-1209-1/S
Crude Neutralisation Drum
1200 - Chlorination
ITEM: D-1209-1/s
NAME: CRUDE NEUTRALISATION DRUM TANK

LIQUID: CRUDES MATERIALS: - Ferrule and floors: A-240 Tp.304L - Receptacle support: A7 TEMPERATURE: - Service: 40 C. - Calculation: 60 C PRESSURE: - Service: 4.5 kg/cm2 g - Calculation: 6 kg/cm2 g SIZE: - Height: 3,320 mm - Diameter: 1,550 mm CAPACITY: 5.7 m3 INSULATION: NO No. UNITS: 2
D-1210
Methylene Chloride Reflow Ball
1200 Chlorination
ITEM: D-1210
NAME: METHYLENE CHLORIDE REFLOW BALL TANK

LIQUID: METHYLENE CHLORIDE MATERIALS: - Ferrule and floors: A-240 Tp.304L - Receptacle support: A-283 Gr.C TEMPERATURE: - Service: 60 C - Calculation: 80 C. PRESSURE: - Service: 1 kg/cm2 g - Calculation: 3 kg/cm2 g SIZE: - Height: 2,094 mm - Diameter: 1,000 mm CAPACITY: 1.6 m3 INSULATION: NO No. UNITS: 1
D-1211-1/S
Methylene Chloride Neutralisation Drum 1200 Chlorination NAME: METHYLENE CHLORIDE NEUTRALISATION
LIQUID: METHYL CHLORIDE MATERIALS: - Ferrule and floors: A-240 Tp.304L - Receptacle support: A-240 Tp. 304L / / A-283 Gr.C TEMPERATURE: - Service: 32 C - Calculation: 60 C PRESSURE: - Service: 3.5 kg/cm2 g - Calculation: 5 kg/cm2 g SIZE: - Height: 1,940 mm - Diameter: 700 mm CAPACITY: 0.27 m3 INSULATION: NO No. UNITS: 2
ITEM: D-1211 1/S DRUM TANK
D-1212
Chloroform Reflow Ball
1200 Chlorination
ITEM: D-1212
NAME: CHLOROFORM REFLOW BALL TANK

LIQUID: CHLOROFORM MATERIALS: - Ferrule and floors: A-240 Tp.304L - Receptacle support: A-283 Gr.C TEMPERATURE: - Service: 61 C - Calculation: 80 C. PRESSURE: - Service: atmospheric - Calculation: 3 kg/cm2 g SIZE: - Height: 2,282 mm - Diameter: 1,100 mm CAPACITY: 2.1 m3 INSULATION: NO No. UNITS: 1
D-1213-1/S
Chloroform Neutralisation Drum
1200 Chlorination
ITEM: D-1213 1/S TANK
NAME: CHLOROFORM NEUTRALISATION DRUM
LIQUID: METHYL CHLORIDE MATERIALS: - Ferrule and floors: A-240 Tp.304L - Receptacle support: A-240 Tp. 304L / / A-283 Gr.C TEMPERATURE: - Service: 40 C. - Calculation: 60 C PRESSURE: - Service: 3.6 kg/cm2 g - Calculation: 5 kg/cm2 g SIZE: - Height: 1,940 mm - Diameter: 700 mm CAPACITY: 0.63 m3 INSULATION: NO No. UNITS: 2
D-1214
Solvent Recovery Tank
1200 Chlorination
ITEM: D-1214
NAME: SOLVENT RECOVERY TANK

LIQUID: SOLVENT MIXTURE MATERIALS: - Ferrule and floors: AISI 316 L - Receptacle support: AISI 316 / A-42.b TEMPERATURE: - Service: 50 C - Design: 100 C PRESSURE: - Service: 4 bar - Design: 6 bar SIZE: - Height: 1,084 mm - Diameter: 510 mm CAPACITY: 0.2 m3 INSULATION: NO No. UNITS: 1
D-2101-S
Demineralised Water Tank
2100 Cooling Water
ITEM: D-2101 1/S NAME: DEMINERALISED WATER TANK

SUPPLIER: CIDA LIQUID: DEMINERALISED WATER MATERIALS: - Ferrule and floors: A-42.b - Receptacle support: A-42.b TEMPERATURE: - Design: 30 C PRESSURE: - Design: 4 kg/cm2 g SIZE: - Height: 3,500 mm - Diameter: 1,100 mm INSULATION: NO No. UNITS: 2
D-2102-S
2100 Cooling Water
ITEM: D-2102 1/S NAME: DEMINERALISED WATER TANK

SUPPLIER: CIDA LIQUID: DEMINERALISED WATER MATERIALS: - Ferrule and floors: A-42.b - Receptacle support: A-42.b TEMPERATURE: - Design: 30 C PRESSURE: - Design: 4 kg/cm2 g SIZE: - Height: 3,500 mm - Diameter: 1,200 mm INSULATION: NO No. UNITS: 2
D-2401Ethylene Glycol Tank (+8 C) 2400 - MEG Cold Cooling Circuit (+8C) NAME: MEG +18 C COLD RECOVERY CIRCUIT ITEM: D-2401 SERVICES ETHYLENE GLYCOL TANK
LIQUID: MIXED ETHYLENE GLYCOL MATERIALS: - Ferrule and floors: A-283 Gr.C - Receptacle support: A 7 TEMPERATURE: - Service: 10 C - Calculation: 60 C PRESSURE: - Service: atmospheric - Calculation: 0.05 kg/cm2 g SIZE: - Height: 1,500 mm - Diameter: 650 mm CAPACITY: 0.4 m3 INSULATION: YES No. UNITS: 1
D-2501
Thermal Oil Tank
ITEM: D-2501
NAME: THERMAL OIL TANK

LIQUID: THERMAL LIQUID MATERIALS: - Ferrule and floors: A-515 Gr.60 - Receptacle support: A-283-Gr.C TEMPERATURE: - Service: 20 C - Calculation: 280 C PRESSURE: - Service: atmospheric - Calculation: 3 kg/cm2 g SIZE: - Height: 2,380 mm - Diameter: 1,200 mm CAPACITY: 2 m3 INSULATION: YES No. UNITS: 1
D-2901
2900 Chlorinator Cooling Circuit
ITEM: D-2901
NAME: CHLORINATOR COOLING WATER TANK

LIQUID: Demineralised water MATERIALS: - Ferrule and floors: A283 Gr.C - Receptacle support: A7 TEMPERATURE: - Service: 51 C - Calculation: 120 C PRESSURE: - Service: atmospheric - Calculation: 0.05 kg/cm2 g SIZE: - Height: 2,430 mm - Diameter: 1,000 mm CAPACITY: 1.6 m3 INSULATION: NO No. UNITS: 1
D-2902
Cooling Water Tank
2900 Chlorinator Cooling Circuit
ITEM: D-2902
NAME: CHLORINATOR COOLING WATER TANK

LIQUID: Demineralised water MATERIALS: - Ferrule and floors: A283 Gr.C - Receptacle support: A7 TEMPERATURE: - Service: 35 C. - Calculation: 60 C PRESSURE: - Service: atmospheric - Calculation: 0.05 kg/cm2 g SIZE: - Height: 3,070 mm - Diameter: 1,300 mm CAPACITY: 3.5 m3 INSULATION: NO No. UNITS: 1
D-3220-1/2
DCL
ITEM: D-3220-1/2
NAME: CICLON DEHYDRATOR TANK

LIQUID: Demineralised water MATERIALS: - Ferrule and floors: PVDF + Fr - Receptacle support: A7 TEMPERATURE: - Service: - Calculation: PRESSURE: - Service: - Calculation: SIZE: - Height: 3,568 mm - Diameter: 400 mm CAPACITY: INSULATION: YES No. UNITS: 2
D-3223
DCL
ITEM: D-3223
NAME: LIQUID / GAS CHLORINE VERTICAL TANK BODY

LIQUID: Liquid chlorine / gas MATERIALS: - Ferrule and floors: A-333 Gr.6 / A-516 Gr.60 TEMPERATURE: - Service: - Design: 80 / -50 C PRESSURE: - Service: - Calculation: 15.3 kg/cm2 g SIZE: - Height: 1,525 mm - Diameter: 324 mm CAPACITY: 0.08 m3 INSULATION: NO No. UNITS: 1
COIL
LIQUID: steam MATERIALS: - Tubes: A-106 Gr.B TEMPERATURE: - Design: 250 C PRESSURE: - Design: 15 kg/cm2 g
D-5201
Regenerated Sulphuric Tank
5200 - Sulphuric Acid
ITEM: D-5201
NAME: REGENERATED SULPHURIC TANK

LIQUID: sulphuric acid MATERIALS: - Ferrule and floors: stainless steel - Receptacle support: St 37.2 TEMPERATURE: - Service: - Calculation: PRESSURE: - Service: - Calculation: SIZE: - Height: 4,950 mm - Diameter: 2,450 mm CAPACITY: INSULATION: YES No. UNITS: 1
D-6101
Methanol Recovery Column Reflow Ball
ITEM: D-6101
NAME: REFLOW BALL TANK

LIQUID: Various MATERIALS: - Ferrule and floors: A285 Gr.C - Receptacle support: A7 TEMPERATURE: - Service: 50 C - Calculation: PRESSURE: - Service: 1.5 kg/cm2 g - Calculation: 2 kg/cm2 g SIZE: - Height: 2,004 mm - Diameter: 16 CAPACITY: 0.2 m3 INSULATION: YES No. UNITS: 1
D-6102
Methanol Distillation Column Reflow Ball
ITEM: D-6102
NAME: REFLOW BALL TANK

LIQUID: Methyl chloride + methanol MATERIALS: - Ferrule and floors: A285 Gr.C - Receptacle support: A7 TEMPERATURE: - Service: 46 C - Calculation: 60 C PRESSURE: - Service: atmospheric - Calculation: 3 kg/cm2 g SIZE: - Height: 1,960 mm - Diameter: 12 CAPACITY: 0.1 m3 INSULATION: NO No. UNITS: 1
D-6201
Vent Receiver Lung
6200 Gas Effluent Treatment
ITEM: D-6201
NAME: DG-1 VENT BALL TANK

LIQUID: Various gases MATERIALS: - Ferrule and floors: A285 Gr.C - Receptacle support: A 36 TEMPERATURE: - Service: 21 C - Calculation: 50 C PRESSURE: - Service: Partial vacuum - Calculation: Complete vacuum SIZE: - Height: 3,740 mm - Diameter: 1,000 mm CAPACITY: 2.3 m3 INSULATION: NO No. UNITS: 1
D-6301
Sulphuric Acid Tank
ITEM: D-6301
NAME: SHOTT PROCESS COLLECTION TANK

SUPPLIER: SCHOTT ENGINEERING LIQUID: 96 % Sulphuric Acid MATERIALS: - Ferrule and floors: Glass - Seals PTFE - Receptacle support: Stc TEMPERATURE: - Service: 48 C - Design: 150 C PRESSURE: - Service (abs): 1 bar - Design: SIZE: - Height: 1,000 mm - Diameter: DN 600 CAPACITY: 0.1 m3 INSULATION: NO No. UNITS: 1
D-6303 Regeneration
Distilled Receiver Tank
6300 Sulphuric Acid
ITEM: D-6303
NAME: DISTILLED RECEIVER TANK

SUPPLIER: SCHOTT ENGINEERING LIQUID: 85 % Sulphuric Acid MATERIALS: - Ferrule and floors: Glass - Seals PTFE - Receptacle support: Stc TEMPERATURE: - Service: 152 C - Design: 200 C PRESSURE: - Service (abs): 0.02 bar - Design: SIZE: - Height: 1,050 mm - Diameter: DN 100 CAPACITY: INSULATION: NO No. UNITS: 1
D-6304
Distilled Tank
ITEM: D-6304
NAME: NITRIC ACID TANK

SUPPLIER: SCHOTT ENGINEERING LIQUID: Nitric acid MATERIALS: - Ferrule and floors: Glass - Seals PTFE - Receptacle support: Stc TEMPERATURE: - Service: 40 C. - Design: 150 C PRESSURE: - Service (bar): 1 bar SIZE: - Height: 900 mm - Diameter: DN 500 CAPACITY: 0.05 m3 INSULATION: NO No. UNITS: 1
D-6305
Flash Tank
ITEM: D-6305
NAME: H2S04 REGENERATION TANK

SUPPLIER: SCHOTT ENGINEERING LIQUID: 96 % Sulphuric Acid MATERIALS: - Ferrule and floors: Glass lined steel - Seals PTFE - Receptacle support: Stc TEMPERATURE: - Service: 199 C - Design: 200 C PRESSURE: - Service (bar): 0.02 bar - Admissible service: -113 bar SIZE: - Height: 1,500 mm - Diameter: DN 300 CAPACITY: 0.1 m3 INSULATION: YES No. UNITS: 1
D-6306
Vacuum Pump Supply Tank
ITEM: D-6306
NAME: H2SO4 REGENERATION TANK

SUPPLIER: SCHOTT ENGINEERING LIQUID: 96 % Sulphuric Acid MATERIALS: - Ferrule and floors: Glass lined steel - Seals PTFE - Receptacle support: Stc TEMPERATURE: - Service: 200 C - Design: 200 C PRESSURE: - Service (bar): 0.02 bar - Admissible service: -1 / 3 bar SIZE: - Height: 2,000 mm - Diameter: DN 300 CAPACITY: 0.12 m3 INSULATION: YES No. UNITS: 1
D-6307
Separator
ITEM: D-6307

SUPPLIER: SCHOTT ENGINEERING LIQUID: 85 % Sulphuric Acid MATERIALS: - Ferrule and floors: Glass - Seals: PTFE - Receptacle support: Stc TEMPERATURE: - Service: 152 C - Design: 200 C PRESSURE: - Service (bar): 0.08 bar - Admissible service: -1 bar SIZE: - Height: 1,100 mm - Diameter: DN 300 CAPACITY: 0.08 m3 INSULATION: NO No. UNITS: 1
D-6308
Nitric Acid Storage
ITEM: D-6308

SUPPLIER: SCHOTT ENGINEERING LIQUID: 50 % nitric acid MATERIALS: - Ferrule and floors: Glass - Seals PTFE - Receptacle support: Stc TEMPERATURE: - Service: 40 C. - Design: 150 C PRESSURE: - Service (bar): 1 bar - Design: SIZE: - Height: 1,000 mm - Diameter: DN 600 CAPACITY: 0.1 m3 INSULATION: NO No. UNITS: 1
D-7103
Foam Tank
Fire-fighting System
ITEM: D-7103
NAME: FIRE-EXTINGUISHING FOAM TANK

TYPE: Diaphragm tank with supplier LIQUID: Foam MATERIALS: - Ferrule and floors: Stc - Receptacle support: Stc TEMPERATURE: - Service: - Calculation: PRESSURE: - Service: 10 kg/cm2 g SIZE: - Height: 2,740 mm - Diameter: 700 mm CAPACITY: 600 litres INSULATION: NO No. UNITS: 1
5.- EXCHANGERS
I-1101
Methanol Vaporiser NAME:
1100 Hydrochlorination METHANOL VAPORISER
ITEM: I-1101
MANUFACTURER: AGUILAR Y SALAS TYPE: Methanol vaporiser EXCHANGE SURFACE: BODY SIDE: LIQUID: Steam DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: 160 C BODY MATERIAL: A-285 Gr.C TUBE SIDE: LIQUID: Methanol DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: 120 C MATERIAL: A-213 Tp 304L SIZE: LENGTH: 4,125 mm DIAMETER: 992 mm / 1.200 mm INSULATION: YES No. UNITS: 1
I-1102
Methanol Reheater
ITEM: I-1102
NAME: METHANOL REHEATER

MANUFACTURER: TYPE: Methanol reheater EXCHANGE SURFACE: BODY SIDE: LIQUID: DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: 320 C BODY MATERIAL: TUBE SIDE: LIQUID: DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: 250 C MATERIAL: SIZE: LENGTH: 2,825 mm DIAMETER: 12 / 324 mm INSULATION: YES No. UNITS: 1
I-1103
Hydrogen Chloride Reheater
ITEM: I-1103
NAME: HYDROGEN CHLORIDE REHEATER

MANUFACTURER: TYPE: Hydrogen chloride reheater EXCHANGE SURFACE: BODY SIDE: LIQUID: DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: 320 C BODY MATERIAL: TUBE SIDE: LIQUID: DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: 250 C MATERIAL: SIZE: LENGTH: 3,645 mm DIAMETER: 323 mm / 436 mm INSULATION: YES No. UNITS: 1
I-1104
Hydrochlorination Gas Cooler NAME: GAS COOLER
ITEM: I-1104
MANUFACTURER: SIGRI GmbH TYPE: Gas cooler EXCHANGE SURFACE: 56.4 m2 BODY SIDE: LIQUID: DESIGN PRESSURE: 5 kg/cm2 DESIGN TEMPERATURE: 60 C BODY MATERIAL: H-II TUBE SIDE: LIQUID: DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: 200 C No. TUBES: 109 TUBE LENGTH: 6,100 mm MATERIAL: Diabon graphite NS2 SEALS: PTFE SIZE: LENGTH: 7,243 mm DIAMETER: 518 mm INSULATION: YES No. UNITS: 1
I-1105
Soda Washer Cooler
ITEM: I-1105
NAME: SODA WASHER COOLER

MANUFACTURER: VICARB TYPE: PLATES (soda washer cooler) EXCHANGE SURFACE: 3.51 m2 PLATE MATERIAL AISI304 SEALS: Nitrile PROCESS SIDE: LIQUID: NaOH (waste) SERVICE PRESSURE: 3.2 bar SERVICE TEMPERATURE: 15 13 C DESIGN PRESSURE: 5 bar DESIGN TEMPERATURE: 60 C TUBE SIDE: LIQUID: Glycol 40 % SERVICE PRESSURE: 1.5 bar SERVICE TEMPERATURE: 8 10 C DESIGN PRESSURE: 5 bar DESIGN TEMPERATURE: 60 C SIZE: 840 x 280 x 116 mm INSULATION: YES No. UNITS: 1
I-1106
1st Drying Column Cooler
ITEM: I-1106
NAME: FIRST DRYING COLUMN COOLER

MANUFACTURER: VICARB TYPE: PLATES (first drying column cooler) 1.76 m2 PLATE MATERIAL: HASTELLOY B SEALS: Viton E PROCESS SIDE: LIQUID: H2SO4 (waste) SERVICE PRESSURE: 4 bar SERVICE TEMPERATURE: 40 37.5 C DESIGN PRESSURE: 5 bar DESIGN TEMPERATURE: 60 C TUBE SIDE: LIQUID: Water SERVICE PRESSURE: 3.5 bar SERVICE TEMPERATURE: 28 30 C DESIGN PRESSURE: 5 bar DESIGN TEMPERATURE: 60 C SIZE: 585 x 150 x 168 mm INSULATION: NO No. UNITS: 1
I-1107
2nd Drying Column Cooler
ITEM: I-1107
NAME: SECOND DRYING COLUMN COOLER

MANUFACTURER: VICARB TYPE: PLATES (second drying column cooler) EXCHANGE SURFACE: 1.85 m2 PLATE MATERIAL: AISI 316 Ti SEALS: Viton E PROCESS SIDE: LIQUID: H2SO4 (waste) SERVICE PRESSURE: 4 bar SERVICE TEMPERATURE: 40 37.5 C DESIGN PRESSURE: 5 bar DESIGN TEMPERATURE: 60 C TUBE SIDE: LIQUID: Water SERVICE PRESSURE: 3.5 bar SERVICE TEMPERATURE: 28 30 C DESIGN PRESSURE: 5 bar DESIGN TEMPERATURE: 60 C SIZE: 585 x 150 x 168 mm INSULATION: NO No. UNITS: 1
I-1108
3rd Drying Column Cooler
ITEM: I-1108
NAME: THIRD DRYING COLUMN COOLER

MANUFACTURER: VICARB TYPE: PLATES (third drying column cooler) EXCHANGE SURFACE: 2.02 m2 PLATE MATERIAL: AISI 316 Ti SEALS: Viton E PROCESS SIDE: LIQUID: H2SO4 (waste) SERVICE PRESSURE: 4 bar SERVICE TEMPERATURE: 40 37.5 C DESIGN PRESSURE: 5 bar DESIGN TEMPERATURE: 60 C TUBE SIDE: LIQUID: Water SERVICE PRESSURE: 3.5 bar SERVICE TEMPERATURE: 29 31 C DESIGN PRESSURE: 5 bar DESIGN TEMPERATURE: 60 C SIZE: 585 x 150 x 171 mm INSULATION: NO No. UNITS: 1
I-1109
Methyl Chloride Pre-cooler
ITEM: I-1109
NAME: METHYL CHLORIDE PRE-COOLER

MANUFACTURER: TYPE: Methyl chloride pre-cooler EXCHANGE SURFACE: BODY SIDE: LIQUID: DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: -20 C BODY MATERIAL: TUBE SIDE: LIQUID: DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: -50 C MATERIAL: SIZE: LENGTH: 7,496 mm DIAMETER: 508 mm / 620 mm INSULATION: YES No. UNITS: 1
I-1110
Methyl Chloride Condenser
ITEM: I-1110
NAME: METHYL CHLORIDE CONDENSER

MANUFACTURER: SULZER TYPE: R-22 evaporator / Methyl chloride condenser EXCHANGE SURFACE: 35 m2 BODY SIDE: LIQUID: R-22 DESIGN PRESSURE: 10.5 kg/cm2 abs DESIGN TEMPERATURE: -40 C SERVICE TEMPERATURE: -38 -38 C BODY MATERIAL: A-516-60 TUBE SIDE: LIQUID: Methyl chloride DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: 120 C SERVICE TEMPERATURE: -12 -25 C MATERIAL: A-240
Tp.304L / A-213
Tp.316L
No. TUBES: 199 SIZE: LENGTH: 3,048 mm DIAMETER: 550 mm INSULATION: YES No. UNITS: 1
I-1111
Methyl Chloride Heater
ITEM: I-1111
NAME: METHYL CHLORIDE HEATER

MANUFACTURER: BROWN FINTUBE FRANCE TYPE: Methyl chloride heater EXCHANGE SURFACE: 13.6 m2 BODY SIDE: LIQUID: DESIGN PRESSURE: 3 bar DESIGN TEMPERATURE: 60 C BODY MATERIAL: A-312 to 304 L TUBE SIDE: LIQUID: DESIGN PRESSURE: 15 bar DESIGN TEMPERATURE: -30 C MATERIAL: A-312 Tp. 304 L No. TUBES: SIZE: LENGTH: 3,586 mm DIAMETER: 486 mm INSULATION: NO No. UNITS: 1
I-1112
Methanol Drainage Cooler
ITEM: I-1112
NAME: METHANOL DRAINAGE COOLER

MANUFACTURER: TYPE: Methanol drainage cooler EXCHANGE SURFACE: BODY SIDE: LIQUID: Water SERVICE PRESSURE: atmospheric DESIGN PRESSURE: atmospheric SERVICE TEMPERATURE: 26 31 C DESIGN TEMPERATURE: 50 C BODY MATERIAL: A-53 Gr.B TUBE SIDE: LIQUID: Methanol SERVICE PRESSURE: 2 kg/cm2 DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: 95 50 C DESIGN TEMPERATURE: 100 C MATERIAL: A-312 Tp.304L No. TUBES: 1 SIZE: LENGTH: 610 mm DIAMETER: 340 mm INSULATION: NO No. UNITS: 1
I-1201
Methylene Chloride Gas Condenser 1200 Chlorination NAME: METHYLENE CHLORIDE GAS CONDENSER
MANUFACTURER: BROWN FINTUBE FRANCE TYPE: Condenser EXCHANGE SURFACE: 4.2 m2 BODY SIDE: LIQUID: Methylene chloride SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C BODY MATERIAL: A-312 Tp.304L TUBE SIDE: LIQUID: 40% MEG SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C MATERIAL: A-312 Tp.304L No. TUBES: SIZE: 3,588 x 428 x 197 INSULATION: YES No. UNITS: 1
ITEM: I-1201
I-1202
Chlorine Vaporiser NAME: CHLORINE VAPORISER
1200 Chlorination
ITEM: I-1202
MANUFACTURER: CHEMTEC, B.V. TYPE: Chlorine vaporiser EXCHANGE SURFACE: BODY SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 32 kg/cm2 g SERVICE TEMPERATURE: DESIGN TEMPERATURE: 140 C BODY MATERIAL: SA-240 Type 316L TUBE SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 160 C MATERIAL: SB-163 ALLOY 400 No. TUBES: SIZE: LENGTH: 3,475 mm DIAMETER: 508 mm INSULATION: NO No. UNITS: 1
I-1203
Partial Chlorinator Condenser
1200 Chlorination
ITEM: I-1203
NAME: PARTIAL CHLORINATOR CONDENSER

MANUFACTURER: TYPE: Condenser EXCHANGE SURFACE: BODY SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 32 kg/cm2 g SERVICE TEMPERATURE: DESIGN TEMPERATURE: 140 C BODY MATERIAL: TUBE SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 6 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 110 C MATERIAL: No. TUBES: SIZE: LENGTH: 6,060 mm DIAMETER: 800 / 932 mm INSULATION: NO No. UNITS: 1
I-1204
HCl Distillation Column
1200 Chlorination
ITEM: I-1204
NAME: HCL DISTILLATION RE-BOILER

MANUFACTURER: TYPE: HCl Distillation re-boiler EXCHANGE SURFACE: BODY SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 g SERVICE TEMPERATURE: DESIGN TEMPERATURE: 160 C BODY MATERIAL: TUBE SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 15 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 150 C MATERIAL: No. TUBES: SIZE: LENGTH: 4,213 mm DIAMETER: 508 / 620 mm INSULATION: YES No. UNITS: 1
I-1205-A
Oil Recoverer
1200 Chlorination
ITEM: I-1205 A
NAME: OIL RECOVERER EXCHANGER

MANUFACTURER: SULZER ESPAA TYPE: Oil recoverer EXCHANGE SURFACE: BODY SIDE: LIQUID: R-22 SERVICE PRESSURE: 14.6 kg/cm2 DESIGN PRESSURE: 21 kg/cm2 SERVICE TEMPERATURE: +38 C DESIGN TEMPERATURE: +80 C BODY MATERIAL: St.35 TUBE SIDE: LIQUID: R-22 + OIL SERVICE PRESSURE: 0.12 kg/cm2 DESIGN PRESSURE: 10.5 kg/cm2 SERVICE TEMPERATURE: -38 C DESIGN TEMPERATURE: -40 C MATERIAL: St.35 No. TUBES: SIZE: LENGTH: 1,784 mm DIAMETER: DN 125 INSULATION: YES No. UNITS: 1
I-1206
Methyl Chloride Column Re-boiler
1200 Chlorination
ITEM: I-1206
NAME: METHYL CHLORIDE COLUMN RE-BOILER

MANUFACTURER: TYPE: Re-boiler EXCHANGE SURFACE: BODY SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 160 C BODY MATERIAL: TUBE SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 9 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 150 C MATERIAL: No. TUBES: SIZE: LENGTH: 3,985 mm DIAMETER: 750 / 878 mm INSULATION: YES No. UNITS: 1
I-1207-A/B
Methyl Chloride Column Condenser
1200 Chlorination
ITEM: I-1207 A/B
NAME: METHYL CHLORIDE COLUMN CONDENSER

MANUFACTURER: TYPE: Condenser EXCHANGE SURFACE: BODY SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 9 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 60 C BODY MATERIAL: TUBE SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 5 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 50 C MATERIAL: AISI 304 L No. TUBES: 148 SIZE: LENGTH: 5,562 mm DIAMETER: 457 / 569 mm INSULATION: NO No. UNITS: 2
I-1208
Crude Thermal Recoverer
1200 Chlorination
ITEM: I-1208
NAME: CRUDE THERMAL RECOVERER

MANUFACTURER: TYPE: Thermal recoverer EXCHANGE SURFACE: BODY SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 5 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 100 C BODY MATERIAL: TUBE SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 9 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 150 C MATERIAL: No. TUBES: SIZE: LENGTH: 3,237 mm DIAMETER: 406 / 518 mm INSULATION: NO No. UNITS: 1
I-1209
Crude Cooler
1200 Chlorination
ITEM: I-1209
NAME: CRUDE COOLER

MANUFACTURER: TYPE: Thermal recoverer EXCHANGE SURFACE: BODY SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 100 C BODY MATERIAL: TUBE SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 50 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 60 C MATERIAL: No. TUBES: SIZE: LENGTH: 3,215 mm DIAMETER: 508 / 620 mm INSULATION: NO No. UNITS: 1
I-1210
Crude Gas Condenser
1200 Chlorination
ITEM: I-1210
NAME: CRUDE GAS CONDENSER

MANUFACTURER: BROWN FINTUBE FRANCE TYPE: Condenser EXCHANGE SURFACE: 4.2 m2 BODY SIDE: LIQUID: N2+CH2Cl2+CHCl3+CCl4 SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C BODY MATERIAL: A-312 Tp.304L TUBE SIDE: LIQUID: 40% MEG SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C MATERIAL: A-312 Tp.304L No. TUBES: SIZE: 3,588 x 428 x 197 INSULATION: YES No. UNITS: 1
I-1211
Methylene Chloride Column Re-boiler 1200 Chlorination
ITEM: I-1211
NAME: METHYLENE CHLORIDE COLUMN REBOILER

MANUFACTURER: TYPE: Re-boiler EXCHANGE SURFACE: BODY SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 160 C BODY MATERIAL: TUBE SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 120 C MATERIAL: No. TUBES: SIZE: LENGTH: 4,700 mm DIAMETER: 1,130 / 1,254 mm INSULATION: YES No. UNITS: 1
I-1212
Methylene Chloride Column Condenser
1200 Chlorination
ITEM: I-1212
NAME: METHYLENE CHLORIDE COLUMN CONDENSER

MANUFACTURER: TYPE: Condenser EXCHANGE SURFACE: BODY SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 80 C. BODY MATERIAL: TUBE SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 5 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 70 C MATERIAL: No. TUBES: SIZE: LENGTH: 5,350 mm DIAMETER: 650 / 762 mm INSULATION: NO No. UNITS: 1
I-1213
Methylene Chloride Column Gas Condenser
1200 Chlorination
ITEM: I-1213
NAME: METHYLENE CHLORIDE COLUMN GAS CONDENSER

MANUFACTURER: BROWN FINTUBE FRANCE TYPE: Condenser EXCHANGE SURFACE: 4.2 m2 BODY SIDE: LIQUID: Methylene chloride SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C BODY MATERIAL: A-312 Tp.304L TUBE SIDE: LIQUID: 40% MEG SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C MATERIAL: A-312 Tp.304L No. TUBES: SIZE: 3,588 x 428 x 197 INSULATION: YES No. UNITS: 1
I-1214
Methylene Chloride Recycling Cooler
1200 Chlorination
ITEM: I-1214
NAME: METHYLENE CHLORIDE RECYCLING COOLER

MANUFACTURER: BROWN FINTUBE FRANCE TYPE: Cooler EXCHANGE SURFACE: 9.6 m2 BODY SIDE: LIQUID: Water SERVICE PRESSURE: DESIGN PRESSURE: 5 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 80 C. BODY MATERIAL: A-312 Tp.304L TUBE SIDE: LIQUID: Methylene chloride SERVICE PRESSURE: DESIGN PRESSURE: 5 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 60 C MATERIAL: A-312 Tp.304L No. TUBES: SIZE: 3,588 x 1,288 mm INSULATION: NO No. UNITS: 1
I-1215
Methylene Chloride Production Cooler 1200 Chlorination
ITEM: I-1215
NAME: METHYLENE CHLORIDE PRODUCTION COOLER

MANUFACTURER: BROWN FINTUBE FRANCE TYPE: Cooler EXCHANGE SURFACE: 8.4 m2 BODY SIDE: LIQUID: Methylene chloride SERVICE PRESSURE: DESIGN PRESSURE: 5 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 80 C. BODY MATERIAL: A-312 Tp.304L TUBE SIDE: LIQUID: Water SERVICE PRESSURE: DESIGN PRESSURE: 5 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 60 C MATERIAL: A-312 Tp.304L No. TUBES: SIZE: 3,588 x 1,718 mm INSULATION: NO No. UNITS: 1
I-1216
Chloroform Column Re-boiler
1200 Chlorination
ITEM: I-1216
NAME: CHLOROFORM COLUMN RE-BOILER

MANUFACTURER: TYPE: Re-boiler EXCHANGE SURFACE: BODY SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 160 C BODY MATERIAL: TUBE SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 120 C MATERIAL: No. TUBES: SIZE: LENGTH: 4,950 mm DIAMETER: 1,254 / 1,378 mm INSULATION: YES No. UNITS: 1
I-1217
Chloroform Column Condenser
1200 Chlorination
ITEM: I-1217
NAME: CHLOROFORM COLUMN CONDENSER

MANUFACTURER: TYPE: Condenser EXCHANGE SURFACE: BODY SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 80 C. BODY MATERIAL: TUBE SIDE: LIQUID: SERVICE PRESSURE: DESIGN PRESSURE: 5 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 70 C MATERIAL: No. TUBES: SIZE: LENGTH: 5,350 mm DIAMETER: 650 / 762 mm INSULATION: NO No. UNITS: 1
I-1218
Chloroform Column Gas Condenser
1200 Chlorination
ITEM: I-1218
NAME: CHLOROFORM COLUMN GAS CONDENSER

MANUFACTURER: BROWN FINTUBE FRANCE TYPE: Condenser EXCHANGE SURFACE: BODY SIDE: LIQUID: CHCl3 + N2 SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C BODY MATERIAL: A-312 Tp.304L TUBE SIDE: LIQUID: 40% MEG SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C MATERIAL: A-312 Tp.304L No. TUBES: SIZE: 3,588 x 428 x 197 mm INSULATION: YES No. UNITS: 1
I-1219
Chloroform Cooler
1200 Chlorination
ITEM: I-1219
NAME: CHLOROFORM COOLER

MANUFACTURER: BROWN FINTUBE FRANCE TYPE: Cooler EXCHANGE SURFACE: 12.8 m2 BODY SIDE: LIQUID: Chloroform SERVICE PRESSURE: DESIGN PRESSURE: 5 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 90 C BODY MATERIAL: A-312 Tp.304L TUBE SIDE: LIQUID: Water SERVICE PRESSURE: DESIGN PRESSURE: 5 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 60 C MATERIAL: A-312 Tp.304L No. TUBES: SIZE: 3,588 x 1,718 mm INSULATION: NO No. UNITS: 1
I-1220
Methylene Chloride Tank Gas Condenser
1200 Chlorination
ITEM: I-1220
NAME: METHYLENE CHLORIDE GAS CONDENSER

MANUFACTURER: BROWN FINTUBE FRANCE TYPE: Condenser EXCHANGE SURFACE: 4.2 m2 BODY SIDE: LIQUID: N2 + CH2Cl2 SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C BODY MATERIAL: A-312 Tp.304L TUBE SIDE: LIQUID: 40% MEG SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C MATERIAL: A-312 Tp.304L No. TUBES: SIZE: 3,588 x 858 mm INSULATION: YES No. UNITS: 1
I-1221
Chloroform Tank Gas Condenser
1200 Chlorination
ITEM: I-1221
NAME: CHLOROFORM TANK GAS CONDENSER

MANUFACTURER: BROWN FINTUBE FRANCE TYPE: Condenser EXCHANGE SURFACE: 4.2 m2 BODY SIDE: LIQUID: CHCl3 SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C BODY MATERIAL: A-312 Tp.304L TUBE SIDE: LIQUID: 40% MEG SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C MATERIAL: A-312 Tp.304L No. TUBES: SIZE: 3,588 x 858 mm INSULATION: YES No. UNITS: 1
I-1222
Tetrachloride Cooler
1200 Chlorination
ITEM: I-1222
NAME: TETRACHLORIDE COOLER

MANUFACTURER: AGUILAR Y SALAS TYPE: Carbon tetrachloride cooler EXCHANGE SURFACE: 2.7 m2 BODY SIDE: LIQUID: Carbon tetrachloride DESIGN PRESSURE: 6 kg/cm2 DESIGN TEMPERATURE: 120 C BODY MATERIAL: A-106 Gr.B TUBE SIDE: LIQUID: Cooling water DESIGN PRESSURE: 5 kg/cm2 DESIGN TEMPERATURE: 60 C MATERIAL: A-285 Gr.C No. TUBES: 24 SIZE: LENGTH: 3,176 mm DIAMETER: 220 mm INSULATION: NO No. UNITS: 1
I-1223
Chlorinator Demineralised Water Heater
1200 Chlorination
ITEM: I-1223
NAME: CHLORINATOR DEMINERALISED WATER HEATER

INPUT WATER: - Flow: 48.1 m3/h. - Temperature: 51 C - Pressure: 2.9 kg/cm2 g INPUT STEAM: - Normal flow: 470 kg/h - Maximum flow: 590 kg/h - Temperature: 143 C - Pressure: 2.9 kg/cm2 g DESIGN CONDITIONS: - Design pressure: 4 kg/cm2 - Design temperature: 160 C - Insulation: 80 mm fibreglass MATERIALS: - Body: A-106 Gr. B / A-285 Gr. C - Deflectors: A-285 Gr. C / A-240 Tp. 304 - Seals: Compressed asbestos
I-1224
Methyl Chloride Cooler
1200 Chlorination
ITEM: I-1224
NAME: METHYL CHLORIDE COOLER

MANUFACTURER: AGUILAR Y SALAS TYPE: Carbon tetrachloride cooler EXCHANGE SURFACE: 5.2 m2 BODY SIDE: LIQUID: Cooling water DESIGN PRESSURE: 5 kg/cm2 DESIGN TEMPERATURE: 60 C BODY MATERIAL: A-106 Gr.B TUBE SIDE: LIQUID: Methyl chloride DESIGN PRESSURE: 9 kg/cm2 DESIGN TEMPERATURE: 80 C. MATERIAL: A-213 Tp. 304 L No. TUBES: 46 SIZE: LENGTH: 3,178 mm DIAMETER: 273 mm INSULATION: NO No. UNITS: 1
I-2201
Condensed Flash Condenser
2200 Steam Condensed Products
ITEM: I-2201 NAME: CONDENSED FLASH CONDENSER

MANUFACTURER: AGUILAR Y SALAS TYPE: Condensador EXCHANGE SURFACE: 3.6 m2 BODY SIDE: LIQUID: Water vapour DESIGN PRESSURE: 15 kg/cm2 DESIGN TEMPERATURE: 150 C BODY MATERIAL: A-106 Gr.B TUBE SIDE: LIQUID: Cooling water DESIGN PRESSURE: 6 kg/cm2 DESIGN TEMPERATURE: 60 C MATERIAL: A -179 No. TUBES: 33 SIZE: LENGTH: 2,610 mm DIAMETER: 220 mm INSULATION: YES No. UNITS: 1
I-2501
Thermal Oil Pumps
ITEM: I-2501
NAME: THERMAL OIL COOLER

MANUFACTURER: BROWN FINTUBE FRANCE TYPE: Cooler EXCHANGE SURFACE: BODY SIDE: LIQUID: Water SERVICE PRESSURE: DESIGN PRESSURE: 5 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 60 C BODY MATERIAL: A-106 Gr.B TUBE SIDE: LIQUID: Marlotherm SERVICE PRESSURE: DESIGN PRESSURE: 5 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: 320 C MATERIAL: A-106 Gr.B No. TUBES: SIZE: 2,149 x 486 mm INSULATION: NO No. UNITS: 1
I-2704
Oil Recoverer NAME:
2700 - R-22 Cooling System (-40C) R-22 COOLING SYSTEM OIL RECOVERER
MANUFACTURER: SULZER ESPAA TYPE: Oil recoverer EXCHANGE SURFACE: BODY SIDE: LIQUID: R-22 SERVICE PRESSURE: 14.6 kg/cm2 DESIGN PRESSURE: 21 kg/cm2 SERVICE TEMPERATURE: 38 C DESIGN TEMPERATURE: 80 C. BODY MATERIAL: St -25 TUBE SIDE: LIQUID: R-22 + oil SERVICE PRESSURE: 1.12 kg/cm2 DESIGN PRESSURE: 10.5 kg/cm2 SERVICE TEMPERATURE: -38 C DESIGN TEMPERATURE: -40 C MATERIAL: H-II SIZE: LENGTH: 1,784 mm DIAMETER: 125 mm INSULATION: YES No. UNITS: 1
ITEM: I-2704
I-2901
Chlorinator Cooling Water Cooler 2900 Cooling Circuit NAME: COOLING WATER COOLER DEMINERALISED ITEM: I-2901 WATER CIRCULATION SYSTEM
MANUFACTURER: GEA IBERICA TYPE: PLATES EXCHANGE SURFACE: PLATE MATERIAL: 14401 SEALS: NBR DESIGN PRESSURE: 6 bar DESIGN TEMPERATURE: 90 C PROCESS SIDE: LIQUID: water SERVICE TEMPERATURE: 70 48 C SIDE: LIQUID: Water SERVICE TEMPERATURE: 29 51 C SIZE: 1,814 x 1,395 x 530 mm INSULATION: NO No. UNITS: 1
SERVICE
Chlorinator Condenser Water Cooler 2900 Cooling Circuit NAME: COOLING WATER COOLER DEMINERALISED ITEM: I-2902 WATER CIRCULATION SERVICE
MANUFACTURER: GEA IBERICA TYPE: PLATES EXCHANGE SURFACE: PLATE MATERIAL: 14401 SEALS: NBR DESIGN PRESSURE: 6 bar DESIGN TEMPERATURE: 60 C PROCESS SIDE: LIQUID: water SERVICE TEMPERATURE: 40 34 C SIDE: LIQUID: Water SERVICE TEMPERATURE: 29 35 C SIZE: 1,607 x 510 x 530 mm INSULATION: NO No. UNITS: 1
I-2902
SERVICE
I-4101
Methylene Chloride Gas Condenser
4100- Methylene chloride
ITEM: I-4101
NAME: METHYLENE CHLORIDE GAS CONDENSER

MANUFACTURER: BROWN FINTUBE FRANCE TYPE: Condenser EXCHANGE SURFACE: 36.3 m2 BODY SIDE: LIQUID: CH2Cl2 SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C BODY MATERIAL: A-312 Tp.304L TUBE SIDE: LIQUID: 40% MEG SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C MATERIAL: A-312 Tp.304L No. TUBES: SIZE: 3,586 x 1,660 x 254 mm INSULATION: YES No. UNITS: 1
I-4201
Chloroform Gas Condenser
4200- Chloroform
ITEM: I-4201
NAME: CHLOROFORM GAS CONDENSER

MANUFACTURER: BROWN FINTUBE FRANCE TYPE: Condenser EXCHANGE SURFACE: 36.3 m2 BODY SIDE: LIQUID: Chloroform SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C BODY MATERIAL: A-312 Tp.304L TUBE SIDE: LIQUID: 40% MEG SERVICE PRESSURE: DESIGN PRESSURE: 3 kg/cm2 SERVICE TEMPERATURE: DESIGN TEMPERATURE: -20 C MATERIAL: A-312 Tp.304L No. TUBES: SIZE: 3,586 x 1,660 x 254 mm INSULATION: YES No. UNITS: 1
I-6101 Methanol Rectification Column Condenser 6100 Organic Hydrochloride Acid Effluent NAME: METHANOL RECTIFICATION COLUMN ITEM: I-6101 CONDENSER
MANUFACTURER: VICARB TYPE: GRAPHITE BLOCKS EXCHANGE SURFACE: 14.5 m2 BLOCK MATERIAL: VGC SEALS: EPDM PROCESS SIDE: LIQUID: CH3Cl + H2O SERVICE PRESSURE: 1.4 bar SERVICE TEMPERATURE: 101.5 48.8 C DESIGN PRESSURE: 5 bar DESIGN TEMPERATURE: 120 C TUBE SIDE: LIQUID: Water SERVICE PRESSURE: SERVICE TEMPERATURE: 29 36.5 C DESIGN PRESSURE: 5 bar DESIGN TEMPERATURE: 120 C SIZE: 4,161 x 455 x 395 mm INSULATION: NO No. UNITS: 1
I-6102 Methanol Distillation Column Condenser 6100 Organic Hydrochloride Acid Effluent NAME: METHANOL DISTILLATION COLUMN ITEM: I-6102 CONDENSER
MANUFACTURER: AGUILAR Y SALAS TYPE: Condenser EXCHANGE SURFACE: 3.6 m2 BODY SIDE: LIQUID: CH3Cl +CH3OH DESIGN PRESSURE: 2.75 kg/cm2 DESIGN TEMPERATURE: 80 C. BODY MATERIAL: A-106 Gr.B TUBE SIDE: LIQUID: Cooling water DESIGN PRESSURE: 5 kg/cm2 DESIGN TEMPERATURE: 60 C MATERIAL: A -179 No. TUBES: 40 SIZE: LENGTH: 2,224 mm DIAMETER: 220 mm INSULATION: NO No. UNITS: 1
I-6103 Methanol Distillation Column Re-boiler 6100 Organic Hydrochloride Acid Effluent NAME: METHANOL DISTILLATION COLUMN REITEM: I-6103 BOILER
MANUFACTURER: AGUILAR Y SALAS TYPE: Re-boiler EXCHANGE SURFACE: 1.765 m2 BODY SIDE: LIQUID: Water vapour DESIGN PRESSURE: 5 kg/cm2 DESIGN TEMPERATURE: 160 C BODY MATERIAL: A-106 Gr.B TUBE SIDE: LIQUID: Water DESIGN PRESSURE: 2 kg/cm2 DESIGN TEMPERATURE: 160 C MATERIAL: A -179 No. TUBES: 21 SIZE: LENGTH: 2,291 mm DIAMETER: 219 mm INSULATION: YES No. UNITS: 1
I-6104 CH3OH Rectification Column Gas Condenser 6100 Organic Hydrochloride Acid Effluent NAME: METHANOL RECTIFICATION COLUMN GAS ITEM: I-6104 CONDENSER
MANUFACTURER: AGUILAR Y SALAS TYPE: Condenser EXCHANGE SURFACE: 2.9 m2 BODY SIDE: LIQUID: Chloroform + methanol + water DESIGN PRESSURE: 5 kg/cm2 DESIGN TEMPERATURE: 100 C BODY MATERIAL: A-106 Gr.B TUBE SIDE: LIQUID: Water DESIGN PRESSURE: 5 kg/cm2 DESIGN TEMPERATURE: 100 C MATERIAL: A -179 No. TUBES: 26 SIZE: LENGTH: 3,675 mm DIAMETER: 219 mm INSULATION: YES No. UNITS: 1
I-6105
Residual HCl Pre-heater
6100 Organic Hydrochloride Acid Effluent
ITEM: I-6105
NAME: RESIDUAL HCL PRE-HEATER

MANUFACTURER: VICARB TYPE: GRAPHITE BLOCKS EXCHANGE SURFACE: 6.77 m2 BLOCK MATERIAL: VGC SEALS: PTFE PROCESS SIDE: LIQUID: 6% HCL SERVICE PRESSURE: 5 bar SERVICE TEMPERATURE: 130 45 C DESIGN PRESSURE: 6 bar DESIGN TEMPERATURE: 140 C SERVICE SIDE 1: LIQUID: HCl+CH3OH+CH3Cl+H2O SERVICE PRESSURE: 5 bar SERVICE TEMPERATURE: 45 90 C DESIGN PRESSURE: 6 bar DESIGN TEMPERATURE: 100 C SERVICE SIDE 2: LIQUID: H2O SERVICE PRESSURE: 5 bar SERVICE TEMPERATURE: 29 36 C DESIGN PRESSURE: 6 bar DESIGN TEMPERATURE: 100 C SIZE: 3,371 x 480 x 345 mm INSULATION: NO No. UNITS: 1
I-6301 Methanol Desorption Column Condenser 6300 MEOH Recovery and Sulphuric Regeneration Effluents
ITEM: I-6301
NAME: C-6301 CONDENSER

MANUFACTURER: SCHOTT ENGINEERING TYPE: Condenser EXCHANGE SURFACE: 8.6 m2 BODY SIDE: LIQUID: 96% H2SO4 DESIGN PRESSURE: -1 kg/cm2 DESIGN TEMPERATURE: 150 C BODY MATERIAL: Glass SEALS: PTFE TUBE SIDE: LIQUID: WSA DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: 150 C MATERIAL: Glass No. TUBES: SIZE: LENGTH: DIAMETER: DN 150 INSULATION: NO No. UNITS: 1
I-6302 Residual Sulphuric Acid Pre-heater 6300 Sulphuric Regeneration and Recovery Effluents MEOH
ITEM: I-6302
NAME: RESIDUAL SULPHURIC ACID PRE-HEATER

MANUFACTURER: SCHOTT ENGINEERING TYPE: Pre-heater EXCHANGE SURFACE: 0.5 m2 BODY SIDE: LIQUID: 96% H2SO4 DESIGN PRESSURE: -1 kg/cm2 DESIGN TEMPERATURE: 200 C BODY MATERIAL: Glass SEALS: PTFE TUBE SIDE: LIQUID: H2O DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: 200 C MATERIAL: Tantalum No. TUBES: 11 SIZE: LENGTH: 1,200 mm DIAMETER: DN 100 INSULATION: NO No. UNITS: 1
I-6303
C-6302 Re-boiler
6300 Sulphuric Acid Regeneration Effluents
ITEM: I-6303
NAME: C-6302 RE-BOILER

MANUFACTURER: SCHOTT ENGINEERING TYPE: Re-boiler EXCHANGE SURFACE: 0.5 m2 BODY SIDE: LIQUID: WSA DESIGN PRESSURE: -1 kg/cm2 DESIGN TEMPERATURE: 190 C BODY MATERIAL: Glass SEALS: PTFE TUBE SIDE: LIQUID: Steam DESIGN PRESSURE: 10 kg/cm2 DESIGN TEMPERATURE: 190 C MATERIAL: Tantalum No. TUBES: SIZE: LENGTH: 825 mm DIAMETER: DN 200 INSULATION: NO No. UNITS: 1
I-6305
Barometric Condenser
ITEM: I-6305
NAME: BAROMETRIC CONDENSER

MANUFACTURER: SCHOTT ENGINEERING TYPE: Condenser EXCHANGE SURFACE: 8 m2 BODY SIDE: LIQUID: steam DESIGN PRESSURE: -1 kg/cm2 DESIGN TEMPERATURE: 150 C BODY MATERIAL: Glass SEALS: PTFE TUBE SIDE: LIQUID: WC DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: 150 C MATERIAL: Glass No. TUBES: SIZE: LENGTH: 2,980 mm DIAMETER: DN 200 INSULATION: NO No. UNITS: 1
I-6306
Post-condenser
ITEM: I-6306
NAME: POST-CONDENSER
MANUFACTURER: SCHOTT ENGINEERING TYPE: Condenser EXCHANGE SURFACE: 8 m2 BODY SIDE: LIQUID: steam DESIGN PRESSURE: -1 kg/cm2 DESIGN TEMPERATURE: 150 C BODY MATERIAL: Glass SEALS: PTFE TUBE SIDE: LIQUID: WC DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: 150 C MATERIAL: Glass No. TUBES: SIZE: LENGTH: 2,980 mm DIAMETER: DN 200 INSULATION: NO No. UNITS: 1
I-6307
Sulphuric Acid Heater
ITEM: I-6307
NAME: 2nd STAGE HEATER

MANUFACTURER: SCHOTT ENGINEERING TYPE: Heater EXCHANGE SURFACE: 1.6 m2 BODY SIDE: LIQUID: Thermal oil DESIGN PRESSURE: -1 kg/cm2 DESIGN TEMPERATURE: 250 C BODY MATERIAL: Carbon steel SEALS: PTFE / IT TUBE SIDE: LIQUID: 96% H2SO4 DESIGN PRESSURE: 10 kg/cm2 DESIGN TEMPERATURE: 250 C MATERIAL: GLASS LINED STEEL No. TUBES: SIZE: LENGTH: 3,000 mm DIAMETER: DN 100 INSULATION: NO No. UNITS: 1
I-6308
Regenerated Sulphuric Acid Cooler 6300 Sulphuric Acid Regeneration NAME: H2SO4 REGENERATION EXCHANGER
MANUFACTURER: SCHOTT ENGINEERING TYPE: Cooler EXCHANGE SURFACE: 1.2 m2 BODY SIDE: LIQUID: 96% H2SO4 DESIGN PRESSURE: -1 kg/cm2 DESIGN TEMPERATURE: 150 C BODY MATERIAL: Glass SEALS: PTFE TUBE SIDE: LIQUID: WC DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: 150 C MATERIAL: Glass No. TUBES: SIZE: LENGTH: DIAMETER: DN 150 INSULATION: NO No. UNITS: 1
ITEM: I-6308
I-6309
Pre-heater
ITEM: I-6309
NAME: H2S04 REGENERATION PRE-HEATER

MANUFACTURER: SCHOTT ENGINEERING TYPE: Pre-heater EXCHANGE SURFACE: 0.6 m2 BODY SIDE: LIQUID: WH DESIGN PRESSURE: -1 kg/cm2 DESIGN TEMPERATURE: 150 C BODY MATERIAL: Glass SEALS: PTFE TUBE SIDE: LIQUID: WSA DESIGN PRESSURE: 3 kg/cm2 DESIGN TEMPERATURE: 150 C MATERIAL: Glass No. TUBES: SIZE: LENGTH: DIAMETER: DN 150 INSULATION: NO No. UNITS: 1
I-6601
Stripping Column Head Condenser
6600 Stripping Column
ITEM: I-6601
NAME: STRIPPING COLUMN HEAD CONDENSER

MANUFACTURER: VICARB TYPE: PLATES EXCHANGE SURFACE: 10.2 M2 PLATE MATERIAL: TITANIUM T35 SEALS: VITON PROCESS SIDE: LIQUID: Alkaline water SERVICE TEMPERATURE: 100 31 C DESIGN PRESSURE: 6 bar DESIGN TEMPERATURE: 120 C No. STEPS: 2 TUBE SIDE: LIQUID: Water + solvent SERVICE TEMPERATURE: 20 89 C DESIGN PRESSURE: 6 bar DESIGN TEMPERATURE: 120 C No. STEPS: 2 SIZE: 1,607 x 510 x 530 mm INSULATION: NO No. UNITS: 1
I-6602
Stripping Column Head Condenser
ITEM: I-6602
NAME: STRIPPING COLUMN HEAD CONDENSER

MANUFACTURER: ALFA LAVAL TYPE: PLATES MODEL: M10BW-FG EXCHANGE SURFACE: 1.9 M2 PLATE MATERIAL: TITANIUM SEALS: No. PLATES: 10 PROCESS SIDE: LIQUID: STEAM SERVICE TEMPERATURE: 101.6 C 101.1 C DESIGN PRESSURE: 2 atg DESIGN TEMPERATURE: 110 C TUBE SIDE: LIQUID: WATER SERVICE TEMPERATURE: 29 C 37.5 C DESIGN PRESSURE: 2 atg DESIGN TEMPERATURE: 110 C SIZE: 710 x 470 x 981 mm INSULATION: NO No. UNITS: 1
I-6603
Stripping Column Cooler
ITEM: I-6603
NAME: COOLER TO STRIPPING COLUMN

MANUFACTURER: ALFA LAVAL TYPE: PLATES MODEL: M10BW-FD EXCHANGE SURFACE: 0.5 M2 PLATE MATERIAL: TITANIUM SEALS: No. PLATES: 4 PROCESS SIDE: LIQUID: STEAM SERVICE TEMPERATURE: 101 C 40 C DESIGN PRESSURE: 2 atg DESIGN TEMPERATURE: 110 C TUBE SIDE: LIQUID: WATER SERVICE TEMPERATURE: 29 C 37.5 C DESIGN PRESSURE: 2 atg DESIGN TEMPERATURE: 110 C SIZE: 800 x 470 x 981 mm INSULATION: NO No. UNITS: 1
6.- REACTORS
R-1101
Hydrochlorinator
ITEM: R-1101
NAME: HYDROCHLORINATOR REACTOR

MANUFACTURER TYPE: BEM VERTICAL reactor SURFACE: 216 M2 No. STEPS: Casing: 1; Tubes: 1 BODY SIDE: LIQUID: HEAT MED. OPERATING TEMPERATURE: 256 / 260 C DESIGN TEMPERATURE: 320 C OPERATING PRESSURE: 2 / 0.8 kg/cm2 g DESIGN PRESSURE: 3 kg/cm2 g CAPACITY: 4.2 m3 BODY AND HEAD MATERIAL: A-515 Gr.60 TUBE SIDE: LIQUID: REACTAN GAS OPERATING TEMPERATURE: 300 C DESIGN TEMPERATURE: 320 C OPERATING PRESSURE: 1.24 / 1.17 kg/cm2 g DESIGN PRESSURE: 3 kg/cm2 g CAPACITY: 3.1 m3 TUBE MATERIAL: A-240 Tp.347 SEAL MATERIAL: CASING: Spiral wound type (ASBESTOS) + CS Inner & Outer ring CHANNEL: Asbestos covered by 2 sheets of SS type 347 SIZE: LENGTH: 5,158 mm DIAMETER: 1,600 mm INSULATION: YES No. UNITS: 1
R-1201
Chlorinator
1200 Chlorination
ITEM: R-1201
NAME: CHLORINATOR REACTOR

MANUFACTURER: CAPACITY: 9.81 m3 BODY SIDE: LIQUID: REACTOR LIQUID AND GAS OPERATING TEMPERATURE: 105 C DESIGN TEMPERATURE: 140 C OPERATING PRESSURE: 27 kg/cm2 g DESIGN PRESSURE: 32 kg/cm2 g BODY AND HEAD MATERIAL: A-515 Gr.70 TUBE SIDE: LIQUID: CLOS. COOL. WATER OPERATING TEMPERATURE: 51 / 70 C DESIGN TEMPERATURE: 140 C OPERATING PRESSURE: 2.4 / 1.7 kg/cm2 g DESIGN PRESSURE: 6 kg/cm2 g TUBE MATERIAL: B-161-200 SEAL MATERIAL: CASING: INTERNAL: Solid PTFE SIZE: LENGTH: 13,075 mm DIAMETER: 1,050 mm INSULATION: YES No. UNITS: 1
7.- TANKS
TK-1101
Hydrochloric Collector Tank
ITEM: TK-1101
NAME: HYDROCHLORIC COLLECTOR TANK

LIQUID: HYDROCHLORIC ACID CALCULATION TEMPERATURE: 60 C CALCULATION PRESSURE: 0.05 kg/cm2 COIL: NO TYPE OF CEILING: DOMED CAPACITY IN SERVICE: 1.98 m3 MATERIAL: FRP SIZE: - Height: 1,492 mm - Diameter: 1,300 mm INSULATION: NO No. UNITS: 1
TK-1201
Catalyst Preparation Tank
1200 Chlorination
ITEM: TK-1201
NAME: CATALYST PREPARATION TANK

LIQUID: METHYLENE CHLORIDE CALCULATION TEMPERATURE: 40 C. CALCULATION PRESSURE: 0.05 kg/cm2 COIL: NO TYPE OF CEILING: CONICAL CAPACITY IN SERVICE: 4 m3 MATERIAL: A-240 Tp.304L SIZE: - Height: 2,260 mm - Diameter: 1,500 mm INSULATION: NO No. UNITS: 1
TK-1202
Catalyst Supply Tank
1200 Chlorination
ITEM: TK-1202
NAME: CATALYST SUPPLY TANK

LIQUID: METHYLENE CHLORIDE CALCULATION TEMPERATURE: 40 C. CALCULATION PRESSURE: 0.05 kg/cm2 COIL: YES - CALCULATION TEMPERATURE: -20 C - CALCULATION PRESSURE: 0 kg/cm2 TYPE OF CEILING: CONICAL CAPACITY IN SERVICE: 7 m3 MATERIAL: A-240 Tp.304L SIZE: - Height: 2,780 mm - Diameter: 1,900 mm INSULATION: YES No. UNITS: 1
TK-1205-1/2
Daily Methylene Chloride Tank
1200 Chlorination
ITEM: TK-1205 1/2
NAME: DAILY METHYLENE CHLORIDE TANK

LIQUID: METHYLENE CHLORIDE CALCULATION TEMPERATURE: 60 C CALCULATION PRESSURE: 0.05 kg/cm2 COIL: NO TYPE OF CEILING: CONICAL CAPACITY IN SERVICE: 11.7 m3 MATERIAL: A-240 Tp.304L SIZE: - Height: 3,470 mm - Diameter: 2,200 mm INSULATION: NO No. UNITS: 2
TK-1206-1/2
Daily Chloroform Tank
1200 Chlorination
ITEM: TK-1206 1/2
NAME: DAILY CHLOROFORM TANK

LIQUID: CHLOROFORM CALCULATION TEMPERATURE: 60 C CALCULATION PRESSURE: 0.05 kg/cm2 COIL: NO TYPE OF CEILING: CONICAL CAPACITY IN SERVICE: 30 m3 MATERIAL: A-240 Tp.304L SIZE: - Height: 4,140 mm - Diameter: 3,300 mm INSULATION: NO No. UNITS: 2
TK-2103
Hydrochloric Acid Tank NAME: HCL TANK
2300 Cooling Water Service
ITEM: TK-2103
LIQUID: 30 % HCL CALCULATION TEMPERATURE: CALCULATION PRESSURE: COIL: NO TYPE OF CEILING: DOMED CAPACITY IN SERVICE: MATERIAL: POLYESTER FIBREGLASS SIZE: - Height: 2,248 mm - Diameter: 1,400 mm INSULATION: NO No. UNITS: 1
TK-2104
Hydrochloric Acid Tank NAME: SODA TANK
ITEM: TK-2104
LIQUID: 20-50% NaOH CALCULATION TEMPERATURE: CALCULATION PRESSURE: atmospheric COIL: NO TYPE OF CEILING: KLOPPER CAPACITY IN SERVICE: 2.4 m3 MATERIAL: A-42 b SIZE: - Height: 1,898 mm - Diameter: 1,400 mm INSULATION: YES ACCESSORIES: Electrical resistance No. UNITS: 1
TK-2106
Water Tank
ITEM: TK2106
NAME: DEMINERALISED WATER TANK

LIQUID: WATER CALCULATION TEMPERATURE: Ambient CALCULATION PRESSURE: atmospheric COIL: NO TYPE OF CEILING: CONICAL CAPACITY IN SERVICE: 200 m3 MATERIAL: A-283 Gr.C SIZE: - Height: 7,580 mm - Diameter: 6,000 mm INSULATION: NO No. UNITS: 1
TK-3101-1/2
Methanol Storage Tank
3100 Methanol
ITEM: TK-3101-1/2
NAME: METHANOL STORAGE TANK

LIQUID: METHANOL CALCULATION TEMPERATURE: 12 C CALCULATION PRESSURE: 0.05 kg/cm2 COIL: NO TYPE OF CEILING: CONICAL CAPACITY IN SERVICE: 200 m3 MATERIAL: A-283 Gr.C SIZE: - Height: 7,500 mm - Diameter: 6,500 mm INSULATION: YES No. UNITS: 2
TK-4101-1/2 Methylene Chloride Storage Tank
4100- Methylene chloride
ITEM: TK-4101-1/2
NAME: METHYLENE CHLORIDE STORAGE TANK

LIQUID: METHYLENE CHLORIDE CALCULATION TEMPERATURE: 32 C CALCULATION PRESSURE: 0.05 kg/cm2 COIL: NO TYPE OF CEILING: CONICAL CAPACITY IN SERVICE: 125 m3 MATERIAL: A-283 Gr.C SIZE: - Height: 7,300 mm - Diameter: 5,000 mm INSULATION: YES No. UNITS: 2
TK-4201-1/2
Chloroform Storage Tank
4200- Chloroform
ITEM: TK-4201-1/2
NAME: CHLOROFORM STORAGE TANK

LIQUID: CHLOROFORM CALCULATION TEMPERATURE: 40 C. CALCULATION PRESSURE: 0.05 kg/cm2 COIL: NO TYPE OF CEILING: CONICAL CAPACITY IN SERVICE: 500 m3 MATERIAL: A-283 Gr.C SIZE: - Height: 10,900 mm - Diameter: 8,000 mm INSULATION: YES No. UNITS: 2
TK-4301
Tetrachloride Storage Tank 4300 - Carbon Tetrachloride Transfer NAME: CARBON TETRACHLORIDE STORAGE TANK
LIQUID: CARBON TETRACHLORIDE CALCULATION TEMPERATURE: 50 C CALCULATION PRESSURE: 0.05 kg/cm2 COIL: NO TYPE OF CEILING: CONICAL CAPACITY IN SERVICE: 50 m3 MATERIAL: A-283 Gr.C SIZE: - Height: 5,000 mm - Diameter: 4,000 mm INSULATION: NO No. UNITS: 1
ITEM: TK-4301
TK-4402
Hydrochloric Storage Tank
4400 Hydrochloric Acid Transfer
ITEM: TK-4402
NAME: HYDROCHLORIC ACID STORAGE TANK

LIQUID: 30% HCL CALCULATION TEMPERATURE: 60 C CALCULATION PRESSURE: 0.05 kg/cm2 COIL: NO TYPE OF CEILING: DOMED CAPACITY IN SERVICE: 50 m3 MATERIAL: SIZE: - Height: 5,670 mm - Diameter: 3,500 mm INSULATION: NO No. UNITS: 1
TK-5101
Soda Storage Tank NAME: SODA STORAGE TANK

LIQUID: 20% CAUSTIC SODA CALCULATION TEMPERATURE: 40 C. CALCULATION PRESSURE: 0.05 kg/cm2 COIL: NO TYPE OF CEILING: CONICAL CAPACITY IN SERVICE: 8 m3 MATERIAL: A-283 Gr.C SIZE: - Height: 3,000 mm - Diameter: 2,100 mm INSULATION: YES No. UNITS: 1
ITEM: TK-5101
TK-5201
Concentrated Sulphuric Acid Tank NAME: CONCENTRATED SULPHURIC ACID TANK

LIQUID: 98% SULPHURIC ACID CALCULATION TEMPERATURE: 25 C CALCULATION PRESSURE: 0.05 kg/cm2 COIL: NO TYPE OF CEILING: CONICAL CAPACITY IN SERVICE: 30 m3 MATERIAL: A-283 Gr.C SIZE: - Height: 4,600 mm - Diameter: 3,200 mm INSULATION: NO N UNITS: 1
ITEM: TK-5201
TK-6301
Residual Storage Tank
ITEM: TK-6301
NAME: RESIDUAL SULPHURIC STORAGE TANK

LIQUID: 75-85% SULPHURIC ACID CALCULATION TEMPERATURE: 55 C CALCULATION PRESSURE: atmospheric COIL: NO TYPE OF CEILING: CONICAL CAPACITY IN SERVICE: 10 m3 MATERIAL: PVDF + FRP (Derakane 411/45) SIZE: - Height: 3,200 mm - Diameter: 2,000 mm INSULATION: NO N UNITS: 1
TK-6601
Moist Solvent Collector Tank
ITEM: TK-6601
NAME: STRIPPING MOIST SOLVENT COLLECTOR TANK

LIQUID: MOIST SOLVENTS CALCULATION TEMPERATURE: CALCULATION PRESSURE: COIL: NO TYPE OF CEILING: CAPACITY IN SERVICE: MATERIAL: SIZE: - Height: 1,150 mm - Diameter: INSULATION: NO N UNITS: 1
TK-6602
Water Pump Priming Tank
ITEM: TK-6602
NAME: CHLORINATED SOLVENTS TO STRIPPING WATER DISCHARGE PUMP PRIMING TANK

LIQUID: CHLORINATED SOLVENTS CALCULATION TEMPERATURE: CALCULATION PRESSURE: COIL: NO TYPE OF CEILING: FLAT CAPACITY IN SERVICE: MATERIAL: SIZE: - Height: 700 mm - Diameter: 400 mm INSULATION: NO N UNITS: 1
8.- SEPARATORS
S-1101
Soda Drip Separator
ITEM: S-1101
NAME: SODA DRIP SEPARATOR

LIQUID: CH3Cl gas + NaOH SERVICE TEMPERATURE: 15 C DESIGN TEMPERATURE: 60 C SERVICE PRESSURE: 1.1 kg/cm2 g DESIGN PRESSURE: 3 kg/cm2 g CAPACITY: 0.6 m3 MATERIAL: A-240 Tp.304 L SIZE: - Length: 2,540 mm - Diameter: 600 mm INSULATION: YES N UNITS: 1
S-1102
Sulphuric Drip Separator
ITEM: S-1102
NAME: SULPHURIC DRIP SEPARATOR

LIQUID: CH3Cl gas + liquid H2SO4 SERVICE TEMPERATURE: 40 C. DESIGN TEMPERATURE: 60 C SERVICE PRESSURE: 1.1 kg/cm2 g DESIGN PRESSURE: 3 kg/cm2 g CAPACITY: 0.6 m3 MATERIAL: A-240 Tp.304 L SIZE: - Length: 2,540 mm - Diameter: 600 mm INSULATION: YES N UNITS: 1
S-1201 to S-1206
Gas Condenser Separator
1200 Chlorination
ITEM: S-1201 NAME: GAS CONDENSER SEPARATOR

LIQUID: SERVICE TEMPERATURE: DESIGN TEMPERATURE: SERVICE PRESSURE: DESIGN PRESSURE: CAPACITY: MATERIAL: SIZE: - Length: 960 mm - Diameter: 219 mm INSULATION: YES N UNITS: 6
S-4101
4100- Methylene Chloride
ITEM: S-4101 GAS CONDENSER SEPARATOR
NAME: METHYLENE CHLORIDE FINISHED PRODUCT

LIQUID: Methylene chloride SERVICE TEMPERATURE: DESIGN TEMPERATURE: SERVICE PRESSURE: DESIGN PRESSURE: CAPACITY: MATERIAL: SIZE: - Length: 1,020 mm - Diameter: 273 mm INSULATION: YES N UNITS: 1
S-4201
4200- Chloroform
ITEM: S-4201 CONDENSER SEPARATOR
NAME: CHLOROFORM FINISHED PRODUCT GAS

LIQUID: chloroform SERVICE TEMPERATURE: DESIGN TEMPERATURE: SERVICE PRESSURE: DESIGN PRESSURE: CAPACITY: MATERIAL: SIZE: - Length: 1,020 mm - Diameter: 273 mm INSULATION: YES N UNITS: 1
S-6201
Drip Separator
6200 - DG-1 Gas Effluents
ITEM: S-6201 NAME: EFFLUENT DRIP SEPARATOR

LIQUID: SERVICE TEMPERATURE: DESIGN TEMPERATURE: SERVICE PRESSURE: DESIGN PRESSURE: CAPACITY: MATERIAL: SIZE: - Length: 650 mm - Diameter: 365 mm INSULATION: YES N UNITS: 1
S-6301
Vacuum Pump Separator
ITEM: S-6301
NAME: H2SO4 REGENERATION SEPARATOR

SUPPLIER: SCHOTT ENGINEERING LIQUID: water vapour SERVICE TEMPERATURE: 25 C DESIGN TEMPERATURE: 50 C SERVICE PRESSURE (abs): 1 bar DESIGN PRESSURE: atmospheric CAPACITY: 0.02 m3 MATERIAL: stainless steel SIZE: INSULATION: NO N UNITS: 1
S-6601
Phase Separator NAME: PHASE SEPARATOR

SUPPLIER: CASALS CARDONA LIQUID: SERVICE TEMPERATURE: 40 C DESIGN TEMPERATURE: 85 C SERVICE PRESSURE: atmospheric DESIGN PRESSURE: 1.1 kg/cm2 g CAPACITY: 304 litres MATERIAL: - Chemical barrier: PVDF 3 mm - Mechanical reinforcement: Derakane resin 411/45 SIZE: - Length: 1,580 mm - Diameter: 500 mm INSULATION: NO N UNITS: 1
ITEM: S-6601
9.-BOILERS
E-1201, E-1202, E-1203, E-4101, E-4201, E-3101
Boiler
ITEM: E-1201, E-1202, E-1203, NAME: BOILER E-4101, E-4201, E-3101

OPERATION DATA: - Temperature: Ambient - Pressure: atmospheric - Flow: 1 m3/h. MATERIAL: -Ferrule: A-240 TP -304 L -Tubes: A-312 TP -304 L - Seals: Klinger 300 SIZE: - Height: 1,253 mm - Diameter: DN 300 - Lock: 100 mm N UNITS: 6
E-2401, E-2502, E-4301, E-6101
Boiler
ITEM: E-2401, E-2502, E-4301, NAME: BOILER E-6101, E-6303

OPERATION DATA: - Temperature: Ambient - Pressure: atmospheric - Flow: 1 m3/h. MATERIAL: -Ferrule: A-283-Gr.C -Tubes: A-106-Gr.B - Seals: Klinger 300 SIZE: - Height: 1,253 mm - Diameter: DN 300 - Lock: 100 mm N UNITS: 5
E-6302
TK-6301 Boiler NAME: TK-6301 BOILER

OPERATION DATA: - Temperature: - Pressure: - Flow: MATERIAL: -Ferrule: A-283-Gr.C -Tubes: St -35 - Seals: Klinger 300 SIZE: - Height: - Diameter: DN 300 - Lock: N UNITS: 1
ITEM: E-6302
10.- COMPRESSORS
K-2702 Compressor R.V. -40 C Refrigeration Unit
ITEM: K-2702
NAME: -40 C GROUP SUB-COOLING R.V. REFRIGERATION COMPRESSOR

SUPPLIER: RAMN VIZCAINO WORKING CONDITIONS: -25 C/ +35 C COOLING POWER: 87.290 F/h COMPRESSOR: FRICK YORK COMPRESSOR MODEL: 1216.22 M 6 V SPEED: 2,950 r.p.m. ABSORBED POWER: 68.7 CV R-22 CONDENSER: CBF-12-300-2P HEAT TO DISSIPATE: 130,600 Kcal/h WATER FLOW: 30 m3/h. MAXIMUM WATER INPUT TEMPERATURE: 26 C R-22 RECIPIENT: NRU-4-3000 VOLUME 223 litres R-22 COOLER: HORIZONTAL MULTITUBULAR MODEL: DXRF-08-240-4P MOTOR POWER: 100 CV SPEED: 2,950 r.p.m. N UNITS: 1
K-6201-1/2/S
Gas Effluent Compressors
6200 - DG1 Gas Effluents
ITEM: K-6201-1/2/S COMPRESSOR
NAME: DG-1 GAS EFFLUENTS BUSCH

MANUFACTURER: BUSCH SUCTION PRESSURE: 0.96 kg/cm2 g DISCHARGE PRESSURE: 1.8 kg/cm2 g FLOW: 43.8 kg/h N UNITS: 3
K-6301-1/S
Vacuum Pump
ITEM: K-6301 1/S
NAME: LIQUID RING VACUUM PUMP

SUPPLIER: SCHOTT ENGINEERING TYPE: LIQUID RING VACUUM PUMP MODEL: 2BE1102-OH Y 92 RING LIQUID: WATER WATER FLOW: 11 m3/h. SUCTION PRESSURE: 33 m bar DISCHARGE PRESSURE: 1,100 m bar MAXIMUM CASING DIAMETER: 255.5 mm MAXIMUM CASING DIAMETER: 249 mm AXIAL PLAY: 0.21 mm MOTOR POWER: 10 CV SPEED: 1,450 r.p.m. N UNITS: 2
K-6601
Compressor
6600 Gas Refrigeration Unit
ITEM: K-6601
NAME: GAS REFRIGERATION UNIT COMPRESSOR

SUPPLIER: COSMOTEC Srl COOLING POWER: 4,400 W SIZE: 735 x 860 x 1,500 mm ABSORBED POWER: 2,500 W COOLING LOAD: 2.4 Kg of R314 HIGH/LOW PRESSURE SWITCH REG.: 2.4/0.04 mPa MAXIMUM WORKING PRESSURE: 1 mPa PUMP FLOW: 25 litres/min WEIGHT: 140 Kg
11.- VENTILATORS
V-6201
Ventilator
6200 Effluent Degassing NAME: DEGASSING VENTILATOR

SUPPLIER: TURBOVENT, S.A. MODEL: VR 35S17U315K MATERIAL: CARBON STEEL FLOW: 100 m3/h TOTAL PRESSURE: 140 mmWC TEMPERATURE: 20 C ABSORBED POWER: 0.1 CV RECOMMENDED POWER: 2 CV MOTOR POWER: 2 CV SPEED: 3,000 r.p.m. ROTATION: R-3
ITEM: V-6201
12.- HEATERS
H-2501
Thermal Oil p.m. Heater
ITEM: H-2501
NAME: THERMAL OIL P.M. HEATER

SURFACE: 7.8 M2 OPERATING TEMPERATURE: 20 250 C POWER: 1.11 E5 KCAL/H TYPE OF INSULATION: 150 R MOTOR: 1 OF 129 kW OPERATING PRESSURE: 2.6 kg/cm2 g SIZE: - Length: 2,787 mm - Diameter: 0.49 m
H-6301
Thermal Oil Heater
ITEM: H-6301
NAME: EFFLUENT DME BURNER

SUPPLIER: ELMESS TYPE: DHFB3-30-T5 SIZE: B3 SIZE: - Resistance length: 1,200 mm - Total length: 1,460 mm - Resistance packet diameter: 120 mm - Flange: DN 150
13.- FILTERS / TUBS
F-1201 -1/S
Methyl Chloride Filter
1200 - Chlorination
ITEM: F-1201-1/S NAME: METHYL CHLORIDE FILTER

LIQUID: METHYL CHLORIDE SERVICE TEMPERATURE: 20 C CALCULATION TEMPERATURE: 45 C SERVICE PRESSURE: 30.2 kg/cm2 g CALCULATION PRESSURE: 32 kg/cm2 g MATERIALS: - FERRULE AND FLOORS: A-240 Tp.304L - TUBES: A-312 Tp.304L - SEALS: SPIROMETALLIC S.S. Tp 304 AND TEFLON - FILTER: CERAMIC SIZE: - Length: 1,407 mm - Diameter: 10 N UNITS: 2
F-1202 -1/S
Chlorine Filter
1200 - Chlorination
ITEM: F-1202-1/S NAME: CHLORINE FILTER

LIQUID: CHLORINE SERVICE TEMPERATURE: 112 C CALCULATION TEMPERATURE: 140 C SERVICE PRESSURE: 29 kg/cm2 g CALCULATION PRESSURE: 32 kg/cm2 g MATERIALS: - FERRULE AND FLOORS: A-240 Tp.304L - TUBES: A-312 Tp.304L - SEALS: SPIROMETALLIC S.S. Tp 304 AND TEFLON - FILTER: CERAMIC SIZE: - Length: 2,112 mm - Diameter: 12 N UNITS: 2
F-1203 -1/S
Crude Filter NAME: CRUDE FILTER
1200 - Chlorination
ITEM: F-1203-1/S
LIQUID: CRUDE SERVICE TEMPERATURE: 95 C CALCULATION TEMPERATURE: 120 C SERVICE PRESSURE: 9.2 kg/cm2 g CALCULATION PRESSURE: 15 kg/cm2 g MATERIALS: - FERRULE AND FLOORS: A-240 Tp.304L - TUBES: A-312 Tp.304L - SEALS: SPIROMETALLIC S.S. Tp 304 AND TEFLON - FILTER: CERAMIC SIZE: - Length: 1,740 mm - Diameter: 12 N UNITS: 2
F-2101 -1/S
Demineralised Water Filter
2100 Demineralised Water
ITEM: F-2101-1/S NAME: DEMINERALISED WATER FILTER

SUPPLIER: CIDA HIDROQUIMICA, S.A. LIQUID: WATER SERVICE TEMPERATURE: CALCULATION TEMPERATURE: AMBIENT SERVICE PRESSURE: CALCULATION PRESSURE: 4 kg/cm2 g MATERIALS: - FERRULE AND FLOORS: A-42b - TUBES: St.35 - SEALS: SYNTHETIC RUBBER - FILTER: FLINT SIZE: - Total height: 3,030 mm - Diameter: 1,600 mm N UNITS: 2
F-6501 -1/S
Chloromethane Filter
ITEM: F-6501-1/S
NAME: CHLOROMETHANE DRYING CARTRIDGE FILTER

LIQUID: CHLOROMETHANES SERVICE TEMPERATURE: 25 C CALCULATION TEMPERATURE: 50 C SERVICE PRESSURE: 1.54 kg/cm2 g CALCULATION PRESSURE: 3 kg/cm2 g MATERIALS: - FERRULE AND FLOORS: A-285 Gr.C - TUBES: A-106 Gr.B - SEALS: SPIROMETALLIC S.S. Tp 304 AND TEFLON - INTERNAL FILLING: GRANULATED Cl2Ca SIZE: - Length: 2,670 mm - Diameter: 1,050 mm N UNITS: 2
F-6502
Chloromethane Filter
ITEM: F-6502
NAME: CHLOROMETHANE DRYING CARTRIDGE FILTER

LIQUID: CHLOROMETHANES SERVICE TEMPERATURE: 25 C CALCULATION TEMPERATURE: 50 C SERVICE PRESSURE: 4 kg/cm2 g CALCULATION PRESSURE: 7 kg/cm2 g MATERIALS: - FERRULE AND FLOORS: A-240 Tp.304 L - TUBES: A-312 Tp.304 L - SEALS: SPIROMETALLIC S.S. Tp 304 AND TEFLON - INTERNAL FILLING: GRANULATED Cl2Ca SIZE: - Length: 2,670 mm - Diameter: 1,050 mm N UNITS: 1
E-5202
Drying Tub
5200 Regenerated Sulphuric
ITEM: E-5202
NAME: REGENERATED SULPHURIC TANK DRYING TUB

SUPPLIER: CASALS CARDONA TYPE: MOISTURE DRYER LIQUID: SULPHURIC ACID MATERIALS: - Chemical barrier: PVDF - Mechanical reinforcement: orthophthalic resin with glass mats and fabrics SIZE: - Total height: 675 mm - Diameter: 610 mm N UNITS: 1
4.- INSTRUMENTATION INVENTORY CHLORINE GAS VORTEX FLOWMETERS

Two Vortex flowmeters with the following specifications: FT-1205
TAG Manufacturer PROCESS DATA Liquid Measurement range Operating temperature Operating pressure Density Viscosity MEASURER Model Type Connection to process Body material Sensor material Output signal Power supply Electrical protection Amplifier assembly Local indicator YF104-AGSE5D-S3S3*C/CES Vortex DN-40 PN64 V13 shape A-351 CF 8M Stainless steel 4 20 mA 24 Vcc (two-thread system) Class I zone 2 group IIB T4 Integrated Yes Chlorine gas 0 1800 Nm3 112 C 29 kg/cm2 3.17 kg/Nm3 0.018 Cp YOKOGAWA FT-1205
FT-1206
TAG Manufacturer PROCESS DATA Liquid Measurement range Operating temperature Operating pressure Density Viscosity MEASURER Model Type Connection to process Body material Sensor material Output signal Power supply Electrical protection Amplifier assembly Local indicator YF102-AGSE5D-S3S3*C/CES Vortex DN-25 PN64 V13 shape A-351 CF 8M Stainless steel 4 20 mA 24 Vcc (two-thread system) Class I zone 2 group IIB T4 Integrated Yes Chlorine gas 0 650 Nm3 112 C 29 kg/cm2 3.17 kg/Nm3 0.018 Cp YOKOGAWA FT-1206
CHLORINE GAS MASS FLOWMETERS

Nine Rosemunt (Micromotion) mass flowmeters with the following technical specifications: FT-1101
TAG Manufacturer PROCESS DATA Liquid Measurement range Operating temperature Operating pressure MEASURER Model Type Connection to process Wet part material Sensor housing material Electrical protection Type D25/40 SS Mass DN15 PN16 C-shaped flange AISI-316 L AISI-304 Class I zone 2 group IIB T4 Methanol 0 1.8 m3/h 12 C 3.5 kg/cm2 Rosemunt FT-1101
TRANSMITTER Model Assembly Distance Power supply Output signal RFT-9712-2-P-N In control room 150 m 230 VAC 4 20 mA
FT-1112
TAG Manufacturer PROCESS DATA Liquid Measurement range Operating temperature Operating pressure MEASURER Model Type Connection to process Wet part material Sensor housing material Electrical protection Type D25/40 Mass DN15 PN40 E-shaped flange AISI-316 L AISI-304 Class I zone 2 group IIB T4 Methyl chloride 0 3 m3/h 40 C 10.3 kg/cm2 Rosemunt FT-1112
FT-1202
TAG Manufacturer PROCESS DATA Liquid Measurement range Operating temperature Operating pressure MEASURER Model Type Connection to process Wet part material Sensor housing material Electrical protection Type D-100SS Mass DN15 PN40 R13-shaped flange AISI-316 L AISI-304 Class I zone 2 group IIB T4 Liquid chloride 0 4 m3/h 15 C 6 kg/cm2 Rosemunt FT-1202
FT-1226
TAG Manufacturer PROCESS DATA Liquid Measurement range Operating temperature Operating pressure MEASURER Model Type Connection to process Wet part material Sensor housing material Electrical protection Type D25/40 SS Mass DN15 PN16 C-shaped flange AISI-316 L AISI-304 Class I zone 2 group IIB T4 Methylene chloride 0 0.6 m3/h 32 C 2.4 kg/cm2 Rosemunt FT-1226
FT-1231
TAG Manufacturer PROCESS DATA Liquid Measurement range Operating temperature Operating pressure MEASURER Model Type Connection to process Wet part material Sensor housing material Electrical protection Type D-100SS Mass DN25 PN16 C-shaped flange AISI-316 L AISI-304 Class I zone 2 group IIB T4 Chloroform 0 2.5 m3/h 40 C 3 kg/cm2 Rosemunt FT-1231
FT-8100
TAG Manufacturer PROCESS DATA Liquid Measurement range Operating temperature Operating pressure MEASURER Model Type Connection to process Wet part material Sensor housing material Electrical protection Type D300-SS Mass DN80 PN16 C-shaped flange AISI-316 L AISI-304 Class I zone 2 group IIB T4 Methylene chloride 0 65 m3/h 32 C 1 kg/cm2 Rosemunt FT-8100
FT-8101
TAG Manufacturer PROCESS DATA Liquid Measurement range Operating temperature Operating pressure MEASURER Model Type Connection to process Wet part material Sensor housing material Electrical protection Type D300-SS Mass DN80 PN16 C-shaped flange AISI-316 L AISI-304 Class I zone 2 group IIB T4 chloroform 0 65 m3/h 40 C 1 kg/cm2 Rosemunt FT-8101

Chloromethane Flix Plant Technical PDF

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O FLIX

CHLOROMETHANE PLANT FLIX

2.- PROCESS DESCRIPTION

CH3Cl purification system. CH3Cl condensation system.

CHLOROMETHANE PRODUCTION PROCESS

Organic gas effluent

Thermal treatment plant

NaOH H2SO4 Soda Sulphuric

Methyl chloride HCl

Chloroform Methylene chloride

Recovery of methanol, hydrochloric acid and sulphuric acid

30% hydrochloric acid to dicalcium phosphate

3.- MECHANICAL EQUIPMENT INVENTORY

1.- COOLING UNITS

Characteristics of the Equipment in this Cooling Unit

NAME: MONOETHYLENE GLYCOL COOLING COMPRESSOR UNIT 20 C

Oil Circulation Pump 2300 Closed MEG Circuit (-20C)

ITEM: B-2303 1/S

NAME: OIL CIRCULATION PUMP

2300 MEG Closed Circuit (-20C)

NAME: OIL COOLER

2300 MEG Closed Circuit (-20C)

ITEM: S-2301 1/S

NAME: OIL SEPARATOR

2300 MEG Closed Circuit (-20C)

NAME: FREON CONDENSER

Monoethylene glycol Cooler

2200 MEG Closed Circuit (-20C)

NAME: MONOETHYLENE GLYCOL COOLER

NAME: EG LUNG TANK

Cooling Unit Pump

ITEM: B-2301 1/S

NAME: SECONDARY CIRCUIT CIRCULATION PUMP

NAME: MEG 20 C CLOSED PRIMARY CIRCUIT CIRCULATION PUMP

Characteristics of the Equipment in this Cooling Unit

NAME: FREON COMPRESSOR

2700 - R-22 Cooling System (-40C)

NAME: FREON CONDENSER

2700 - R-22 Cooling System (-40C)

ITEM: D-2703 NAME: R-22 COOLING SYSTEM SERVICE FREON

2700 - R-22 Cooling System (-40C)

HCl Distillation Column Condenser

NAME: HCL DISTILLATION COLUMN CONDENSER

NAME: OIL RECOVERER

2700 - R-22 Cooling System (-40C)

NAME: R-22 COOLING SYSTEM SERVICE DRIP SEPARATOR TANK (-40 C)

2700 - R-22 Cooling Circuit (-40C)

NAME: OIL SEPARATOR

2700 - R-22 Cooling System (-40C)

NAME: OIL COOLER

2600 - R-22 Cooling System (-40C)

ITEM: B-2701 1/S

NAME: OIL PUMP

2600 - R-22 Cooling System (-40C)

ITEM: F-2701 1/S

NAME: OIL FILTER

Water Washer Pump

ITEM: B-1101 1/S

NAME: WATER WASHER PUMP

Soda Washer Pump

ITEM: B-1102 1/S

NAME: SODA WASHER PUMP