RENR2344 August 2001

ALARM MODULE OR MANUAL SYNC MODULE GENERATOR SET CONTROL PANEL LIGHT PUMP STOP PUSHBUTTON START AID SWITCH PANEL LIGHT PUMP RUN PUSHBUTTON VOLTAGE ADJUST RHEOSTAT ENGINE MONITORING SYSTEM SCROLL SWITCH

MODE CLEAR SWITCH

WARNING
SCROLL

HIGH COOLANT TEMP

R

PUMP STOP

STARTING AID

PUMP RUN

DISPLAY

LOW OIL PRESSURE EMERGENCY STOP HIGH WATER TEMP ENGINE OVERSPEED OVERCRANK

LOW COOLANT TEMP LOW OIL PRESSURE LOW FUEL LEVEL SYSTEM NOT IN AUTO LOW BATTERY VOLTAGE

CLEAR

MODE DISPLAY

PANEL LIGHTS

LH

RH LH/RH SELECT

SPARE 1

SPARE 2

STOP
SPARE 3 FAULT SHUTDOWN FAULT ALARM ALARM SILENCE
R R

EMERGENCY STOP

OFF RESET

AUT

PHASE SELECT

ENGINE METER

LAMP TEST

ALARM CODES

EXIT

SERVICE MODE

COOLDOWN STOP

AUTO

MAN

START
560-642 154-3045

SPEED ADJUST POTENTIOMETER OR GOVERNOR SWITCH EMERGENCY STOP zzzzza

ENGINE CONTROL SWITCH PANEL LIGHT SWITCH

RIGHT HAND LEFT HAND SWITCH

3412C EMCP II + For PEEC Engines Electrical System

PTL1-UP 9EP1-UP BCW1-UP 4BZ1-UP

FUSE BLOCKS

LOW FUEL LEVEL SHUTDOWN RELAY

AC TRANSFORMER BOX GENERATOR RUNNING RELAY

Volume 1: Electronic AC/DC Panel Group and Schematic

2001 Caterpillar All Rights Reserved

PWM MODULE

CRANK RELAY

Printed in U.S.A.

F11

M
6 5 4 1 6 3 5 4 1 6 3 5 4 1

F12 F13

CATERPILLAR
-B S D +B
B 9 8 A 7 B 9 8 A 7 B 9 8 A 7

TBC

H21 H22 H23 50 50 51 52 53 80 82

H21 H22 H23 50 50 51 52 53 80 82

CR

GRR

F15 F23

LFSR

KILOWATT RELAY

ALARM RELAY FUSE

DC TERMINAL STRIP
AC TERMINAL STRIP
6 3 5 4 1 6 3 5 4 1 6 3 5 4 1

DC PANEL

PUMP RELAY

AC TERMINAL STRIP

BLOCKS

AC PANEL
GROUND FAULT RELAY
F50 F51 F52

ARMING RELAY WINDING TEMPERATURE RELAYS OVER/UNDER VOLTAGE RELAY

6 3 5 4 1

DC TERMINAL STRIP

B 9 8

A 7

B 9 8

A 7

B 9 8

A 7

KWR ATR
ABCDEFGHIJ
adjust set point read

ALR

PR ATR

PUMP CONTACTOR

B 9 8

A 7

GND5 50 50 50 T0 101 108 109 110 131 136 137 202 203 206 207 157 159

GND1 1 1 1 1 2 2 2 2 5 5 46 45A 45 3 3 4 34 6 10 10 11 12 15 16 17 18 19 23A 23A 30 30 30 37 38 39 57 57 59 62 62 63 67 67 90 99 DD+ SP1 SP1A

SP2 SP3 SP4 21 GND2 22

87 88 89 70B 14A MOT1 MOT2 HC1 2 2 2 2 2 SV SV SV SV BO ER EL MT FP

GND3 GND4

GND6

80 82

O/UVR

AR

GNDFR

ABCDEFGHIJ
adjust set point read
MERLIN GERIN

multi 9

PC

C60N

DC TERMINAL STRIP (TBD1)

AC TERMINAL STRIP (TBA1)

12

567

12

567

OFF

OFF

5 70 83 85 77

FUSE BLOCKS

F16 F17 F18

MCB1

F21 F22 F32 F33

HC

DC PANEL

ABCDEFGHIJ
adjust set point read

ABCDEFGHIJ
adjust set point read

CIRCUIT BREAKER
BC

HEATER CONTACTOR

12

567

12

567

DC CHASSIS
6 3 5 4 1 6 3 5 4 1 6 3 5 4 1

B 9 8

A 7

B 9 8

A 7

B 9 8

A 7

KWR ATR
ABCDEFGHIJ
adjust set point read

ALR

PR ATR

ABCDEFGHIJ
adjust set point read

12

567

12

567

DC 40 PIN CONNECTOR

ABCDEFGHIJ
adjust set point read

ABCDEFGHIJ
adjust set point read

12

567

12

567

BTR

ATR

AC

DC

AC 40 PIN CONNECTOR

AC TERMS

GND 2 2 3 6 6 10 30 31 54 57 61 63 87 88 89 90 91 96 97 98 99 D+ DRDM 47 48 49 231A 232A 233A 231B 232B 233B 231C 232C 233C

BTR
AC PANEL
F50 F51 F52

ATR

BEARING TEMPERATURE RELAY BATTERY CHARGER

PUMP RELAY

6 3

4 1

B 9 8

A 7

O/UVR

AR

GNDFR

CUSTOMER TERMINAL STRIP

F16 F17 F18

MERLIN GERIN

multi 9

PC

C60N

OFF

OFF

MCB1

F21 F22 F32 F33

HC

DC TERMINAL STRIP

KILOWATT RELAY

ALARM RELAY

AC TERMINAL STRIP

FUSE BLOCKS

4 1

6 3

4 1

6 3

4 1

BC

DC TERMS

B 9 8

A 7

B 9 8

A 7

B 9 8

A 7

(TBD 2)

(TBA 2)

GND 2 2 2 3 6 10 10 30 30 36 71 72 74 81 81 84

GNDGND133 131 132

SP1 SP2 SP3 SP4

GND1 101 108 109 110 131 131 136 137 157 159 202 203 206 207 132

GROUND

7W-9799

(TBD 2)
VIEW B-B CHASSIS ONLY SHOWN

132 133 133 139 148 GND

CUSTOMER GROUND BAR

MARSHALLING BOX (FRONT VIEW)

154 156

(TBA 2)

CUSTOMER TERMINAL STRIP (TBC)

GND2

GND 140 142 209 210 EF1 EF2 120 122 124

GND 148 139 133 133 132

RFI

VOLTAGE REGULATOR

132 131 133 GNDGND

18

17

16

15

14

13

12

11

10

VOLTAGE REGULATOR TERMINAL CHART

BATTERY
40 BATTERY DISCONNECT SWITCH

REGULATOR A VR3F DIGITAL PF/KVAR 7 7 7 B 6 45 45 C 44

TERMINAL DESTINATION CROSS REFERENCE D 4 E 8 F 10 8 8 G B+ B+ H BBJ 5 5 5 K 22 22 22 L 24 24 24 M 20 20 20 N F1 F1 F1 O F2 F2 F2 P 26 26 26 Q 28 28 28 R 30 30 30 S 6 6

K
CUSTOMER 120/240V AC SUPPLY 240 120 L1 N L2 CB2 20A 24 CB1 60A PS1

+ -

UL

BATTERY CHARGER
NOTE W

ALT

SM1
PS2 SMMS1 2 1 26 NOTE P NOTE P

SM2
25

SLR CHART PS1

3 NOTE AL

GENERATOR RUNNING RELAY

NOTE S GRR 87
57

C GND 132

C 131

C 133

4 GRR 88
58

87

3200 OHM

31

PS2
T1 T2 T3 WH TC4 RD WH TC1 173 174

+G

-H

1600 OHM

GENERATOR WINDING OVERTEMPERATURE ALARM/SHUTDOWN

30 A B C D

VOLT LINE TO LINE 208 240 300 380 400 416 480

SMMS2

SYNCHRONIZING RESISTOR TAP SETTING CHART USE E-D 1760 OHM USE E-C 2400 OHM USE E-B 5600 OHM USE E-B 5600 OHM USE E-B 5600 OHM USE E-A 7200 OHM USE E-A 7200 OHM

ATR1
171 172 1 2

6 5 7 9 8 10 15 75 30 74 30 37

21

88

59

89 NOTE BM 132 136 136

33

89

10 AMP C

LAMP 2

RD

1760 OHM

ELS

640 OHM

32

LAMP 1

17

38

F16 2 AMP

136 2

CR 8

137

66

19

137 A1

HC

131 A2

COMMON ALARM SHUTDOWN

NOTE X ALR 7 4 ALR 7 1 66 H2 142 H4 TC5 240 VAC NOTE M 65 3 64

14 16

SP2 30 GOVERNOR TERMINAL CHART GOVERNOR 2 TERMINAL DESTINATION CROSS REFERENCE A B D C B21 D B16 E B+ 15 F 3 28 G 2 27 H 1 26 J 14 K 13

131 132 135 1 HC 2 140 140

131 140 120 VAC L N HC 3 4 NOTE K 138 1 2 5 HC 6 10 AWG 10 AWG 4 148 148 1L1 A B 240 VAC

LAMP 3

SPACE HEATER
H1 H3

F17 8 AMP

LAMP 4
181

+G

-H

PWM LOADSHARE

ATR2
1 2

6 5 7 9 8 10 15 75 30 74 30

S 19

AUTO

132

32 AMP

MCB1

10 AWG

JACKET WATER HEATER

2

NOTE W

SEE CHART BELOW

BREAKER AUX 11 14

NOTE AK 233 2 C 233A 1 1 2 11

TC2

RD

184

NOTE Z

X X

X X

BREAKER AUX 240 VAC BATTERY CHARGER TERMINAL CHART BATTERY CHARGER DESIGNATION A B 240 N SECOND CIRCUIT BREAKER BREAKER AUX 11 14 11 12

231 232

INTERNAL
CIRCUITRY
RM32 F4 10A

231A

FLYBACK 27 RM5 ASR

RM27 RM19

2 37 12

14 16

SP2 30

2 3 4 5 6

STOP

FIRST CIRCUIT BREAKER

30

MANUAL

BATTERY CHARGER

BATTERY CHARGER

NOTE BT

WH

183

OFF/RESET

133

CONTACTS

F18 8 AMP

141

142

142

AUXILIARY CIRCUIT BREAKER CONTACT

ENCLOSURE LIGHTING

182

OFF RESET

X
AUT

X X X X X X X X X X

COOLDOWN STOP

AUTO

I
133 3 131 4 134 7

232A 1

HC 8

RM16 RM30 CTR F1 10A RM3 CTR RM17

139

139

1L2

10 AMP NON-UL 5 AMP NON-UL

0 L

38

233

GRR

7 8 9 10

MAN

START

233B

+G

-H

BREAKER AUX 11 12

231 232

231B

NOTE S 99 191 TC6 RM23 WH 1 21 22 BK RD TC3 RD 193 194 192 1 2

ATR3

6 5 7 9 8 10 15 14 SP2 30 75 30 74 30 OUTPUT LOAD SPECIFICATIONS FOR GSC RELAY MODULE RELAY MODULE TERMINAL NO. 13, 15, 17, 19, 22, 23, 14, 16, 18, 21, 20, 24, 36, RATING FOR RESISTIVE LOADS 0-.45A, 24VDC 10A, 24VDC RATING FOR INDUCTIVE LOADS *N/A 10A, 24VDC

AUTOMATIC FUEL TRANSFER SYSTEM

132 F22 2 AMP 207 207 5
36

232B RM36 F7 10A

207

PSPB
1A 2A

THIRD CIRCUIT BREAKER 206

64 24

206 9

PR 6

205 95

OL

204 A1

BREAKER AUX

96

PC

131 A2 33

233

11

14 231 232

233C 1

RM9

RR

BREAKER AUX 11 12

231C

GSC
NOTE BF

MPU

207

PC 61 62

203

203

42

PSL
203

70

232C RM35 RM8 F6 10A RM6 F3 10A SMR SMR 38 RM28 45 17 17 RR RM18 RM21 14 RM24

ESPB
39 39 1L1 1L2 11 6 34 4 4 4 12 A 1R1 1R2

ESTS
11 1L1 1L2 12 RHLH 34 1R1 1R2 4 CLR SRV NOTE AB 2 B T1 T2 T3

16

131 KWR 7 4 KWR 131 7 1 48 49 C

CR

10A, 24VDC OR 110VAC

5A, 24VDC 7.5A,110VAC

H
132 208

207

PC 53 54

202

202

40

PRL
202 NOTE N

RM33

47

C C RM B+

SMM 3 S1 SMM S2
3 17 1L3 1L4 30

* DO NOT CONNECT INDUCTIVE LOADS TO THESE TERMINALS SP2

MCS SCS
2 3 2 3 1 6

ENGINE INSTRUMENTATION RHLH

2 3

4 1L3 1L4 NOTE U 30 30 NOTE P

H
NOTE AP

PC 1 2 PC 3 4

F21 15 AMP 131

209

OL 2

209

T1,T3 P

FUEL TRANSFER PUMP

3/4 HP, 1, 2 POLE 115/110-230-208 50/60 HZ 8 GPM 9.2/11.2 FLA

210

OL 4

2R2

2R1

46

46 45A

2R2

2R1

45A

18

33

23

GENERATOR BEARING OVERTEMPERATURE ALARM/SHUTDOWN

3 FP SV 2 FP SV 2 C A B +G -H 2

NOTE AM

99

1+

210

T2,T4

AUTOMATIC FUEL TRANSFER SYSTEM 1 FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK
7

NOTE U
38

REMOTE CUSTOM 8 LIGHT

30 8 9 10 SPARE FAULT INPUT LED #1 SPARE FAULT INPUT LED #2 SPARE FAULT INPUT LED #3 SPARE FAULT INPUT LED #4 SPARE FAULT INPUT LED #5 SPARE FAULT INPUT LED #6 SPARE FAULT INPUT LED #7 SPARE FAULT INPUT LED #8 30

NOTE AG PR 4

RM28 4

30

30

PSPB
F23 2 AMP 211 1B 2B 84

6 10 84

LFLS
3 4

81

LFLS
1 2

33 FUEL SOLENOID SOLENOID GND 1 BATTERY (+) BATTERY (-) 22

PEEC FSOS

PEE CR 85 86

CAT MONITORING SYSTEM

FUEL PRESSURE

BTR
RD BT1 RTD PT100 163 1 4 WH 164 2 3

6 5 7 9 8 10 15 14 SP2 30 76 30 71 30 16

11 3 12 TEST 13 SILENCE 14 HORN 4 5 6 -7

83

83 A

PR

2 B PEECR 30 87 RM14 20 41 2 1 7 17 13 P+ CB3 15A

NOTE BP

NOTE BN

ELECTRONIC LOADSHARE
2 10 19 C AUX NOTE J K 31 8 37 14 9 3 B C NOTE BE 27 ESDR 87A 30 A D J E

28

MT 2

MT 2

1 2

8
C

INLET MANIFOLD TEMPERATURE EXHAUST TEMPERATURE LEFT SIDE EXHAUST TEMPERATURE RIGHT SIDE

PRPB
81

18

9 81 EGR

10

EL SV 2

EL SV 2 ER SV 2 BO SV 2

C A B C A B C A B

G
4 F23 2 AMP 84

RM13

PEEC
IDLE/RATED ENG SHUTDOWN PRIME THROTTLE

16

NOTE AQ REMOTE NFPA 99 8 LIGHT 3 HORN INPUT 1

ER SV 2

99

1+

NOTE AH 10 84

PWM
H G F 3 2 1

LFLS
3 4

81

LFLS
1 2

4 12 15 12 R9 11 10 9 R8 8 7 6 R7 5 5 14 R6 6 7 8 9 10 10 9 11 8 2 C 30 C 69 1 2 23 99 NOTE AR REMOTE NFPA 110 2 LIGHT 22 12 TEST 13 SILENCE 14 HORN -7 30 90 2 DATA NOTE BG

HORN INPUT 2

83

83 A

PR

2 B DROOP

27 24 6 16 22 12 3 31 2

BO SV HC5 HC4 HC3 HC2 HC1 HC0 2 2

BO SV 2

NOTE BP 84 7 PR 4 81

NOTE BN 3

SP

AIR INLET PRESSURE (BOOST)

LOW COOLANT TEMP ALARM

13 14 18

C 10
1

LOW OIL PRESS ALARM

16 17 21

AUTOMATIC FUEL TRANSFER SYSTEM 2 FUEL SUPPLY FROM ABOVE GROUND BULK TANK

84 8

PR 5

85

85

2 RM31

MV

F2 10A

RM4 FCR

RM15

13 6

CR 9

7 85

ES DR

2 86

SATS

ETHER START

ETHER START AID

NOTE V PR 8 PR 7 4 SPARE 5 85 2

SYSTEM NOT IN AUTO ALARM 90 C HIGH COOLANT TEMP FAULT

19 20 24 22 23 27

NOTE V 3 59 1

B+

TSC

SAS
1 2

SASV
60

13 12 11

1 60

59

ELECTRONIC CONTROL GROUP 7 6 5 1 4 4 3 3 2

AUTOMATIC FUEL TRANSFER SYSTEM 3 FUEL SUPPLY FROM FREESTANDING BULK TANK

MV

5 35 90 90

F
30

90

LOW OIL PRESS FAULT

25 26 30

R5 4 3 R4 2 1

12

PSPB
F23 2 AMP 211 1B 2B 84

10 84

LFLS
3 4

LFLS
81 1 2 83 83 A

36 RM2

63 1
43

63

63

-B

C 1

PR

2 B

NFPA ALARM MODULES

NOTE AC 10 1+ -7 30 72 301 300 SEE ALARM CHART SEE ALARM CHART SEE ALARM CHART 38
35

OVERCRANK FAULT

28 29 33

NOTE AS REMOTE CUSTOM 16 LIGHT 8 9 10 SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT 30 LED #1 LED #2 LED #3 LED #4 LED #5 LED #6 LED #7 LED #8

NOTE BP

NOTE BN 34

61

13

NOTE BD 61 A C

99

PRPB
81 3 4

18

ALM ECS
10 9 8 7 55 58 56 57 2 5 3 4 NOTE BL 6 1 NOTE AF 20 1 68 30 69 12 TEST 13 SILENCE 14 HORN 90 2 6 NOTE AE

9 81

8 10 11

OVERSPEED FAULT

31 32 36

R3

99

1+

NOTE AJ

CTR

FCR

KWR
RM1
48

5 5 22 5

HIGH COOLANT TEMP ALARM

34 35 39

R2

11 3 12 TEST 4 5 6 -7

99

ALARM INPUT CHART

ALM INPUT TERMINAL NFPA 99 NFPA 110 8 SPARE SPARE 10 SPARE SPARE 11 SPARE BCF 99

OFF/RESET 39

EMCP DIAGNOSTIC FAULT

37 38 40 1

R1

LOAD

COOLDOWN/STOP 32 AUTO 40

CIM

CUSTOMER INTERFACE MODULE

13 SILENCE 14 HORN

L0

L1

L2

L3

START 33
30

E
SPARE FAULT INPUT LED #1 SPARE FAULT INPUT LED #2 SPARE FAULT INPUT LED #3 SPARE FAULT INPUT LED #4 SPARE FAULT INPUT LED #5 SPARE FAULT INPUT LED #6 SPARE FAULT INPUT LED #7 SPARE FAULT INPUT LED #8 30

NOTE AN 99 90 8 1+ 9 10

57

30

57

IC C C

30

15

16

30

MANUAL SYNCHRONIZING MODULE

156 3 OR 4 POLE OPTIONAL MOLDED CASE CIRCUIT BREAKER
15 51

F33 2 AMP
11 23

159

160

SL2

162

SLR2

110 108

8 8

PL1
6 RM12 RM39 F10 10A
45

154

F32 2 AMP NOTE F

157 4 1

161

163

108

109 110
12

10

10

10 3 12

PLS
9 2

2 1

CUSTOM ALARM MODULE

NOTE AD 8 74 NOTE AL GEN WINDING OVERTEMP ALARM NOTE AM 71 GEN BEARING OVERTEMP ALARM GNDFR 14 11 12 15 10 73 NOTE G GROUND FAULT NOTE BH 6 NOTE BQ LOW FUEL LEVEL ALARM R8 OUTPUTS R9 OUTPUTS 13 14 18 16 17 21 NOTE AL GEN WINDING OVERTEMP SHUTDOWN NOTE AM 76 GEN BEARING OVERTEMP SHUTDOWN R6 OUTPUTS R7 OUTPUTS 19 20 24 22 23 27 7 R5 4 3 R4 2 1 99 12 6 5 1 R6 R7 R8 R9 12 11 10 9 8 7 6 5 5 14 6 7 13 12 8 11 9 10 10 9 11 8 12 TEST 1 2 13 SILENCE 14 HORN 90 99 1+ NOTE AT REMOTE NFPA 99 16 LIGHT NOTE BG 2 DATA 20 68 69 12 TEST 13 SILENCE 14 HORN

11 3 4 5 6 -7

PL2
2 1

SS

SL1

SLR1

10

2 9

10 T1 F11 A 122 4 120 T2 H21 T12 108 H2 T11 H1 PR1 T1 X1 J1-1 91 10 RM34 RM7 F5 10A GFR RM22 6 6

10

GROUND FAULT RELAY

NOTE G AR 7 B

AR

T0

T1

T2

T3
EF2 L K EF1

A1 A2

118

X2

15

CAM
11 35 10 -7 1+ 3 SHUNT TRIP CB 4 SHUNT TRIP CB 70

LFLS 5

COMMON ALARM SHUTDOWN

H1 PR1 T2 X1 J1-2 92 NOTE X 11 A

GNDFCT

GNDFR 109

F12

ALR

HORN INPUT 1

30 75

T1 T2 T3

7 5 9

H2 H22 T3 F13 110

38

X2

HORN INPUT 2

32

SH TC SH TC SH TC

T13

H1 PR1

T3

X1

J1-3

32 93 12 32 NOTE Y

ELECTRONIC CONTROL GROUP 4 4 3 3 2

TO

14

TO

101

101 H23

H2

X2

SHUNT TRIP CB 5 20 68 69 NOTE BL SPARE FAULT INPUT LED #7

R5 OUTPUTS

25 26 30

-7

30

50 CT 1 51 50 CT 2 52 50 CT 3 53

12 1 11 2 10 3 4 52 51 4 5 151 51 51 T4 PR1 BR 62 67 16 15 62T 67T 16 15 67P 62P DC CONN 1 COOLANT LOSS 13 18 8 9 14 19 7 11 16 67 62 12 10 18 67L 62L B A C C LFSR A B C A B C A B 12 TEST 13 SILENCE 14 HORN R3 OUTPUTS

H1 BK

J1-4

94

SENSOR VSENSOR V+

31 9 7 8

ECTS

COOLANT TEMP

R4 OUTPUTS

28 29 33 31 32 36

8 1+ 9 10

SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT 30

LED #1 LED #2 LED #3 LED #4 LED #5 LED #6 LED #7 LED #8

LOADSHARE MODULE
6 7 152 52 52

BK

PU

COOLANT TEMP OIL PRESSURE

R3

11 3 C RDM 2 20 68 69 12 TEST 13 SILENCE 14 HORN 4 5 6 -7

H1 PR1 BK

T5 BR

J1-5

95

OIL EOPS PRESSURE

6 86 6

4 LFSR 9

R2 OUTPUTS

34 35 39

R2

NOTE J ONLY FOR VR3F D2 DROOP CT 1 OHMS D1 100 OHMS 33 OHMS 53 8 9 153 53 53

BK

PU

LOW FUEL LEVEL SHUTDOWN

H1 PR1 BK

T6 BR

J1-6

96

ECLS

OIL TEMP

COOLANT LOSS

R1 OUTPUTS
17

37 38 40 1

R1

LFLS 8 7 NOTE BR

72

17

72 A

50

50

50 BK

LFSR

2 B

J1-7 PU

97

RDM

RELAY DRIVER MODULE

NOTE AU REMOTE NFPA 110 16 LIGHT NOTE BG 90 2 DATA 3 HORN INPUT 1

19 67O 62O

NOTE BJ

T1 U

T2 V

T3 W

ATB

EOTS

OIL TEMP

99

1+

HORN INPUT 2

VOLTAGE REGULATOR
NOTE D T4 T5 T6 5A 6A 122 30 124

RDM

RDM

J S

B
T7 T8 T9
22 24 20

A B

82 80

82 80

1 2 3

VAR
VOLTAGE ADJUST POTENTIOMETER

12 TEST NOTE AA 120 19 20 D+ DD+ DD+

60 19 20

D-

19 20

13 SILENCE 14 HORN -7 30

D-

C C

D+ D-

DATA + DATA -

NOTE A

NOTE B

NOTE H

NOTE C

RFI FILTER
GENERATOR REGULATOR 22 24 20

3 2 NOTE BK 1

K L M

PF/KVAR ADJUST

RFI

3 SPARE 1 23 SP1 SP1

D+

SP1

99 2

CCM
B+ B99 99 8 1+ 9 10 SPARE FAULT INPUT LED #1 SPARE FAULT INPUT LED #2 SPARE FAULT INPUT LED #3 SPARE FAULT INPUT LED #4 SPARE FAULT INPUT LED #5 SPARE FAULT INPUT LED #6 SPARE FAULT INPUT LED #7 SPARE FAULT INPUT LED #8 30

D E F 10 10

GOV LOADSHARE MODULE

NOTE BB 11 12 NOTE BC NOTE J SPARE 3 SPARE 4 25 29 SP2 SP3 SP4 SP2 SP3 SP4
61

EXC T10 T11 T0 N T12

F2GEN F1GEN NOTE BA 11 PMG 12 PMG

O N P Q R

14 24 34

SPARE 2

24

SP2 SP3 SP4

62 63

CUSTOMER COMMUNICATION MODULE

11 3 20 68 69 12 TEST 13 SILENCE 14 HORN 4 5 6 -7

VR

NOTE: 122 SHIELD TO BE GROUNDED AT CONTROL END ONLY

49

2 1 36 11 36 NOTE Z

GEN

PHASE ROTATION 1-2-3

PM GENERATOR

L5 F51 2 AMP F52 S M N 2 AMP 13 PMG F50 2 AMP 124

F15

122 S LS2 120 120 LS1

+ -

BATTERY CHARGER NON-UL

NOTE BS

18

17

16

15

14

13

12

11

10

SYMBOLS
Standard Wiring Customer Wiring Package Options Alternative Wiring Shielded Wire Engine Mounted Component Relay Contact (Normally Open) Relay Contact (Normally Closed) Generator Frame (Chassis) Ground Earth Ground Solenoid Resistor Temperature Switch Liquid Level Switch Lamp Breakdown Diode (Bi-directional) Diode Fuse Emergency Switch Relay Coil Circuit Breaker ATB Terminal
19

NOTES
Marshalling Box DC Terminal Marshalling Box AC Terminal GSC 40 Way Harness Connector GSC Relay Module Terminal Control Panel Terminal Engine 24 Way Connector Panel 70 way Connector DC Connector No. 1 (Black) DC Connector No. 2 (Grey) AC Connector From Gen (Green) Marshalling Box 40 Way DC Connector
C 1
11

ABBREVIATIONS
NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS. NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR. NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION. NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIREABLE TO TURN OFF THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF" POSITION IN ORDER TO LIMIT BATTERY DRAIN. NOTE BE: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL DESIGNATION FOR SPECIFIC GOVERNORS NOTE BF: SEE GSC RELAY RATING CHART. NOTE BG: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG. NOTE BH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM. NOTE BJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED. NOTE BK: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH PF/KVAR CONTROL. NOTE BL: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE THE LOCAL ALARM MODULE. NOTE BM: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER, BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS. NOTE BN: "PUMP OFF" 90% INCREASING NOTE BP: "PUMP ON" 50% DECREASING NOTE BQ: "LOW FUEL ALARM" 40% DECREASING NOTE BR: "CRITICAL LOW" 5% DECREASING NOTE BS: LOADSHARING LINES ARE COMMON TO ALL UNITS. NOTE BT: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING AFCR AFTS ALM ALR ALT ASR ATB ATR AUX BATT BC BCF BTR CAM CB CCM CIM CR CSFS CT CTR D DVR ECLS ECS ECTS EFCR EFR EG EGA EGR ELS EMSR AUXILIARY FUEL CONTROL RELAY AUTOMATIC FUEL TRANSFER SYSTEM ALARM MODULE ALARM RELAY ALTERNATOR AIR SHUT-OFF RELAY AC TRANSFORMER BOX ALTERNATOR TEMPERATURE RELAY AUXILIARY TERMINAL STRIP BATTERY BATTERY CHARGER BATTERY CHARGER FAILURE SWITCH BEARING TEMPERATURE RELAY CUSTOM ALARM MODULE CIRCUIT BREAKER CUSTOMER COMMUNICATION MODULE CUSTOMER INTERFACE MODULE CRANK RELAY CURRENT SCR0LL FUEL SYSTEM CURRENT TRANSFORMER CRANK TERMINATION RELAY DIODE DIGITAL VOLTAAGE REGULATOR ENGINE COOLANT LOSS SENSOR ENGINE CONTROL SWITCH ENGINE COOLANT TEMPERATURE SENSOR EMERGENCY FUEL CONTROL RELAY ENGINE FAILURE RELAY ELECTRONIC GOVERNOR (SPEED SENSING) ELECTRONIC GOVERNOR ACTUATOR ELECTRONIC GOVERNOR RELAY ENCLOSURE LIGHT SWITCH EMERGENCY STOP RELAY ENFR EOPS EOTS ESDR ESPB ESTS F FCR FCS FCTM FPT FS FSOS FTSPR GFR GNDFCT GNDFR GOV GRR GS GSC GSM HC IC KWR L LFLS MAN MCS MPU MV NC NIAR NO OUVR ENGINE FAILURE RELAY ENGINE OIL PRESSURE SENSOR ENGINE OIL TEMPERATURE SENSOR ENGINE SHUTDOWN RELAY EMERGENCY STOP PUSH BUTTON EMERGENCY STOP SWITCH ON ENCLOSURE FUSE FUEL CONTROL RELAY FUEL CONTROL SOLENOID FUEL CONTROL TIMER MODULE FUEL PUMP TIMER FUEL SOLENOID FUEL SHUT-OFF SOLENOID FUEL TRANSFER SYSTEM PUMP RELAY GENSET FAULT RELAY GROUND FAULT CT GROUND FAULT RELAY GOVERNOR GENERATOR RUN RELAY GOVERNOR SWITCH GENERATOR SET CONTROL GOVERNOR SYNCHRONIZING MOTOR HEATER CONTACTOR REMOTE START/STOP INITIATE CONTACT KILOWATT RELAY LOAD LEADS LOW FUEL LEVEL SWITCH MANUAL MODE CLEAR SWITCH MAGNETIC SPEED PICKUP MOTOR VALVE/SOLENOID VALVE NORMALLY CLOSED NOT IN AUTO RELAY NORMALLY OPEN OVER/UNDER VOLTAGE RELAY PC PCB PEEC PEECR PL PLS POT PR PRL PRPB PS PSL PSPB PWM RAN RDM RFI RHLH RR SASV SATS SAS SCS SEC SHTC SL SLR SM SMMS SMR SP SS T TSC TX VAR VR PUMP CONTACTOR PRINTED CIRCUIT BOARD PROGRAMMABLE ELECTRONIC ENGINE CONTROL PEEC RELAY PANEL ILLUMINATION LIGHT PANEL LIGHT SWITCH POTENTIOMETER PUMP RELAY PUMP RUN LIGHT PUMP RUN PUSHBUTTON PINION SOLENOID PUMP STOP LIGHT PUMP STOP PUSHBUTTON PULSE WIDTH MODULATED REMOTE ANNUNCIATOR RELAY DRIVER MODULE RADIATED FREQUENCY IMMUNITY RIGHT HAND/LEFT HAND SWITCH RUN RELAY START AID SOLENOID VALVE START AID TEMPERATURE SWITCH START AID SWITCH SCROLL SWITCH SECOND CIRCUIT BREAKER SHUNT TRIP COIL SYNCHRONIZING LIGHT SYNCHRONIZING LIGHT RESISTOR STARTING MOTOR STARTING MOTOR MAGNETIC SWITCH STARTING MOTOR RELAY SPEED ADJUST POTENTIOMETER SYNCHRONIZING SWITCH GENERATOR LINE LEADS TRANSFER SWITCH POSITION INDICATING CONTACT TRANSFORMER VOLTAGE ADJUST RHEOSTAT VOLTAGE REGULATOR

Marshalling Box 40 Way AC Connector SASV 2 Way Connector SATS 2 Way Connector Marshalling Box Customer DC Term. Marshalling Box Customer AC Term.

NOTE A: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ OPERATION, REMOVE FOR 50HZ OPERATION. NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE; REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER) NOTE C: FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED. NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR. NOTE F: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION. SEE SLR TABLE FOR RESISTOR CONNECTIONS. NOTE G: COMPONENTS INSTALLED WITH GROUND FAULT RELAY OPTION. NOTE H: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR3F REGULATOR NOTE J: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION. NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION. NOT USED WITH FUEL FIRED JACKET WATER HEATER. NOTE M: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS. NOTE N: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1 OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS. NOTE P: COMPONENTS INSTALLED WITH OPTIONAL HEAVY DUTY STARTING SYSTEM. NOTE Q: COMPONENTS INSTALLED WITH ENERGISE TO RUN FUEL SYSTEM. NOTE R: COMPONENTS INSTALLED WITH ENERGISE TO STOP FUEL SYSTEM. NOTE S: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY. NOTE T: COMPONENTS INSTALLED WITH OPTIONAL GOVERNOR CONTROL MOTOR. NOTE U: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE. JUMPERS BETWEEN 11 & 12 AND 34 & 4 ARE REMOVED WITH THIS OPTION. NOTE V: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID. NOTE W: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER. UL BATTERY CHARGERS WIRED 120 VAC. NOTE X: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY. NOTE Y: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER INSTALLED ON PACKAGE.

NOTE Z:

COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS. IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSE SUPPLIED WITH 10 AMP BATTERY CHARGER.

NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS. NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM. NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS 3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH FLASHING LAMP. NOTE AD: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH. (RATED FOR 4mA, 12 VDC OPERATION) NOTE AE: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION. NOTE AF: TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO TERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE. NOTE AG: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1. NOTE AH: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2. NOTE AJ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3. NOTE AK: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACT RATED FOR 6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ; 2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC: NOTE AL: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY. ALARM OVERTEMPERATURE FACTORY SET TO 130C FOR PRIME POWER,160C FOR STANDBY POWER. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135C FOR PRIME POWER,165C FOR STANDBY POWER. NOTE AM: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY ALARM OVERTEMPERATURE FACTORY SET TO 70C. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90C. NOTE AN: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER. NOTE AP: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. NOTE AQ: OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. NOTE AR: OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.

Magnetic Pick-up Engine Connector Coolant Temp Engine Connector (ECTS) Oil Pressure Engine Connector (EOPS) Coolant Loss Engine Connector (ECLS) Oil Temp Engine Connector (EOTS)
CAT MONITORING SYSTEM 40 Way Connector

23

36

TOP COVER

ATB
T1-AC CONN-7 1-TBD1-1CT 1-TBD1-1DT T2-AC CONN-5 SP2-TBD1-SP2BB T3-AC CONN-9

GND-REAR COVER

RENR2344 August 2001

GND-70 WAY-68 GND-CHASSIS STUD

F11 F12 F13

108-TBA1-108T
50-TBA1-50AT GND-AC CONN-4 50-TBA1-GND5T 50-AC CONN-10 50-TBC-50 50-AC CONN-11 50-AC CONN-12 T0-AC CONN-8 T0-TBC-H23 101-70 WAY-14

108-F11 108-70 WAY-8 109-F12 109-70 WAY-10

110-TBA1-110T

136-TBA1-136T

87-TBD1-87T

13-RM-15

88-TBD1-88T

43-SP-1

44-SP-2

42-SP-3

86-CAM-6

TBC

6 3

5 2

4 1

6 3

5 2

4 1

6 3

5 2

4 1 T0-TBA1-T0B

H21 H22 H23 50

110-F13 110-70 WAY-12 131-PSL-X2 131-70 WAY-70 136-CR-2 136-70 WAY-38 137-CR-8 137-70 WAY-66 202-PRL-X1 202-70 WAY-40 203-PSL-X1 203-70 WAY-42 206-PSPB-2A 206-70 WAY-64 207-PSPB-1A 207-70 WAY-36 157-SS-4 157-70 WAY-23 159-SS-6 159-70 WAY-51 51-LSGOV-4 51-AC CONN-1 52-LSGOV-6 52-AC CONN-2 53-LSGOV-8 53-AC CONN-3

109-TBA1-109T

CR
3 2 1

GRR
A B 9 12-TBD1-12B 2-LFSR-B OR 2-CR-B 8 A 38-TBD1-38L 7 7 89-TBD1-89T

F15

F23

LFSR
B A 72-70 WAY-17 8 7 30-LFSR-9 30-TBD1-30DB 9 2-CR-A OR 2-GRR-B 30-LFSR-7

B 9 2-LFSR-B OR 2-GRR-B 2-TBD1-2AB 3-TBD1-3BB 8 137-TBA1-137T

211-PSPB-1B OR 84-70 WAY-4

36-70 WAY-49

CATERPILLAR
-B S D +B

GND5

80 82

91-GSC-10 92-GSC-11 93-GSC-12 94-GSC-4 95-GSC-5 96-GSC-6 97-GSC-16

NOTE D

30-TBD1-30CT

S-SPD-PEEC-8

D-SPD-PEEC-37

10-PLS-3

108-SLR1

16-GSC-7 17-ESPB-1L3 17-GSC-38 18-GSC-13 18-DC CONN1-8 19-GSC-14 19-DC CONN1-11 23A-DC CONN2-9 23A-DC CONN2-5 30-70 WAY-16 30-DC CONN2-4 30-ESPB-1L4 30-RM-28 30-PWM-B- OR 30-LSGOV-16 30-ECS-1

110-SLR2

GND3-CHASSIS STUD

BO-EMSII CONN-27

HC1-EMSII CONN-3 2-EMSII CONN-2 2-EMSII CONN-31 2-SCS-2 2-EMSII CONN-12

MT-EMSII CONN-28

30-LFSR-7

37-RM-19

GND4-DOOR STUD GND4-GSC-GND

CHASSIS STUD

FP-EMSII CONN-38

EL-EMSII CONN-10

SV-EMSII CONN24

ER-EMSII CONN-8

2-EMSII CONN-16

2-EMSII CONN-22

45A-DC CONN1-5 45-DC CONN1-4 45-ESPB-2R2

59-SAS-2 59-DC CONN2-3 62-DC CONN1-10 62-DC CONN1-7 62-GSC-31 63-GSC-36 63-70 WAY-6 67-DC CONN1-12 67-DC CONN1-9 67-GSC-9 90-GSC-35 90-70 WAY-5 99-RM-9 99-70 WAY-35 D(-)-GSC-20 D(-)-70 WAY-20 D(+)-GSC-19 D(+)-70 WAY-19 SP1-GSC-23 SP1-70 WAY-60

2-EMSII CONN-6 MT(-)-AIMT-2

2-TBD1-2DT GND-70 WAY-47 1-DC CONN2-1 1-DC CONN2-2 1-RM-30 1-RM-36 1-F15-T 1-ECS-6 1-F23-T 1-RM-2 2-DC CONN2-11 2-CR-B 2-70 WAY-15 2-DC CONN2-12 2-PL2-1 2-RM-27 2-TBD1-GND1T 2-PL1-1

10-DC CONN2-8 10-PLS-3 11-ESPB-1L2

SP2-GSC-24 SP2-70 WAY-61

SP3-GSC-25 SP3-70 WAY-62 SP4-GSC-29 SP4-70 WAY-63 21-GSC-1

3-DC CONN2-7 3-CR-9

4-DC CONN2-6

34-ESPB-1R2 6-RM-22 6-70 WAY-2 10-RM-39 10-70 WAY-45

57-ECS-4 57-GSC-33 57-70 WAY-30

87-GRR-4 87-70 WAY-57 88-GRR-1 88-70 WAY-58 89-GRR-7 89-70 WAY-59

46-ESPB-2R1

MPU-SHIELD VAR-SHIELD

39-ESPB-1L1 39-RM-24

5-70 WAY-48 5-ECS-9 5-RM-1

SP2-LFSR-4

3-70 WAY-3

15-GSC-8

22-GSC-2

38-RM-16

80-VAR-3

82-VAR-1

12-CR-A

GND6

50-TBA1-50BT 51-AC CONN-1 OR 151-LSGOV-5 52-AC CONN-2 OR 152-LSGOV-7 53-AC CONN-3 OR 153-LSGOV-9

50 51 52

TBA1

B B

B B

101

110

108

109

131

136

137

202

203

206

207

157

159

51 52 53

50 50 50 T0

53

TBD1
CHASSIS STUD

3412C EMCP II + For PEEC Engines Electrical System

PTL1-UP 9EP1-UP BCW1-UP 4BZ1-UP

B
GND-BODY STUD GND-TBD1-GND3T

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B B

B B

B B B

B B

B B

B B

GND1

GND2

MOT1

HC1

GND3

MOT2

L L

L L

45A-TBD11-46L

30-TBD1-GND2L

30-TBD1-30DL

45A-TBD1-45AL

80-VR3F-6 OR 80-DVR-45

34A-TBD1-34L

11A-TBD1-12L

11A-TBD1-11L

1A-TBD1-1DL

82-VR3F-7 OR 82-DVR-7

34A-TBD1-4L

2A-TBD1-2DL

21-MPU-1

1A-TBD1-5AL

2A-TBD1-2EL

16-ECTS-C

38-GRR-A

62-ECTS-B

15-EOPS-C

67-ECTS-A

22-MPU-2

90-ALM-2

ER(-)-REMT-B

10-EMSII CONN-1

EL(+)-LEMT-A

ER-REMT-C

ER(+)-REMT-A

EL(-)-LEMT-B

FP(+)-FPS-A

EL-LEMT-C

62-EOPS-B

67-EOPS-A

3-SAS-1

BO-AIP-C

BO(+)-AIP-A

FP(-)-FPS-B

BO(-)-AIP-B

BODY STUD

GND-CHASSIS STUD

108-TBA1-108B

109-TBA1-109B

110-TBA1-110B

207-TBA1-207B

D(+)-TBD1-D(+)B

D(-)-TBD1-D(-)B

23A-TBD1-23AT

67-TBD1-67AB

62-TBD1-62AB

50-TBA1-50CB

50-TBA1-50BB

50-TBA1-50AB

67-TBD1-67AT

62-TBD1-62AT

10-TBD1-10BT

18-TBD1-18B

T0-TBA1-T0T

2-TBD1-2BB

2-TBD1-2AT

3-TBD1-3BT

19-TBD-19B

20-RM-14

T3-F13

T1-F11

12

11

10

12

11

10

12

11

10

1 15 29

2 16 30 44 58

3 17 31 45 59

4 18 32 46 60

5 19 33 47 61

6 20 34 48 62

7 21 35 49 63

8 22 36 50 64

9 23 37 51 65

157-TBA1-157B

30-TBD1-30AT

2-TBD1-2BT

72-LFSR-A

74-CAM-8

10 24 38 52 66

11 25 39 53 67

12 26 40 54 68

13 27 41 55 69

203-TBA1-203B

57-TBD1-57BB

71-CAM-9

6-TBD1-6B

DC CONN 1 (BLACK)
1 2 3 4 5 6 1 2

DC CONN 2 (GREY)
3 4 5 6 1 2

AC CONN (GREEN)
3 4 5 6

101-TBA1-101B

84-F23-B OR 84-PRPB-3 81-PRPB-4 90-TBD1-90B

RDM-GSC-30

63-TBD1-63B

3-TBD1-3AT

14 28 42 56 70

MT-AIMT-1

43 57

59-TBD1-59B

45-TBD1-45T

51-TBC-51 OR 51-TBA1-51B

52-TBC-52 OR 52-TBA1-52B

53-TBC-53 OR 53-TBA1-53B

GND-TBA1-GND5B

1-TBD1-1AB

45A-TBD1-45AT

30-TBD1-30AB

1-TBD1-1AT

23A-TBD1-23AB

4-TBD1-4B

41-RM 13

41-RM 13

T2-F12

159-TBA1-159B

99-TBD1-99B

136-TBA1-136B

61-GSC-34

FP-FPS-C

70 WAY

GND4

SP1A

SP2

SP2

SP3

SP4

45A

23A

SV SV SV SV BO ER EL MT FP

SP1

30 30 30 30 37 38 39 57 57 59 62 62 63 67 67 90 99 DD+

70B

80 82

22

87 88 89

14A

45 3 3 4 34 6 10 10 11 12 15 16 17 18 19

1 1 1 1 2 2 2 2 5 5 46

21

2 2 2 2 2

GND-REAR COVER GND-TBA1-GND6B

SP2-TBD1-SP2AB

SP3-TBD1-SP3B

202-TBA1-202B

GND-TBA1-GND6T

SP1-TBD1-SP1B

SP4-TBD1-SP4B

206-TBA1-206B

GND-TBD1-GND1B

NOTE D

10-TBD1-10AB

5-TBD1-5AT

137-TBA1-137B

131-TBA1-131B

87-TBD1-87B

88-TBD1-88B

89-TBD1-89B

36-F15-B

Volume 2: Control Panel & Marshalling Box

2001 Caterpillar All Rights Reserved

Printed in U.S.A.

COMPONENTS INSIDE CONTROL PANEL

CONTROL PANEL DOOR

GND-TBD1-GND4B CAT MONITORING SYSTEM EL-TBD1-ELT RHLH-RHLH-3 ER-TBD1-ERT

40

30 29 28 27 26

20 19 18 17 16

10 9 8 7 6

30-TBD1-30BT

5-TBD1-5BT 5-ECS-10

5-ECS-9 5-ECS-8

10-TBD1-10AT

39-TBD1-39T

46-TBD1-46B

45-TBD1-45B

1-TBD1-1BB

1-TBD1-1BT

17-TBD1-17T

34-TBD1-34B

ALM 1-TBD1-1DB 5-TBD1-5BB

-

CAM

11-TBD1-11B

14-RM-18

5-ECS-10

30-TBD1-30CB

FP-TBD1-FPT 57-TBD1-57AT 56-GSC-40 MT-TBD1-MTT BO-TBD1-BOT

39 38 37 36

10-ALM-1

1-TBD1-1CB

FMI No.
0 1 2 3 4 5

Failure Mode Identifiers (FMI)

Failure Description
Data valid but above normal operational range. Data valid but below normal operational range. Data erratic, intermittent, or incorrect. Voltage above normal or shorted high. Voltage below normal or shorted low. Current below normal or open circuit. Current above normal or grounded circuit. Mechanical system not responding properly. Abnormal frequency, pulse width, or period. Abnormal update. Abnormal rate of change. Failure mode not identifiable. Bad device or component. Out of calibration.

55-GSC-39

13-CR-6 38-TBD1-38T 14-ESPB-1R1 37-TBD1-37B

15 16 17 18 19 20 21 22 23 24 25 26 27 28
RM

B+ 29 30 31 32 33 34 35 36 37 38 39 BF1 F2 F3 F4 F5 F6 F7 F8 F9 F10

NOTE B

58-GSC-32

1 2 3
99-TBD1-99T

4 5 6 7 8 9 10 11 12 13 14

69-CAM-14 68-CAM-13 20-CAM-12

6-TBD1-6T 39-TBD1-39B

14 13 12 11 10 9 8

GND-TBD1-GND4T SP-SHIELD

2-TBD1-2CB 30-TBD1-30BB

SP-SHIELD-DOOR STUD

20-DC CONN2-10 41-DC CONN1-1 41-DC CONN1-2

42-SP-3

44-SP-2

43-SP-1

10-PLS-3

30-TBD1-30CT

SRV-SCS-3 2-MCS-5 2-SCS-2

S-SPD-PEEC-8

42-PWM-1 OR 42-LSGOV-26 44-PWM-2 OR 44-LSGOV-27

43-PWM-3 OR 43-LSGOV-28

30-ALM-7

10-PWM-B+ OR 10-LSGOV-15

10-TBD1-10BB

80-TBD1-80B

82-TBD1-82B

159-TBA1-159T

157-TBA1-157T

110-TBA1-110L

108-TBA1-108L

9-PL1-2

21-TBD1-21B

22-TBD1-22B

94-ATB J1-4

95-ATB J1-5

96-ATB J1-6

3 160

9-PL2-2

B C SLR1

161

18-TBD1-18T 19-TBD1-19T D(-)-TBD1-D(-)T D(+)-TBD1-D(+)T SP2-TBD1-SP2AT SP1-TBD1-SP1T SP3-TBD1-SP3T RDM-70 WAY-7 SP4-TBD1-SP4T 62-TBD1-62BB 90-TBD1-90T 63-TBD1-63T

13 14 15

16 17 18 21 22 26 27 28

2 1

163

67-TBD1-67BB

16-TBD1-16T

10 11 12

93-ATB J1-3 92-ATB J1-2 97-ATB J1-7

SL1

15-TBD1-15T

SLR 2 C D

162

91-ATB J1-1

19 20 23 24 25

122-TBA2-122U

124-TBA2-124U

120-TBA2-120U

232-TBC-232AT

233-TBC-233AT

203-TBA1-203T

51-TBA1-51T 151-TBC-51

52-TBA1-52T 152-TBC-52

207-TBA1-207T

131-TBA1-131T

206-TBA1-206T

202-TBA1-202T

84-PSPB-2B 84--70 WAY-4

131-PRL-X2

3-TBD1-3AL

211-F23-B

35 36 37

38 39 40

61-70 WAY-43 57-TBD1-57AB

131-PSL-X2

84-PRPB-3

29 30 31

32 33 34

59-TBD1-59T

58-ECS-5

81-70 WAY-18

WIRING EXAMPLE

(IF REQUIRED) SPECIFIC TERMINAL BLOCK FOR WIRE NO. I.E.: 'A' IS THE FIRST BLOCK, 'B' IS THE SECOND BLOCK,...,'F' IS THE SIXTH BLOCK (IF REQUIRED) TERMINAL CONNECTION POINT T=TOP B=BOTTOM L=LOWER

53-TBA1-53T 153-TBC-53

17-TBD1-17B

55-ECS-2

56-ECS-3

PL1 2-TBD1-2DB
1 2

9-PLS-2

1600 OHM

3200 OHM

640 OHM

1760 OHM

10

7 8 6

2-TBD1-2JT 2-TBD1-2GT

1L1 1L3 1R1 2R1

NC NO NC NC

1L2 1L4 1R2 2R2

1 5 2 3 4

7 6 5 4 3 2 1

30-CAM-7 30-RM-B-

69-ALM-14 68-ALM-13 20-ALM-12 70-LFLS-5 73-GNDFR-14 71-70 WAY-1 74-70 WAY-21

90-TBD1-90L 10-CAM-1 10-RM-39

14 13 12 11 10 9 8

7 6 5 4 3 2 1

30-ALM-7 86-LFSR-6 76-BTR-8 75-ATR1-8 10-ALM-1

SV-TBD1-SVAT SRV-SCS-3 CLR-MCS-6 2-TBD1-2HT 2-TBD1-2EB

35 34 33 32 31

25 24 23 22 21

15 14 13 12 11

5 4 3 2 1

ESPB DOOR STUD ECS

HC1-TBD1-HC1T 2-TBD1-2ET 2-TBD1-2FB 10-TBD1-10BL RHLH

3 2 1

6
RHLH-CAT MONITORING SYSTEM CONN-18 2-MCS-5

CONTROL PANEL REAR SUB PANEL

8 9 10 11 12 13

CLR-MCS-4 CLR-CAT MONITORING SYSTEM CONN-33 2-MCS-2 2-RHLH-2 CLR-MCS-6

MCS

NOTE C

SCS
3 2 1

SRV-MCS-3 SRV-CAT MONITORING SYSTEM CONN-23 2-MCS-2 2-TBD1-2FT

The FMI is a diagnostic code that indicates what type of failure has occurred.

SP 6 5 SS 2 SL2
2 1

PLS

VAR
2

15 16 17 18 19 20 21 22 23 24 25 26 27 28

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC INSULATION WIRE UNLESS OTHERWISE INDICATED.
10 = 10 AWG = COMPONENT LOCATED ON ENGINE OR BASE = COMPONENT LOCATED IN MARSHALLING BOX

WOODWAR D

WOODWAR D
R

PART NO. SERIAL NO.

REV.

LOAD SHARING MODULE

LOAD SHARING MODULE

DROOP

LOAD GAIN

CID
100 110

Component Identifiers (CID'S) For (EMCP II + )

DESCRIPTION
Pressure Sensor (Engine Oil) Temperature Sensor (Engine Coolant) Fluid Level Sensor (Engine Coolant) Electrical System Voltage Temperature Sensor (Engine Oil) Speed Sensor (Engine) CAT Data Link EMCP Electronic Control (Generator Set) Sensor Power Supply Alarm Module Control Spare Output Switch (Engine Control) Electronic Governor Relay Generator Fault Relay Crank Termination Relay Starting Motor Relay Run Relay Air Shutoff Relay Fuel Control Relay Programmable Spare Relay Relay Driver Module EMCP Electronic Control (Generator Set) Unexpected Shutdown Engine Electronic Control Module Customer Communication Module Data Link

NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY FOR OPTIONAL NFPA 110 ALARM MODULE. NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS. NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP "TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.
GND

10

10

WARNING

111 168 175 190 248 268 269 333

REAR COVER

10 11 12 13

14

SLM

334
GND-TOP COVER GND-CHASSIS STUD

PSL
X1 X2 1A NC 2A 1B NC 2B

PRL
X1 3 NO X2 4

336 441 442 443 444 445 446 447 448

DEVICE TERMINAL NUMBER DEVICE ABBREVIATION WIRE NO.

SAS
1

PSPB

PRPB 2 2 - TBD1 - 2 F T

CONTROL PANEL REAR SUB PANEL

SLR CHART
PL2 2-TBD1-2CT
1 2

9-PLS-2

VOLT LINE TO LINE 208 240 300 380 400 416 480

SYNCHRONIZING RESISTOR TAP SETTING CHART USE E-D 1760 OHM USE E-C 2400 OHM USE E-B 5600 OHM USE E-B 5600 OHM USE E-B 5600 OHM USE E-A 7200 OHM USE E-A 7200 OHM

475 500 566 590 770

A B C D

859 Kilowatt Level Output The CID is a diagnostic code that indicates which component is faulty.

CONTROL PANEL DOOR

MARSHALLING BOX DC CHASSIS

14

10

14

10-LFLS-8 10-DVR-B(+)

3-ATR1-G OR 3-BTR-G

2-ATR1-H OR 2-BTR-H

10

120-LSGOV-3 @

122-LSGOV-1 @

209-PUMP-T1/T3

210-PUMP-T2/T4

124-LSGOV-2 @

30-FRBS-2

14

120-TBA2-120T

122-TBA2-122T

GND-PUMP-GND

131-BC-N

140-BC-L 140-SPH-H1 142-SPH-H4

124-TBA2-124T

30-LFLS-6

72-LFLS-7

81-LFLS-4 81-LFLS-1

84-LFLS-3

83-LFLS-2

139-JWH-IL2

148-JWH-IL1

85-MV-2

2-MV-1

77-FRBS-1

64-TBD2-64B

85-TBD2-85B

81-TBD2-81T

GND 2-OUVR-13 L 2 3 6 10-OUVR-12

49-TBC-49T

B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B

T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T 232-LSGOV-13 @ OR 14A-TBD1-14AB @ 233-LSGOV-14 @ OR 3-TBC-3B 2-TBD2-2AT 3-TBD2-3B 3-TBC-233AT 6-TBD2-6B 6-ALR-A 10-TBD2-10B 30-TBD2-30AB 31-DC CONN-29 54-DC CONN-1 57-DC CONN-30 61-DC CONN-13 61-KWR-A 63-DC CONN-6 87-DC CONN-31 88-DC CONN-32 89-DC CONN-33 90-DC CONN-5 91-DC CONN-39 96-DC CONN-8 97-DC CONN-18 98-DC CONN-28 99-DC CONN-38 D(+)-DC CONN-19 D(-)-DC CONN-20 RDM-DC CONN-7 47-KWR-1 48-KWR-7 49-KWR-4

205-OL-95

65-TBD2-65B

47-TBC-47T

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC INSULATION WIRE UNLESS OTHERWISE INDICATED.

6 3
GND SP1 SP2 SP3 SP4 70B 10 71 81 83 85 64 30 30 36 72 74 84 65 2 2 2 3 6 5

5 2

4 1

6 3

5 2

4 1

6 3

5 2

4 1
66

10 = 10 AWG 14 = 14 AWG = COMPONENT LOCATED ON ENGINE OR BASE @ = COMPONENT LOCATED IN THE CONTROL PANEL NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED. NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR UNLESS AND RFI FILTER IS PROVIDED. NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR. NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH AN OPTIONAL SE GENERATOR. NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED. WIRING EXAMPLE (IF REQUIRED) SPECIFIC TERMINAL BLOCK FOR WIRE NO. I.E.: 'A' IS THE FIRST BLOCK, 'B' IS THE SECOND BLOCK,...,'F' IS THE SIXTH BLOCK (IF REQUIRED) TERMINAL CONNECTION POINT T=TOP B=BOTTOM U=UPPER

10 30 31 54

F50

F51

F52

GND1

GND

GND2

GND

101

110

117

131

131

EF1

108

109

136

137

157

158

159

178

202

203

206

207

132

140

142

209

210

EF2

132

133

133

139

148

120

122

124

KWR
B B B B B B B B B B B B B B B B B B B B B B B B B

ALR
A
61-TBC-61B 2-TBD2-2CT

PR
A
6-TBC-6B 2-TBD2-2AB

77

57 61 63 87

B
5-TBD2-5T

B 9 8

B 9
206-TBA2-206T

A
83-TBD2-83T

B
DEVICE TERMINAL NUMBER DEVICE ABBREVIATION WIRE NO. 2

7
48-TBC-48T

7
66-TBD2-66B

8
84-PR-7

7
84-TBD2-84T 84-PR-8

88 89 90 120-VR3F-20 OR 120-DVR-20 122-VR3F-22 OR 122-DVR-22 124-VR3F-24 OR 124-DVR-24

TBD2

2 - TBD1 - 2 F T

TBA2
AC CHASSIS STUD

91 132-TBC-132B 132-MCB1-1

10 133-TBC-133B 10 133-MCB1-3

10 139-HC-8

10 148-HC-6

10 GND-TBC-GNDB

133-F18-T

96 97 98 99

2-DVR-(B-) 2-DC CONN-35 2-ALR-B 2-BC-(-) 3-DC C0NN-3 3-TBC-3T 6-DC CONN-2 6-TBC-6T 10-DC CONN-12 10-TBC-10T

30B-DC CONN-15 30-TBC-30T 30-GNDFR-11 30-ATR1-7 OR 30-BTR-7 36-BC-(+) 36-DC CONN-11

71-BTR-5 71-DC CONN-16

72-DC CONN-17

74-ATR1-5 74-DC CONN-37 81-PR-4 81-DC CONN-9

84-PR-7 84-DC CONN-10

SP2-BTR-14 OR SP2-ATR1-14 SP2-DC CONN-14

SP4-OUVR-10 SP4-DC CONN-34 5-KWR-B 5-DC CONN-22

SP3-DC CONN-24

70B-OUVR-11 70B-DC CONN-36

SP1-DC CONN-4

64-ALR-4

2-TBC-2T 2-PR-B

65-ALR-1

83-PR-A

85-PR-5

66-ALR-7

DC TERMS

10

101-AC CONN-38

108-OUVR-1 108-AC CONN-6 109-OUVR-2 109-AC CONN-8 110-OUVR-3 110-AC CONN-10 117-AC CONN-14

131-PC-3 131-AC CONN-33

131-TBC-131T 131-HC-A2 136-F16-B 136-AC CONN-17 137-HC-A1 137-AC CONN-19 157-F32-B 157-AC CONN-11

158-AC CONN-13

159-F33-B 159-AC CONN-15

202-PC-54 202-AC CONN-1 203-PC-62 203-AC CONN-3 206-PR-9 206-AC CONN-24 207-F22-B 207-AC CONN-5

N-AC CONN-36

178-AC CONN-29

132-F16-T 132-F21-T

140-BC-L 140-HC-2 142-BC-N 142-HC-4

120-F50-T 120-GNDFR-A2 122-F51-T 122-AR-A

EF1-GNDFR-K

GND-AC CONN-21

10

DC CHASSIS STUD

EF2-GNDFR-L

124-F52-T

209-OL-2

210-OL-4

D+ DRDM 47 48 49
231A

GND-DC CONN-21

AC CONN DROOP RESISTOR

3-ATR2-G 3-TBD2-3AU 2-ATR2-H 2-TBD2-2AU 3-ATR1-G 3-ATR3-G 2-ATR1-H 2-ATR3-H
D2 D1

(40 WAY)
6A-DVR-6

DC CONN (40 WAY)

57-TBC-57T D(-)-TBC-D(-)T

122-AR-A

120-TBA2-120B 120-AR-B

30-TBD2-30BT

108-TBA2-108T

178-TBA2-178B

118-AR-7

204-OL-96

101-TBA2-101B

38 37

28 27 26

18 17 16

8 7 6

109-TBA2-109B 136-TBA2-136B

99-TBC-99T 74-TBD2-74B

38 37 36

28 27 26

18 17 16

8 7 6

207-PC-61

208-F21-B

98-TBC-98T

97-TBC-97T 96-TBC-96T 72-TBD2-72B RDM-TBC-RDMT 63-TBC-63T 71-TBD2-71B 30-TBD2-30AT

6 3
4 5 6 7 8

5 2

4 1

131-PC-3

39

29

19

137-TBA2-137B

31-TBC-31T 91-TBC-91T

D(+)-TBC-D(+)T 81-TBD2-81B

109-TBA2-109T

110-TBA2-110T

73-CAM-10 @

5A-DVR-5

131-TBA2-131AT 131-PC-A2

40

30

20

10

110-TBA2-110B

40 39

30 29

20 19

10 9

84-TBD2-84B

232A 233A 231B 232B 233B 231C 232C 233C

A B C D E F G H I J

K L M N O P Q R S

A B C D E F G H I J

K L M N O P Q R S

DROOP BOARD
N-TBA2-NB

36

108-TBA2-108B

70B-TBD2-70BB

A1 A2

T/R

11

12

14

275-DVR-45

276-DVR-44

35
206-TBA2-206B

25 24 23 22 21

15 14 13 12 11

5 4 3 2 1

207-TBA2-207B 117-TBA2-117B 158-TBA2-158B 203-TBA2-203B

2-TBD2-2BB SP3-TBD2-SP3B SP4-TBD2-SP4B 89-TBC-89T 5-TBD2-5B 88-TBC-88T

35 34 33 32 31

25 24 23 22 21

15 14 13 12 11

5 4 3 2 1

90-TBC-90T SP2-TBD2-SP2B SP1-TBD2-SP1B 61-TBC-61T 3-TBD2-3T 10-TBD2-10T

OUVR
9 10 11 12 13 14 15 16

54

PC
62 203-TBA2-203T 204-PC-A1 14

1 2 3 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 2 3 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
3

34 33 32 31

6A-VR3F-6

5A-VR3F-5

EF1-TBA2-EF1B

SP4-TBD2-SP4T SP4-OUVR-15 70B-TBD2-70BT 70B-OUVR-16

SP2-TBD1-SP2T SP2-ATR2-14 30-ATR1-10 30-ATR2-7

202-TBA2-202B

87-TBC-87T

118-GNDFR-A1

6-TBD2-6T

SP4-OUVR-10

70B-OUVR-11

74-ATR2-5 74-TBD2-74T 30-ATR1-10 30-TBD2-30BB 75-ATR2-8 @ 75-CAM-3

SP2-ATR1-14 SP2-ATR3-14 30-ATR2-10 30-ATR3-7

122-TBA2-122B 122-AR-4

171-TC4-WH 172-TC4-RD

181-TC5-WH 182-TC5-RD

EF2-TBA2-EF2B

10-TBC-10L

120-GNDFR-A2

PF/KVAR

131-TBA2-131AB

30-ATR1-7 30-ATR1-16

74-ATR1-5 74-ATR3-5 30-ATR1-16 30-ATR2-10 75-ATR1-8 75-ATR3-8

30-ATR2-7 30-ATR2-16

2-TBC-2L

202-TBA2-202T

M+ M-

(K) (L)

T/R

21

22

24

OL
98 2 97 4 95 96 6

GND-AC CHASSIS STUD

157-TBA2-157B

54-TBC-54T 36-TBD2-36B GND-DC CHASSIS STUD

209-TBA2-209B

210-TBA2-210B 205-PR-6

207-PC-53

207-F22-B

adjust set point read

ATR1

adjust set point read

A1 13 53

A2 13

PCB

ATR2

D2

D1

159-TBA2-159B

AR

GNDFR

61

132

132-TBA2-132BT 131-TBA2-131BT 133-TBA2-133BT GND-TBA2-GNDT

10

3-ATR3-G OR 3-TBD2-3U 2-ATR3-H OR 2-TBD2-2AU

22-GEN

24-GEN

20-GEN

DVR

AC TERMS

3-ATR2-G 3-BTR-G 2-ATR2-H 2-BTR-H

NOTE C

10

132-TBA2-132BB

133-TBA2-133BB

132-TBA2-132AB 132-F22-T

10

131-TBA2-131BB

132-F17-T 132-TBA2-132AT

133-TBA2-133AT

80-TBD1-80L 5A-DROOP-D2

6A-DROOP-D1 82-TBD1-82L

10

131 133 GND GND 154 156 B B T T

10 10

137-TBA2-137T

154-TBC-154T

156-TBC-156T

22
A B C D E F G H I J A B C D E F G H I J K L M N O P Q R S K L M N O P Q R S

24

20
@ 82-TBD1-82L 276-PF/KVAR-1 80-TBD1-80L @ 275-PF/KVAR-3
3 40 41 42 43 5 6 7 44 45 1 2 3 4 5 6 7 8 9 10

RFI FILTER
22 24 20
6A-DROOP-D1 5A-DROOP-D2

138-MCB1-2

135-F17-B

141-F18-B

132-F16-T

132-F21-T

154-F32-T 156-F33-T

22-VR3F-22

24-VR3F-24

20-VR3F-20

adjust set point read

1 2 3 4

BTR

adjust set point read

1 2 3 4

ATR3

VR3F
120-F50-B 20-GEN OR 20-RFI-20 24-GEN OR 24-RFI-24 124-F52-B
20 22 24 26 28 30

VOLTAGE REGULATOR 114-5510

A1

A2 3 5 7 134-MCB1-4 10

F16

F17 F18

MERLIN GERIN

multi 9

C60N

F21 F22 F32 MCB1

F33

J1 46 47 48 49 50

NOTE C

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NOTE F

OFF

OFF

B+ B- 20 22 24 26 28 30 F1 F2

F1 F2

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

HC
2 4 6 8 139-TBA2-139B

10-TBD2-10U 2-TBD2-2BT 120-F50-B 20-GEN 122-F51-B 22-GEN 124-F52-B 24-GEN 26-GEN PM 28-GEN PM 30-GEN PM F1-GEN FIELD LEAD F2-GEN FIELD LEAD

AC INPUT

FIELD

10
36-TBD2-36T 2-TBD2-2CB 140-TBA2-140T 142-TBA2-142T

191-TC6-WH 192-TC6-RD

SP2-ATR2-14 SP2-BTR-14 30-ATR3-10 30-BTR-7

74-ATR2-5 30-ATR2-16 30-ATR3-10 75-ATR2-8

30-ATR3-7 30-ATR3-16

2
135-HC-1 141-HC-3

4
140-TBA2-140B 142-TBA2-142B

+ L N

71-TBD2-71T

30-ATR3-16 OR 30-TBD2-30BB 30-BTR-10 @ 76-CAM-4

SP2-ATR3-14 OR SP2-TBD2-SP2T

163-BT1-RD 164-BT1-WH

10 148-TBA2-148B

10 138-HC-5

136-TBA2-136T

10 134-HC-7

207-PC-61 207-TBA2-207T

157-TBA2-157T

159-TBA2-159T

208-PC-1

22-GEN OR 22-RFI-22 NOTE C 122-F51-B 26-GEN PM NOTE E 28-GEN PM 30-GEN PM

30-BTR-7 30-BTR-16

30-BTR-10

F1-GEN FIELD LEAD F2-GEN FIELD LEAD

BC TBC

NOTE E

MARSHALLING BOX DC CHASSIS

MARSHALLING BOX AC CHASSIS

MARSHALLING BOX CUSTOMER TERMINAL BLOCK