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Maintenance Central

Kpis Maintenance

2013

SEPTEMBER-2013

Maintenance Central

Fulfillment of General PM 2013

Accumulated

100%

81%
94%

92%

90%

80%

90%

87%
84%
84% 84%
84%
81% 81% 80%
80%
80%
79%
78%
78%
77%
76%
75%
75%
75%
74%
73%
72%
72%
71% 71%

80%

70%

66%
60%

88% 87%
78%

79%

77%

73%

68%
64%

66%
62%

78%

67%

62%
62%
60%

55%
50%

80%

acumulado
49%

77%
acumulado

objetivo

Linear (acumulado)

objetivo

76%

40%

75%
75%

30%
74%

20%

73%

10%

0%

72%
1

11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43

acumulado

Maintenance Central
THE WORST WEEKS OF THE YEAR
UNTIL TODAY

Weekly Delays
84:00:00

74:03:00

72:00:00
62:55:00

60:00:00

45:32:00

43:50:00

48:00:00

40:25:00
42:29:00
38:53:00

36:00:00
33:15:00
26:39:00
26:12:00

24:00:00

16:56:00
15:05:00
11:30:00
11:27:00
6:42:00 10:01:00
7:47:00
6:12:00
5:57:00
2:25:00
0:00:00

12:00:00

0:00:00
1

37:11:00

29:24:00
28:51:00
24:41:00

21:38:00

23:57:00

23:52:00

objetivo

Linear (Series1)

30:43:00 32:13:00
27:20:00
25:06:00
20:05:00

15:10:00
12:32:00
14:16:00
12:11:00
11:56:00

Series1

41:40:00

21:11:00

12:35:00
10:06:00
6:40:00

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

13:30:00

Maintenance Central
12 HOURS STOP
1 EQUIPMENT FOR CORRECTIVE

EVERY 16 HOURS STOP


1 EQUIPMENT FOR CORRECTIVE

8 HOURS OR LESS STOP 1


44 HOURS STOP
EQUIPMENT FOR CORRECTIVE
1 EQUIPMENT FOR CORRECTIVE
MTBF=(TTSEM-TEPM)/NO. FRECUENCY

MTBF BY WEEK (minutes)

TTSEM: TOTAL TIME BY WEEK


REAL
TEPM: EQUIPMENT TIME STOPED BY
CORRECTIVE MAINTENANCE WEEKLY
NUM. FRECUENCY STOP BY CORRECTIVE
MAINTENANCE.

3000.00
THE HIGHEST AMONG THE TIME
BETWEEN FAILURES
IS BETTER BECAUSE IT SHOWS
THAT STOPS BY CORRECTIVE
MAINTENANCE ARE MORE
SPORADIC, THIS IN AVERAGE

2684.00
2500.00

2000.00

1604.00

Series1

1604.00

1500.00

objetivo
Linear (Series1)

1000.00

998.38

1005.63
1005.25
1007.00 1003.75

1000.50
802.40

730.73 730.73
536.00

500.00

0.00

668.00

618.46

443.89

618.77
446.00

382.10

730.18

668.08
571.07
333.75

381.71

804.00

501.56
419.42
382.00 296.52
321.72 229.37
401.25
382.48
423.37
333.67
297.63 258.45
334.33
217.22
286.82
195.32
185.98

0.00

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

618.31

Maintenance Central
TIEM FOR REAPIR BY
CORRECTIVE

TMPR BY WEEK (minutes)

THE WORST
TIMES

TMPR=(TEPM / NO. FRECUENCY)


TTSEM: TOTAL TIME BY WEEK
REAL
TEPM: EQUIPMENT TIME STOPED BY
CORRECTIVE MAINTENANCE WEEKLY
NUM. FRECUENCY STOP BY CORRECTIVE
MAINTENANCE.

140.00

131.58

113.75
109.58

120.92

120.00

110.83
105.79

103.33

92.96

100.00

92.07
84.67

80.00

76.14
72.11

62.45

60.00

40.00

58.38

61.63

50.25
44.63

84.50

64.40
62.73
60.33

68.70

56.23

84.00
88.13
80.00
72.83
71.33
64.11
57.48

68.64
68.19
63.05
60.60

78.10
83.89

75.30

Series1

76.79
75.31

69.04 66.89
63.89 objetivo

48.33

20.00

0.00

HERE THE LOWEST IS THE


TIME FOR REPAIR,
MEANS THAT WE INVEST
LESS TIME IN
SUCH REPAIR.

0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Linear (Series1)

Maintenance Central

6 DAYS LOST IN THE


MONTH

ANNUAL DELAYS
192:00:00
168:00:00

155:32:00
144:00:00

150:17:00

159:58:00

SHOWS SLIGTHY
IMPROVEMENT

134:02:00

120:00:00

100:20:00

96:00:00

88:00:00

72:00:00

Total

88:52:00

82:33:00

Linear (Total)

48:00:00
24:00:00

31:53:00

33:36:00

0:00:00

1enero

2febrero

3marzo

4abril

5mayo

6junio

7julio

8agosto

9septiembre 10octubre

DELAYS BY BAD OPERATION


38:24:00

34:12:00

33:36:00
28:48:00

28:31:00

24:00:00
19:12:00

19:08:00
15:06:00

14:24:00

13:55:00

9:36:00
4:48:00

Total

16:32:00

14:58:00

11:08:00

3:33:00

0:00:00
2febrero

3marzo

4abril

5mayo

6junio

7julio

8agosto

9septiembre

10octubre

Linear (Total)

Maintenance Central
$69,000.00 Wrong assigned
to maintenance, when should
be charge
To other areas
$140,000.00

Expensives outs in warehouse


$17,000.00 gasoline and diesel
assign by warehouse to
maintenance
(is already charge properly for the man lift)
$44,500.00 expense ral of maintenance
considering ice, water,PPE,
office supplies and tools, etc

$130,576.11

$120,000.00

$100,000.00
$77,504.37

$80,000.00

$70,258.49

$50,000.00 by wrong
charge

$60,000.00

Total

$55,886.43
$42,142.97

$48,000.00 by wrong
charge

$40,000.00

$17,000.00 by wrong
charge
33,000.00 by pneumatic spare parts
$33,000.00 by wrong charge

$20,000.00

$06junio

07julio

08agosto

09septiembre

10octubre

Nota: se esta viendo con finanzas la reasignacin de estos cargos mal asignados por
parte de personal de mantenimiento y almacn en los vales de salida de almacn