Falk™ Lifelign® Gear Couplings

Save Up Front Money and Increase
(English-Inch)
Equipment Life

Falk™ Lifelign® Gear Couplings
Realize Life-Long Savings
Initial Savings
Falk Lifelign couplings provide the
economies budget-minded users
seek, without sacrificing coupling
quality or reliability.

Superior Bore Capacities
and Torque Ratings

4-Point seal improves lubrication retention during misalignment;
high-temperature seals are available
• AGMA bolt pattern makes Lifelign easily interchangeable
with any standard coupling on your existing applications
AGMA 20° full-depth tooth triple crowning eliminates tip
loading, and reduces backlash and radial clearances •

The unmatched bore capacities and
torque ratings of Falk Lifelign
couplings often allow you to select a
smaller sized coupling for a given
application.
In fact, selections for T frame, 60
hertz electric motors result in a drop
of one coupling size for half of the
28 motor frames available. The
result: quality, reliability and
performance with average savings
of 15-20% over competitive
offerings.
The smaller overall size also
makes Lifelign couplings well
suited for limited space applications that still require large
bores and high torque loads.

Ideal for Existing Applications
Half for half interchangeability
allows you to add capacity and
realize the advantages of Lifelign
couplings on your existing applications and designs, as well.
What’s more, Lifelign’s larger hub
diameter features more metal over
the keyway versus other designs,
providing greater reserve strength
against hub fractures due to shock or
impact loads.

High-strength Grade 8 Bolts provide added
protection against failure
• Lube holes located near the tooth mesh to ensure an
adequate grease reservoir during initial startup
• Massive Flex Hub provides the industry’s largest bore capacity
for the most economical selection possible
Non-turning prevailing torque locknut provides a reliable
hold with fewer parts •

2

Higher Torque Ratings

Greater Bore Capacity
AGMA
Coupling
Size
1
11/2
2
21/2
3
31/2
4
41/2
5
51/2
6
7

Popular
Competitive
Brands
1.625
2.250
2.750
3.500
4.000
4.500
5.500
6.000
6.625
7.500
8.125
9.625

Falk
LIFELIGN
Couplings
1.875
2.375
2.875
3.625
4.125
4.875
5.750
6.750
7.375
8.250
9.125
10.875

AGMA
Coupling
Size
1
11/2
2
21/2
3
31/2
4
41/2
5
51/2
6
7

Popular
Falk
Competitive LIFELIGN
Brands
Couplings
7,500
10,080
18,900
20,790
31,500
37,800
56,700
66,150
94,500
107,100
151,200
163,800
220,500
270,900
302,400
371,700
434,700
500,900
573,300
655,200
749,700
800,100
1,008,000
1,197,000

Designs to Meet a
Diverse Range of Needs
G Standard Flanged
Sleeve
General purpose
series used on bulk
handling systems,
paper machines,
fans, pumps,
cranes mixers,
sugar mills, crushers and many other
high-torque
applications.
GC Continuous
Sleeve
Used on highspeed equipment
with low inertia
requirements.
G Large Flanged
Sleeve
For very high
torque applications,
including power
plants, mining,
cement, steel and
metal mills, paper,
sugar, rubber
and other large
industrial plants.

G10 Shrouded Bolt

3

Rexnord online support includes spares information and pricing. or to increase torque ratings by an average of 60% for only about a 30% increase in price. The torque boost can allow smaller sizes to be used. increased wear resistance. To assure the easiest possible assembly and disassembly.Lifetime Savings Reliable. offering local availability on a global basis. Grade-8 fasteners provide added protection against coupling failure at the flange joint. service data. 3-Year Heavy-Duty Warranty Rexnord rewrote industry expectations by offering the first 3-Year Warranty. Triple crown protection Performance Online Support Crowning at the root. Lifelign’s 4point seal contact provides better retention of lubricant. reducing wear and increasing service life. fasteners are zinc-coated to prevent corrosion and feature non-turning locknuts. composite. extending maximum temperatures to 400°F (204°C) for continuous duty and 500°F (260°C) for intermittent use. high-torque applications or where bore capacities of 10” to 52” are required. Global Availability and Support Rexnord’s has 900+ distributor locations and 300+ sales engineers. quoting tools and engineering artwork. You Get More than Cost Savings with Falk Lifelign Couplings Capacity Rexnord supplies the largest gear couplings in the world for low-speed. grid. In many cases. gear disc. convenient fasteners Selection Lifelign Couplings are specially designed to remain your most economical solution by extending maintenance intervals. minimizing installation time and costs. which allow onewrench installation with no washers Falk-Rexnord Other required. Quality Rexnord pours its own castings and completely machines the components to assure maximum product integrity with minimum lead times. and your preferred requirements. standard. and fluid couplings. while also reducing backlash and radial clearances. product literature. eliminating the axial seal movement that can draw lubricant out of the coupling should misalignment occur. Packaged System Design Rexnord’s unmatched variety of gear drives and power transmission components allows us to develop complete packaged systems for your power transmission needs. High-strength. Plus. For added reliability our standard seals handle a maximum continuous operating temperature of 250°F (121°C) and a maximum intermittent temperature of 300°F (149°C). on all “heavyduty”products. thus significantly reducing overall costs. Expertise Rexnord’s extensive applications engineering expertise combines with our comprehensive product offering to assure that you wind up with the best choice for the job…. pre-packaged systems offer drop-in installation or replacement. High temperature seals are available. Rexnord supplies a complete range of coupling designs including. Rexnord can supply alloy steels for hydraulic hub removal. This triple-crown effect eliminates tip loading. tip and face of each tooth helps minimize wear damage due to misalignment. 4 . Advanced Lube System Falk Long Term Grease (LTG) eliminates routine lubrication cycles for up to 3 years. elastomer. The location of the lubrication hole in the sleeve ensures that an adequate grease reservoir will be maintained close to the gear mesh.

. 20 Type G52 Single Engagement . . . . . . . . . . . . . . . . . . . . . . 17 Type GC05 Floating Shaft . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . 34 Type GR20 Shear Pin . . . .H H Warranty extends for 3 years from date of shipment. . . . . . . . . . . . . . . . . . . . . 2006. . . . . . . . . . . . . . . . . . . . . . . . 33 Type GV82 Rigid Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LLC. . . . . . . . . . . . . . . . . . . 25 Types G62/G66 Brakewheel. . 54 Standard Filleted Keyways & Chamfered Keys . . . . . . . . . . 53 Puller Bolt Holes . . . 53 Bore Ranges for Reduced Shank Dia. . . . . . . . . . . . . . . . . . . . . 53 Sleeve Jack Bolt Holes. . . . . . . Taper Bores . . Suitable guards for rotating members may be purchased from Rexnord as optional accessories. . . . . . . . . . . . . 36 Engineering Data Recommended Commercial Keys for Bores With One Key . . . . . . . . . . . . 29 Type G70 Disconnect. . . . . . . . . . . . . . . . . . . . superior lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-year Heavy-Duty Warranty provides “shaft-to-shaft” protection on all Falk components – including bearings and seals. . . . . . . . . . . . . . significantly extended re-lubrication intervals. . . . . . . . . . . . . . . . . 1992. . . . . . . . . . . RENEW. . . . . . . 57 Coupling Application Data Sheet . 6 Available Types . . . . . . . . . . . . . . . 50 Engineering Data Recommended Commercial Keys for Bores with One & Two Keys — Inches . . . . . . . . . . . . . . . . . . . . © Rexnord Industries. . . . . . . . . . . 31 Type GP20/52/82 Insulated . . . . . . . . . . . . . LIFELIGN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Type GL52 Slide Single Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13 Service Factors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Straight Bores & G63 Disc Brake . . . . . . . . . . . . . Lifelign gear couplings are warranted for 3 years when lubricated with Falk LTG Long Term Grease. . . . . . . . . . . . 38 Flanged Sleeve & Rigid Hub Details . . . . . . . . . . . . . . . . . . . . . . . 53 Torsional Stiffness . . . . . . . . . . . . . . . . . . 42 G52 Single Engagement . . . . . . . . . . . . . . . . 37 Shaft Diameters & Ratings for NEMA 60 Hertz & 50 Hertz Metric Motors . . . 51 Maximum Bores — Inches . . . . . . . . . . . . . . . 19 Type G32 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OMNIBOX. . . . . . . . . . . . . . . . . . . . . For information on Falk Long Term Grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Standard Filleted Keyways & Chamfered Keys . . . . . 39 Puller Bolt Holes . Information contained herein should be confirmed before placing orders. . . . . 52 Flanged Sleeve & Rigid Hub Details . . . . . . . . . . . . . . . . . . . . . . . . . . . FALK. . . . 7-9 How to Select . . . . . . . . 52 Recommended Bore Tolerances. . . . . LLC. Consult your local Rexnord Representative for complete details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 GV20 Vertical Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . 49 GR20 Shear Pin. . . . . . 59-60 Factory Warranty We’re so confident in the performance and reliability of our latest generation of Falk gear drives that we’re backing this comprehensive offering with the best standard warranty in the business. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Recommended Bore Tolerances. Copyright 1992. . . . Litho in U. . . . . Rexnord Industries. . . . . . . . . . . . . . . 16 Type GC05 Single Engagement . . . . . . . . . . . . . . 35 Type G Mill Motor & Taper Bores . . . . . . . . . . . . . . . Basic Information Install and operate Rexnord products in conformance with applicable local and national safety codes and per Rexnord installation manuals which are available upon request. . . . . . . . . . . Falk Steel Coupling Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hubs — Inches . . . . . . . 39 Torsional Stiffness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 STANDARD FLANGED SLEEVE GEAR COUPLINGS — Dimensions & Specifications Type G20 Double Engagement . . . . . . . . . . . . . . 32 Type G82 Rigid . . . . . . . . . . . . . . . . . . . . . . . high load carrying capabilities and it is usable up to 250°F (121°C). . . . . . . . . . . . 46 GL20-4 Slide Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Maximum Bores . . . . . . . . . . . . All Rights Reserved. . . . . . . . . . . . . . . . . . . . Falk Steel Coupling Hubs . . . . . . . . It’s an industry first. . . . . . . . . . . . . . 24 Type GV52 Vertical Single Engagement . . . . . . . . . . . . . . . 40 WR2 Values. . . . . . . . . . . . .. . . . . . . . . . . 54 Puller Bolt Holes for Reduced Shank Dia. . . . . . . . . . . . . . . . . . . . 41 Misalignment Capacity . 21 Type G52 Floating Shaft. . . . . . . . . . . . . . . . . . Our full. . . . . . . . 41 LARGE FLANGED SLEEVE GEAR COUPLINGS — Dimensions & Specifications Type Type Type Type Type Type Type Type Type G20 Double Engagement . . . . . Magnum Seal is a trademark of The Falk Corporation for its rotary shaft sealing system for enclosed gear drives. . . .Selection Guide 451-110. . . . . . . . . . . . . . . . . . . . . . (451-110) 5 . . . . . . . . 27 Type GL20 Slide Double Engagement . .. . . . . . . . . 56 ALL TYPES Recommended Hub Bores for Interference & Clearance Fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . request Form 840201B. . . . . . . . . . . . . . . . and ULTRAMITE are registered trademarks. . . . . . . . . . .A. . . . . . . . . STEELFLEX. . . . . . . . . . . . . . . . . . 45 GV52 Vertical Single Engagement . . . . . . . . . . . . . . . . . . . . . 55 Misalignment Capacity . . Hubs — Inches . . . . . . . . . . . . . . . . . . . . . . . . . . . A-PLUS. . . . . . . . . . . . . . reduced downtime. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23 Type GV20 Vertical Double Engagement . . . . . . . . . 48 G82 Rigid . . . . . . . . . . . . WARNING: Lock out power and remove all external loads from the system before attempting to service any component in the system. . . . . . . . . . . . . 15 CONTINUOUS SLEEVE GEAR COUPLINGS — Dimensions & Specifications Type GC02 Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 G52 Floating Shaft . . . . . . . . . . . . . . . . . . . . . reduced maintenance costs. . . . Inching Drives . . . . . . . . . . . . . . . . . . . . . . . . . 30 Type G72 Disconnect . . . . . . . . . . The contents of this selection guide are subject to change without notice or obligation. . . . . . . . . 40 Variable Gap . . . . Falk Long Term Grease Benefits include: increased coupling life. . . . . . . . . . . . . . 2006. . . 58 Interchange Guide Flanged & Continuous Sleeve . . . . . . . 53 WR2 Values. . and one more powerful reason why Rexnord is your ultimate bottom-line drive and coupling value. . . 14-15 How to Order . . . . . . . . . . . . . . . RAM. . . . . . . . . . . . . . . . . . Taper-Lock is a registered trademark of a bushing under license. 26 Types G62 & G66 Brakewheel. . . . . . . . . . Locking out the power and removing the load will reduce the possibility of unexpected motion or reaction in the system. . . October 2006 Table of Contents Nomenclature . . Viton is a registered trademark of the DuPont Co. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 G70 Disconnect. . .S. . Inching Drives . 10-11 Quick Selection Method . . . . . . . . . . . . . . . . . . . . . . . . . .

Single Engage. LLC. 1992. . 2006./Floating Shaft (Shrouded/Exposed) = Brakewheel Double Engagement (Exposed) = Disc Brake Double Engagement (Exposed) = Brakewheel Single Engagement (Exposed) = Slide Double Engagement (Exposed) = Slide Single Engagement/Floating Shaft (Exposed) = Disconnect Inching Drives = Disconnect (Exposed) = Spacer (Shrouded/Exposed) = Insulated Double Engagement (Exposed) = Insulated Single Engagement/Floating Shaft (Exposed) = Insulated Rigid (Exposed) = Rigid (Shrouded/Exposed) = Vertical Rigid (Exposed) = Shear Pin (Exposed) Type G (Pages 42 thru 56) 1080 SIZE G PRODUCT CLASSIFICATION Gear — Large Flanged Sleeve 6 (451-110) 20 TYPE (Exposed Bolts Only) Type G20 = Double Engagement Type G52 = Single Engagement/Floating Shaft Type GV20= Vertical Double Engagement Type GV52= Vertical Single Engagement//Floating Shaft Type GL20 = Slide Double Engagement Type G70 = Disconnect/Inching Drives Type G32 = Spacer Type G82 = Rigid Type GV82= Vertical Rigid Type GR20 = Shear Pin © Rexnord Industries.Lifelign® Gear Coupling Nomenclature Type GC (Pages 16 thru 18 & 37 thru 41) 1010 GC SIZE PRODUCT CLASSIFICATION Gear — Continuous Sleeve 02 TYPE GC02 = Double Engagement GC05 = Single Engagement/Floating Shaft Type G (Pages 19 thru 41) 1010 G SIZE PRODUCT CLASSIFICATION Gear — Standard Flanged Sleeve 20 TYPE (Shrouded and Exposed Bolts) G10/20 G51/52 GV10/20 GV51/52 G62 G63 G66 GL20 GL52 G70 G72 G31/32 GP20 GP52 GP82 G81/82 GV82 GR20 = Double Engagement (Shrouded/Exposed) = Single Engagement/Floating Shaft (Shrouded/Exposed) = Vertical Double Engagement (Shrouded/Exposed) = Vert.

(See Pages 16 & 17. 2006. low in rotating mass.00 lb-in.) The Type G Large Gear Coupling is available in all types for capacities up to 72. Spacer couplings use a standard double engagement coupling with a spacer tube and an additional set of fasteners. 1992.. GV20 Type G Large Gear Coupling Spacer couplings for pump and compressor applications simplify servicing connected equipment. close coupled applications including fans. steel and paper mill equipment. the simplicity of this continuous sleeve coupling allows it to be easily adapted to a wide variety of applications. (See Pages 24 and 45. and has a lower initial cost than flanged types. LLC. close coupled type has two flex halves to accommodate both offset and angular misalignment or a combination of the two. Recommended for inclinations over 10°.) Type GC05 Floating Shaft The Type G20 double engagement.450.185. (See Page 19. (See Page 42. Stock spacer lengths for quick delivery are available in the popular sizes. It’s very compact. (See Page 18.) Types G32 © Rexnord Industries. (451-110) 7 . It is adaptable with limited end float kits for use on electric motors. Special lengths are also available.Lifelign Gear Coupling Types With two hubs and one sleeve. conveyors. A standard floating shaft assembly consists of two standard single engagement couplings and a connecting shaft.000 Nm. (See Page 20. generators or any machines fitted with sleeve or straight roller bearings. It is ideal for all horizontal. 8. A floating shaft can eliminate the need for additional bearing supports along spanning shafts because the shaft is supported by connected equipment through the single engagement couplings. as well as end float.) Type GC02 & GC05 Floating shaft assemblies are used when distance between equipment is too great for spacer couplings.) Type GV20 vertical double engagement coupling is a standard horizontal double engagement gear coupling modified to accommodate the sleeve centering assembly.) Types G20. overhead cranes.

) Types G52. 29. Downward thrust capacity for Sizes 1010 thru 1030GV52 is 10. It recommended for inclinations over 10°. .) Types GL20 & GL52 8 (451-110) © Rexnord Industries. LLC.. GV52 Double or single engagement brakewheel and disc brake couplings are used for applications. (See Pages 26 and 27. (See Pages 21 and 43. hoists and conveyors. and 47. A floating shaft can eliminate the need for additional bearing supports along spanning shafts because the shaft is supported by connected equipment through the single engagement couplings. 2006.The Type G52 single engagement design is used with floating shafts or three bearing drive trains. Rigid Hubs on Floating Shaft (FRRF) — When the rigid hubs are on the floating shaft. since no cover drawback is required. Sizes 1035 thru 1070GV52 is 30. shorter shaft spans can be accommodated. (See Pages 25 and 46. Types G52.) When used with a vertical floating shaft on inclinations over 10°.) Flex Hubs on Floating Shaft (RFFR) — Assembly of the flex hubs on the floating shaft allows for easier replacement and allows the rigid hubs with greater bore capacity to be used on the connected equipment shafts. GV52 Floating shaft assemblies are used when distance between equipment is too great for spacer couplings.000 lbs. the Type GV52 coupling is used as the lower coupling to support the shaft. Brakewheel and disc brake couplings accommodate misalignment between connected equipment and eliminate the need for double shaft extensions on motors and gear drives for applications requiring brakes. This frequently means a smaller coupling size can be utilized. 23. and Sizes 1080GV52 and larger is 87.000 lbs. (See Pages 22. A standard floating shaft assembly consists of two standard single engagement couplings.000 lbs. two gap discs and a connecting shaft. such as cranes.) The GV52 vertical single engagement gear coupling is a standard horizontal single engagement gear coupling modified to accommodate the sleeve centering assembly. 1992. (See Pages 25 & 46. (See Pages 28.) Types G62 & 66 Type G63 Double and single engagement Slide couplings are used for applications requiring axial movement to accommodate thermal shaft expansion or adjustment. It has one flex half and one rigid half and only accepts angular misalignment. and 44.

When the long flex hub is mounted on the auxiliary driving shaft. The insulator plate is made of a NEMA Grade LE phenolic material and insulator bushings and washers are made of NEMA Grade G9 phenolic material. Insulated couplings consist of standard hubs and sleeves. 2006. 52 & 82 Rigid couplings are used when there is no need to accommodate misalignment. and where thrust loads are generated such as vertical mixer applications. 1992. and utilize reduced diameter socket head cap screws. single or rigid engagement insulated couplings are used to eliminate the flow of stray current from one shaft to another and to protect sensitive electrical equipment. (See Page 32.) INSULATOR PLATE Types GP20. It is used for occasional servicing or inspection of drive system components and is most commonly used on portable or stationary inching drive systems where the driving end hub/sleeve combination is mounted on the driving shaft on the incher for connecting or disconnecting at standstill. short circuits or static charges.) SHEAR NOTCH DIAMETER Type GR20 © Rexnord Industries. (See Pages 33. They are not intended to withstand high potential currents. the equipment is physically disconnected preventing damage.) Types G70 & G72 Double. LLC. and 49. 34.) Type G82 & GV82 SHEAR PLATES HARDENED BUSHING SHEAR PIN Shear pin couplings are used for applications subject to jamming and overload. When pins break.) Type G72 Disconnect couplings were designed for higher speed applications that require quick disconnect such as backup drives. the selection should be referred to the Factory. (See Pages 30 and 48. (451-110) 9 . If desired shear settings are unknown. the changeover is performed at standstill by engaging the free running hub. (See Pages 35 and 50.Type G70 Disconnect couplings are used for low speed applications that require quick disconnect of equipment or inching drives. (See Page 31.

066 30. etc. Maximum bore capacity of 3. Motor and winch extensions are both 6.330 (1025GC02) and 5000 (1025G20) rpm exceeds required speed of 1170 rpm.506 1.900 371.000 16 33 60 105 170 260 430 590 795 1. 1.064 9.000 95. SERVICE FACTOR: From Service Factor Table 4.How to Select Standard Selection Method The standard selection method can be used for most motor.000 50. drive to conveyor.963 24.000" long. If torque is not given.500 39. a Size 1025GC02 or Page 19. SystemTorque ( lb . 1170 RPM electric motor to a drive high speed shaft of a maneuvering winch. a Size 1025G20 is the proper selection based on a torque rating of 66.919 5.900 25.200 31. 5. Contact the Factory with complete application details.000 40. or engine driven applications.150 lb-in exceeding the required minimum coupling rating of 40.170 4. Check: Coupling Capacities and Dimensions A. turbine.510 59.914 6.070 2. 500 HP x 63.679 18.000 =26. If bore is inadequate. B. CHECK: Maximum speed capacity of 3. 5. LLC. 2006.385 lb-in 6.375".625" exceeds the actual shaft diameters.560 10.000 System Torque (lb .100 12.654 4.970 14.5 x 26. Page 15.900 Coupling 1080G 1090G 1100G 1110G 1120G 1130G 1140G 1150G 1160G 1180G 1200G 1220G 1240G 1260G 1280G 1300G 2080G 2090G 2100G 2110G 2120G 2130G 2140G 2150G 2160G 2180G 2200G 2220G 2240G 2260G 2280G 2300G Torque Rating (lb-in– millions) 1000 Series 2000 Series 1. (Service Factor) x Torque (lb-in) 4.700 500.250" gap) the double engagement Type 1025GC02 or Type 1025G20 coupling is the selection. Brake Applications or high frequency axial sliding (greater than 5 per hour).923 lb-in = 40. Dimensions — Checks are: length of hubs and alignment clearances against shaft lengths.490 18. Applications that require rapid changes in direction or torque reversals should be referred to the Factory.080 20. SERVICE FACTOR: Determine the appropriate service factor from Tables 4 and 5.000 3. SIZE: Determine proper size of type selected from Table 1 by tracing down torque column to a value that is equal or greater than that determined in Step 3 above.753 51.800 7.702 11. to connect close coupled shafts (. SIZE: From Page 16.000 C.000 19.in) = rpm Where: HP (Horsepower) is the actual or transmitted power required by the application (if unknown. Bores — Check shaft diameters against coupling maximum bore. The following information is required to select a gear coupling.5 3.800 10.363 8.800 63.800 66. 6. consider balancing. DETERMINE REQUIRED RATING: Running rpm.592 14.385 lb-in 4.875" x .080 11.250". Page 14 =1.200 48.000 115. outside diameter of coupling against radial clearances 10 (451-110) © Rexnord Industries.300 30. . · Physical space limitations · Special bore or finish information and type of fit Exceptions are High Peak Loads. If catalogued values are inadequate. Balancing may allow up to 50% increase in speeds shown.100 38.220 8. 1.000 77.100 82.850 72.270 1.100 163.744 39.400 18. Page 14 or Table 6. 1992.430 6.900 655. TYPE: Refer to Pages 7-9 and select the appropriate coupling type. · Shaft gaps.).438".393 6.000 95.200 800. consider the use of a reduced key from engineering tables.450 HP per 100 RPM 1000 Series 2000 Series 2. Maximum shaft separation is . REQUIRED MINIMUM COUPLING RATING: 1.100 1. · Shaft diameters.360 5. Speeds (rpm) — Check the operating rpm against the coupling allowable speed.800 270.923 1170 rpm 2.000 16. use the motor or turbine nameplate rating) and RPM is the actual speed the coupling is rotating. 3.000 63.997 2. use the Formula Selection Method on the next page.660 59.000" and keyway is .400 23. or select a larger size coupling.747 3. Refer to Pages 16 or 19 for dimensions.750" x .920 13.F.690 48. · Horsepower or torque · · STANDARD SELECTION EXAMPLE: Select a gear coupling to connect a 500 HP.800 15. TABLE 1 — Torque and Horsepower Ratings Coupling Size Torque Rating (lb-in) HP per 100 RPM 1010G/GC 1015G/GC 1020G/GC 1025G/GC 1030G/GC 1035G/GC 1040G 1045G 1050G 1055G 1060G 1070G 10.880 8.390 3. 2. Motor shaft diameter is 3.190 10.150 107. calculate as shown below. Winch shaft diameter is 3.791 3.197.790 37.375" and keyway is . HP x 63. RATING: Determine system torque.in) = Application or type of equipment to be connected (motor to pump.040 1. TYPE: From Page 7.000 23.850 2.285 4. For these conditions. REQUIRED MINIMUM COUPLING RATING: Determine the required minimum coupling rating as shown below: Minimum Coupling Rating = S.000 30. Then turn to the dimension pages of appropriate coupling type selected and check the following for the size selected.

5 x 150.000" x . The procedure below should be used for: · High Peak Loads · · Brake Applications (where the disc brake or brakewheel is to be an integral part of the coupling. HP x 63. NON-REVERSING HIGH PEAK TORQUE Selection Torque (lb-in) = System Peak Torque or The user provided shear torque value must be based on a system analysis. (451-110) 11 . If the connected equipment cannot tolerate these torque levels. Select a coupling with a torque rating equal to or greater than selection torque calculated below. REVERSING HIGH PEAK TORQUE Selection Torque (lb -in) = Selection Torque (lb-in) = 1. consult the Factory for design options.500". the double engagement Type G20 coupling is the selection.625". Table 13.000 Selection Torque 3. on Page 19.000 = 225. It is recommended that the shear torque value be at least 225% of the normal transmitted torque value for non-reversing applications to avoid breaking the shear pins due to fatigue during motor start-up. 2.000 lb-in. 1. Drive shaft diameter is 4. 2006. CHECK: The maximum bore of 5. Size 1040G20 coupling with torque rating of 270. 4.250" and keyway is 1. shock loading.F. For reversing applications.5 x System Peak Torque or .5 x Peak HP x 63. The coupling speed is 77 rpm at the motor base speed. duty cycle. BRAKE APPLICATIONS: If the torque rating of the brake exceeds the motor torque. expect to replace the shear pins more frequently. use the brake rating as follows: Selection Torque (lb-in) = Brake Torque Rating x S. REQUIRED MINIMUM COUPLING RATING: Use the Reversing High Peak Torque formula in Step 1B.900 exceeds the selection torque of 225. Page 38.50" gap). Selection Torque (lb -in) = 2. the recommended shear torque setting is 300-400% of normal torque to avoid fatigue failures. + . above. The electric motor rating is 50 hp at its base speed and the system peak torque at the coupling is estimated to be 150. and brake torque rating will allow for a more refined selection using the Formula Selection Method. 1992. System Peak HP x 63. 1. applications with intermittent operations.500" maximum.000 rpm For reversing service.) High Frequency Axial Sliding · Shear Pin Couplings Providing system peak torque and frequency. A.000 rpm C. meet the requirements. to connect close coupled shafts (. 3. with torque characteristics that are higher than normal. LLC. OCCASIONAL PEAK TORQUES (Non-Reversing) — If a system peak torque occurs less than 1000 times during the expected coupling life. HIGH FREQUENCY AXIAL SLIDING: For Type GL couplings. Runout table roll diameter is 5.How to Select Formula Selection Method The Standard Selection Method can be used for most coupling selections.00" long. if axial movement occurs more than 5 times per hour. Motor and drive shaft extensions are both 7. System Peak Torque is the maximum torque that can exist in the system. Refer to Pages 35 and 50. make certain that the required shear torque is within the minimum/maximum range for the coupling size selected. High Peak Loads: Use one of the following formulas for applications using motors.25) Selection Torque = rpm 4. TYPE: From Page 7.5 x System Peak Torque or 1.000" and keyway is 1.250 x . SHEAR PIN COUPLINGS: When selecting Type GR couplings.25 to the service factor.000 lb-in.000 x ( S. Shaft separation is .75". FORMULA SELECTION EXAMPLE — High Peak Load: Select a gear coupling to connect a gear drive low speed shaft to a reversing runout mill table. allowable speed of 3600 and Dimension M of 5. inertia effects due to starting and stopping and or system induced repetitive high peak torques. use the following formula: Selection Torque (lb -in) = Selection torque (lb-in) = . SIZE: From Table 1.5 x Peak HP x 63.F. 1.70".000 rpm B. © Rexnord Industries. add . select per Step B.

EXAMPLE: Select a gear coupling to connect a 450 hp.5 15. Dimension M in particular.8 4. 4. 12 (451-110) 350 400 450 500 © Rexnord Industries. and Type GL slide coupling applications. 1992. Page 13.4 11. 2006.0 2. Check dimensions . refer application details to the local Rexnord Representative. refer complete details to the local Rexnord Representative.8 4. Refer to Table 3.0 17.3 2.0 7.5 5. HIGH PEAK LOAD.0 3. allowable speed of 5000 rpm and Dimension M of 3.3 2.0 2.60” are all satisfactory.625”. Motor shaft diameter is 3. From Table 3.1 15. DETERMINE COUPLING SIZE 2. Read the coupling size at top of column. .0 12.0 3. the maximum bore of 3. Page 13.5 1.50 1. 1170 rpm electric motor to a gear drive high speed shaft of a maneuvering winch.5 5.00 3.5 7.5 9. especially suited for pump applications.25 1.8 2.00 2.3 13.0 3.6 3.6 1.25 1.9 2.50 .5 5. DETERMINE SERVICE FACTOR B. 4. 3.75 . is the selection.3 1. SELECT COUPLING TYPE The Type G20 coupling is the proper selection for most industrial applications. From Table 2 below.3 2. .0 18.Quick Selection Method B. C.5 26. LLC.0 6. TURBINE. the double engagement Type G20 coupling shown on Page 19. If a larger bore is required. To connect close coupled shafts (. the service factor is 1. 3.8 10.2 10 12. the equivalent hp is 675. From Table 4 on Page 14.250”. select a larger coupling. Trace horizontally from the required speed to a value equal to or larger than the equivalent horsepower determined in Step 3.1 1.0 10.75 2. refer to Tables 4 and 5 on Page 14. From the table on Page 19. Check shaft diameters against coupling maximum bores.9 2. or ENGINE driven applications.8 22. . For BRAKE. For quick disconnect couplings.00” long.0 6. DETERMINE EQUIVALENT HORSEPOWER SELECTION: A.5.5 3.000”.0 1. read the equivalent hp.3 6. 1. Refer to Table 2 below.0 3. Equivalent hp = Actual hp x Service Factor.50 3.5 8.5 3. If a higher speed is required. A. If an application requires a special purpose coupling. Motor and gear drive shaft extensions are both 6.5 1. D. Under the actual motor hp required and opposite the service factor determined in Step 2.5 9.0 3.250’ gap) and to accommodate anticipated shaft misalignment. TABLE 2 — Equivalent Horsepower = (Actual hp x Service Factor) Service Factor Actual HP ‡ 3/4 1 1 1/2 2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 1.3 7. For MOTOR. Check the required speed against the allowable speed of the coupling selected. refer to Formula Method on Page 11.5 15 18 20 25 30 35 15 19 23 26 30 38 45 52 20 25 30 35 40 50 60 70 25 31 38 44 50 63 75 87 30 38 45 53 60 75 90 105 40 50 60 70 80 100 120 140 50 63 75 88 100 125 150 175 60 75 90 105 120 150 180 210 75 94 113 131 150 187 225 262 100 125 150 175 200 250 300 350 125 156 188 219 250 312 375 437 150 188 225 262 300 375 450 525 200 250 300 350 400 500 600 700 250 312 375 438 500 625 750 875 300 350 400 450 500 375 438 500 563 625 450 525 600 675 750 525 613 700 787 875 600 700 800 900 1000 750 875 1000 1125 1250 900 1050 1200 1350 1500 1050 1225 1400 1575 1750 ‡ For service factor not listed. 1. consider the Type G32 spacer coupling. the coupling size is 1025G for 1170 rpm and equivalent hp of 675. Maximum shaft shaft separation is .94 1.0 5.5 4.0 7.00 1.500” and the gear drive shaft is 3. 2.5 1.5 1.

0 52.90 8.9 53.6 64.000 1900 RPM 4500 3600 3000 2500 2100 1800 1750 1450 1170 1000 870 720 650 580 520 420 350 280 230 190 155 125 100 84 68 56 45 37 30 25 20 16.0 15.2 18.7 15.625 5000 66150 105 4.0 65.2 21.5 14.50 © The Falk Corporation.2 11.0 44.125 2450 800.800 22.250 2650 655. .8 83.0 27.20 2.9 35.4 58.87 5.375 2900 500.0 52.63 2.5 62.0 42.5 13.197. 1992.0 50.16 1.4 1480 1190 990 825 693 594 577 478 386 330 287 238 214 191 172 139 115 92.9 51.3 12.44 4.90 8.4 71.0 9.0 863 711 571 470 381 317 254 209 171 140 114 95.6 3070 2480 2060 1650 1360 1120 914 737 590 495 19900 16700 14300 13900 11500 9300 7950 6910 5720 5170 4610 4130 3340 2780 2230 1830 1510 1230 993 795 668 26000 21800 18700 18200 15100 12200 10400 9044 7490 6760 6030 5410 4370 3640 2910 2390 1980 1610 1300 1040 873 26700 22900 22200 18400 14900 12700 11000 9140 8250 7360 6600 5330 4440 3550 2920 2410 1970 1590 1270 1070 39900 34200 33200 27500 22200 19000 16500 13700 12300 11000 9880 7980 6650 5320 4370 3610 2940 2370 1900 1600 177 146 117 96.7 707 582 468 385 312 260 208 172 140 114 93.7 51.2 21.0 16.64 2.76 1.5 11 9 7.0 75.20 5.9 18.1 28.8 33.45 3.96 7.0 13.0 70.0 (451-110) 13 .8 31.8 47.5 1290 1060 855 703 570 475 380 313 256 209 171 142 95.3 14.1 44.92 4.2 78.47 1.40 4.00 3.0 3420.0 292 241 193 159 129 107 86. Based on Equivalent hp Ratings Max Bore (G10/G20) (Inch) Max Speed (G10/G20) Torque (lb-in) HP / 100 rpm 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G 1.4 24.50 3.9 62.2 76.375 6500 20790 33 2.0 12.2 67.875 3900 163800 260 5.125 4400 107100 170 4.0 28.5 59.1 41.0 22.5 26.5 34.2 29.200 1040 9.2 9.80 4.20 0.44 1.875 8000 10080 16 2.5 9.9 8.875 2150 1. .TABLE 3 — Coupling Selection .4 75.0 60.0 47.6 23.25 6.5 401 330 265 218 177 147 118 97.4 19.5 540 445 358 294 238 199 159 131 107 87.00 71.750 3200 371700 590 7.6 27.7 32.2 38.2 63.3 38.5 5 HP Ratings 720 576 480 400 336 288 280 232 187 160 139 115 104 92.100 1270 10.8 30.0 17. 2004.97 2.3 79.45 7.875 5600 37800 60 3.8 12.65 40.4 18.7 2700 2160 1800 1500 1260 1080 1050 870 702 600 522 432 390 348 312 252 210 168 138 114 93. 11700 9360 7800 6500 5460 4680 4550 3770 3040 2600 2260 1870 1690 1507 1350 1090 910 728 598 494 403 325 260 218 19300 15500 12900 10700 9000 7700 7522 6230 5030 4300 3740 3090 2790 2493 2240 1810 1500 1200 989 817 666 537 430 361 17700 14700 12400 10600 10300 8550 6900 5900 5130 4250 3830.5 13.6 78.7 8.0 22.2 56.8 36.0 42.10 6.60 5.4 4720 3780 3150 2620 2200 1890 1840 1520 1230 1050 913 756 682 609 546 441 367 294 241 199 163 131 105 88.8 20.9 58.2 7650 6120 5100 4250 3570 3060 2970 2460 1990 1700 1480 1220 1100 986 884 714 595 476 391 323 263 212 170 143 10.6 39.60 5.750 3600 270900 430 6.25 116 95.2 33.900 795 8.

.... TUBE........................ non-reversing .....5 Converting Machine ......Refer to Factory Slitters. Collectors..............2... double acting.......3..5 Mixing Mill....................0 Brew Kettle. single acting .0 Machined Spur Gear...........0 Unscramblers (Billet Bundle Busters) ...........2.....0 1...........1..1................ When service factor from Table 4 is greater than 2.3..............25 Lauter Tub ........ Shaker and Reciprocating ....75 Washer ..........25 2.. PRINTING .5 Cast Tooth Spur Gear ....................................... or Spur Gears with any Prime Mover....... ¨ For high peak load applications (such as Metal Rolling Mills) refer to the Factory.2..1..................75 2................0 2 cyl... or Vane . use limited axial end float couplings to protect the bearings....0 Manipulators...0 Extruder .......... Tenter Frame....2................0 2.............1........75 Reel....................1...1....F.. Rewinder...25 Suction Roll..0 HAMMERMILL ....1............. Travel or Trolley ..1......0 Forced Draft — Across the Line start .. Screens..........5 1..........5 Dryer..1..............5 Cloth Finishing Machine ....0 Sawdust Conveyor..................0 Straighteners ... ......2...... Belt.......................0 ª To use Table 5................ 2006........ Screw......S..2........................5 Dry Can.. 1......................1..0 2 cylinders.................................................1. Continuous Duty..............1..................................1...1......0 PAPER MILLS Barker Auxiliary.................. double acting ..................0 Cooling Tower ...5 Runout... For drives where torque fluctuations are greater or where the operation is near a serious critical or torsional vibration...........................2...............1.......Refer to Factory Mill Tables Roughing Breakdown Mills ....75 Tumbling Mill or Barrel.2........ Coaters ..............3..........5 MAN LIFTSNot Approved METAL FORMING MACHINES Continuous Caster........5 Screw Pump..........5 Forced Draft Motor Driven thru fluid or electric slip clutch .....75 Utility Winch ...... single acting...... Pug Mill ...................0 WORK LIFT PLATFORMS.......2..1......... Croppers ... Non-Reversing .................1....2..Refer to Factory Reversing Blooming .................5 Bridge.. Can Filling Machine ..2............... Herringbone..................................0 Hot Bed or Transfer...1......2...........2....Refer to Factory Sideguards.......... Stacker ........1.............1...2.75 Bottling..................... Flight.0 Rotary Coal or Sand........... Disc......2...................1. Use that factor to determine ENGINE Service Factor from Table 5.......................75 LUMBER Band Resaw .......................1..2...5 Rotary Kiln ... Q For balanced opposed design... Clay Working Machine.75 4 or more cyl.1...................25 1............................................2........... Planer...5 Screen Drive........... Briquette Machine....0 Coke Plants Pusher Ram Drive ......2.. Card Machine.....1..0 Single Helical or Herringbone Gears .........75 Draw Bench Carriage and Main Drive ...1...1......................1.......1........ double act.....................2........ 2......0 Reeler .........................................................Service Factors TABLE 4 — Gear Coupling Service Factors for Motor t and Turbine Drives Service factors listed are typical values based on normal operation of the drive systems......0 Maneuvering Winch ..0 Gas Recirculating...................0 Bending Roll..........0 TIRE SHREDDER......0 Hammermill or Hog ... with accumulators ....0 4 or more cly.. shaft of Reducer................5 Centrifugal — Constant Speed ................1...........0 Beater & Pulper ........25 Freight or Passenger ....................2.....Not Approved STEERING GEAR .............0 STOKER .....................5 CAR PULLERS ... Plate Reversing...2.. Turbine Driver With all helical or Herringbone gears... Centrifugal Discharge..........................25 Induced Draft without controls ..............................1.. reversing...75 Cane Knife & Crusher .....1.2......................2............ compressors and other machines are fitted with sleeve or straight roller bearings.........25 Spinner..0 Gang Saw (Reciprocating) ...........1.5 FANS Centrifugal.2......1.....5 PUG MILL ........................1......0 2................................1..75 Sorting Table ...........0 Tuber.......See General Listing Crushers......Not Approved © Add 0.......0 Travel..........0 Cracker......75 Bleachers...........5 Vibrating.............5 WOODWORKING MACHINERY.................1...1.....75 Roller.........................Refer to Factory Log Haul...0 Feed Rolls ............5 Three or four in line .................0 3.........25 Calender.................................................... 1........1.........1................1. 1.............25 Cutter head...........1.. single acting........ .......................1...0 1........1..............75 Rod Mills...1.....2................................Refer to Factory Without Flywheel ...................................... with final drive Machined Spur Gears ........................................1.0 Hot and Cold Saws ..........75 ¨METAL ROLLING MILLS Coilers (Up or Down) Cold Mills only.....Not Approved Gravity Discharge .....25 Fourdrinier...75 2........................................25 Scale Hopper.....1.. Dewatering Screen...0 Hot Mills — Strip or Sheet Mills .........3.....................1...................0 Wire Drawing or Flattening.......2.....................0 Log Haul......75 Main Drive.......2.................... Napper.....1..1............................................1................2.....1....... Meat Grinder .....1.. Paddle .....75 Conveyors.....1...........2..1................1....2..............1............1........................2..... Plunger Piston 1 cyl......................1.25 ESCALATORS ....... Frequent Peaks ..25 SCREENS Air Washing ...75 LAUNDRY WASHER OR TUMBLER ....25 1.............. 1.........1.... Propeller............................2.........5 Door Opener ..... a mass elastic study is necessary.Refer to Factory QWith Flywheel and Gear between Compressor and Prime Mover 1 cylinder.... engines.....75 TEXTILE INDUSTRY Batcher ..................1.....2.........0 Furnace Pushers ..........................................25 Gear.1...........1.0 Barking Drum L...1...1..1..75 BREWING AND DISTILLING Bottle and Can Filling Machines ....................5 Electric Drive or Steam Engine Drive with Helical................75 2.................0 2..............Refer to Factory Edger Drives........75 DREDGES Cable Reel.5 Coilers and Uncoilers ....5 SEWAGE DISPOSAL EQUIPMENT Bar Screen................................................. Refiner or Sheeter One or two in line ................. Washer................1...........F............... Soaper.... TABLE 5ª — Engine Drive Service Factors Service Factors for engine drives are those required for applications where good flywheel regulation prevents torque fluctuations greater than ±20%......................0 Frequent Speed Changes under Load .........................................................................1....5 Engine S...........1........1.. .5 FOOD INDUSTRY Beet Slicer................................................0 Continuous Caster .. Screw ........................25 Slab Conveyor ..................25 Descaling...5 Trimmer ...0 Calender & Super Calender....... 14 (451-110) Service Factor AGGREGATE PROCESSING.... 1992.... non-plugging ......2.........0 Service Factor Skelp Mills .... of Cylinders 4 or 5 ª Table 1 S..................... s If people are occasionally transported..................................1...... Alphabetical listing of applications Service Factor AERATOR..... Rotary.....5 Circular Resaw.................3..........0 Kick Out................................1..1...1.......0 Runout..........0 Wire Drawing Machinery ....... Cut-off .0 SKI TOWS & LIFTS.0 1 cylinder..... Jig Drive ...............1...1...... Loom ....0 3 cylinders........75 3...........1............5 1........ Notching Press.................75s Skip Hoist ..........................0 Cereal Cooker ...1...............0 Merchant Mills...........75 Rolls................. 1..2............2.................25 Vacuum Pump .. double acting ......... Mechanical ......2... Hog .......... Rotary............0 Bucket .25 to the required service factor for Type GL slide coupling applications where axial movement occurs more than 5 times per hour...................3............0 3 cylinders...2.... single act...............................5 WINDLASS..............0 EXTRUDER..............75 3 or more cylinders.......... Feeders....1.......0 Rotary..............1....0 Five or more in line..25 Knitting Machine...........1.1...........0 Mill Stands.................2........5 Drawbench ..50 TUMBLING BARREL .. Centrifugal Constant Speed ... double acting.........1.....1... Thickener ......................2........75 PULVERIZERS Hammermill and Hog...................................................0 Farming Machine and Forming Mills ........ PLASTIC.1...................0 Barker.1........75 Felt Stretcher .5 Tire & Tube Press Opener (Peak Torque) ........................0 Pusher or Larry Car Traction Drive ..........2........5 Extruder .... Elevators .................3.. Chain............ Lobe or Vane.1...............0 Grizzly . Punch Press.......1.........0 COMPRESSORS Centrifugal........1....................................... generators................. Plasticator ...1..... MANEUVERING Dredge. 6 or more ª No.......1............ Chemical Feeders..75 Jordan ..........2........ Grit Collector .........0 AGITATORS Vertical and Horizontal Screw........................0 Tube Conveyor Rolls ..............0 FEEDERS Apron.......Refer to Factory Temper Mills ...5 1.. Progressing Cavity .................1.........Refer to Factory Cooling Beds ...... Assembly.... Steel Mill only...75 sCONVEYORS Apron.....1................2...................2......2...............1.1.............1..2...........0 2 cylinders..........1...........................................2....2.S.....5 MACHINE TOOLS Auxiliary and Traverse Drive............ When electric motors.. Pelletizer ...75 Pulp Grinder .....1........... single acting . single or double act..................... Felt Whipper ..........25 Reciprocating............ MINING KILNS......0 Reciprocating .............. Refer to the Factory for the selection of the proper size coupling...2....5 Dyeing Machinery ...........................75 Intensive or Banbury Mixer......1...1........................1......5 Water ..... Order limited end float discs with the coupling..0 Cylinder.......1....0 Planer ..............75 Chipper .......5....1.....1...........3.25 Oilwell Pumping (not over 150% peak torque) ..............0 Alphabetical listing of industries Service Factor Hoist or Railway Service..1...................1..........Refer to Factory Mangle...Refer to Factory Ingot Cars.....................75s Slope .....25 2.............................5 Stock Pumps..........1........................... non-reversing................... Hydraulic...0 Paraffin Filter Press .......... Strainer............0 Reciprocating Direct Connected..............5 Coilers (Up or Down) Hot Mills only.............1................ refer to the Factory....0 Slitters...1....75 Soaking Pit Cover Drives — Lift .......5 © Rexnord Industries......................1........................... CEMENT....................................0 Three or more Mills in line ............... Not Approved EXCITER.....1.......75 Tire Building Machine.........0 Reel Drives........2..................0 Lobe or Vane .....................0 2.. LLC............................1....75 Vacuum Pumps .25 CAR DUMPERS................... Belt.........75 Conveyors ...5 PUMPS Boiler Feed .........75 Grizzly .................................................... 1..........Refer to Factory or Slabbing Mills.............75 Warming Mill One or two Mills in line ....................5 1..............0 LINE SHAFTS Any Processing Machinery .0 Shear.......................1.........1.............1......5 2....... Head Rig.Helical or Herringbone Gear ..75 Wire Winder ..........2........................0 s¨CRANES AND HOIST Main Hoist ...1.....................3................ refer complete application details to the Factory for engineering review..........0 Line Shaft...................................1................1.....3.............0 ELEVATORS Bucket.........25 Live Roll.0 Seamless Tube Mills Piercer.........5 MIXERS (see Agitators) Concrete...5 Stock Chest........ ROD AND BALL MILLS Direct or on L........ Winder ...2...........0 Cookers.........0 Frequent Speed Changes Under Load...5 CLARIFIER OR CLASSIFIER ..................................... Marine ....1.........Refer to Factory Screwdown .75 Muller.. shaft of reducer with final drive ...1..........3....5 GENERATORS Even Load.......5 1...2................1............................ Winder ............. Screw ...............................Blooming Mills ..5 Mash Tub ........5 3............1.............................2................25 Couch ..................................1....1..1.....75 Edger......1...0 Thrust Block...........................................75 DYNAMOMETER .............5 BLOWERS Centrifugal..............5 Pumps (uniform load) ....25 Dough Mixer............3.....0 2 cyl..............3...75 OIL INDUSTRY Chiller .....75 Cold Mills — Strip Mills .................1............. GENERATOR.0 BARGE HAUL PULLER ................ Reversing ..3.........1.75 WINCH............2..75 Cutter.......5 Welder Load ..........................1.............................1.25 Rolls.................1... first determine application service factor from Table 4....25 Rotary..75 CLAY WORKING INDUSTRY Brick Press..2. Ore or Stone ..75 Dryer ...........1......1............0 SUGAR INDUSTRY Cane Carrier & Leveler......1...............3....5 Induced Draft with damper control or blade cleaner.........................25 RUBBER INDUSTRY Calender .......5 PRESS.....5 Press....

For Taper Shafts: Specify if keyway is to be parallel to the axis or to the bore.SERVICE FACTORS: are a guide. Maximum HP or Torque (lb-in) 3. ‡ Consult Factory for higher speeds. 1992. (451-110) 15 .5 Light shock loads from Briquetting Machine. g. Maximum bores may also be reduced when puller bolt holes are required. l Maximum bores are reduced for hubs furnished with an INTERFERENCE FIT and a setscrew over the keyway. Speed (RPM) 4. 3. Bore Sizes will be furnished as per Table 38 on Page 57 unless specified differently. Ball Mill. W Diameter U Across Flats Length V Corners ZW Length W Taper per Foot Length X Keyway X ZW U GAP Length Y TAPER PER LENGTH ON DIAMETER General Information · Rexnord standards apply unless otherwise specified. 1. Horizontal. Size 1010. Clearance fit hubs with a setscrew can be supplied if specified. TABLE 6 — Service Factors Torque Demands Driven Machine Typical Service Factor Typical applications for electric motor or turbine driven equipment Constant Torque such as Centrifugal Pumps. Page 51. and Barking Drum. © Rexnord Industries. Bore capacities can be increased beyond values shown if the coupling torque rating is reduced. Prompt service is assured if this information is given on your inquiry or order. 1. and Compressors. which do not necessarily cause reverse rotations. and Table 24. LLC.. rough stock bore hubs may have only a blind centering hole or a through hole that will permit remachining of the hubs to the minimum bores specified. Refer to Tables 13 & 14 on Page 38. Application: Drive & Driven 2. Coupling Size and Type. Shaft gap or distance between shaft ends (BE Dimension) 7.0 Moderate shock loading as expected from a Car Dumper.0 Continuous duty with some torque variations including Extruders. Refer to the Factory. 2006. 1. Reference Notes † Peak torque capacity is two times the published rating. Power: Normal HP. Consult Factory Engineering How to Order The following information is necessary to quote or ship to your exact requirements. n Minimum bore is the smallest bore to which a RSB (rough stock bore) hub can be bored. consult Falk. Blowers. Depending upon coupling size. Hammer Mill. Type G20 6. Quantity 5. on Page 52. Forced Draft Fans.0 Applications like Reciprocating Compressors with frequent torque reversals. e. · · Dimensions are for reference only and are subject to change without notice unless certified. For other shaft/bore requirements. V Y V U IF MACHINES ARE IN PLACE FURNISH GAP DIMENSION. Recommended key sizes for the listed maximum bores are shown in Table 11. or Vibrating Screen. Rexnord coupling hubs will be bored for an INTERFERENCE FIT without a setscrew. Vertical. Page 37. 2. or Crane and Hoist. 2. Rubber Calender. Unless otherwise specified. Shaft Dimensions as follows: For Straight Shafts Driving Diameter U Shaft Length V Driven Diameter U Shaft Length V Keyway Keyway NOTE: Provide shaft tolerances if different than those shown in Table 27. 8. Balancing may allow up to a 50% increase in speeds shown. based on experience of the ratio between coupling catalog rating and system characteristics.5 Heavy shock load with some negative torques from Crushers. The system characteristics are best measured with a torque meter.

.6 25 47 75 114 . LLC.300 4.25 2.00 6.30 5.55 4.57 3.4 1.5 2.080 20.72 5.Type GC02 Continuous Sleeve Double Engagement/Dimensions — Inches LUBRICATE THRU SLEEVE J M MINIMUM CLEARANCE REQUIRED FOR ALIGNING GAP C C D D FLEX HUB #1 A FLEX HUB #2 B SIZE Torque Rating (lb-in) † Allow Speed rpm ‡ Max Bore (sq key) l Min Bore n Cplg Wt With No Bore-lb Lube Wt (oz) A B C D J M Gap 1010GC 1015GC 1020GC 1025GC 1030GC 1035GC 10.41 3.90 4.3 4.01 5. 1992.00 7.0 1.3 3.40 4.69 1.3 3.63 1.375 2.600 1.03 3.250 H H See page 15 for General Information and other Reference Notes.900 2.70 3. 16 (451-110) SIZE H 1010GC 1015GC 1020GC 1025GC 1030GC 1035GC © Rexnord Industries.875 .50 8.100 163.875 3.50 .50 .19 2.125 .20 6.700 3.188 .75 1.790 37.50 2.800 5.25 7.300 2.72 4.150 107.97 5.59 4.25 1.37 8.44 7.188 .00 1.875 2.50 4.125 .14 5.300 3.800 66.625 4.00 2.125 4.50 4.50 3.94 2.19 3.00 7.125 .44 3.6 13.30 4.00 3.14 6. 2006.

100 163.125 .600 1.30 4.63 1.50 .50 2.72 5.01 2.75 1.150 107.00 2.300 3.Type GC05 Continuous Sleeve Single Engagement/Dimensions — Inches LUBRICATE THRU SLEEVE J M MINIMUM CLEARANCE REQUIRED FOR ALIGNING GAP L C D D FLEX HUB #1 A PILOT HUB B GAP DISC (SIZES 1025GC THRU 1035GC ONLY) SIZE Torque Rating (lb-in) † Allow Speed rpm ‡ Max Bore (sq key) l Min Bore n Cplg Wt With No Bore-lb Lube Wt (oz) A B C D J L M Gap 1010GC 1015GC 1020GC 1025GC 1030GC 1035GC 10.7 1.37 8.625 4.50 3. © Rexnord Industries.51 3.875 .6 3.4 3.875 2.94 2.59 4.250 H H See page 15 for General Information and other Reference Notes.03 3.50 4.00 1.69 1.3 .00 3.72 4.57 3.55 4.8 2. SIZE H 1010GC 1015GC 1020GC 1025GC 1030GC 1035GC (451-110) 17 .800 66.900 2.800 5.08 5.25 1.188 .00 7. LLC.70 3.080 20.50 8.125 4.30 5.7 14.90 4.97 5.14 5.40 4.03 3.20 6.69 2. 2006.1 26 48 76 115 .44 7.790 37.25 1.375 2.44 3.1 1.19 2.25 7. 1992.700 3.125 .19 2.41 3.50 .875 3.50 4.300 4.14 6.188 .19 3.07 6.59 4.00 7.125 .300 2.

625 3.800 39. Refer to the Factory for higher running speeds.000 2.1 26 48 76 115 BE Min Lube Wt Per Cplg (oz) A .500 66.14 5.00 3.50 PFFP FPPF 7.45 .125 3.150 75.000 3.53 2.000 .350 20.59 4.125 .4 3. Maximum BE is based on 70% of critical speed.51 3.56 4.44 7.69 2.50 2.00 1.13 3.25 11.90 4. s Max BE (in) For Various RPM’s ¨ 1750 1430 1170 870 720 580 540 & Less 54 61 63 69 70 75 78 84 87 89 95 97 60 68 70 76 78 83 87 93 96 99 105 107 66 75 77 84 86 92 96 103 106 110 116 119 77 87 90 97 100 107 111 119 123 127 134 138 85 96 99 107 110 117 122 131 136 140 148 152 94 107 110 119 122 131 136 146 151 156 165 169 97 110 113 123 126 135 140 151 156 160 169 174 Limited by coupling size.875 1.50 . 1992.500 2. Refer to Page 22 for selection procedure. LLC.02 5.6 3.50 8.Type GC05 Continuous Sleeve Floating Shaft Single Engagement/Dimensions — Inches LUBRICATE THRU SLEEVE LUBRICATE THRU SLEEVE J Flex Hubs on Floating Shaft (PFFP) GAP L C GAP L BETWEEN SHAFT ENDS BE D A SB SD D GAP DISC (SIZES 1025GC THRU 1035GC ONLY) PILOT HUB FLEX HUB #1 PILOT HUB FLEX HUB #1 GAP ELASTOMER GAP DISC FOR VERTICAL APPLICATIONS .790 20.89 1.25 3.50 4. 2006.750 5.500 1.8 2.000 2.17 .88 C D J L M Gap 1.13 6.875 2.41 3. 18 (451-110) © Rexnord Industries.875 3.250 4.13 5.7 14.39 1.370 10.25 3.35 3.94 2.LOWER COUPLING ONLY FOR ALL SIZES Pilot Hubs on Floating Shaft (FPPF) MINIMUM CLEARANCE REQUIRED FOR ALIGNING LUBRICATE THRU SLEEVE LUBRICATE THRU SLEEVE J M L GAP C BE D A BETWEEN SHAFT ENDS GAP L SB SD D GAP DISC (SIZES 1025GC THRU 1035GC ONLY) PILOT HUB FLEX HUB #1 FLEX HUB #1 PILOT HUB SIZE H Max Wt – Each Min Clpg w/o Bore n Bore (sq Key) l Bore-lb 1010GC 1015GC 1020GC 1025GC 1030GC 1035GC 1.562 2.55 4.500 4.30 4.200 37.50 .97 5.30 14.00 2.080 10.50 7.000 4.1 1.19 2.44 7.125 2.57 1.44 3.375 2.10 5.875 3.625 3.25 1.38 H See page 15 for General Information and other Reference Notes.188 .30 5.875 4.19 3.00 7.59 4.875 .000 163.800 1.57 3.125 .09 1.12 9.02 5.56 8.188 .3 .100 118.250 SIZE H 1010GC 1015GC 1020GC 1025GC 1030GC 1035GC Floating Shaft SIZE H 1010GC 1015GC 1020GC 1025GC 1030GC 1035GC Floating Shafts – Inches Ass’y s Torque Rating (lb-in) SB Shaft End Dia SD Shaft Dia Weight (lb-in) WR2 (lb-in2/in) 4.14 6. 54 . shaft end diameter or both.03 3.70 3.72 5.300 107.625 4. .63 4.500 2.250 3.875 2.07 14.32 2.56 .00 7.40 13.40 4.125 4.16 17.50 9.375 2.00 1.125 4.75 1.19 2.750 4.50 16.125 .03 3.20 6.01 2.69 1.25 1. ¨ Interpolate for intermediate speeds.72 4.7 1.00 2.

188 . © Rexnord Industries.125 .203 .00 20.00 1.312 .30 3.00 3.00 14.375 8.188 .80 15.58 4.16 14.00 4.20 8.450 2.66 10.375 SIZE H 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G TABLE 7— Limited End Float & Standard Gap Disc Dimensions – Inches SIZE 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G B 3.50 13.563 .094 .75 1.34 2.84 4.44 11.00 10.30 4. 1992.312 .469 .31 6.203 .25 .00 1.75 .25 9.00 3.55 8.55 .125 10.250 .00 2.00 7.79 9.04 13.56 15.62 15.19 4.00 9.000 6.37 8.150 1.20 2.900 371.00 9.531 .30 3.10 8.080 20.100 1.359 .750 6.700 500.197.00 Cplg Wt With No Bore-lb G10 G20 Lube Wt lb 9 17 30 55 85 135 195 280 390 525 .50 4.156 .80 1.60 H See page 15 for General Information and other Reference Notes.094 .56 6.55 6.718 GAP DISC AXIALLY FIXED SHAFT ROTOR END FLOAT (ONE-HALF FLOAT EACH SIDE) HUB GAP manufacturer’s specification.79 12. .10 End Float t Gap Disc Q Thickness Dia .75 1.95 10.13 17.188 .50 4.70 4.00 2.125 4.00 7.094 . 70 durometer.000 8. 2006.95 9.750 7.00 5.50 2.00 8.08 5.20 5.625 .38 9.50 .75 3.00 3.88 2.250 .234 . refer to the Factory.95 3.59 4.12 15.50 7. For Sizes 1010G thru 1055G.75 5.03 6.59 13.90 4.45 18.312 .188 .150 107.60 4.00 8.312 .531 .438 .31 16.69 1.70 3.10 .75 10.37 13.281 .406 .000 4.125 .438 .50 ..900 655.39 7.91 11.98 6.875 .900 2.Type G20 Standard Flanged Sleeve Double Engagement/Dimensions — Inches MINIMUM CLEARANCE REQUIRED FOR ALIGNING M M GASKET GAP C C D F A H H J LUBRICATE THRU SLEEVE J B SIZE H 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G Torque Rating (lb–in) † Allow Speed rpm ‡ Max Bore l Min Bore n 10.094 .50 7.400 3.66 7.70 6.875 2.188 © If these values exceed one-half rotor end float or equivalent AXIALLY MOVABLE SHAFT Gap .54 8.82 3.54 6.15 12.12 1.09 .53 1.25 10.188 .95 12.00 6. Q Gap disc material: Neoprene.03 3.625 4.800 270.650 2.12 1.11 6.00 12.50 1.125 .600 5.532 .200 2.00 12.62 7.16 .93 12..12 1.10 5.84 5.50 1.625 2.312 .86 1. A B C D F H J M Gap 4.75 .32 9.500 5.41 8.40 3.14 6.312 .188 ..90 7.900 3.406 .50 .73 .312 .188 .50 5.14 5. (451-110) 19 .00 2.44 3.250 9.200 800.790 37..38 4.75 18.40 4.70 2.86 .328 .100 163.25 1.00 11. LLC.50 3.156 .14 4.875 5.63 9.375 2.094 .00 13.25 7.41 16.188 . Type G10 Shrouded Bolts furnished only when specified on order.800 66.10 7.50 5.875 3. 10 20 35 65 95 150 215 300 420 550 675 1070 .69 2.22 6.12 1.600 3.94 2.188 .

..00 2.38 4.80 5.800 1025G 66.75 4..0235 .75 3. .20 A G31 G32 3.108 .62 7.16 .16 14.500 4. © Bolt holes staggered for assembly clearance.30 6.44 3.100 1.56 6. 20 (451-110) © Rexnord Industries.20 8.25 4..25 5. .20 ..00 7.75 .94 2..875 5.75 4.69 1..094 .20 .30 3.32 9. l l l l 1010G 1015G 1020G 1025G 1030G 1035G MINIMUM CLEARANCE REQUIRED FOR ALIGNING A BE Spacers in Stock SIZE Without Limited End Float EXPOSED BOLTS . 1992. l l l .75 .047 .400 2.19 4.375 4.188 .50 13.12 5.50 ..600 4.145 ..250 9.30 4.30 3.25 3.09 . l .41 16...75 4.047 .25 9.75 5.. .00 14.44 11.080 1015G 20.800 1040G 270.150 1030G 107.75 5.20 SIZE H 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G BE is the distance between shaft ends whether standard (stock) or special spacer lengths are used.70 4.67 .60 SG BETWEEN SHAFT ENDS EXPOSED BOLTS © Refer to the Factory if these values exceed one-half the rotor end float or the Torque Rating (lb-in) † SPACER H J SIZE H .12 5.500 5..197.55 .50 1.375 8.25 1.50 2.91 H See page 15 for General Information and other Reference Notes. . .75 C D F H J M 1.82 3. .62 15.38 9.84 4.59 4.188 ..000 7.186 None SG equipment manufacturer’s specifications.84 5.00 4..00 9..875 2.01 6..25 7.00 1.25 .00 2. lt D LUBRICATE THRU SLEEVES l .75 5...93 1.25 3.14 6.700 1050G 500. 2006.100 1035G 163.875 ...500 4.90 4. NON-STOCK SPACER DESIGN SIZES 1010 THRU 1070G32..00 8.100 2.100 1070G 1.900 1055G 655.03 .31 16.25 4.75 5.54 6. .094 .25 3.53 1..50 5.12 1.50 .200 2. . With Limited End Float (Refer to drawing at left for balance of dimensions.56 5..04 13.790 1020G 37.70 1.75 4..12 .25 3..73 .14 5.06 .75 18.01 2... .88 2.10 8.000 5.86 1..12 1.75 5. Coupling Wt-lb Allow Speed rpm ‡ Max Min Bore l Bore n 1010G 10.03 3.25 10...50 3.125 10.600 2. LLC.25 7. .000 l l l .00 12..34 2. s BE Min s Lube Wt-lb Plus Cplg Wt Extra Min per With No Spacer Wt in of Wt per Bore Less Spacer in of Spacer and Length Min BE Length 15 30 45 85 120 195 270 365 525 675 790 1240 . .90 7. Q Couplings with stock spacers and limited end float must add applicable addition to BE the BE (Between Shaft Ends) dimension.22 6.0235 .79 12.125 4.71 .70 3.12 4.10 7.75 1.06 .70 3.20 2.00 8. 3.20 4.00 7.40 4.00 .80 7.875 3..20 2.12 1. BETWEEN SHAFT ENDS C LIMITED END FLOAT PLATES H GASKET SG End Float t SG Addition to Stock BE Length Q 1015G 1020G 1025G 1030G 1035G 1040G thru 1070G .00 3.750 7.094 .900 1045G 371.000 7.41 8.0235 ..000 3.50 4.80 1.03 6.20 3. ..25 3.G32 Standard Flanged Sleeve Type Spacer/Dimensions — Inches M SPACER C F BE 3. Type G31 Shrouded Bolts furnished only when specified on order.50 1.32 2.00 11.14 4.800 2..98 6.90 2..69 2.54 7.20 .200 1060G 800.375 2.088 .12 1. .00 3..20 .66 10.) BE SIZS .185 .625 4..600 3.66 7.00 12. .00 6. ..86 .750 6.00 1..800 1.25 .15 1..31 6.00 20.0235 .80 4.20 .094 .

90 6.54 6.10 . LLC.080 1015G 20.82 2.94 2.40 4.16 .000 8.00 9.600 5.375 6.00 7.24 8.250 10.88 2.38 9.344 .54 5.406 .70 5.34 8.12 4.50 13.62 15.86 1.00 2.46 4.750 8.75 1.16 14.50 .188 .50 1.156 .00 20.Type G52 Standard Flanged Sleeve Single Engagement/Dimensions — Inches MINIMUM CLEARANCE REQUIRED FOR ALIGNING M FLEX HUB RIGID HUB E C GAP L A F D F LUBRICATE THRU SLEEVE H H J Q For Sizes 1010G thru 1055G.31 6.000 3.31 16.900 1055G 655.90 3.75 18.. Type G51 Shrouded Bolts furnished only when specified on order.03 6.70 3.17 13.53 1.938 5.197.50 5.00 7.650 8.67 2.800 1025G 66.625 5..150 1030G 107.70 6.281 .875 5. GASKET B SIZE H Max Borel Torque Allow Rating Speed Rigid (lb-in) † rpm ‡ Flex Hub Hub 1010G 10.50 7.25 10.00 2.200 6.500 2.22 6. 2006.50 1.66 1.790 1020G 37.00 3.875 2.600 2.20 .02 4.60 4.55 .375 9.00 8.92 2.150 10.30 4.10 .03 3.125 11.82 3.000 2.75 3.12 1.38 4. .750 7.00 7.00 12.12 1.26 .69 2.40 3.344 .86 .75 .10 ..56 10.000 2.10 .00 8.75 12.800 1040G 270.00 7.79 12.59 4.73 .375 2.00 Min Bore H See page 15 for General Information and other Reference Notes.69 1.20 8.00 2.12 1.15 .218 .00 1.875 3.400 4.450 9.000 1.875 13.700 1050G 500.98 6.125 3.76 15.30 3.75 5.125 2.50 2.84 5.50 4.100 1035G 163.10 5. A B C D E F H J L M Q Gap SIZE 4.09 .70 1.188 .14 5.00 10.80 6.00 9 18 30 55 85 135 200 285 400 555 .26 .25 2..10 .33 3.00 .40 .92 4.14 4.00 4.375 4.00 3.00 12.312 .41 16.56 4.30 6.16 17.20 5.19 4.250 3.156 .000 2.04 13.62 7. 1992.66 7. © Rexnord Industries.32 9.10 7.80 7.900 4.00 3.10 .10 8.14 5.20 .60 9.00 .900 1045G 371.03 1.50 3.50 1.625 4.66 10.75 .40 3.84 4.125 5.05 .00 14.500 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G H (451-110) 21 .41 3.56 1.50 3.41 8.43 9.00 11.25 1.875 3.30 2.16 .200 1060G 800.44 11.86 1.34 2.14 6.100 1070G 1.00 1.12 1.12 7.156 .900 7.60 1.56 6. 10 20 35 60 95 150 220 300 430 580 715 1120 .44 3.000 Cplg Wt With No Bore-lb n G51 G52 Lube Wt lb .75 5.25 9.

Type

G52 Standard Flanged Sleeve

Floating Shafts/Dimensions — Inches
A standard floating shaft assembly consists of two standard single
engagement couplings, two gap discs and a connecting shaft.

Rigid Hubs on Floating Shaft (FRRF)
When the rigid hubs are on the floating shaft, shorter shaft spans
can be accommodated, since no cover drawback is required.
Since the flex hubs are outboard, the points of articulation are
further apart, providing greater offset misalignment capacity.

A floating shaft can eliminate the need for additional bearing
supports along spanning shaft because shaft is supported at ends
by connected equipment through the single engagement
couplings.

Solid Floating Shaft Selection

Flex Hubs on Floating Shaft (RFFR)

Single Engagement Type G52/GV52 couplings are used with
floating shafts in either horizontal or vertical applications. For
vertical applications select a Type GV coupling for the lower
coupling assembly. Select floating shafts as follows:

Assembly of the flex hubs on the floating shaft allows for easier
replacement in case of wear and allows the rigid hubs with their
increased bore capacity to be used on the connected equipment
shafts. This frequently means a smaller coupling size can be
used.

1. Use the Standard or Formula Selection Methods, Pages 10-11 to
select the couplings. Record the System Torque from standard
selection method or Selection Torque from formula selection method.
2. From table below select a shaft diameter that has an assembly
torque rating equal to or greater than the system or selection
torque determined in coupling selection.

OPERATING SPEED – RPM

2000
BALANCING OF
SHAFT REQUIRED

1500

3. Check maximum “BE” for the shaft diameter selected and
running speed for shaft length required from table below. Refer
to graph at left to determine if shaft requires balancing.

1000
BALANCING
NORMALLY NOT
REQUIRED

500

10

20

30

40

50

60

70

4. If the application shaft length exceeds the maximum “BE” listed,
select the next larger shaft diameter or the next larger size
coupling. Consult the Factory for higher speeds or longer shaft
lengths than listed below.

80

DISTANCE BETWEEN SHAFT ENDS – INCHES

Floating Shaft
SIZE
H

1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G

Assembly
Torque
Rating t
lb-in
4,370
10,080
10,350
20,790
20,200
37,800
39,500
66,150
75,300
107,100
118,000
163,800
215,300
270,900
279,500
371,700
335,300
500,900
335,300
655,200
632,000
800,100
632,000
1,197,000

Maximum BE for Various RPM’s s

SB
Shaft End
Diameter

SD
Shaft
Diameter

Wt-lbs
per
inch

WR2
lb-in2
per inch

1750

1430

1170

870

720

580

540
or
Less

1.500
1.875
2.000
2.375
2.500
2.875
3.125
3.625
3.875
4.125
4.500
4.875
5.500
5.750
6.000
6.750
6.375
7.375
6.375
7.875
7.875
8.500
7.875
9.500

1.562
2.000
2.125
2.500
2.625
3.000
3.250
3.750
4.000
4.250
4.750
5.000
5.750
6.000
6.500
8.000
6.500
8.000
6.500
8.000
8.000
8.560
8.000
9.560

.54
.89
1.00
1.39
1.53
2.00
2.35
3.13
3.56
4.02
5.02
5.56
7.36
8.01
9.40
14.24
9.40
14.24
9.40
14.24
14.24
16.30
14.24
20.34

.17
.45
.57
1.09
1.32
2.25
3.10
5.50
7.12
9.07
14.16
17.38
30.40
36.05
49.65
113.92
49.65
113.92
49.65
113.92
113.92
149.33
113.92
232.31

54
61
63
69
70
75
78
84
87
89
95
97
104
106
111
123
111
123
111
123
123
127
123
134

60
68
70
76
78
83
87
93
96
99
105
107
115
118
123
136
123
136
123
136
136
141
136
149

66
75
77
84
86
92
96
103
106
110
116
119
128
130
136
150
136
150
136
150
150
156
150
165

77
87
90
97
100
107
111
119
123
127
134
138
148
151
157
175
157
175
157
175
175
181
175
191

85
96
99
107
110
117
122
131
136
140
148
152
163
166
173
192
173
192
173
192
192
199
192
210

94
107
110
119
122
131
136
146
151
156
165
169
181
185
193
214
193
214
193
214
214
221
214
234

97
110
113
123
126
135
140
151
156
160
169
174
187
191
198
220
198
220
198
220
220
228
220
241

H See page 15 for General Information and other Reference Notes.

© Assembly torque rating is limited by coupling size, shaft end diameter or both.
s

Interpolate for intermediate speeds. Maximum BE is based on 70% of critical speed. Refer to the Factory for higher running speeds.

22 (451-110)

© Rexnord Industries, LLC, 1992, 2006.

Type G52 Standard Flanged Sleeve
Floating Shaft/Dimensions — Inches
GASKET
FLEX HUB

Flex Hubs on Floating Shaft (RFFR)

E

GAP

L

F

RIGID HUB

FLEX HUB

RIGID HUB

BE
D

A

SB

BETWEEN SHAFT ENDS

L

F SD

C

GAP DISC
H

GAP

GAP DISC

H

Q

LUBRICATE
THRU SLEEVES

J
GASKET

See Previous Page for SB and SD Dimensions

MINIMUM CLEARANCE
REQUIRED FOR ALIGNING
M
GASKET

GAP DISC

E

Rigid Hubs on Floating Shaft (FRRF)

GAP
F

C

D

BE
F

A

L

H

LUBRICATE
THRU SLEEVES

Max Bore l
SIZE
H

Flex
Hub

Rigid
Hub

1010G 1.875 2.375
1015G 2.375 2.938
1020G 2.875 3.625
1025G 3.625 4.375
1030G 4.125 5.125
1035G 4.875 5.875
1040G 5.750 7.250
1045G 6.750 8.125
1050G 7.375 9.000
1055G 8.250 10.000
1060G 9.125 11.000
1070G 10.875 13.000

Min
Bore n
.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00

C

SD

H

Wt–One Cplg
No Bore–lb
G51

G52

9
18
30
55
85
135
200
285
400
555
...
...

10
20
35
60
95
150
220
300
430
580
715
1120

For Sizes 1010G thru 1055G, Type
G51 Shrouded Bolts furnished
only when specified on order.

Lube
Wt
Per
Cplg
lb

A

.05
.09
.15
.26
.40
.60
1.03
1.25
2.00
2.50
3.75
5.00

4.56
6.00
7.00
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75

BE Min

H See Page 15 for General information and other Reference Notes.

© Rexnord Industries, LLC, 1992, 2006.

GAP

SB

BETWEEN SHAFT ENDS

GASKET
Q

J

FLEX HUB

GAP DISC

RIGID HUB

RIGID HUB

FLEX HUB

RFFR

FRRF

5.25
6.25
7.75
9.50
11.00
12.75
16.50
20.00
21.00
22.50
23.50
26.50

3.62
4.12
5.06
6.38
7.44
8.62
9.75
11.06
12.44
14.44
15.62
18.50

SIZE
C

D

E

F

H

J

L

M

Q

Gap

H

1.69
1.94
2.44
3.03
3.59
4.19
4.75
5.31
6.03
6.62
7.41
8.69

2.70
3.40
4.14
5.14
6.00
7.00
8.25
9.25
10.00
11.00
12.00
14.00

.10
.10
.10
.10
.10
.10
.16
.16
.20
.20
.26
.33

3.30
4.14
4.98
6.10
7.10
8.32
9.66
10.79
12.04
13.16
14.41
16.73

.55
.75
.75
.86
.86
1.12
1.12
1.12
1.50
1.50
1.00
1.12

1.53
1.88
2.34
2.82
3.30
3.84
4.38
4.84
5.54
6.22
6.66
7.70

1.56
1.82
2.30
2.90
3.46
4.02
4.54
5.14
5.80
6.80
7.34
8.67

1.90
2.20
2.70
3.20
3.70
4.20
4.80
5.30
6.00
6.80
7.20
8.20

1.66
1.92
2.40
3.00
3.56
4.12
4.70
5.30
6.00
7.00
7.60
9.00

.156
.156
.156
.188
.188
.218
.281
.312
.344
.344
.406
.500

1010G
1015G
1020G
1025G
1030G
1035G
1040G
1045G
1050G
1055G
1060G
1070G

(451-110) 23

Type GV20 Standard Flanged Sleeve
Vertical Double Engagement/Dimensions — Inches
MINIMUM CLEARANCE REQUIRED FOR ALIGNING
LUBRICATE THRU SLEEVE

J

C

GAP

GASKET

M

Y

H
B

H
BE - BETWEEN
SHAFT ENDS

J

C

CENTERING
COMPONENT
KIT

Y

For Sizes 1010GV thru 1055GV, Type
GV10 Shrouded Bolts furnished
only when specified on order.

SIZE
H

Torque Allow
Rating Speed
(lb-in) † rpm ‡

1010GV
10,080
1015GV
20,790
1020GV
37,800
1025GV
66,150
1030GV 107,100
1035GV 163,800
1040GV 270,900
1045GV 371,700
1050GV 500,900
1055GV 655,200
1060GV 800,100
1070GV 1,197,000

8,000
6,500
5,600
5,000
4,400
3,900
3,600
3,200
2,900
2,650
2,450
2,150

Max
Min
Bore l Bore n
1.875
2.375
2.875
3.625
4.125
4.875
5.750
6.750
7.375
8.250
9.125
10.875

.50
.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00

D
F
A

Cplg Wt With
No Bore-lb
GV10

GV20

Lube
Wt
lb

8
17
30
52
80
130
195
270
380
510
...
...

9
19
32
58
90
145
215
290
410
535
665
1050

.18
.30
.50
.90
1.40
2.20
3.20
4.40
6.30
8.00
10.60
15.60

H See page 15 for General Information and other Reference Notes.

24 (451-110)

A

B

C

D

F

H

J

M

Y

BE

Gap

4.56
6.00
7.00
8.38
9.44
11.00
12.50
13.62
15.31
16.75
18.00
20.75

3.50
3.98
4.98
6.20
7.34
8.59
9.72
10.90
12.34
13.52
15.12
17.74

1.53
1.77
2.27
2.82
3.39
3.95
4.42
4.95
5.67
6.26
7.00
8.18

2.70
3.40
4.14
5.14
6.00
7.00
8.25
9.25
10.00
11.00
12.00
14.00

3.30
4.14
4.98
6.10
7.10
8.32
9.66
10.79
12.04
13.16
14.41
16.73

.55
.75
.75
.86
.86
1.12
1.12
1.12
1.50
1.50
1.00
1.12

1.53
1.88
2.34
2.82
3.30
3.84
4.38
4.84
5.54
6.22
6.66
7.70

1.80
2.20
2.80
3.40
4.00
4.90
5.50
6.20
6.90
7.70
8.70
10.00

1.28
1.52
2.02
2.57
3.14
3.70
4.17
4.58
5.30
5.89
6.62
7.67

.94
.94
.94
1.06
1.06
1.19
1.38
1.74
1.74
1.74
1.88
2.40

.438
.438
.438
.562
.562
.688
.875
1.000
1.000
1.000
1.125
1.375

SIZE
H

1010GV
1015GV
1020GV
1025GV
1030GV
1035GV
1040GV
1045GV
1050GV
1055GV
1060GV
1070GV

© Rexnord Industries, LLC, 1992, 2006.

73 .00 14.77 2.30 4.938 3.100 1035GV 163.54 5.88 1.82 3.75 .865 1. 2006.00 11.50 2.400 7.14 5.16 14.00 12.77 12.000 10.750 2.100 1070GV 1.95 4.42 3.43 9.125 9. LLC.00 8.080 1015GV 20.790 1020GV 37.26 7.875 2.375 2.70 3.38 4.98 6.100 9.300 .875 5.82 2.260 .000 7.60 1.090 1.52 2.27 2.20 .360 .57 3.95 5.00 9 18 32 55 85 135 205 285 405 560 .41 16.375 4.215 1.00 8.00 20.82 3.08 .Type GV52 Standard Flanged Sleeve Vertical Single Engagement/Dimensions — Inches MINIMUM CLEARANCE REQUIRED FOR ALIGNING A F LUBRICATE THRU SLEEVE Use G52 at Top D FLEX HUB J B M Y C GAP H H BE .140 .580 .00 3.10 7.50 4.80 6.00 7.67 6. refer to Page 22 for floating shaft selection and ratings.50 13.62 15.200 . 1992.66 10.18 2.90 7.14 5.24 8.150 1030GV 107.800 1040GV 270.00 3.00 4.34 2.66 7.12 1.28 16.38 9..00 3.50 6.000 11.40 15.02 4.00 4.250 2. .70 1.78 15.200 1060GV 800.14 6.70 8.80 3.00 12.30 3.000 1.18 6.28 20.315 .200 8. © Rexnord Industries.89 6.000 lb Sizes 1035-1070GV = 30.02 2.00 3.50 1.80 7.20 6.04 13.19 13.79 12.125 1.12 .00 1.75 18.50 1. Use GV52 at Bottom Downward Thrust Capacity of Support Button Sizes 1010-1030GV = 10.12 1.600 4.22 1.800 5.90 6. 10 20 35 60 95 150 225 305 435 585 860 1140 H See page 15 for General Information and other Reference Notes.00 1.000 13.46 4.625 4.800 10.75 3. Q Allowable speed listed is for GV52 coupling only..92 4.22 6.67 .39 3.250 8.750 2.197.54 6.25 1.00 7.050 1.00 8.140 .900 1045GV 371.25 10.58 10.80 2.20 A B C D F H J L M R Y BE Gap 4.380 SIZE H 1010GV 1015GV 1020GV 1025GV 1030GV 1035GV 1040GV 1045GV 1050GV 1055GV 1060GV 1070GV © Torque Rating is for coupling only.56 6.28 1.000 lb SIZE H Max Cplg Wt With Torque Allow Bore l No Bore-lb Lube Min Wt Rating Speed n Bore Flex Rigid (lb-in) t† rpm Q GV51 GV52 lb Hub Hub 1010GV 10.17 4.100 4.600 2.875 7.30 5.86 1.20 2.84 4.000 3.700 1050GV 500. refer to Page 22 for floating shaft selection and running speed.20 8.75 1..18 17.580 .12 1.90 5.30 2.10 8.42 4.53 1.88 2.BETWEEN SHAFT ENDS GASKET R Minimum Distance Between Shafts Floating Shaft Design CENTERING COMPONENT KIT L RIGID HUB For Sizes 1010GV thru 1055GV.580 .12 1.56 24.75 11.640 .090 1.540 .50 .640 .50 5.50 3. Type GV51 Shrouded Bolts furnished only when specified on order.90 3.32 9.200 .125 3.710 .00 7.600 6.56 1.800 1025GV 66.125 5.62 7.40 4.625 3.55 .70 4.25 9. (451-110) 25 .70 5.73 13.53 1.000 .14 3.11 7.58 5.315 .900 1055GV 655.00 2.140 .315 .40 .31 16.86 .00 7.00 1.14 4.875 2.375 5.50 2. .67 1.70 10.44 11..75 .84 5.00 5.40 4.68 18.57 9.500 2.875 4.375 2.34 8.

s Dimensions 26 (451-110) AC and JC depend upon customer caliper specifications.88 18 19.94 2.70 6.31 6.75 1.50 4.750 6.75 1.00 14.031 .750 .000 .748 .03 3.34 8.125 9.88 23 26 185 420 775 1400 2300 3550 5400 7400 10000 13125 17000 24700 2.30 .20 8.70 5.00 3.75 1.25 5.12 12.90 3.00 7.56 . Brakewheel must be balanced if peripheral speed exceeds 6000 feet per minute.750 .10 .60 9.26 .73 1.000 11.12 18.00 7.00 10.14 5.88 4.50 .19 4.02 4.34 2.50 13. © Rexnord Industries.80 9.00 16.50 5.968 . AC A H H LUBRICATE THRU SLEEVE J Q B Double Engagement Type G63s Single Engagement Type G66 Brakewheel Size t CPLG SIZE H Dia (Min) AB F W B Double Engagement Type G62 D JB B 1.00 .62 14.10 .656 .16 1.04 1.10 .60 .86 C D E F H J L M Q W G62 G63 1.12 4.312 1.76 16. Q Dimensions and allowable speed vary with application.12 .16 .90 1.66 7.00 2.44 11.75 H See page 15 for General Information and other Reference Notes.38 4.53 1.50 5.12 1.50 13.312 1.500 .375 2.20 .98 .25 9.22 6.00 2. G63 & G66 Standard Flanged Sleeve Brakewheel/Disc Brake/Dimensions — Inches Straight Bores — Wheel Sizes 7" Diameter & Larger MINIMUM CLEARANCE REQUIRED FOR ALIGNING JC MC MINIMUM CLEARANCE REQUIRED FOR ALIGNING MC MD MC MD M BRAKE CL M RIGID HUB NC BRAKE CL NC DISC CL FLEX HUB E NB GAP C C D F AB A F NB D H H J J LUBRICATE THRU SLEEVE AB Coupling Wt Max Straight Lube No Bore-lb Brake Bore l Wt-lb Min Less Wheel Rating Bore of n CoupFlex Rigid G62 G66 G62 G66 ling G63 G63 (ft-lb) Hub Hub 7 8 9.82 3.875 5.536 .75 4.00 12.62 15.40 3.00 12.12 7.625 4.56 4.50 1.41 1.82 2.375 8.30 6.50 3.000 13.46 4.40 3.56 16.00 1.56 1.875 7.55 4.32 1.62 11.62 7.00 4.70 3.875 2.80 6.60 4.375 1.10 5.00 10 20 35 65 95 150 215 300 420 550 675 1070 10 20 35 60 95 150 220 300 430 580 715 1120 .50 13.50 7.125 4.40 2.875 GAP C C H H JB 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G A W W NB F GAP L C B A 4.03 6.93 9.20 1.062 1.750 7.12 9.20 .625 .75 1.656 .38 10.80 7.30 3.14 . consult the Factory.59 4.625 .10 .16 18.18 10.41 8.54 6.30 2.31 11.00 3.14 6.062 1. LLC.66 1.20 5.75 6.75 5.62 16.50 .56 6. .92 2.375 5.125 5.375 2.125 10.344 1.00 1.10 .66 1.37 14.80 .748 .25 10.79 4.50 6.00 20.50 .00 2.500 © Maximum rim velocity is 6000 feet per minute.75 Gap G66 With G62 Std G63 Length Hubs 3.75 1.68 13.06 .88 2.42 5.000 1.50 2.16 .50 4.250 8.344 1.50 9.20 .00 1.875 3.20 .38 .40 4.12 5.68 7.00 1.86 8.00 1.69 1.312 1.00 3.50 .10 .67 2.00 7. 1992.81 7.50 3.250 9.00 8.00 8.00 G66 .12 10.00 11.84 5.35 .54 5.30 .00 9.Types G62.10 . 2006.00 7.69 2.31 16.70 1.625 4.44 3.56 .14 5.38 9.33 3.50 11.25 1.10 .17 14.86 7.000 10.38 12.000 .406 1.75 3.84 4.00 4.40 6.938 3.75 18.10 .50 14.38 20.79 1.25 2.

312 .60 4. Q Symbol indicates that Dimension NB and the brakewheel centerline are to the left of the hub face.00 1.56 ..90 2.61 .860 2.660 .14 .12 0 .750 1.03 L 1.76 NB Gap NC Fig 1&3 Fig 2 ..16 5.03 2.59 4.25 1. H See page 15 for General Information and other Reference Notes.000 1.50 5..94 2..20 8.92 .430 1.25 30 x 14. G. TM83 TM1035 TM1355 TM1355 TM1665 TM1985 TM1985 TM2311 TM2311 .75 23 x 11.750 .75 6.03 6.91 3.75 4.31 8.50 9.00 3.360 1. ..00 5.12 .75 19 x 8.50 4.38 7.38 6.804 1020G 806 1025G 808 1025G 810 1030G 812 1035G 814 1040G 816 1040G 818 1050G 820 1050G 822 2.70 7.62 6. West 8 10 13 13 16 19 19 23 23 30 30 T-08 T-10 T-13 T-13 T-16 T-19 T-19 T-23 T-23 . 2006.31 1.000 1.90 2.050 1.82 2.80 1.25 10 x 3. BORE L ZE 330155 330156 330158 330159 330160 330162 330163 330164 330165 330166 330167 1015G 802 1015G 803.80 M 2.750 .00 ZD .980 1.30 2.12 Q .58 7.82 8.82 1.20 5.44 Q .75 16 x 6...00 3.10 5. 1992. (451-110) 27 .50 4.50 1.90 3.E.75 19 x 8. E.75 13 x 5.60 3.40 2.360 © For standard AISE brakes.00 6.050 1.625 .12 8.90 3.05 .31 3. © Rexnord Industries.70 5.290 1.20 Single Engagement Type G66 (Rigid Hub Taper and C’ Bored) Figure 3 MA MB Max MC MD Max 4.54 4.47 4.25 30 x 14.750 .59 4.37 ZE 3.25 BASE LINE RIGID HUB AB GAP ZD NC NB NB GAP Brakewheel Allow Dia x Face Wheel CPLG Mill Speed Brake SIZE Rating t Drawing H Motor rpm lb-ft s Number Size Dimensions t AB x JB BRAKE CL FLEX HUB BASE LINE FLEX HUB AB AB ZD NC RIGID HUB NB C CL BRAKE BASE LINE FLEX HUB MAX. A100 A101 A102 A102 A103 A104 A104 A105 A105 .625 .03 3.75 1.00 4. .25 6.660 . C 1.62 2.200 1.37 Q .50 4.75 2.94 1.10 4.02 4.00 5.000 1. s Based on maximum rim velocity of 6000 feet per minute.25 23 x 11. JB MC MINIMUM CLEARANCE REQUIRED FOR ALIGNING.625 .760 1.25 Fig 1 Fig 2&3 .75 13 x 5.Types G62/G66 Standard Flanged Sleeve Brakewheel (for AISE Brakes)/Dimensions — Inches Taper Bores — Wheel Sizes 8" – 30" Diameter & Larger MINIMUM CLEARANCE REQUIRED FOR ALIGNING.03 3.200 995 995 765 765 100 200 550 550 1000 2000 2000 4000 4000 9000 9000 GAP ZD C ZE ZE MOTOR END MOTOR END MOTOR END Single Engagement Type G66 (Flex Hub Taper Bored) Figure 2 Double Engagement Type G62 (One Hub Taper Bored) Figure 1 8 x 3.69 3.47 2.46 4.23 .750 .75 1.54 5.63 9.50 6. & M.75 7.00 5. LLC.88 6.40 3.80 5. BORE CL MD MB MB BRAKE FLEX HUB MINIMUM CLEARANCE REQUIRED FOR ALIGNING.72 5.94 1.12 .19 . JB Brake Manufacturer & Catalog Number C-H Co.63 1.14 .44 Q .25 1.25 Q ..88 .26 10.50 5.39 Q .00 7.38 1.44 3.750 .20 7. JB MA MA M NC MAX.760 1.C.660 .312 1.19 2. . BORE MAX.13 1.19 4.

83 1.200 800.28 2.71 .75 18.00 12.800 270.72 5.99 16.14 2.51 19.70 .41 8.900 1.66 10.66 1.12 1.39 3.05 3.30 H See page 15 for General Information and other Reference Notes.12 2.94 2.01 4.05 .86 1.85 7.700 500.92 © Gap discs are not required for Sizes 1010 and 1020GL.50 5.20 4.08 .197.14 6.62 15.52 1. H 1010GL 1015GL 1020GL 1025GL 1030GL 1035GL 1040GL 1045GL 1050GL 1055GL 1060GL 1070GL Type GL20-4 t Type GL20-2 T (Max) SIZE T (Max) Gap T (Max) Each Total Min Max B Max M . 28 (451-110) © Rexnord Industries.19 4.11 3.09 20.35 3.38 9. GL20-1 Moderate slide capacity.79 5.01 5.10 1.32 9.46 6.875 5.14 .33 9.04 13.01 5.52 7.75 1.45 .35 6.25 1.69 2.60 1.12 1.125 10.00 1.39 14.05 1.03 3.77 5.50 3.33 1.31 .57 .75 .08 .17 .00 10 20 35 65 90 150 220 300 425 560 700 1100 .07 1.875 2. Tooth Sleeves Reversed Std.91 1.25 10.35 3.06 3.26 3.95 10.53 1.34 1.00 7.68 4.88 .90 5.875 .37 4.37 4.01 5.83 .96 1.74 3.66 Gap Each Total Min Max B Max M .32 6.01 7.79 12.700 3.45 . LLC.400 1.74 .14 5.04 3.30 2.79 .50 3.75 1.00 14.00 7. 1992.51 8.45 3.70 3.54 .600 1.00 4.84 4.50 4.50 2.05 1.30 4.24 .65 2.26 4.99 16.790 37.01 5.41 1.080 20.06 .71 .Type GL20 Standard Flanged Sleeve Slide Double Engagement/Dimensions — Inches MINIMUM CLEARANCE REQUIRED FOR ALIGNING GL M M SLEEVE CENTER PLATE T C T C C T T C C F GAP H J J GASKET B F GAP A H FLEX FLEX HUB HUB LUBRICATE THRU SLEEVE H T T C D D FLEX HUB MINIMUM CLEARANCE REQUIRED FOR ALIGNING GAP DISC M M (BOTH SIDES) CENTER PLATE MINIMUM CLEARANCE REQUIRED FOR ALIGNING GL M M SLEEVE CENTER PLATE H J J GASKET B Type GL20-1 Long Tooth Sleeve Reversed Std.49 .900 655.59 .50 13.26 .750 6.39 3.00 1.81 .875 3.46 6.55 .100 1.10 4.07 18.01 5.44 11.08 6.25 9.60 4.00 2. Hubs Center Plate Choosing an Assembly Select the assembly that provides a Total “T” dimension from the table below equal to the application requirements.84 . lowest price.64 .77 12.51 8.38 3.37 .83 23.12 1.30 3.82 3.63 .73 .04 3.800 1.300 4.375 2.37 .00 8.800 66.900 371.31 .625 4.35 8.82 3.10 8.16 14.75 5.00 3.54 2.900 2.09 22.37 .27 5. .750 7.29 .61 3.86 1.82 2.31 .41 16. highest price.69 1.97 1.375 8. 2006.64 .300 3.19 4.63 .74 .70 H Type GL20-1 SIZE H 1010GL 1015GL 1020GL 1025GL 1030GL 1035GL 1040GL 1045GL 1050GL 1055GL 1060GL 1070GL B Max M 3.16 2.77 2.07 3.50 .00 12.95 2.28 1.55 .71 .59 4.62 7.51 19.50 1.80 4.01 5.97 1.11 10.66 3.68 2.11 3.12 2.61 13.94 2.30 4.83 1.68 4.87 1.33 9.31 .000 5.27 5.30 2.66 Gap Each Total Min Max .600 2.56 6.14 6.28 1.39 8.56 4.63 1.60 7.90 5. GL20-2 Greatest slide capacity.78 3.26 4.77 12.66 7.93 7.37 12.50 4.29 1.30 4.13 1.79 5.39 8.31 .00 20.10 2.75 .41 1.57 .00 3. 05 .27 1.61 13.18 4.97 18.40 1.12 2.125 4.00 3.39 .45 .20 8.91 7.40 4.86 .33 1.34 2.24 .54 6.48 .10 .00 8.12 1.77 2.56 4.44 3.100 163.38 4.27 15.31 .400 2.30 2.00 2.31 16.33 9.09 2.91 1.00 1.70 5.07 18.90 6.00 11.82 .83 1.100 1.40 .83 23.13 1.70 3.50 1.04 .10 5.10 7.22 6.13 .37 1.76 .97 6.92 4.300 2.84 5.85 2.36 2.59 2.13 2.41 1.150 107. moderate price.91 7.31 6. SIZE Torque Rating (lb-in) † Allow Speed rpm ‡ Max Bore l Min Bore n Cplg Wt with No Bore-lb Lube Wt lb A C D F H J 1010GL 1015GL 1020GL 1025GL 1030GL 1035GL 1040GL 1045GL 1050GL 1055GL 1060GL 1070GL 10.95 10.71 .14 4.44 .17 26.25 .93 7.03 6.04 1.41 .98 6.250 9. GL20-4 Least slide capacity.88 2.03 6.37 .79 .08 6. Hubs Center Plate D F GAP A FLEX FLEX HUB HUB LUBRICATE THRU SLEEVE FLEX HUB H H J J GASKET LUBRICATE THRU SLEEVE B Type GL20-2 Long Tooth Sleeves Cutoff Long Hubs Center Plate A Type GL20-4 Std.37 .78 2.

55 8.46 6.40 4.26 4.43 1.200 800.00 .30 3.41 .22 .54 6.90 3.10 .51 8.14 5.14 5.34 .080 20.55 4.600 1.00 7.33 3.800 1.53 1.10 .125 10.46 .30 6.50 3.56 1.14 .68 4.83 13.44 11.68 22.88 2.69 2.00 10 20 35 65 95 150 220 300 430 580 715 1125 .00 2.00 4.16 .92 6.25 9.30 4.938 3.20 3.30 15.08 6.375 2.31 6. moderate price.66 .02 16. GAP MAX. FLEX HUB LUBRICATE THRU SLEEVE H H J Q GASKET C F F RIGID HUB Type GL52-1 Long Tooth Sleeve Reversed Std.50 1.50 11.875 3.10 5.125 4.16 .19 .31 11.000 10.00 3.700 500.10 4. Max Bore l SIZE Torque Rating (lb-in) † Allow Speed rpm ‡ Flex Hub Rigid Hub 1010GL 1015GL 1020GL 1025GL 1030GL 1035GL 1040GL 1045GL 1050GL 1055GL 1060GL 1070GL 10.10 2. GL52-1 — Moderate slide capacity.300 2.05 .67 1.60 7.10 . LLC.28 .197.88 2.00 8.50 13.94 2.625 4.34 3.75 .00 12.51 20.80 6.57 .00 1.33 9.300 4.800 66.75 1.76 .35 3.82 2.100 1.00 4.000 5.70 5. FLEX HUB LUBRICATE THRU SLEEVE BB T H H J Q GASKET A F RIGID HUB B Type GL52-2 Long Tooth Sleeve Cutoff Long Hub Choosing an Assembly Select the assembly that provides a Total “T” dimension from the table below equal to the application requirements.75 18.00 12.34 .16 .10 7. highest price.30 .750 6.10 .50 2.600 2.250 9.34 8.07 1.56 4.62 1.00 1.12 1.34 .100 1.12 3.38 4.125 9.06 2.16 1.82 3.54 2.20 .61 3.84 4.400 1.68 8.08 .16 .89 1.20 .10 .000 H Min Bore n Cplg Wt with No Bore-lb Lube Wt lb A C D E F H J L Q .59 4.60 9.79 12.63 2.31 .62 7.400 2.75 5.75 .48 2.16 .19 2.125 5.70 5.03 3.19 4.03 9.50 5. 1992.04 13.69 1.25 1.82 2.55 .71 1.69 2.00 H See Page 15 for General Information and Reference Notes.62 15. 2006.50 .32 9.27 3.25 10.50 1.900 1.00 7.12 1.27 4.44 3.00 14.20 1.22 .375 8.000 13.19 .00 7.875 7.66 10.29 1.75 1.83 3.36 6.52 4.900 655.54 5.22 6.76 3.875 2.77 .16 14.00 3.02 4.84 2.32 1.41 .03 18. Hub L D MIN.43 1.26 2.16 .12 2.38 9.86 3.42 5.16 .14 4.31 .46 4.85 2. GAP MAX.00 11.00 7.12 1.98 1.625 4. Type GL52-1 SIZE H 1010GL 1015GL 1020GL 1025GL 1030GL 1035GL 1040GL 1045GL 1050GL 1055GL 1060GL 1070GL SIZE H 1010GL 1015GL 1020GL 1025GL 1030GL 1035GL 1040GL 1045GL 1050GL 1055GL 1060GL 1070GL Type GL52-2 Gap Gap B Max M T Max Min Max B Max M T Max Min Max 3.12 4.875 2.52 2.700 3.73 .62 .39 14.30 2.35 2.300 3.66 1.790 37.750 7.79 1.19 . (451-110) 29 .91 7.GL52 Standard Flanged Sleeve Type Slide Single Engagement/Dimensions — Inches MINIMUM CLEARANCE REQUIRED FOR ALIGNING M GL SLEEVE MINIMUM CLEARANCE REQUIRED FOR ALIGNING M GL SLEEVE E C F T E L D A MIN.80 7.40 .00 1.10 8.00 8.000 11.50 .03 .60 2.50 4.19 .375 2.73 1.74 10.50 .84 5.66 7.70 1.30 4.66 .70 © Rexnord Industries.875 5.14 .30 2.16 .93 4.41 16.12 1.25 .28 .90 6.00 20.06 7.00 12.90 5. GL52-2 — Greatest slide capacity.34 2.14 4.20 .375 5.16 1.60 .86 .00 3.56 6.53 1.03 17.92 2.24 17.75 1.50 .50 1.60 4.100 163.41 8.10 .03 6.31 16.70 3.900 371.150 107.86 1.900 2.98 6.26 .40 3.250 8.70 3.34 .800 270.14 6.20 8.30 .

36 2.25 1.03 .125 .62 12.30 1.20 4.24 1.50 4.14 6.375 8.150 1030G 107.Type G70 Disconnect (Inching Drives)/Dimensions — Inches MINIMUM CLEARANCE REQUIRED FOR ALIGNING M T LUBRICATE GEAR TEETH AND SLEEVE PIN GROOVE WITH MOLYKOTE BR-2 PLUS OR EQUIVALENT.56 .32 .08 3.94 3.94 2.00 14.37 1.70 3.94 4.06 1.41 8.16 8.08 1.03 6.92 9.66 3.84 1.875 .900 1045G 371.00 12.62 17.19 4.34 14.73 .00 2.10 8. .70 3.40 4.00 7.50 3. V ZG AC GAP P C AB D AA Driving End Driven End AE B Optional hand operated shifter mechanism to shift and secure the proper position of the sleeve assembly.30 4.29 1.86 .31 6.44 3.14 5.875 5.68 1.200 1060G 800.10 6.04 3.38 3.68 .00 8.69 1. 1992.100 1070G 1.70 3.00 7.04 14.16 13.50 .22 3.32 3.42 7.00 7.44 .67 1.700 1050G 500.35 9.00 3.375 2.00 1.48 1.04 15. 30 (451-110) SIZE H 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G © Rexnord Industries.250 .10 8.24 6.50 .188 .25 9.26 5.03 3.875 2. SIZE H Torque Rating (lb-in) † 1010G 10.125 10.60 11.900 1055G 655.32 3.32 .90 2.75 5.125 4.800 1025G 66.74 2. LLC.625 4.16 1.20 4.50 5.46 4.00 2.04 6.60 6.69 2.50 2.62 6.125 .82 4.30 9.36 2.00 11.75 1.70 10.02 18.96 .30 9.250 .00 Cplg Wt With No Bore-lb B C D M P T V AA AB AC AE ZG Gap 9 15 30 53 80 123 183 262 353 439 603 935 4.68 3.250 9.72 5.14 1.750 7.96 1.90 2.375 H See page 15 for General Information and other Reference Notes.25 10.74 6.74 13.18 1.41 16.000 Allow Speed rpm ‡ 630 500 400 330 280 240 200 180 170 150 140 120 Max Min Bore l Bore n 1.56 4.62 7.85 12.86 .875 3.10 10.00 4.800 1040G 270.76 6.59 4.312 . 2006.16 7.76 5.68 .50 9.197.125 .82 4.790 1020G 37.74 2.34 4.44 .312 .312 .80 7.92 9.56 .312 .36 1.23 5.70 .04 16.50 1.188 .750 6.76 2.72 5.48 2.68 .46 4.76 .85 10.26 5.67 3.62 6.02 7.42 8.04 13.56 .16 14.40 2.100 1035G 163.42 7.080 1015G 20.64 2.88 5.58 .60 .70 7.08 2.16 2.

98 3.75 11.06 8.75 15.62 20.00 14.00 17.00 8.56 15.38 5.75 5.50 4.12 2.25 7.00 .88 15.125 .41 7.25 3.56 1.000 1.62 3.04 7.79 5.88 7.66 9.26 5.12 3.44 2.10 3.25 1.30 2.25 10.38 9.88 .62 .790 37.750 6.00 3.16 13.56 .05 12.00 11.73 10.62 16.00 2. Max Bore l SIZE Torque Rating (lb-in) † Allow Speed rpm ‡ Long Hub 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G 10.197.00 8.08 .500 2.50 13.875 3.900 371.Type G72 Disconnect/Dimensions — Inches LUBRICATE SLIDING SURFACES WITH MOLYKOTE BR-2 PLUS OR EQUIVALENT AD T 2 PINS LOCATED 180 APART MINIMUM CLEARANCE REQUIRED FOR ALIGNING AC AA GAP M P AB A C F D N FREE RUNNING HUB B LONG HUB LUBRICATE THRU SLEEVE Optional hand operated shifter mechanism to shift and secure the proper position of the sleeve assembly.25 10.00 F M 3.375 8.188 .625 4.14 3.88 3.062 2.25 6.800 270.312 .38 6.44 9.650 1.375 8.10 9.91 11.75 .90 10.188 7.75 5.82 5. A B C D 4.312 5.375 2.00 5.88 4.14 6.07 .75 1.625 10.88 13.75 2.88 4.250 9.60 7.30 4.875 5.00 6.00 12.56 6.62 6.25 1.00 7.62 8.000 4.150 107.50 N P 2.25 23.31 16.75 T AA AB AC AD Gap .70 3.00 8.00 20.562 6.75 16.700 500.00 4.64 9.10 4.86 8.750 7.62 6.00 1.25 7.312 .20 8.080 20. 1992.16 7.00 7.62 13.12 1.200 3.62 15.200 2.90 1.19 15.50 15.450 2.125 4.68 2.66 4.25 7.125 .88 14.00 1.00 12.88 1.25 14.200 800.50 2.688 3.00 2.00 10.19 18.250 4.00 8.31 18.000 4.75 18.62 .125 .12 .38 .060 950 860 830 680 1.75 9.875 .60 .250 .20 .00 4.62 7.250 .30 6.25 3.75 2.70 3.88 1.12 1.00 1.44 11.62 .100 163.25 9.50 8.00 4.00 6.50 10.312 .68 10.81 7.00 12.00 3.31 14.32 4.20 13.62 11. LLC.38 8. 2006.70 5.25 6.900 655.50 10.20 H See Page 15 for General Information and Reference Notes.68 4.530 1. © Rexnord Industries.50 .75 5.88 1.00 3.00 9.200 1.06 5.38 14.188 .42 4.800 66.375 7.12 1.125 10.00 1.14 5.88 12.25 11.12 7.50 7.375 SIZE H 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G (451-110) 31 .312 .06 2.50 5.50 .50 1.50 12.40 4.00 1.25 10.75 18.875 H Cplg Wt Lube Min Free Bore n With No Wt Bore-lb lb Hub 1.100 1.50 7.50 4.88 .00 7.875 2.00 15 29 50 79 115 180 267 336 461 612 809 1155 .50 3.

600 5.86 1.625-11 x 4.82 3.100 1.125 .125 5.400 4.00 .Type GP20/52/82 Standard Flanged Sleeve Insulated/Dimensions — Inches Type GP20 Double Engagement Coupling Type GP52 Single Engagement Coupling MINIMUM CLEARANCE REQUIRED FOR ALIGNING MINIMUM CLEARANCE REQUIRED FOR ALIGNING M M M RIGID HUB FLEX HUB GAP F H H J H LUBRICATE THRU SLEEVE A F H J Q .62 15.625-11 x 4.00 2.650 8.750 2.44 11.20 .55 9.60 H See page 15 for General Information and other Reference Notes.02 4.625-11 x 4.00 8.10 .12 1.750-10 x 5.14 5.98 6.535 .125 B B SIZE Torque Rating (lb-in) † Cplg Wt With Lube Allow Max Bore l Min No Bore-lb Wt-lb Speed Bore rpm ‡ Flex Rigid n GP20 GP52 GP82 GP20 GP52 Hub Hub 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G 66.50 13.79 12.000 3.62 7. 1992.00 .30 3.00 65 60 60 95 95 95 150 150 155 215 220 225 300 300 310 420 430 450 550 580 620 675 715 740 1070 1120 1180 .25 2.500-13 x 3.450 .75 18.00 .450 .00 14.00 3.30 3.60 4.75 9.49 13.84 5.56 4.41 8.38 4.50 1.68 15.00 20.70 2.32 18.29 13.635 .150 107.40 .12 C D E F H J L M Q 3.20 .385 .12 4.80 7.350 .68 10.03 6.16 .36 9.00 9.30 6.125 3.14 6.84 4.200 6.03 3.75 5.750-10 x 4.25 1.49 8.900 371.00 3.10 5.10 .250 8.36 8.46 4.20 5.00 .480 .72 12.67 3.10 7.500-13 x 3.200 800.510 .70 5.875 3.03 1.66 7.325 .000 13.73 .9 x 4.54 5.325 .00 7.250 2.22 6.875 H L D LUBRICATE THRU SLEEVE J GAP F D LUBRICATE THRU SLEEVE E C A C C 4.800 270.00 E L L A GAP F INSULATOR WASHERS INSULATOR BUSHINGS H H Q .24 7.89 6.535 .32 9.12 1.00 10.125 2.24 8.87 12.00 .50 3.900 7.69 5.00 12.455 .19 4.420 .86 .50 32 (451-110) 420 420 840 840 840 1440 1440 1440 1800 B A 8.750-10 x 5.50 3. LLC.325 .04 13.900 655.00 SIZE GP20 GP52 GP82 H .26 .80 1.00 7.12 7.31 16.00 .90 7.375 2.00 11.750 3.00 2.00 .50 4.60 9.385 .90 3.31 6.10 8.26 .450 .150 10.12 2.70 6.80 6.000 1.52 10.197.75 5.00 12.66 10.54 6.88 15.75 Gap GP20 GP52 GP82 6.000 11.12 1.20 8.450 . .00 .125 Q B INSULATOR CENTER PLATE SIZE H 1025GP 1030GP 1035GP 1040GP 1045GP 1050GP 1055GP 1060GP 1070GP Flange Bolt Dia & Length Torque (lb-in) .700 500.375 5.325 .25 10.625 4.00 7.00 2. Type GP82 Rigid Coupling .655 .41 16.875 7.00 1.16 .10 .12 15.455 .33 6.125 9.450 9.335 .450 .50 3.900 4.00 4.20 2.34 8.50 .00 .88 11.100 163.12 14.38 7.480 .25 9.335 .00 9. 2006.60 1.24 17.59 4.000 5.90 4.875.50 7.50 5.16 14.06 12.540 .795 1025GP 1030GP 1035GF 1040GP 1045GP 1050GP 1055GP 1060GP 1070GP © Rexnord Industries.50 1.000 10.335 .38 9.28 17.50 2.

34 8.10 .40 10.600 3.30 2.200 .20 .000 11.938 3.200 2.10 .250 8.50 5.50 ..14 4.00 4.660 SIZE H 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G (451-110) 33 .200 800.75 18.00 12.900 371. © Rexnord Industries.33 3.12 1.10 8.54 5.90 3..10 7.00 1.150 2.000 4.44 11.10 .75 1.79 12.900 655.10 .66 1.26 .520 .197.56 4.00 2.200 .790 37.67 1. LLC.700 500.50 2.98 6..080 20. 2006.400 .84 4.25 1.41 16. A B E F H L Q Gap 4.00 1.30 6.70 5.875 7.56 1.Type G82 Standard Flanged Sleeve Rigid/Dimensions — Inches E L GAP L H A F H Q Type G81 Shrouded Bolts furnished only when specified on order.40 3.60 9.12 8.80 7.73 .800 270.46 4.50 3. .320 .32 3.900 3.450 2.00 7.150 107.00 8.100 1.00 3.31 16.62 15.75 3.600 5.000 10.12 1.10 .92 2. 1992.30 4.400 3.55 .50 1.16 .00 .00 7.12 4.125 5.82 2.200 .38 9.200 .12 1.16 14.00 3.32 9.00 Cplg Wt With No Bore-lb G81 G82 9 19 30 55 90 135 210 290 415 590 .20 18.86 1.00 .. Q B SIZE H 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G Torque Rating (lb-in) † Allow Speed rpm ‡ Max Bore l Min Bore n 10.10 .86 .400 .625 4.20 .00 7.00 15. Sizes 1060G and 1070G available only as Type G82.12 1.900 2.650 2.50 1.75 .75 .500 5.50 13. 10 20 35 60 95 155 225 310 450 620 740 1180 H See page 15 for General Information and other Reference Notes.200 .56 6.375 2.000 8.24 9.66 10.000 .375 5.800 66.320 .16 .000 6.14 5.125 9.80 6.000 13.100 163.50 4.00 7.200 .00 14.02 4.04 13.00 20.80 6.60 12.

-.20 9.38 .320 .1240 1.469 .60 9.001" material.250 1.150 1030GV 107.41 16.00 12.32 9.4990 1.55 .38 9. 2006.00 2.98 6.10 . Radial force at impeller.84 4.9990 1010GV 1015GV 1020GV 1025GV 1030GV 1035GV 1040GV 1045GV 1050GV 1055GV 1060GV 1070GV © Dowels: diameters.20 .250.00 U . F 3.38 1.46 4.4990 .9990 1.000 Hub Bore Range l 1.5.04 13.250 5.30 2.0010"T TO .50 1.200 . +. MIXER SHAFT SIZE H Torque Rating (lb-in) † 1010GV 10.00 14. thrust forces and resulting bending moments.700 1050GV 500.750 Wt Cplg Wt With No Bore-lb A 10 20 35 60 95 155 225 310 450 620 740 1180 4.500 x .7.12 1.12 4.188 1.00 15.00 Dowel Hole-Dia Dowel Dia x Length .250 4.500 x 1.Type GV82 Standard Flanged Sleeve Rigid Thrust/Dimensions — Inches Type GV82 couplings are used as rigid connections for the low speed shaft of a gear drive and a mixer shaft or suspended load.12 1.0005 –-.56 6.750 2.88 5.200 1060GV 800.98 6.500.86 13.000".000 x X Gap .50 1. . AFTER MOUNTING HUBS. The coupling carries the torque load.438 1.10 8.250 3.3.500.938 1.12 1.40 10.50 13.10 .16 14.00 E .60 12.660 Size H +.2490 1. Customer is responsible for checking and furnishing driven shaft with satisfactory capacity.34 8.750.75 1.56 4.250 x 1.8.0000 3.200 .500 6. Weight of shaft and impeller.9.10 .000 x 2.66 10.86 1.50 .33 H Refer to Page 15 for General Information and other Reference Notes.4.000.344 .73 H .75 18. AISI 4140 hardness.688 1. 1992.2.40 3.14 5.16 .375 x .00 7.00 7.500.32 3.750.70 5.12 1.520 .06 4.790 1020GV 37.250 6.56 .9990 1.30 6.30 4.6.00 1.90 3.500 4.400 .200 .10 .22 4.750 5.7490 .750 x 1.750.938 . 3.2.00 7.00 7.75 B 3.80 7.62 15.625.100 1070GV 1. LLC.92 2.75 .00 1.80 6.44 11.688 1.12 8.000 3.12 L 1.31 16.7490 1.10 7.75 2.0005"L DOWEL FIT.080 1015GV 20. the following additional information is necessary.02 4.063 1.00 3. OTHER AXIAL RETENTION OPTIONS — AVAILABLE ON TYPE GXVF (Refer to Falk) KEEPER PLATE 34 (451-110) REGISTERED KEEPER PLATE WELDED © Rexnord Industries.750-10. 310-350 HB.900 1045GV 371.7.50 1.20 . When a rigid coupling is required. Required thrust capacity and direction of thrust.22 16.26 . Distance from the center of coupling fastener flange to the center of the impeller.100 1035GV 163.00 20.16 .313 1.000 5.52 10.54 5.900 1055GV 655.719 . A DOWEL PINS F KEYWAY U Q GAP L E H H L B Q RIGID COUPLING U X-DIAMETER PILOT HOLE THRU ONE WALL IN EACH HUB AT 90 TO KEYWAY FOR W-DOWEL.3740 .56 1.197.3740 1. weight of the shaft and impeller.00 14. DRILL AND REAM THRU FOR .200 .320 .82 2.200 .10 .75 . 2. 4.000 x 1.200 .4. STAKE DOWELS IN PLACE.86 .64 11.66 1.125 x 1.20 18.938 1.00 8.80 6.67 Q 1.750 x 2. furnished by the Factory.800 1040GV 270.25 1.14 4.375 x 1.7490 1.000.750 x 1.10 .375.96 8.75 1.79 12.24 9. 1.800 1025GV 66.400 .

9 669.800 354.41 16.250 9.260 26.00 3.00 12.819 1.100 163.500 504.125 14.980 .250 151.00 11.00 2.5 27.406 1.360 .25 9.900 118.38 9.197.00 2.750 19.30 4.70 7.800 79.250 10.73 .700 3.500 15.69 2.750 267.60 4.510 504.3 159.41 8.080 20.1 181.3 9.100 181.03 3.53 16.625 15.250 8.150 107.250 19.75 4.0 111.900 371.04 13.800 1.812 7.000 21.980 .75 18.480 .00 9.10 7.69 1.250 Lube Wt-lb A B C D F H M X AA Gap SIZE .000 3.Pin Design 4.750 28.750 1.22 10.000 1.94 2.360 .260 151.19 4.10 8.BOTH SIDES H B SIZE H 1010GR 1015GR 1020GR 1025GR 1030GR 1035GR 1040GR 1045GR 1050GR 1055GR 1060GR 1070GR Shear Torque (lb-in x 1000) Torque Rating (lb-in) † Min.09 .44 3.16 14.62 7. Allow Cplg Wt Speed With No rpm ‡ Bore-lb 10.00 9.790 8.000 511.400 1.00 7.90 4.800 66.600 2.29 20.31 16.900 1.100 2.900 655.4 886.50 5.480 .040 2.75 5.562 13.300 1.200 800.200 204.500 11.250 12. (451-110) 35 .30 3.470 3.1 275.250 72.470 3.760 28.7 9.470 3.00 10.700 2.500 13.20 8.88 13.66 10.71 18.90 7.875 16.480 .80 1.32 9.260.510 15. 2006.Type GR20 Standard Flanged Sleeve Shear Pin/Double Engagement Dimensions — Inches MINIMUM CLEARANCE REQUIRED FOR ALIGNING SHEAR PLATES M M HARDENED BUSHING SHEAR PIN A GAP C F C AA D X SHEAR NOTCH DIAMETER LUBRICATE THRU SLEEVE .400 15.5 5.00 8.59 4.100 1.470 1010GR 1015GR 1020GR 1025GR 1030GR 1035GR 1040GR 1045GR 1050GR 1055GR 1060GR 1070GR 19 33 62 108 146 225 304 407 616 797 972 1478 H Refer to Page 15 for General Information and other Reference Notes.8 79.600 378.76 11.500 27.3 39.70 3.312 14.00 20.210 204.980 .16 .700 22.300 159. H TABLE 8 — Shear Pin Design Criteria Shear Torque (lb-in) Size 1010GR 1015GR 1020GR 1025GR 1030GR 1035GR 1040GR 1045GR 1050GR 1055GR 1060GR 1070GR 2.400 886.800 48.8 48.100 275.14 5.000 1.500 1.450 110.300 9.98 6.000 20.4 70.40 3.20 5.900 669.790 37.700 500.00 7.000 3.480 .14 6.60 4.79 5.300 39.750 17.40 4.7 22.00 12.980 2.50 7.010 9. Max.400 70.5 21.1 61.562 1.760 267.0 511.100 61.1 2.500 21.50 .25 .14 4.875 2.3 1260.480 .375 2.000 4.6 378. LLC.44 6.260 72.00 15. Minimum and maximum bores are the same as those for Type G20.9 118.812 8.20 2.800 270.44 11.56 6. Page 19.62 15.810 354.94 9.100 1.Pin Design Minimum Maximum Minimum Maximum 1.79 12. 1992.85 1.00 14.6 5.360 47.500 23.31 6.480 .600 © Rexnord Industries.00 3.25 10.03 6.00 8.000 23.50 13.375 2.350 47.375 3.250 6.000 111.10 5.780 8.4 15.460 110.70 6.500 5.375 17.400 2.

64 .10 .26 .62 11.50 .20 .20 .625 7.25 8.16 .94 3.03 3.00 4.38 4.00 15.Type G Standard Flanged Sleeve Mill Motor & Taper Bores/Dimensions — Inches TABLE 9 — Standard AISE AC & DC Mill Motor Coupling Selections AMOUNT MACHINED FROM HUB FACE ON GAP SIDE ZD ZH ZE ZG Motor Frame Sizes 2 602 UH UG 802 AC A.75 13.052 4.75 5.27 .034 616 816 .82 11.50 3.10 .50 3.00 ..250 1.10 .72 7.438 .029 606 806 AC 8 &12 1020G 1025G 1030G 1035G .038 UH UG R 803 804 ZH ZE E 603 604 P E COUPLING SIZE P .02 1.62 1.500 5.43 1.75 6.02 .00 1.034 612 812 AC 25 & 30 1030G 1035G 1040G 1045G .50 10.250 3.50 .750 2.625 .20 1.10 .750 x .20 . For hubs longer than those listed.16 .500 8.50 7.875 1.037 7.35 .029 608 808 .90 3.76 1.26 .05 .16 .375 6.250 1.02 4.62 7..00 4..781 3.39 1.00 .375 1.16 .91 0.500 x .46 4.14 .000 2.875 1.500 x x x x x x x x x x x x .00 3.375 5.10 .77 4.20 .16 .32 .50 .375 1..15 1.94 2.750 2.50 2.750 .31 6.38 .75 6.00 3.000 1.00 3.038 624 824 .50 5.00 1.47 1.04 . Refer to Pages 19 & 21 for coupling dimensions..20 .750 x .73 1.000 1.250 .495 6.625 .00 12.18 .26 .75 10.56 1.75 1.690 7.12 4.25 12.00 .37 9.62 11.25 6. TABLE 10 — Taper and Counter Bore Limitations SIZE s s Flex Hub Rigid Hub H P Max ¨ UG Min UH Max ZD Max ZE Min 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G 4.000 1.104 3.75 12.250 . 1050G 1055G 1060G 1070G .20 5.50 7.75 7.750 .75 .250 H 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G ¨ Standard Long Hub length..038 622 822 .00 1..40 .750 9.25 1.00 1.41 8..500 .10 .62 4.500 x .000 2.62 4.750 2.25 4.500 x .01 1.80 7.. refer to the Factory.39 1.500 .69 ª P Max ¨ UG Min UH Max Z Max ZE Min .19 4.75 11.82 2.500 1.12 5.75 1.75 5.875 7.06 .000 .16 .16 .64 2.875 1.10 .88 6.625 4..00 1.000 1.88 2.88 5.00 3.77 3. SIZE Keyway ª .000 x .500 .38 .750 x .500 x x x x x x x x x x x x This table specifies the taper bore limitations for the usual requirements.750 1.625 1.52 9.250 x .250 1.500 .12 5.034 618 818 .02 4.02 1.38 2. Check coupling rating for all selections.60 . Minimum coupling selections are based on coupling bore capacity.750 .312 . ª Keyway shown is for maximum bore with square key.88 8.46 .10 5.559 Q 4.22 5.62 6.38 620 820 .10 .500 5.38 2.250 .80 6.47 2.000 1.625 .82 11.500 1.38 2.60 6.10 . 1025G 1030G 1035G 1040G .62 5.94 12.250 . consult the Factory for longer lengths.00 .50 .250 1.875 1.13 2.38 5.44 3.75 4.20 .50 12.00 5.50 4..00 4.10 .10 . 1992.00 .67 Keyway .XXX – ..10 . 1015G 1020G 1025G 1030G .20 .20 .50 2.531 3.10 ..94 3.438 .16 50 3.000 2.73 1.12 4.10 .437 1. 1045G 1050G 1055G .00 3.89 1.38 4.750 9.75 6.50 .750 2.250 1.750 .16 . 1040G 1045G 1050G .38 9.60 5.500 x .250 5.875 7.38 1.10 4.000 .75 10.500 1.250 x .98 6.75 H See Page 15 for General Information and other Reference Notes.88 1. Q For rigid hub only.729 4.22 .75 2.000 1.51 2. LLC.625t 1.500 .88 3.00 2.75 1.034 614 814 AC 40 & 50 1035G 1040G 1045G 1050G .029 610 810 AC180 1025G 1030G 1035G 1040G .250 3.083 2.03 6.16 .250 5.50 5.85 1.312 .00 7.500 .30 .870 Q 5.50 3.20 .16 .63 1.25 .75 9.50 5.375 4.16 .875 1.50 8.875 1.250 1.50 .750 .37 7. 36 (451-110) © Rexnord Industries.30 2.10 .49 .69 1.25 1.625 .375 .875 1.750 9.625 .50 5.10 .34 8.00 .62 4.50 4. 2006.500 1.43 .375 .31 1.00 1.16 1.25 2.10 .2 & 4 ZD R Z UG UH Keyway Z ZD ZE ZG ZH 1015G 1020G 1025G .000 .250 4.250 4.76 1.50 5.00 .32 6. 1045G 1050G 1055G 1060G .75 4.33 .500 x .635 2.00 2.10 .59 4.00 9. 1035G 1040G 1045G 1050G .10 .22 3.25 .750 .000 1.50 2..172 5.500 x .024 H +.000 1.50 . . © Spanner wrench required for Size 1025G.00 2.250 6.84 1.000 1.88 6.25 .B & C 1.75 8.16 .10 .750 .10 .000 2.

38 2.38 5 3 7 1/2 10 15 5 7 1/2 10 20 15 25 20 30 25 40 30 50 40 60 50 75 60 100 125 150 200 250 75 .562 . 132M 38 160M 160L 180M 180L 200M/L 225S 225M 250S 250M 280S 280M 55 55 60 55 60 60.38 2.500 7.750 4. 290 330 380 440 500 .38 2...750 x . 2006.000 .38 1.500 1. 100 125 150 7 1/2 10 15 20 25 30 40 50 60 75 100 125 15 20 25 30 40 50 60 75 100 125 7 1/2 10 15 20 25 30 40 50 60 75 10 15 20 25 30 40 50 60 75 1 1 1/2-2 3 1 1 1/2-2 3 5 5 Proof 1200 RPM &Drip Enclosed 3 /4 1 1 1/2 2 3 5 Proof 900 RPM &Drip Enclosed 1 /2 3/4 1 1 1/2 2 3 5 100 100 50 HERTZ METRIC MOTORS (kW) Frame Size 80 90S 90L 100L 112M 132S Shaft Diameter 19 24 24 28 28 38 3000 RPM 0.000 5..2 3.1 1.0 4 5.000 Over Through 4.500 x .5 11 15 18. TABLE 12 — Shaft Diameters & Ratings for NEMA 60 Hertz & 50 Hertz Metric Motors NEMA 60 HERTZ MOTORS (hp) Frame Size Shaft Diameter T Frames 143 145 182 184 213 215 254 256 284 286 324 326 364 365 404 405 444 445 284 286 324 326 364 365 404 405 444 445 .750 3.88 1.000 5.000 22.500 5.5 2.750 2.375 1. 13.000 18.5 7.500 2.750 x 1.500 x 2.500 9..5 2.188 .88 2.38 1. 100 125 150 7 1/2 10 7 1/2 10 15 15 20 20 25 25 30 30 40 40 50 50 60 60 75 75 100 125 150 200 .5 1000 RPM 0.13 1.5 22 7.18 0.55 0.5 7.375 x .250 1. Key 63 x 32 70 x 36 80 x 40 90 x 45 100 x 50 .188 x .250 3.Engineering Data — Standard Flanged Sleeve & Continuous Sleeve TABLE 11 — Recommended Commercial Keys for Bores with One Key — Inches & Millimeters INCHES (Per ANSI B17.75 1.5 22 30 30 37 37 45 45 55 (451-110) 37 .250 x .88 Drip Proof 1 1/2 2-3 3600 RPM Enclosed 1 1/2 2 1800 RPM Drip Proof Enclosed TS Frames 1.5 2.625 . LLC. . .75 1.13 2.500 Shaft Diameter Key . .63 1.5 1500 RPM 0.875 1.000 13.88 .75 1..5 © Rexnord Industries.. 65 70 60.625 x . Key 3.88 1.750 2.000 3.125 .1 Standard) Shaft Diameter Over Through . 100 125 150 25 25 30 30 40 40 50 50 60 60 75 75 100 125 150 200 .38 1..438 .55 0.750 .1 1.375 .250 2. 75 80 65.250 x 1.875 1.312 .88 2.13 2.000 .2 3 4 5. MILLIMETERS (Per ISO R773 Standard) Shaft Diameter Over Through 6 8 10 12 17 22 30 8 10 12 17 22 30 38 Shaft Diameter Key 2x2 3x3 4x4 5x5 6x6 8x7 10 x 8 Over Through 38 44 50 58 65 75 85 44 50 58 65 75 85 95 Shaft Diameter Key 12 14 16 18 20 22 25 x 8 x 9 x 10 x 11 x 12 x 14 x 14 Over Through 95 110 130 150 170 200 230 110 130 150 170 200 230 260 Shaft Diameter Key 28 x 16 32 x 18 36 x 20 40 x 22 45 x 25 50 x 28 56 x 32 Over Through 260 290 330 380 440 ..38 3.562 .5 7. . 100 125 150 30 25 40 30 50 40 60 50 75 60 100 125 150 200 250 75 .88 1. .. 75 80 30 37 45 45 55 55 75 75 90 90 110 22 30 37 45 45 55 55 75 75 90 90 110 42 42 48 48 11 15 18.000 x 1.750 3.5 22 30 30 37 37 45 45 50 55 75 2.37 0..500 4.000 x 3.500 .500 x 1.. 65 70 65.25 0.55 0.250 3.250 1.88 3.000 x 1.500 9.75 1.000 15.2 3..500 .13 2.10 1..5 3 4 5.13 2.875 x .13 1.500 6.5 11 15 18.750 Over Through 11...000 x 2.875 1.125 x .000 x 3.250 1.1 1..250 2.88 2.63 1.000 15. 1992.000 18.2 750 RPM 0. .5 11 15 18.88 1.0 4 5.63 1.000 11. .250 . .500 6. ..000 Shaft Diameter Key 1. ..500 2.750 Shaft Diameter Key .63 1. .37 0.375 Over Through 1.312 x .500 x 1.500 7.

437 .875 ..500 . .125 2..125 5.750 6. Bore l Max Bore l Int Fit w/ With Setscrew Puller Over Holes Per Keyway Table 17 With Int Fit Std Bore w/Setscrew Puller Over Holes Per Fits Per Table 15 Keyway Table 17 With One Rectangular Key Y=X l W X 2.625 .000 1.500 7..375 .250 .750 7.125 .000 1.125 4.375 .218 .750 3.750 .375 5.000 1...875 .250 3.125 4. .750 .250 .500 2..875 1.625 .500 1.000 1.000 2.500 .000 10.. .375 4..375 8.125 9.000 4.750 11..500 . ..250 8..000 13.500 6.187 .500 . . .437 .375 .625 ..750 .750 2.312 .000 2.625 5.500 3..500 .250 1.625 4.750 3.750 7.....250 .250 6.625 8.250 .000 2.375 8.500 7.250 4.750 1..500 5.625 .750 . .500 1. .500 . ..437 .500 2..500 Max Bore Y=X l W X 2.250 9.Engineering Data — Standard Flanged Sleeve & Continuous Sleeve TABLE 13 — Type G & GC Flex/Pilot Hub Maximum Bores — Inches & Millimeters INCHES With One Square Key SIZE H Max Bore 1010G/GC 1015G/GC 1020G/GC 1025G/GC 1030G/GC 1035G/GC 1040G 1045G 1050G 1055G 1060G 1070G MILLIMETERS — Fits Per Table 12 Max Bore l Max.625 ...500 3..750 9. 1992.750 .000 .HUB TABLE 15 — Recommended Bore Tolerances Rexnord Steel Coupling Hubs – Millimeters Shaft Diameter (ISO/R775-1969) Nominal Tolerance Transitional Interference F7 H7 M6 F7 H7 K6 F7 H7 K7 m6 F7 H7 M7 m6 F7 H7 P7 Over 200 to 355 m6 F7 H7 R7 Over 355 to 500 m6 F7 H7 R8 j6/k6 t Over 30 to 50 k6 Over 50 to 80 m6 Over 80 to 100 Over 100 to 200 6 to 30 Check Key Stresses Bore Diameter Tolerance Clearance © Per DIN 748 — Differs with ISO/R775.750 10.250 6.. W Y ..500 3.750 . Max Bore Y=W/2 l W X 2.500 8.750 2. . 2006. .500 7.750 .750 1.750 3.250 3. . .625 4..250 9... ..125 10..500 .625 4.125 2.000 10.250 1. .250 Max Bore Y=X l W X 2..250 2.250 8.625 4.500 6...250 1.000 Min Bore n 2.125 9.750 6.125 3.000 8..875 5..500 .875 7.500 1.875 5.750 3.750 . .875 .000 . .750 4..000 2.750 9.875 4.937 3. 2.250 ..375 5.750 6.375 2.250 1...000 .500 1.500 ..750 1.875 4..750 2.875 1.750 .625 . ..875 1..375 2..750 .875 Max Bore Y=W/2 l W X 2.125 10. .000 H See page 15 for General Information and other Reference Notes.250 2.000 2..375 .875 3.875 3.500 5.750 2. .500 .250 1...SHAFT X . ..750 10. Bore l Int Fit w/ With Setscrew Puller Holes Per Over Keyway Table 17 With Int Fit Std Bore w/Setscrew Puller Over Holes Per Fits Per Table 15 Keyway Table 17 With One Rectangular Key Y=X l W X 1.750 1.000 Min Bore n 1..000 11.875 1.875 .875 1.500 5.875 5.000 2.000 11.625 .. LLC.. .750 3.000 .750 1..500 1.250 1. 1..500 .250 . .000 2.375 5.750 6.500 3.. .000 1.000 7. ..875 4. ...750 2..250 1.. .000 1. .. ..250 . 38 (451-110) © Rexnord Industries.000 13.250 1.875 2.500 2....125 5. .125 .750 7.500 12.000 4. .187 .000 7...250 .875 1.000 2.218 .375 .750 8..250 8. .437 .875 ..875 6.125 .312 .250 .875 13 20 26 32 39 51 64 77 89 102 115 127 50 65 78 98 111 134 160 183 200 220 244 289 45 60 75 88 101 121 150 160 177 200 212 235 38 54 72 92 104 124 146 171 187 209 232 276 TABLE 14 — Type G & GC Rigid Hub & Maximum Bores — Inches & Millimeters INCHES With One Square Key SIZE H 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G Max Bore MILLIMETERS — Fits Per Table 12 Max.750 ..000 .000 13 20 26 32 39 51 64 77 89 102 115 127 65 80 98 118 140 163 196 216 235 266 290 340 60 75 88 107 121 150 167 190 220 230 260 290 51 70 92 111 130 150 185 205 228 250 280 330 Shaded areas indicate maximum bores for standard keys recommended in Table 11. .000 1.125 .625 .750 5.437 .000 2.250 3. .250 .. .000 9.000 1...000 1.000 1.000 1.500 .500 1.

625 3.460 14.97 1.500 12-..250 2.250 10.560 .375-16 x .160 7.000-8 x 1.625 8-.000 9.50 1.860 6. LLC.625 11.100 .260 9.200 12.200 .250 11.313 16.375 6-.86 1.690 9.300 3.750 3.440 5.78 .160 . DIA.250 .375 9.060 3.100 .375-16 x .12 1.750 4.010 4.812 5.97 .86 .438 .50 ..240 6.180 8.438 11.660 7.125 9.88 1.000 – .640 5.Engineering Data — Standard Flanged Sleeve & Continuous Sleeve SHROUDED OR EXPOSED BOLTS H H A DIA.625 14-.000 12.010 ±.875 7.375 4.125 7.. S DIA.50 . Puller bolt holes are available for an extra charge.16 1.281 10.420 13.920 4.75 .875 8.000 TABLE 17 — Puller Bolt Holes (Conforms to API 610 Specs... © Rexnord Industries.250 . 1992..562 6.060 6. 3..500 12-.100 .500 13. .. .75 .810 4.750 18.000 7.700 6.375 10-.C. (451-110) 39 .188 14.88 .420 12. ..78 . 2006.250 8-.000 12.58 . E B. 6-. B.500 15.100 .00 1.50 .180 10.000 20.320 .750 13.750-10 x .400 .625 8-. Bolt No..250 8-.750 16-.812 7.375 12. .320 . Bolt No.C.200 11.260 .060 2.-Dia 3.. B.16 .625 14-.125 8.50 .750 8-.625 15.750 .750 4.100 .55 .250 6-.280 15.750 .010 3.500-13 x .090 13.C.375 10.750 10-.C.875 14-.940 Exposed B.375-16 x .97 .000 13. X DIA.. E N O BOLT HOLES FLANGED SLEEVE RIGID HUB TABLE 16 — Flanged Sleeve and Rigid Hub Details Shrouded or Exposed Bolts SIZE A H 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G E +.375-16 x .750 18. DIA.46 .750-10 x .500 6-.75 .200 .000 8.812 5.62 .060 11. † See Tables 13 and 14 for maximum bore limitations.12 1.12 1.875 14-.500 .060 10.625-11 x .50 .004 ± ..) B.12 Shrouded S X ±..560 .500 9.88 .58 .800 5.820 7.C.000 8.400 .750-10 x .250 5.18 SIZE H See page 15 for General Information and other Reference Notes.50 1.920 15.500 14.180 3.500 11.750 8-.100 .860 9.160 . H Flex Hub/Pilot Hub Rigid Hub Tap Size UNC 1010G/GC † 1015G/GC † 1020G/GC 1025G/GC 1030G/GC 1035G/GC 1040G 1045G 1050G 1055G 1060G 1070G 2.000 7.375 10-.C. .875 16-1.-Dia N O B..500 4.75 .625-11 x ..400 .060 12. .250 .375-16 x .330 H .625 14-.

42.250 .320 40..562 .003 – ..250 .000 2...000 1. .550 9.400 3.750 3.125 ...685 1. H See page 15 for General Information and other Reference Notes. . 20..000 .000 1.125 .016 .437 .670 7.0000 +.500 2.078 .67 26.062 .250 3...Engineering Data — Standard Flanged Sleeve & Continuous Sleeve TABLE 18 — Torsional Stiffness–lb-in/Radian (106) With No Bores Exposed Bolt Types Half Couplings SIZE 1010G/GC 1015G/GC 1020G/GC 1025G/GC 1030G/GC 1035G/GC 1040G 1045G 1050G 1055G 1060G 1070G Shrouded Bolt Types Complete Couplings Half Couplings Continuous Sleeve Complete Couplings Flex Half Rigid Half G20 GP20 G52 GP52 Flex Half Rigid Half G10 G51 GC02 GC05 42 107 162 246 355 469 963 1223 1966 2167 2588 4276 91 213 349 611 912 1501 2376 3144 4226 5375 6584 10202 21 53 81 123 177 234 481 611 983 1083 1294 2138 28 71 110 177 255 357 685 880 1342 1554 1857 3013 28 79 128 197 293 496 698 1017 1573 1954 . ..156 .219 Width .205 . .875 1.795 13.880 ..750 4.190 14.625 .000 +. 2 2 Q Values apply to the tube portion only. BE Cplg.500 9.375 1...040 9.035 1050G 7.010 8.750 2.250 1.10 7...350 .30 120.. .062 . ..000 . 10.500 5.2500 1. .750 ..295 41.062 .00 226.495 4..047 .310 1..500 6.580 3.75 5.250 3.125 ..750 x 1..0025 – .500 . 2006...475 5.545 10.300 2.312 .. .78 11. LLC.170 ..078 .040 9.285 4.500 6.155 9.250 1.00 332.187 x .775 ....680 5..125 .520 7. 19. 18...085 2.710 15.031 .875 1... 40 (451-110) © Rexnord Industries.250 2.500 3.75 35 125 245 610 1..5000 .031 .705 2.750 x ... . .150 42. 21..156 .020 Fillet Radii .355 2.970 3.625 .500 9.125 . . 18..000 Depth s +.016 .250 x .635 13.125 x .000 } +.51 1.250 1.25 3. .425 9..156 .195 4.720 1.810 .875 1.750 .00 G51 Type GL G52 GP52 G70 G72 G81 G82 GP82 GV82 GL20 GL52 Type GV GV10 GV20 Type GC GV51 GV52 GC02 GC05 17 20 11 21 17 20 20 20 16 19 17 20 56 71 29 77 57 73 72 72 54 69 57 72 130 155 80 170 135 160 155 155 125 145 130 160 320 400 210 425 340 420 395 405 305 385 325 405 620 745 450 800 660 785 740 760 580 705 625 750 1.270 5. WR2 Spacer Q WR 2 per inch 3.. .090 2. ... 29 60 103 194 304 433 .. .000 } +.165 ...000 13.250 x 1.850 3.750 2. . 38. .375 1. 1992.760 Min.500 2.750 3.220 12..440 1.500 7.000 x 1.187 .750 .078 ..875 1.000 +.250 1.245 50..625 x .187 .312 ..312 ..995 4.000 8.500 .062 . 2 © To determine total WR of spacer couplings with a BE (distance between shaft ends) greater than minimum: 1. 14 39 64 99 146 248 349 508 786 977 .500 5.4 30 80 225 478 927 .047 . .595 3.562 .270 4..010 to +.735 3..520 5.555 15.50 49.780 1.500 7.75 4.81 4.031 .062 .188 Shallow keyway depths must be equal or exceed 2/3 of the full keyway depth of the square keys shown above.235 5.0035 – . .500 x .125 .300 14.785 1060G .3750 .220 19..5000 1.520 20.0000 } } } } +.000 x 2. 28 59 102 195 306 442 .031 .031 ..875 x .25 3.. 45..360 5.375 19.320 1.375 x .765 1.187 .031 .. 21 55 91 146 218 364 526 756 1133 1404 .312 x ..10 88.75 5.438 .000 x 1.75 3..465 15.047 . .990 1055G 12..795 13. ..170 4.105 1045G 4..440 5.2 29 77 220 468 910 .156 .25 3.625 . Subtract minimum BE from required BE.750 3.004 – .75 4.060 13. .002 – . ..260 3.390 1.75 5.000 11. 38.500 1.000 . ..250 2..340 . .695 940 1.235 8. .250 .190 14...750 .500 x 1..125 .385 1.530 8. ..615 1.495 5.485 13.625 1040G 2.210 1070G .510 8.005 – ..078 .755 24.016 .750 2..750 3.375 ..000 Hub Keyway 45 ° Chamfer Suggested .125 .156 ..75 5. 84 188 317 557 848 1371 2138 2942 4052 4994 ..630 16. 2.093 .. 42.500 x 1.040 28. TABLE 19 — WR 2 (lb-in2) Values With No Bores Type G and GP SIZE H G10 G32 t G20 GP20 1010G/GC 16 19 1015G/GC 55 70 1020G/GC 123 150 1025G/GC 302 385 1030G/GC 580 705 1035G/GC 1.610 9.00 159.620 1.156 .875 1. Multiply the result of Step 1 by the appropriate spacer WR2 and add to coupling WR2 at minimum BE. .750 4. TABLE 20 — Standard Filleted Keyways & Chamfered Keys Nominal Bore s Key Over Thru Size (Nominal) ..750 .75 4. Flange WR is included in the spacer WR for minimum BE.780 10..000 11.195 3...375 .430 20. .470 13.

If not.011 .82 2.842 2.007 .03 6.035 . 2.90 3.072 .62 11.915 .34 8.298 .59 4.791 3.688 4.012 5.390 3.188 . © Standard gap must be increased by the amount cut off the hub.328 1.026 .188 .050 .079 .938 2. or hubs. MISALIGNMENT CAPACITY — Shaft misalignment can be due to the combined effects of both parallel and angular shaft displacement.Engineering Data — Standard Flanged Sleeve & Continuous Sleeve VARIABLE GAP — Normally it is not necessary to overhang gear coupling hubs since the hubs can readily be reversed to produce different gap dimensions as illustrated in Figures 1. long hubs from Table 10.188 .125 .758 .662 3. thermal expansion.017 .011 .320 1.024 .510 5. use the Type GL slide coupling.071 .015 .12 5.183 .015 .581 2.125 1. use long hubs.035 .026 .013 . These benefits include the following: 1.156 .135 .46 4.145 A MINUS B 1010G 1010GC 1015G 1015GC 1020G 1020GC 1025G 1025GC 1030G 1030GC 1035G 1035GC 1040G 1045G 1050G 1055G 1060G 1070G .852 8.022 .188 .006 . If the overhang with a standard hub results in less than .054 .009 .250 .80 6.114 4.045 .135 . It is important that flexible couplings be properly aligned so that the maximum benefits of the equipment can be obtained.80 7.69 1.312 .344 .288 .048 3.157 .032 .218 . 2006.006 .002 .835 H See page 15 for General Information and other Reference Notes.250 .20 .089 . Use the standard interference fit and check key strength.130 2.50 5.108 .007 .230 Recommended Installation Maximum Maximum Operating Q Q Single Engagement s Angular Maximum Inches Parallel Angular Parallel Angular Recommended Installation Offset-in. Double Engagement Couplings C C C C P ZD CUTOFF GAP GAP TWO HUBS REVERSED ZD CUTOFF ONE HUB REVERSED Figure 1 Dimension Y must be equal to or greater than Dimension X times .012 5.41 8.50 7.426 5.768 2.071 .56 1.079 .75.002 .409 1.730 SIZE H Coupling Gap Double Engagement Fig 1 Fig 2 Fig 3 Std Fig 4 Fig 5 .344 .978 1. Longer coupling life with minimum maintenance. Longer life of the connected equipment as a result of reduced bending moments and radial forces which are related to the amount of misalignment.348 2.020 . Type GL slide couplings are limited to 1/4 ° per flex half.312 .026 .011 .123 .121 .270 5. Inches Offset-in.406 .160 1.618 1.31 6.110 3.004 .045 .430 1.009 .75 times the shaft diameter engagement.092 .002 .62 7.013 .564 4.728 1.756 3.19 4.002 .031 .089 .842 2.013 . s Do not use single engagement couplings to compensate for parallel offset misalignment © Rexnord Industries.009 . a coupling with long hubs is recommended.067 .314 .281 .69 L Std 1. The recommended installation misalignment is limited to 1/8° per gear mesh.003 .75 5.312 .006 .156 .67 ZG P Max Max t 4.30 2.027 .060 .500 .020 4.216 .011 .367 .270 1.312 .711 1.125 . Falk 1000 series gear couplings are designed to accommodate a static misalignment of 1-1/2° per gear mesh.155 .194 2.316 1.125 . .312 .00 9.020 .510 2.62 11.108 . CAUTION: The effect of open keyways on coupling balance should always be considered.792 2.094 .162 2. 2 and 4 below.44 3. Combined values of parallel and angular misalignment should not exceed 3/4 °.25 8.003 . etc.019 .616 .006 .024 .352 9. Also. Page 36.092 .242 .183 Q These maximum operating alignment limits are each based on 3/4 ° per flex half coupling.013 .031 Maximum Operating Q A Minus B .082 3.750 2.02 4.375 .022 .034 .262 .752 7.144 . can be cut off to suit required gap as illustrated in Figures 3 and 5 below.770 4.040 .054 .157 .125 2. Axial movement of connected shafts is also accommodated.007 .288 1.005 .013 .003 .011 .084 .002 .884 1.372 4.625 . P GAP Figure 2 X Y Y Double Engagement Single Engagement LONG HUB CUTOFF ANGULAR GAP Figure 3 Single Engagement Couplings L C X ANGULAR A GAP PARALLEL GAP A P L P B B ZD CUTOFF GAP FLEX HUB REVERSED A MINUS B GAP TABLE 22 — Misalignment Capacity LONG FLEX HUB CUTOFF Double Engagement Figure 5 Figure 4 TABLE 21 — Type G Only Variable Gap SIZE H 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G C Std 1.018 . However when the distance between shafts is greater than the allowable coupling gap.011 .03 3.88 6.007 .067 .107 .007 .156 .045 1. If axial shaft movement is required. (451-110) 41 .272 5.75 12.770 3.011 .978 1.14 5.108 . 1992.183 .015 . to maintain the correct flex hub tooth position.585 .656 .024 .131 .445 3. 3.156 1. Permit drive systems to have reserve misalignment capacity to accommodate unavoidable alignment changes caused by bearing wear foundation settling. Inches A Minus B A Minus B P A Minus B P Single Engagement Std .008 . LLC.018 .003 .54 5.680 1.157 .220 3.758 .824 2.00 12. overhang one or both hubs.94 2.009 .013 .132 . It must be remembered that this practice reduces shaft-hub engagement.002 .00 4.009 .852 6.267 .000 1.

50 26.702 11.81 12.963 24.500 6.50 20.188 .75 71.75 35. .26 24.500 18.188 .000 1.12 13.363 8.188 .900 25.50 23.50 22. TABLE 23 — Limited End Float & Standard Gap Disc Dimensions – Inches Gap Disc Q SIZE B End Float t Thickness Dia 1080/2080G 1090/2090G 1100/2100G 1110/2110G 1120/2120G 1130/2130G 1140/2140G 1150/2150G 20.25 26.625 .330 1.00 40.750 1550 2170 2870 3700 4660 5720 6850 8300 10380 13800 18920 25760 32200 39240 46720 54690 H See page 15 for General Information and other Reference Notes.312 1.25 27.25 68.50 64.970 14.660 59.00 30.00 33.62 15.00 9.06 16.44 11.00 t 58.00 15.375 18.969 .406 © If this value exceeds one-half rotor end float or equivalent manufacturer’s specifications.75 t 37.00 53.50 17.875 .21 28.25 14.73 24.679 18.000 1.850 72.50 16.50 21.71 33.000 6.490 18.000 5.50 25.188 .88 16.00 28. Lube Wt lb A B C D F J M 21 27 33 39 46 72 73 90 95 110 150 235 240 270 300 330 23.00 t Gap .188 .00 t 34.00 24.791 3.62 28.00 t 24.00 55.82 10.50 N 14.406 1.393 6.125 23.000 11.50 18.50 29.50 22.25 16.00 t 33.00 t 42.250 12.00 43.88 38.99 31.500 .75 48.064 9.00 11.654 4.50 48.450 Allow Speed rpm ‡ 1.250 17.24 28.750 .75 20.500 .00 25.25 27.50 19.50 30.188 .25 31.750 .50 26. 2006.00 15.00 t 50.25 22.75 19. 42 (451-110) © Rexnord Industries.50 42.00 51.00 13.26 29.50 33.25 66.12 18.Type G20 Large Flanged Sleeve Double Engagement/Dimensions — Inches MINIMUM CLEARANCE REQUIRED FOR ALIGNING M M GAP C C D F N A LUBRICATE THRU SLEEVE J J B SIZE Torque Rating lb-in (millions) † H 1000 Series 2000 Series 1080/2080G 1090/2090G 1100/2100G 1110/2110G 1120/2120G 1130/2130G 1140/2140G 1150/2150G 1160/2160G 1180/2180G 1200/2200G 1220/2220G 1240/2240G 1260/2260G 1280/2280G 1300/2300G 1.88 14.00 27.41 .00 27.37 34.690 48.000 4.50 17.969 1.75 47.850 2.592 14.00 28.38 18.56 10.88 14.000 1.48 16.00 14.00 29.88 17.25 t 27.00 t 54.75 14.747 3.62 Gap .753 51.00 26. LLC.875 .200 1.00 21.50 58.510 59.450 1.88 12.12 15.070 2.75 73.00 62.25 17.914 6.50 25. Page 54 for selection.500 . Q Gap disc material: Neoprene.00 28.12 20.88 37.312 1.00 19.00 19.50 56.00 t 46.375 .62 30. 70 durometer.080 11.65 32.075 920 770 650 480 370 290 270 250 230 220 Cplg Wt Max With No Min Bore One n Bore-lb Rect Key l Bore 10.50 52.50 20.50 59.997 2.50 24. refer to the Factory.500 .50 26.74 28.000 © Reduced shank diameter hubs are available where required bore permits.00 36.25 47.75 37.000 16.500 39.312 16.200 31.00 21.750 1.50 43.75 26.00 75.066 30.750 1.50 22.000 7.00 30.506 1.97 27.50 34.25 12.406 1.00 35.50 31. See Table 33.000 1.00 t 4.00 44.00 t 30.50 27.75 20.190 10.500 10.875 1.00 15.36 22.00 t 39.88 25.02 22.00 t 38.750 15.00 50.38 24.73 30.000 1.969 .969 .50 54. 1992.50 40.719 .50 77.000 1.500 5.500 7.550 1.50 32.25 9.00 t 42.44 14.880 8.919 5.48 57.69 13.000 1.500 13.50 11.875 .56 12.188 .744 39.188 .00 39.50 17.25 23.

Use a gap disc in each coupling.44 11.744 39.00 19.75 20.00 30.00 t 33.25 19.25 12.12 22.50 59.50 .00 40.500 39.50 32.500 5. Page 54 for selection.190 10.00 t 39.506 1.00 24.25 31.50 22.82 10.00 62.25 23.963 24.00 t 30.50 t L M 9.00 24. MINIMUM CLEARANCE REQUIRED FOR ALIGNING FLEX HUB M RIGID HUB E GAP A C F L D K N LUBRICATE THRU SLEEVE J B SIZE Torque Rating lb-in (millions) † H 1000 Series 2000 Series 1080/2080G 1090/2090G 1100/2100G 1110/2110G 1120/2120G 1130/2130G 1140/2140G 1150/2150G 1160/2160G 1180/2180G 1200/2200G 1220/2220G 1240/2240G 1260/2260G 1280/2280G 1300/2300G 1.00 t 33.00 t 46.00 34.070 2.363 8.75 14.00 1.00 t 43.62 .06 16. do not exceed allowable shaft speed for the assembly.50 27.25 27.12 18.791 3.50 .50 .00 15.997 2.00 43.81 12.00 t 42.75 26. See Table 33.490 18.330 1.50 17.00 75.00 t 42.62 15.48 16.25 t 38.25 16.50 77.00 21.62 54.12 15.62 .00 21. Q Dimension K may be an “as-cast” surface.00 53.00 30.00 51.Type G52 Large Flanged Sleeve Single Engagement/Dimensions — Inches IMPORTANT — When couplings are mounted on a floating shaft.500 6.00 27.50 30.75 20.12 13.00 t 54.80 10.50 32.50 29.25 47.50 17.87 14.25 t 27.00 44.25 22.12 1.00 t 58.00 t 24.88 23.50 23.12 20.00 25.75 48.12 t 49.32 .450 1.62 .000 4.56 10.375 18.50 64.75 .690 48.075 920 770 650 480 370 290 270 250 230 220 Max Bore One Rect Key l Flex Hub Rigid Hub 10.50 58.00 t 34.24 28.00 33.000 5.00 t 50.25 9.88 16.00 15.62 .12 1.62 26.00 28.30 24.00 1.12 1.066 30.000 11.88 17.00 13.25 27.850 72.25 t 50.75 20.00 19.12 © Reduced shank diameter hubs are available where required bore permits.500 13.50 N 14.56 12.62 . 1540 2170 2760 3610 4580 5670 6750 8270 10210 13380 18700 25750 31720 39070 46540 54480 11 14 17 20 24 37 38 46 48 56 76 120 125 135 155 170 A B C D E F J 23.500 18.88 14. 2006.125 23.550 1.00 35.32 .00 t 60.00 1. 1992.25 17.60 57.56 .50 16.00 27.50 33.73 33. LLC.250 17.750 H See page 15 for General Information and other Reference Notes.50 40.50 31.12 13.654 4.064 9.747 3.50 42.75 t 37.75 19.76 37.00 20.914 6.510 59.900 25.50 17.12 9.75 47.970 14.38 .00 t 40.00 KQ 17.00 25.88 29. depending upon coupling size and bore.750 15.12 23.00 26.000 6.62 .25 14.69 13.50 25.00 t Cplg Wt Lube Min With No Wt Bore n Bore-lb lb 4.750 1.000 7.00 11.75 73.50 17. (451-110) 43 .00 13.919 5.25 66.00 t 30.50 27.86 28.25 26.50 27.50 20.99 31.00 28.62 15.00 t 38.50 11.660 59.75 .50 25.76 t 56.50 21.50 19.00 24.12 1.25 15.50 43.450 Allow Speed rpm ‡ 1.50 18.880 8.00 14.50 16.50 .00 28.88 12.24 28.38 .702 11.50 24.62 22.50 t 46.75 1.38 .50 48.62 .00 t Gap .080 11.250 12.500 10.500 7.00 15.75 71.12 55.00 26.25 68.393 6.50 .38 .26 t 64.12 t 43.88 t 39.850 2.44 14.75 26.50 34.38 18.00 t 13.00 29.12 50.50 17.88 25.50 56.00 36. © Rexnord Industries.88 14.75 22.00 t 51.753 51.50 52.00 20.37 29.88 38.679 18.200 31.00 39.200 1.50 26.00 15.000 16.592 14.86 12.00 21.75 35.38 .38 .88 37.

50 17.44 11.690 48.26 t 64.00 KQ L M 9.00 13. .87 14.56 10.25 16.50 27.62 .38 18.50 46.62 15.00 t 42.00 14.38 .00 t 30.50 42. LLC.25 t 50.62 .50 .00 t 39.50 32.00 28.00 t 33. 2006.75 14. 1992.62 .00 31.12 t 49.25 t 38.00 t .00 78.00 t 50.75 t 37.12 1.50 31.00 t 51.80 10.50 40.450 1.76 t 56.50 11.393 6.50 36.88 38.62 .50 17. consult the Factory for assistance.00 24.62 22. balance.00 34.50 16.75 56.702 11.00 21.88 23. depending upon coupling size and bore.12 23.50 22.75 30.75 26.00 21.00 t 43.50 20.00 39.75 .791 3.300 1.080 11. and other operating requirements for the specific application.06 16.12 13.00 1.50 23.00 53.592 14.00 20.00 19.25 66.75 20.62 . Page 54 for selection.00 40.50 35.50 N Gap RFFR FRRF 23.50 21.747 3.900 25.12 13.38 .50 30.50 24.56 12.00 75.190 10.510 59.24 28.997 2.654 4.50 48.12 1.50 56.00 15.50 17.50 .00 28.744 39.50 .00 62.090 1.200 31.00 1.25 57.00 53.914 6.86 12.25 27.25 23.00 51.064 9.62 23.25 12.50 64.506 1.00 15.12 t 43.00 30.50 25.50 19.75 33.50 58.82 10.75 73.50 17.00 19.81 12.38 .160 1.00 25.75 47.Type G52 Large Flanged Sleeve Floating Shaft Single Engagement/Dimensions — Inches FLEX HUB FLEX HUB GAP DISC GAP DISC E Flex Hubs on Floating Shaft (RFFR) GAP BE K D N L C GAP BETWEEN SHAFT ENDS RIGID HUB F A LUBRICATE THRU SLEEVE RIGID HUB LUBRICATE THRU SLEEVE J MINIMUM CLEARANCE REQUIRED FOR ALIGNING M GAP DISC RIGID HUB Rigid Hubs on Floating Shaft (FRRF) E GAP N C A GAP DISC RIGID HUB BE GAP BETWEEN SHAFT ENDS C FLEX HUB F D FLEX HUB SIZE H 1080/2080G 1090/2090G 1100/2100G 1110/2110G 1120/2120G 1130/2130G 1140/2140G 1150/2150G 1160/2160G 1180/2180G 1200/2200G 1220/2220G 1240/2240G 1260/2260G 1280/2280G 1300/2300G K L LUBRICATE THRU SLEEVE LUBRICATE THRU SLEEVE J Max Bore l One Rect Key Torque Rating Allow lb-in (millions) † Speed rpm 1000 2000 s Series Series Flex Hub Rigid Hub 1.00 t 13.88 17.50 65.00 45.00 t 24.50 t 46.00 11.75 20.919 5.50 29.00 30.75 48.56 .25 15.25 26.00 t 2.00 1.50 30.50 .363 8.000 900 800 700 580 490 360 280 220 200 190 175 165 Cplg Wt Lube With No Wt Bore-lb lb 1540 2170 2760 3610 4580 5670 6750 8270 10210 13380 18700 25750 31720 39070 46540 54480 H See page 15 for General Information and other Reference Notes.88 37.00 27.50 26.660 59.00 13.070 2.50 25.48 16.50 77.12 1.62 .00 t 42.88 14.00 15.850 10. misalignment.25 14.38 18.32 .32 .50 43.88 14.00 36.25 31.25 52.12 1.50 32.50 43.75 39.00 26.00 52.25 17.00 t 54.25 9.25 19.00 t 40.00 t 34.38 . s The allowable speed for floating shaft assemblies is the smaller value of either the critical speed of the selected shaft or the cataloged speed of the selected size coupling.69 13.12 23.50 32.12 18.50 37.88 26.50 .50 44.00 t 30.00 35.25 49.963 24.00 15.490 18. If higher speeds are required or special application requirements must be met.24 28.50 52.880 8.00 t 46.50 59.00 29.00 t 60.25 22.62 .00 t 58.850 72.00 25.88 29.066 30.88 t 39.00 20.44 14.75 .25 59.500 39.88 12.12 15.38 .50 34.75 22.00 27.00 28.50 40.12 20.88 16.00 t 38.25 17.50 27.00 21.00 72. 11 14 17 20 24 37 38 46 48 56 76 120 125 135 155 170 BE Min A C D E F J 9.75 1.75 71.25 t 27.62 15.00 24.38 .50 16.00 24.75 19.50 17. The allowable operating speed should be based on torque.75 26.00 t 33.679 18. See Table 33.50 18.00 33.00 44.00 26.88 25. 44 (451-110) © Rexnord Industries.25 28.50 85.00 21.25 27.50 27. Q Dimension K may be an “as-cast” surface.00 87.50 33.50 90.970 14.12 © Reduced shank diameter hubs are available when required bore permits.50 51.25 68.753 51.50 t 14.

50 58.75 35.75 37.50 34.25 27.190 10.970 14.25 16.00 27.00 55.750 1550 2170 2870 3700 4660 5720 6850 8300 10380 13800 18920 25760 32200 39240 46720 54690 28 37 46 54 66 98 109 131 311 370 500 703 751 887 991 1101 23.12 18.000 7.26 29.00 9.744 39.000 16.00 28.330 1.48 16.00 75.500 13.50 19.00 19.750 1.00 21.50 22.25 26.25 23.550 1.660 59.066 30.44 11.654 4.50 29.75 71.747 3.88 14.00 t 54.00 33.510 59.99 31.26 24.000 1.500 .69 13.71 33.690 48.00 15.50 52.25 66.791 3.000 1.75 48.25 17.50 23.00 36.25 12.50 17.00 t 33.000 © Reduced shank diameter hubs are available where required bore permits.02 22.00 62.50 56. See Table 33.88 17.000 1. (451-110) 45 .500 6.075 920 770 650 480 370 290 270 250 230 220 10.00 30.50 21.00 28.50 40. LLC.00 t 50.914 6.50 33.00 39.200 1.44 14.50 16.00 t 42.50 18.000 1.50 59.00 15.56 10.070 2.919 5.500 18.00 28.06 16.000 1.00 t 24.500 5.750 1.75 t 37.00 30.50 17.75 26.50 27.75 19. N Gap 14.12 15.00 14.00 t 58.12 20.00 15.88 12.702 11.00 21.75 73.75 47.50 31.00 19.00 t 30.00 11.24 28.490 18.88 37.25 47.000 1.56 12.25 9.25 27.Type GV20 Large Flanged Sleeve Vertical Double Engagement/Dimensions — Inches MINIMUM CLEARANCE REQUIRED FOR ALIGNING LUBRICATE THRU SLEEVE SUPPORT RING M C J N B GAP J C M D F A SIZE Torque Rating lb-in (millions) † H 1000 Series 2000 Series 1080/2080GV 1090/2090GV 1100/2100GV 1110/2110GV 1120/2120GV 1130/2130GV 1140/2140GV 1150/2150GV 1160/2160GV 1180/2180GV 1200/2200GV 1220/2220GV 1240/2240GV 1260/2260GV 1280/2280GV 1300/2300GV 1.25 68.50 20.750 15.000 6.00 53.50 25.50 26.500 .12 23.500 7.50 30.00 43.750 .50 24.50 H See page 15 for General Information and other Reference Notes.00 t 39.50 42.679 18.25 31.363 8.50 25.450 Allow Max Speed Bore One rpm ‡ Rect Key l 1.00 44.50 32.50 22. Page 54.50 54.38 18.500 .00 29.375 .963 24.25 t 27.00 35.00 13.250 12.88 16.850 72.00 24. for selections.250 17. © Rexnord Industries.88 38.880 8.393 6.000 5.00 40.00 25.50 77.48 57.00 t 46.00 27.00 26.200 31.81 12.50 26.50 43.50 11.00 t Min Bore n Cplg Wt With No Bore-lb Lube Wt lb A B C D F J M 4.750 .74 28.50 64.75 20.50 17.62 15.25 22.000 4.500 39.064 9. 1992.080 11.50 48.900 25.88 14. 2006.753 51.88 25.592 14.00 t 42.506 1.75 14.12 13.82 10.997 2.00 51.75 20.450 1.500 .00 50.500 10.00 t .000 1.850 2.00 t 34.25 14.000 11.00 t 38.

00 28.27 2.16 1.50 t 46.50 33.25 19.25 27.00 t 30. 46 (451-110) © Rexnord Industries.50 6.00 40.00 51.50 59.24 14.50 25.02 2.066 30.25 12.50 27.00 27.850 72.190 10.82 9.00 t 50.12 25.00 t 40.00 13.54 2.510 59.75 19.31 12.25 19.25 16.50 21. See Table 33.16 2.00 t 60.62 25.26 t 64.12 21.88 22.660 59.450 Allow Speed rpm ‡ 1.50 24.00 75.50 17.00 11.50 56.72 15.50 17.38 20.25 t 27.25 47.38 18.80 10.62 .50 43.77 2.00 t 34.38 13.75 14.690 48.00 t 43.00 t 39.747 3.25 15.00 25.12 t 43.62 15.00 t 42.750 1.14 22.38 17.38 14.00 15.679 18.86 12.592 14. A FLEX HUB F (TOP POSITION ONLY) D MINIMUM CLEARANCE REQUIRED FOR ALIGNING C M CS J N B GAP GASKET E BE LUBRICATE THRU SLEEVE L RIGID HUB SHAFT CENTERING COMPONENTS K Torque Rating lb-in (millions) † SIZE H 1080/2080G 1090/2090G 1100/2100G 1110/2110G 1120/2120G 1130/2130G 1140/2140G 1150/2150G 1160/2160G 1180/2180G 1200/2200G 1220/2220G 1240/2240G 1260/2260G 1280/2280G 1300/2300G 1000 2000 Series Series 1.50 29.54 1.27 H See page 15 for General Information and other Reference Notes.00 t 33.25 17.50 . © Reduced shank diameter hubs are available where required bore permits.44 14.86 14.070 2.900 25.50 42.38 . LLC.66 1.25 14.00 20.00 t 54.00 31.00 t 58.90 1.963 24.75 20. depending upon coupling size and bore.25 68.75 47.27 3.00 t 13.69 13.50 N 14.00 44.50 20.75 20.50 .54 1.00 24.50 13.37 12.50 16.12 13.00 t 24.00 24.00 t 33.88 16.25 26.00 t 42.00 25.12 55.00 26.74 16.363 8.50 19.75 11.52 1.62 22.31 .25 30.00 5.88 t 39.88 23.50 32.50 18.997 2.50 10.702 11.00 36.12 50.38 18.28 2.654 4.330 1.88 1.50 16.62 .63 16.28 3.970 14.62 .200 1.064 9.06 16.28 1.00 35.00 t 51.62 .00 53.50 34.50 27.88 25.62 26. for selections.25 9.02 1.40 30.50 7.25 17.50 40.00 6.27 8.25 t 38.Type GV52 Large Flanged Sleeve Vertical Single Engagement/Dimensions — Inches IMPORTANT — When couplings are mounted on a floating shaft.87 12.00 21.77 3.88 37.00 15.10 15.00 21.50 17.25 23.00 4.080 11.50 64.00 t BE CS Gap 1.00 34.50 77.28 1.450 1.075 920 770 650 480 370 290 270 250 230 220 Max Bore t One Rect.12 15.75 24.00 t Min Bore Both Hubs Cplg Wt With Lube No Wt Bore. 2006.00 39.90 1.56 10.00 27.24 28.25 13.50 52.28 2.200 31.25 12.00 28.38 25.02 2.00 11.50 32.50 .00 20.38 .00 30.00 t 38.56 12.25 27.744 39.00 62.75 73.000 pounds.919 5. .00 19.75 22.38 .914 6. do not exceed allowable shaft speed for the assembly.00 33.88 14.50 26.50 30.00 16.50 17.38 26.62 57.00 43.00 29.12 26.490 18.50 22.50 .75 71.506 1.75 1540 2170 2760 3610 4580 5670 6750 8270 10210 13380 18700 25750 31720 39070 46540 54480 n 11 14 17 20 24 37 38 46 48 56 76 120 125 135 155 170 A B C D E F J 23. Q Dimension K may be an “as-cast” surface.25 22.00 t 46.75 26.50 18.850 2.62 54.lb lb 4.550 1.81 10.12 23.50 t L M 9.38 19.75 33. Key Flex Hub Rigid Hub 10.16 2.75 35.50 48.28 3.00 15.87 14.27 2.00 t 30.00 30.12 t 49.25 t 50.38 .753 51.88 28.88 23.27 3.44 11.75 15. Downward thrust capacity of lower supporting button for Sizes 1080 and larger is 87.28 1.02 2.75 48.50 23.75 37.38 . Page 54.25 26.00 20.16 2.62 24.25 66.50 11.12 9.791 3.38 .31 11.50 5.25 16. 1992.31 .50 58.393 6.12 20.00 26.50 17.880 8.33 24.88 29.88 38.76 t 56.50 29.00 7.00 KQ 17.63 13.75 t 37.49 13.32 10.50 15.77 2.500 39.90 2.

50 1.14 41.75 14. 2006.919 5.00 15.75 1.25 4.50 5.18 12.00 15.88 14.25 26.52 9.00 1510 2080 2750 3550 4490 H See page 15 for General Information and other Reference Notes.880 1.80 1. 1992.56 10.88 Each Total Min Max .10 1.50 11.46 11.88 D 14.160 1.50 6.791 3.88 12.00 T (Max) B Max C 29.393 6.50 19.90 14.654 4.22 35.070 2.50 32.00 4.44 Gap M 11.44 11.50 25.506 1.914 2.81 12.997 2.69 13.25 12.00 30.66 9.030 960 880 800 10.83 .90 .50 29.56 12.50 33.00 13.14 31.Type GL20-4 Large Flanged Sleeve Slide Double Engagement/Dimensions — Inches MINIMUM CLEARANCE REQUIRED FOR ALIGNING CENTER PLATE M M GAP DISC (BOTH SIDES) T C T C D F LUBRICATE THRU SLEEVE A GAP J J GASKET B SIZE H 1080/2080GL 1090/2090GL 1100/2100GL 1110/2110GL 1120/2120GL Torque Rating Cplg Wt Lube Max lb-in (millions) † Allow With Min Wt Speed Bore One n No Bore lb 1000 2000 rpm ‡ Rect Key l Bore lb Series Series 1.40 12.00 15.50 J 9.50 21.66 1.75 .747 3.78 9.00 28.12 15.12 13.50 F 22.50 17.18 39. LLC.50 8.52 11.02 (451-110) 47 .50 9.25 27. © Rexnord Industries.40 7. 21 27 33 39 46 A 23.00 5.55 .82 10.

48 (451-110) © Rexnord Industries.50 4.375 .00 26.36 11.24 1.08 2.064 9.86 1.500 .50 11.00 10.64 12.48 3.75 14.88 13.30 24. .36 9.78 4.25 16.50 11.06 1.90 25.75 19.25 17.34 13.14 5.02 24.50 26.50 9.74 27.04 4.26 5.84 .Type G70 Disconnect/Dimensions — Inches MINIMUM CLEARANCE REQUIRED FOR ALIGNING M T V ZG AC LUBRICATE GEAR TEETH AND SLEEVE PIN GROOVE WITH MOLYKOTE BR-2 PLUS OR EQUIVALENT.50 7.00 13.74 4.00 1.00 9. GAP Driving End P Driven End C AB D AA AE B Optional hand operated shifter mechanism to shift and secure the proper position of the sleeve assembly.80 28.00 1.00 10.60 34.74 .750 H See page 15 for General Information and other Reference Notes.25 12.50 22.28 13.747 3.30 22.74 18.76 1. 1992.82 10.00 4.86 10.506 1. LLC.04 19.16 20.90 23.04 4.36 11.32 30.64 32.60 32.34 13.24 4.40 5.500 .32 9.40 28.00 22.20 26.00 6.750 .24 1.24 8.78 14.08 2.58 5. 2006.44 28.500 .66 11.00 15.750 .88 12.997 2.00 4.88 5.50 24.12 13.00 13.88 10.78 14.82 10.14 11.50 20.914 6.00 7.08 2.16 11.63 2.500 .00 28.00 1.363 8.78 14.86 10.12 13.66 5.06 .00 1.58 5.64 30.58 3.66 27. Key l Bore 10.50 Cplg Wt With No Bore lb B C D M P T V AA AB AC AE ZG Gap 1098 1538 2108 2769 3436 3922 4690 5782 20.654 4.702 110 100 90 80 75 70 65 60 Max Min Bore One n Rect.00 30.64 11.50 6.26 1.36 21.50 16. SIZE H Torque Rating lb-in (millions) † Allow Speed rpm ‡ 1080G 1090G 1100G 1110G 1120G 1130G 1140G 1150G 1.00 5.12 4.38 11.50 5.50 18.

00 40.00 1.850 1.702 11.62 1.75 15.00 25.00 t 43.62 .00 11.75 26.50 17.25 26.12 2.25 2.00 t 60.12 11. 1992.330 1.12 27.25 2.550 1.75 20.00 t 33.24 22.50 3.00 3.00 15.75 20.72 57. KQ 17.963 24.32 .00 16.50 t 46.62 .066 30.00 43.592 14.00 t 40.24 H See page 15 for General Information and other Reference Notes.00 31.50 77.00 28.32 .76 .88 29.12 2.38 .50 .064 9.00 1.450 1.00 6.Type G82 Large Flanged Sleeve Rigid/Dimensions — Inches FOR SIZES: 1140 THRU 1300 REGISTER RING RIGID HUB RIGID HUB E L L A K GAP H H Q Q B SIZE H Torque Rating lb-in (millions) † Allow Speed rpm ‡ Max Bore One Rect Key l Min Bore n Cplg Wt With No Bore-lb A B E H 1080G 1090G 1100G 1110G 1120G 1130G 1140G 1150G 1160G 1180G 1200G 1220G 1240G 1260G 1280G 1300G 1.76 37.24 3.25 17.38 27.750 1.00 28.50 10.38 .200 1.50 18.00 20. LLC.24 1.88 18.64 .62 23.12 t 43.00 5.76 .50 32.64 .00 30.50 .76 1.75 22.38 18.744 39. Q For standard shank diameter hubs.38 .25 19.50 5.62 .00 t 30.76 35. depending upon coupling size and bore.075 920 770 650 480 370 290 270 250 230 220 13.997 2.914 6.24 .00 10.50 27. (451-110) 49 .00 26.38 .88 17.88 t 39.50 .25 t 50.24 1.00 1.00 21.50 59.25 68.74 2.12 t 49.38 13.00 53.00 t 4.36 24.24 © Dimension K may be an “as-cast” surface.75 48.00 24.50 t L Q Gap 9.76 .00 34.87 14.24 47.24 1.75 73.00 3.747 3.62 25.24 28.86 28.12 2. © Rexnord Industries.00 t 51.50 64.660 59.50 16. 2006.18 12.62 .76 27.38 .76 33.679 18.50 2.12 2.62 15.50 1.753 51.76 .76 t 56.24 1.74 54.00 4.00 15.86 12.00 2.25 15.25 15.50 30.80 10.12 13.88 38.76 .88 16.38 .50 43.50 27.00 13.24 55.25 t 38.50 13.62 .00 20.50 7.88 23.506 1.24 50.00 35.50 17.363 8.75 1540 2170 2660 3530 4520 5640 6680 8260 10320 13280 18900 26220 32020 39760 47340 55390 23.24 1.50 6.50 14.26 t 64.00 7.12 23.00 24.25 12.654 4.50 33.50 21.

4 2. 50 (451-110) Approximate Values–Inches Allow Speed rpm ‡ Max Bore One Rect Key Min Bore n AA X Gap B 880 780 730 670 600 540 460 390 330 240 190 150 140 130 120 110 10.0 83.63 41.04 8.26 10.74 34.250 27.750 37.76 41.76 32.0 45.89 3.0 76.4 4.00 43.0 81.26 24.000 33.500 11.5 58.07 5.0 63.250 12.250 12.46 .18 .0 42.00 7.82 11.76 6.000 42.76 61.82 3.0 49.50 7.0 87.38 1.250 17.500 13.0 78.76 67.9 2.65 3.750 39.28 2.91 2.21 1.75 H See Page 15 for General Information and Reference Notes.40 26.50 10.0 65.0 42.56 49.76 13.Type GR20 Large Flanged Sleeve Shear Pin Double Engagement/Dimensions — Inches SHEAR PIN REMOVAL PLATE GAP AA X PIN REMOVAL B SIZE H 1080/2080GR 1090/2090GR 1100/2100GR 1110/2110GR 1120/2120GR 1130/2130GR 1140/2140GR 1150/2150GR 1160/2160GR 1180/2180GR 1200/2200GR 1220/2220GR 1240/2240GR 1260/2260GR 1280/2280GR 1300/2300GR 1000 Series 2000 Series Shear Torque lb-in x 10 6 Shear Torque lb-in x 10 6 Min Max Min Max .250 17.98 20.76 5.000 5.750 15.96 113.500 18. LLC.67 39.02 16.00 12.8 13.26 l © Rexnord Industries.76 8.500 5.05 6.50 52.76 70.50 38.36 3.97 5.0 49.000 11.57 4.26 14.95 1.00 9.7 10.50 56.000 6.000 21.63 .0 47.67 16.500 10.76 36. 1992.72 .54 51.0 71.500 7.54 2.46 13.26 11.9 15.250 16.46 7.000 4.16 8.07 18.31 22.5 63.000 24.0 37.41 5.0 68.26 7.0 95.73 29.5 53.00 9.000 15.08 2.0 32.73 7.0 57.38 6. .000 4.0 4.50 9.750 19.02 13.3 11.750 14.78 26.0 91.0 46.43 61.0 39.0 44.31 76.70 33.000 30.76 12.56 1.00 5.32 74. 2006.89 16.5 10.95 25.000 7.0 86.76 29.76 45.88 1.000 39.0 53.000 16.0 35.50 65.24 4.500 6.0 55.45 62.61 8.0 73.16 93.1 19.

000 x 5.500 4.000 5.000 46.000 x 8.000 x 4.500 (451-110) 51 .000 x 2.000 x 1.500 x 2.000 15.500 9.500 7.000 15.500 16.500 2.500 12.000 3.000 x 3.500 12.000 46.000 x 1.000 19.000 4.500 2.000 © Rexnord Industries.000 x 9.000 55.000 7. One Key 1.750 4.500 2.000 41.000 11.000 30.000 Two Keys 1.000 8.000 x 5.500 2.500 1.000 49.000 x 4.250 x 1.500 23.000 34.500 5.500 9.000 49.750 3.000 10.000 34.000 x 3.500 6.000 30.000 1.000 8.500 16.000 13.000 7.500 5.750 x 1.500 6.500 x 1.500 4.000 13.000 28.500 x 1.250 1.000 26.000 38.000 38.500 6.000 50.000 x 1.000 3.000 13. 1992.500 x 1.000 50.000 41.000 1.750 x 1.000 22.000 13.000 x 7.000 42.000 11.000 34.500 9.500 12.000 13.000 x 3.000 x 5.000 11.750 3.000 19.500 7.500 6.Engineering Data — Large Flanged Sleeve TABLE 24 — Recommended Commercial Keys for Bores with One & Two Keys — Inches (Per ANSI B17.000 10.000 18. LLC.500 x 2.000 Shaft Diameter Over Thru 9.000 42.000 x 7.000 x 5.000 x 3.000 34.000 x 2.1 Standard) Shaft Diameter Over Thru 3.000 x 6. 2006.000 26.000 5.000 22.000 18.000 10.500 23.000 28.500 x 1.000 54.

250 1.500 4.000 7.750 2.250 12.750 41.750 .000 3.000 2.000 36.750 27.000 3.875 . .000 58.000 2.500 1.250 1.750 2.000 t 42.000 4.000 10.000 4.000 9.000 t 39.000 3.500 3.000 15.000 23.000 43.875 1.500 3.000 24.750 56.500 3.750 2.500 2.875 39.000 t 30.000 34.500 2.500 52.000 41.000 20.250 1.000 3.750 3.000 2. TABLE 27 — Recommended Bore Tolerances Rexnord Steel Coupling Hubs – Millimeters W H Shaft Diameter (ISO/R775-1969) T2 R Nominal Tolerance Clearance Transitional Interference j6/k6 t F7 H7 M6 Over 30 to 50 k6 F7 H7 K6 Over 50 to 80 m6 F7 H7 K7 Over 80 to 100 m6 F7 H7 M7 Over 100 to 200 m6 F7 H7 P7 Over 200 to 355 m6 F7 H7 R7 Over 355 to 500 m6 F7 H7 R8 6 to 30 T D T = D + T2 Check Key Stresses 52 (451-110) Bore Diameter Tolerance © Per DIN 748 — Differs with ISO/R775.750 12.750 14.250 64.500 2.250 16.000 34.500 4.000 54.000 3.250 1.875 29.000 H See page 15 for General Information and other Reference Notes.000 3.000 1.000 .500 4.750 15.000 5.500 1.000 4.000 30.000 27.125 43.000 4.000 6.000 4.000 28.500 1. © Rexnord Industries.250 20.000 1.000 11.000 8.000 5.000 1.000 7.500 32.000 5.750 17.500 49.000 8.000 5.000 39.750 46.500 Max Bore N t Y=X l W X 10.000 38.500 2.000 2.000 6.Engineering Data — Large Flanged Sleeve TABLE 25 — Type G Large Flanged Sleeve Flexible Hub Maximum Bores — Inches With One Key With Two Keys Square Key SIZE Rectangular Key H Max Bore l W X 1080/2080G 1090/2090G 1100/2100G 1110/2110G 1120/2120G 1130/2130G 1140/2140G 1150/2150G 1160/2160G 1180/2180G 1200/2200G 1220/2220G 1240/2240G 1260/2260G 1280/2280G 1300/2300G 10.000 1.875 1.000 3. Shaded areas indicate maximum bores for standard keys recommended in Table 24.000 9.250 1.500 20.000 1.250 14.500 27.250 18.750 14.250 1.000 25.500 4.000 18.000 6.750 .000 12.500 37.750 1.000 5.000 39.000 3.000 3.500 1.000 10.000 3.000 11.500 1.750 22.000 3.000 5.000 2.750 21.000 20.750 28.000 4.000 19.500 1.750 33.000 26.000 22.750 23.000 20.250 1.500 16.250 1.000 20.000 19.750 .000 50.250 1.750 18.000 7. 1992. 2006.000 2.000 1.000 5.500 1.500 3.750 28.500 27.000 15.500 2.500 2.250 1.000 16.500 3.000 3.500 2.000 34.750 2.500 3.500 4. Page 54 for maximum bores of couplings with reduced shank diameter hubs.750 31.500 29.000 2.500 2.000 1.000 1.000 2.750 1.750 1.500 46.500 14.000 6.500 Max Bore K t Y=X l W X 13.000 2.000 21.000 46.875 23.000 5.750 2.500 3.750 23.250 18.500 2.000 3.000 1.000 4.750 1.250 17.000 15.000 19.500 1.000 6.000 8.250 15.500 3.000 2.000 3.500 3.000 5.500 17.500 26.000 2.750 3.500 35.000 14.500 4.250 1.000 3.500 15.750 2.000 Y=X Max Bore Square Key Y=X l 10.000 33.000 44.750 2.000 6.000 TABLE 26 — Type G Large Flanged Sleeve Rigid Hub Maximum Bores — Inches With One Key Square Key SIZE H Y=X Max Bore 1080/2080G 1090/2090G 1100/2100G 1110/2110G 1120/2120G 1130/2130G 1140/2140G 1150/2150G 1160/2160G 1180/2180G 1200/2200G 1220/2220G 1240/2240G 1260/2260G 1280/2280G 1300/2300G With Two Keys Rectangular Key l W X 13.500 21.000 6.000 1.000 .000 34.000 40.000 2.000 2.000 15.000 60.000 24.500 3.000 13.000 9.000 3.750 16.000 1.500 2.000 19.250 1.000 28.875 1.500 3.500 3.250 1.000 7.000 7.000 9.750 4.500 4.500 2.500 4.000 30.500 1.000 11.000 25.750 .000 3.750 20.000 2.500 4.500 1.000 5.000 4.500 5.000 6. Rectangular Key Y=X l W X 13.000 6.500 3.500 3.500 2.000 6.500 1.000 1.750 1.000 5.000 5.000 7.000 3.750 t 37.000 26.000 51.000 24.500 4.000 10.500 1.000 2.750 32.500 1.750 2.000 3.250 15.500 21.000 4.000 39.500 1.500 Max Bore Square Key Y=X Max Bore l W X 13.500 35.500 22.500 11.750 2.000 1.000 2.250 19.000 2.000 7.500 3.000 19.500 1.000 7.000 3.000 3.500 24.250 15.000 5.000 8.500 40.000 4.000 6.875 1.750 1.000 16.000 9.500 1.750 1.000 13.000 2.250 17.000 6.000 42.000 4.000 42.500 2.000 1.000 2.000 3.750 31.250 22.000 8.000 6.000 10.500 17.000 4.000 t Max Bore W X 2.000 5.000 24.000 31.000 5.500 3.500 39.000 6.750 1. Page 51.000 6.500 48.000 2.500 3.000 4.000 5.000 .500 41.500 11.125 49.000 2.000 7.500 © See Table 33.250 16.000 10.250 50.000 3.500 18.000 7.000 38.000 t 24.500 5.000 t 33.000 7.250 38.000 10.250 t 27.000 2.000 .500 21.000 8.500 45.750 2.500 3.750 19.500 12. LLC.000 3.000 44.000 7.750 1.250 35.250 18.750 16.500 3.500 1.000 3.000 5.000 5.750 30.250 41.250 12.500 3.000 2.500 3.250 1.500 Rectangular Key Y=X l W X 10.500 25.000 5.000 12.500 4.000 37.

170 22.500 36.1.3. .2..50 18.000-4.50 .877.750 23.50 1.000 15.250 x 7.75 22.335 22.00 53.31 ..701.620 11.62 .400 4.31 .75 1.605 445..000 45.500 54.50 34.31 .38 2..62 .38 2..000-4.500-6 UNC 1.BOLTS CENTER FLANGE TABLE 30 — Flex Hub Puller Bolt Holes for Standard Shank Diameter Hubs B.00 62.500-6 UNC 1.38 2.1.50 18.5 x 2.50 20.1. .00 22.000 48.50 3.746 47. 20900 31500 36800 59700 63900 80300 105000 133400 Small Shank .000 27.50 29.000 32.25 2.1.000-8 UNC 1.500 x 5.62 .679.000-8 UNC 1.38 .510 210. .000 x 3.75 1.50 .250 x 5.750 42.765 (451-110) 53 .876.250 x 4..50 24.00 24.748 27.250-7 UNC 1.00 TABLE 29 — Sleeve Jack Screw Holes SIZE B.500 x 6.38 2.3.875 29.498 23.1.50 59.750 x 9.75 1.125 x 3.746 50. .1.498 21.00 2.500 41.835 136.750 44.50 64.75 47.250-7 UNC 1. Dia x Length No.00 22..50 58.75 2.000 32.25 . .965 318.1...746 62.185 30.00 51. Tap Size – UNC 1080/2080G 1090/2090G 1100/2100G 1110/2110G 1120/2120G 1130/2130G 1140/2140G 1150/2150G 1160/2160G 1180/2180G 1200/2200G 1220/2220G 1240/2240G 1260/2260G 1280/2280G 1300/2300G 12.500-6 x 1..1.31 .375 34..750 39.25 18.750 27.75 22...2..1.125 x 4.C.750 39.500 14.2.25 18..875-9 UNC 1.000 38..1.785 1.1.Engineering Data — Large Flanged Sleeve TABLE 28 — Flange Details J Bolts K Bolts H No.00 18.750 58.125 18.689.1.75 73.38 2.250-7 UNC 1.000 x 3.88 38.500 34.500 25.50 43.50 .50 22.250 17.500 x 5.000 x 7.12 2.000-4.375 34.750 . 14200 22000 26600 41100 46500 59300 78400 100400 SIZE Type G20 Double Engagement Type G52 Single Engagement 1080/2080G 1090/2090G 1100/2100G 1110/2110G 1120/2120G 1130/2130G 1140/2140G 1150/2150G 1160/2160G 1180/2180G 1200/2200G 1220/2220G 1240/2240G 1260/2260G 1280/2280G 1300/2300G 75..00 40.00 75.996 38..750 x 6.C. 1992.250 25.1..869.75 24.75 48.00 24.395 4. .975 12.820 1.500 30.500 17. .00 28.500 19.50 20.873 29..250 27.500-6 x 1.000-8 UNC 1.62 .12 2.25 3.00 22..125-7 UNC 1.50 77.1.. ..500 36.75 1.500-6 UNC 16.940 1.250 62..500-6 x 1.000 71.250-7 UNC 1.50 20.25 2.500-6 x 1.. .750 44.245..100. . .. LLC..50 H T 17.00 39.31 .50 32.000-4.BOLTS K .50 18.1. .500 30.500 58.25 16.1.50 .500 58.C.832.330 16.75 2.25 20.250 27.500 21..50 42.250 62.000 25.62 .500 x 6.5 x 2.38 ..38 .971.750 x 6.000 53.5 x 2. Complete Coupling Rigid Half Large Medium Small Type G20 Shank Shank Shank .75 1.250 x 7.750 67.170 2.700 470.00 35..250 x 4...50 22.75 18.500 x 5. .75 1.750 644.710 2. .1.500-6 x 1.000 1.25 18.250 x 4.000 x 10.75 20.373 19.500 x 5..000 71.990 189..750 44.38 . .1.935. .75 24..000-4.500 54.50 .750 50..50 18..500 36.000 48.199.000 x 10.375 34.875 32.000 49.12 2.2.498 25.500-6 UNC 1.924 16..50 ..000 37.00 22.50 22.500 58.1.250 x 4.38 . .600 677. . 26500 41600 53300 72100 92900 120200 159800 205900 2260 3080 3900 4730 6300 7940 9380 11100 15300 23300 26500 47900 46500 58400 76900 98000 Type G52 Medium Shank .750 62.500-6 UNC 1..250 27.125 34.75 71.25 26.38 .795 295. WR2 values are based on hubs with no bore.000 x 7..2.620 8.50 . TABLE 31 — Torsional Stiffness – lb-in/Radian (106) Half Coupling SIZE Flex Half 1080/2080G 4520 1090/2090G 6160 1100/2100G 7800 1110/2110G 9460 1120/2120G 12600 1130/2130G 15880 1140/2140G 18760 1150/2150G 22000 1160/2160G 30600 1180/2180G 46600 1200/2200G 53000 1220/2220G 95800 1240/2240G 93000 1260/2260G 116800 1280/2280G 153800 1300/2300G 196000 Large Shank 12500 18200 19900 26800 38100 51200 60500 77900 106900 162100 203600 308500 361000 459000 599500 762500 3320 4600 5600 7000 9470 12100 14300 17300 23800 36300 42000 73100 73900 93100 122400 155900 © Rexnord Industries. Tap Size 1080/2080G 1090/2090G 1100/2100G 1110/2110G 1120/2120G 1130/2130G 1140/2140G 1150/2150G 1160/2160G 1180/2180G 1200/2200G 1220/2220G 1240/2240G 1260/2260G 1280/2280G 1300/2300G 20.000 32.1.746 58.. .88 37.750 47.750 67...873 32.00 3.903.500 x 5. ..250-7 x 1.25 68.500 54.475 874.00 3.5 x 2. ..746 F A T B G C E DD END PLATE FLANGE J ..250 ..250 62. SIZE t B.. .12 2.500-6 x 1.750 x 9. .375 19.75 1.2..5 x 2.250 25.500 x 6.500-6 x 1.000 23.830 1..250-7 UNC 1.750 39.000-8 x 1.000 48.38 B.123 33.38 . © Refer to Table 34 for flex hub puller data on reduced shank diameter hubs.330 129.25 27.. ..38 .00 24. Sizes 1160/2160 thru 1300/2300.5 x 2.50 25.25 . . 2006..1.25 18.18 1.750 67.25 1.31 .25 66.750 23.50 33.184.50 18.715 920.330 29.31 ..00 30.500 23. Dia x Length (Per Flange) SIZE A B C E DD F G 1080/2080G 1090/2090G 1100/2100G 1110/2110G 1120/2120G 1130/2130G 1140/2140G 1150/2150G 1160/2160G 1180/2180G 1200/2200G 1220/2220G 1240/2240G 1260/2260G 1280/2280G 1300/2300G 23.1..500-6 UNC 1.250 x 4.746 42.31 .000 x 3.435 72.500 21... .875 x 3.50 20.250 1.50 2.1..750 23.38 ..746 54.000-4. .246..250 x 4.C..500 x 5.755.000 71. 65600 96800 121300 158200 204500 256600 331200 417200 TABLE 32 — WR2 Values–lb-in2 .000 30.750 54.798.. .250 25.175 8.50 1.500-6 x 1.500 30.459..

000 2. Q Total weight of coupling varies with “K” or ”N” dimension of rigid and flex hub selection.791.5 UNC 1180/2180G 29.830 H See page 15 for General Information and other Reference Notes.50 34.00 11430 10640 8770 13540 11040 16340 13350 19500 15870 27.50 5.895 2.00 3.50 33.25 45.50 29.75 10200 20.500 13.000 10.000 3.50 18.515 26.75 31.294.000 1.5 UNC 1220/2220G 37. W Min.5 UNC 54 (451-110) © Rexnord Industries.50 24.75 6.50 5.25 15.293.75 28.25 4850 6060 5050 4.607.C.50 34.00 3620 4140 3530 2.750 1.774.155.25 29.50 27.530 41.830 35.330 1. Tap Size H N B.50 1.00 25.50 34.75 44.50 29.75 5.75 53.000 1.000 1.500-6 UNC 1240/2240G 41.000 1.50 35.00 24.156.50 44.935 15.114.Engineering Data — Large Flanged Sleeve W Data for couplings with reduced shank diameter hubs: Depending upon bore.50 3800 8170 6820 9850 7410 6.760 38.680. 2006.50 5550 16340 13350 18340 14070 18.50 49.000 1.000 1.00 10.00 26.705 10.315 23.120 1280/2280G 39.75 22.020 Keyway Bore Y=X Kt W X 1160/2160G 19.220.00 35.805 18.526. a reduced shank diameter hub (Dimension “N” or “K”) is available for each coupling.335 29.280.50 37.25 29.25 38.50 30.75 7.00 4.50 4.750 27.030 1240/2240G 32.00 48.000 4.50 44.550 3.00 5.00 5.50 3.75 1.00 5.675 1260/2260G 35.00 6.50 2610 6060 5050 7570 5620 3.50 4360 10640 8770 12550 9400 9. TABLE 34 — Flex Hub Puller Bolt Holes for Reduced Shank Diameter Hubs — Inches Inches SIZE Inches SIZE H N B.875 13.75 6.936.75 55.500-6 UNC 1260/2260G 45.330 9.50 20.50 1950 4140 3530 5320 3940 2.500 1. X Y N B.750 18.50 17.070.750 18.000 1. 1992.50 41.500 1.493.500 1.000 .00 6.50 27.000 2.00 48.00 7.250 17.250 1.50 20.C.5 UNC 1200/2200G 33.731.50 39.250 19.50 4.50 40.75 4.500 21.000 2.00 4.75 37.633.000 1.500 3.50 37.000 24.500 16.621.00 3.25 8770 15.856.25 26.25 13.000 1. Bore Nt Weight Q –lbs Rigid Hub Max Bore – 2 Rectangular Keys l Sleeve Flex Hub Rigid Coupling Hub End With No WR2 With No (lb-in2) Ring Bore Bore and (Each) (Each) Fastener Sleeves.25 45.50 32.250 12.25 14.041. Tap Size 1160/2160G 25.000 1.948.500 27.000 2.885 43.00 12.00 19.000 15.00 31.000 3.492.480 1220/2220G 28. This provides reduced weight and WR2. End Ring and Fasteners” weight.750 1.235 7.75 44.596.459.000 1.383.75 3060 3060 2630 1180/2180G 22.500 15.355 1.75 7180 8170 6820 7.50 24.500 14.50 25.000 11.00 23.00 41.50 38.50 6210 19500 15870 21320 16460 23.025 1.50 23.50 30.755 1200/2200G 26.000 1.00 6.25 28.000 26.25 40.75 22. .00 36.750 17.670 5.365 33.00 20.000 22.25 26.500 1.000 1.25 2-4.149.75 17.00 30.397.5 UNC 1280/2280G 49.000 4.50 17.985 14.00 5.100 23.750 16.25 2-4.75 19. LLC.00 2-4. Add weight of selected hubs to “Sleeve.75 2-4.000 2.25 41.591.000 1.330 17.000 1.25 2-4. TABLE 33 — Bore Ranges for Reduced Shank Diameter Hubs — Inches G20 Max Bore – 2 Rectangular Keys l SIZE H Keyway Bore Y=X G52 Weight Q – lbs Flex Hub Min. Bore X © Hubs with the least possible “K” or “N” dimension for the required bore are normally furnished.5 UNC 1300/2300G 53.000 2.500 1.000 5.00 33.750 25.75 33. End Rings and Fasteners Flex Hub With No Bore (Each) Coupling WR2 (lb-in2) 1.573.500 1.00 11.25 33.25 3. sizes 1160/2160 thru 1300/2300.425 1300/2300G 41.50 1650 3060 2630 4190 3050 1.000 2.00 26.75 32.428.00 2-4.783.50 40.305 3.00 3.25 16.00 8010 11.000 2.500 23.00 52.25 17.75 22.C.750 20.455 6.50 4770 13540 11040 15460 11680 13.995.000 5.

0000 +.0000 +.750 2.500 7.250 1.000 .+ .000 +.000 1.125 .375 .010 to .000 26.062 .375 (451-110) 55 .500 6.250 x 1. Depth t +.000 x 3.500 .000 5.500 6.188 .000 18.0000 +.500 x 1.5000 1.156 .156 .500 7. © Rexnord Industries.156 .000 5.000 4.500 1.250 .0050 – .000 1.125 .125 .250 1.000 22.000 x 3.2500 1.500 6.219 .000 11.281 .500 5.0060 – .125 .406 2 45° Chamfer Suggested } } } } } } } © Shallow keyway depth must equal or exceed /3 of the full keyway depth of the square keys shown above.500 9.156 .000 5. 2006.500 x 2.000 x 5.000 7.000 .000 13.0000 +.500 1. LLC.0040 – .000 2.625 .250 .000 15.0000 Fillet Radii .000 2.000 1.078 4.750 .500 2.000 x 1.156 . 1992.0000 +.500 4.406 .000 6.0035 – .000 26.000 x 1.Engineering Data — Large Flanged Sleeve Standard Filleted Keyways & Chamfered Keys It is general practice in industry to supply coupling hubs with minimum fillet radii in the keyway corners to permit the use of standard commercial keys without chamfered edges.750 3.000 11.000 22.500 1.219 .000 3.000 18.000 15.500 3.500 9.0030 – . TABLE 35 — Standard Filleted Keyways & Chamfered Keys Nominal Bore Key Hub Keyway Over Thru Size (Nominal) 4.500 x 1.500 .750 .500 2.000 30.000 x 2.750 .0060 – .000 3.000 13.750 x 1.000 x 4.020 Width 1.281 .188 .750 2. Falk will cut filleted keyways when specified in accordance with the established industry standards as shown in Table 35 at no extra charge.0000 +.0045 – .125 .500 4.875 1.000 7.

165 1.314 .216 .117 .750 1.996 1.125 .500 .500 .090 1.635 .032 .370 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° . 1992.575 1.460 .095 .000 1.625 .000 1.190 .370 .314 .328 .040 .097 .057 .248 .920 1.500 .484 .039 .680 .019 .262 .023 .278 1.524 . Combined values of parallel and angular misalignment should not exceed 3/8°.500 .061 .040 .063 .575 Q Do not use single engagement couplings to compensate for parallel offset misalignment. .440 1.245 .234 .920 1.255 .416 .450 .000 1.047 1.432 .248 .291 .450 1.180 .462 .370 .920 1.750 .042 .996 .180 .049 .345 .248 .750 .123 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° .242 .027 .259 .820 .920 1.635 .374 1.206 .208 .880 .460 .344 .625 .245 .036 .440 1.028 .460 . Application requirements in excess of these values should be referred to the Factory for review.029 .547 .125 1.049 .242 .125 1.045 .920 1. LLC.190 . 2006.097 .450 1.295 .575 1.047 .252 .450 .000 1.750 1.130 .460 . 56 (451-110) End Float Static © Rexnord Industries.562 .057 .138 .733 .579 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° Std FD (Min) Normal Gap +/–10% Physical Limit (Min) (2) FD +Gap .106 .097 .625 .317 .268 .920 © These maximum operating alignment limits are each based on 3/8° per flex half coupling.190 .024 .115 .048 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° 1/16° Static t P Inches Degrees Per Mesh P Inches Degrees Per Mesh .248 .281 .345 .479 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° End Float Operating t Installation P Inches Degrees Per Mesh .063 .052 .450 1.080 .072 .032 .108 .450 . 375 .563 .880 1.500 .245 .445 .216 .147 .258 .134 .687 .450 .000 .115 .290 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° .864 .017 .432 .880 .500 .759 .035 .478 .331 .996 .295 .087 .000 1.344 .460 .582 .150 .750 .036 .172 .340 .216 .445 .505 .500 .000 1.170 .956 1.255 .193 .166 .575 1.524 .087 .183 .090 1.285 .478 .025 .106 .628 .450 .125 1.340 .537 .142 .239 .231 .500 .996 .380 .590 .460 .061 .273 .045 .500 .090 1.123 1/8 ° 1/8 ° 1/8 ° 1/8 ° 1/8 ° 1/8 ° 1/8 ° 1/8 ° 1/8 ° 1/8 ° 1/8 ° 1/8 ° 1/8 ° 1/8 ° 1/8 ° 1/8 ° .277 .505 .380 .125 1.345 .432 .046 .072 .340 . ANGULAR A GAP END FLOAT FD B FD A MINUS B GAP TABLE 37 — Misalignment & End Float – Single Engagement Couplings Angular Misalignment Limits Q Installation SIZE 1080/2080 1090/2090 1100/2100 1110/2110 1120/2120 1130/2130 1140/2140 1150/2150 1160/2160 1180/2180 1200/2200 1220/2220 1240/2240 1260/2260 1280/2280 1300/2300 Operating A Minus B Inches Degrees Per Mesh A Minus B Inches Degrees Per Mesh A Minus B Inches Degrees Per Mesh Std FD (Min) Normal Shaft Gap Normal Face Gap (X) Physical Limit (Min) FD + Gap .052 .575 1.681 .000 1.367 .500 .080 .920 1.504 .022 .299 .715 .242 .380 .687 .016 .000 1.000 1.367 .370 .164 .157 .268 .740 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° 3/4° .340 .582 .340 . Type GL slide couplings are limited to 1/4° per flex half.170 .460 .920 1.104 .500 .000 1.750 .740 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° 3/8° .121 .450 .255 .440 1.Engineering Data — Large Flanged Sleeve ANGULAR GAP PARALLEL GAP A END FLOAT FD FD P FD B FD GAP A MINUS B TABLE 36 — Misalignment & End Float – Double Engagement Couplings Angular Misalignment Limits Operating t Installation SIZE Parallel Misalignment Limits Static t Degrees Degrees Degrees A Minus B A Minus B A Minus B Per Per Per Inches Inches Inches Mesh Mesh Mesh 1080/2080 1090/2090 1100/2100 1110/2110 1120/2120 1130/2130 1140/2140 1150/2150 1160/2160 1180/2180 1200/2200 1220/2220 1240/2240 1260/2260 1280/2280 1300/2300 .460 .

8125 2.5000 4.500 43.0070 18.4375 1.0000 .0000 .000 .0150 24.000 .9375 6.4790 36.6875 5.6250 4.3715 4.4990 .0015 –.0290 .0140 –.000 22.000 23.0010 3.7500 6.4895 .5625 4.9905 .500 23.8750 1.6835 5.0625 4.6850 3.4355 2.4750 42.9360 1.9830 +.4940 .004 .7500 1.500 14.3750 5.8085 5.3125 2.000 +.500 41.3125 1.0000 5.8125 3.0080 –.000 24.4850 26.0030 9.7500 5.4810 32.0010 +.5600 3.500 10.4375 4.0095 17.3750 3.6865 .003 35.000 .0000 3.1860 .500 9.0220 .0025 .0005 .8125 1.7500 2.5625 2.0010 2.500 37.0040 6.3730 2.9890 .6250 .9980 +.4970 39.1875 3.000 16.7460 5.000 –.3115 1.0110 19.0260 .0230 .000 11.7500 5.8110 1.4375 5.000 39.0000 .7500 .7440 10.0005 –.5000 .8750 2.0010 1.8750 3.9700 .500 35.3125 4.000 +.8740 .0110 – .3105 2.500 36.1250 2.0065 10.000 34.2500 3.5625 2.8125 .500 29.7445 9.8750 5.0240 .7500 4.9375 3.5000 2.9710 51.5625 3.9935 11.9840 27.6875 .250 8.004 40.9915 .500 51.9750 43.9860 +.0015 –.6250 1.4335 5.0180 .1875 .6250 3.8725 3.4840 27.5mm per m) of shaft diameter.750 11.2500 2.4800 34. Tolerances and fits comply with.0010 –.3125 1.000 51.0150 .5000 Clearance .9920 .0010 –.0300 © Based on an average interference fit of .5625 5.1250 5.0015 –.0005" per inch (.500 27.4810 .0625 3.9750 44.6840 4.1875 5.1840 4.0000 .750 8.004 –.0010 4.500 24.0585 .4740 45.6875 2.0025 Shaft Dia +. LLC.000 41.000 40.0210 .0000 +.9880 .0000 1.000 31.0000 4.6875 4.250 7.250 10.500 50.0120 31.500 18.0280 .0080 14.8090 4.750 9.9975 .5590 4.500 31.7500 3.000 –.2490 1.000 20.500 39.002 26.0010 –.0625 4. © Rexnord Industries.3100 3.0000 3.003 .0090 23.9790 36.0055 15.0010 2.4780 38.9770 +.9870 22.5625 4.0025 +.500 54.0000 .250 11.000 .2500 2.9375 4.500 53.9740 46.0000 1.0045 13.6860 1.0025 .0000 +.000 7.4910 16.0000 .3750 1.000 – .7480 2.0625 5.4700 52.0000 .4740 44.8750 .000 +.9870 21.6230 2.005 –.0085 20.0000 –.5605 2.000 42.4880 .2450 7.9365 .000 47.0075 19.8750 4.0180 30.0000 +.0050 7.0625 2.0005 –.0000 2.9720 50.0010 –.0000 .000 25. or are within AGMA 9002-A86 standards.000 27.9335 5.1875 4.8125 5.500 15.9375 6.4375 3.2465 4.0055 –.8125 1.250 9.5625 1.1875 3.6250 4. (451-110) 57 .0625 1.500 33.0210 35.000 +.9800 .6250 1.000 46.5585 5.4365 1.1875 5.6875 1.500 17.0625 2.4850 25.5000 1.4830 .4930 .9790 +.0000 +.000 43.0190 .0615 1.Engineering Data — All Gear Couplings TABLE 38 — Recommended Hub Bores for Clearance & Interference Fit Shaft Dia Clearance Fit Q Hub Bore Interference Fit t Clearance Hub Bore Interference +. Clearance fits can be provided on request.3090 4.0000 +.4790 36.1250 1.7500 4.500 44.8125 4.1250 3.000 44.9820 31.3750 1.500 45.1875 1.0005 –.0160 26.4350 3.3750 4.0120 28.4905 .9720 49.6215 4.1865 1.6855 2.0020 .8750 1.4860 24.003 30.4730 47.000 17.8750 2.7500 3.003 .500 47.0000 .3750 2.9375 5.500 22.000 12.9830 .2500 4.9760 42.1250 4.5000 5.0160 .5615 .0000 .9940 10.0000 –.9925 .6875 .0035 10.500 38.2475 3.0000 2.0000 6.0600 3.6250 2.2500 3.4375 3.9960 6.1875 +.5000 3.1250 5.7435 11.4375 5.4340 4.000 18.4870 21.0040 11.9930 12.4375 2.000 53.4720 48.7500 2.4820 30.0000 .0000 .9965 5. s Rexnord gear couplings are supplied with an interference fit as a standard.0025 +.4870 22.1215 4.4965 4.000 28.0625 1.9990 1.7500 1.8750 5.0000 .2460 6.0005 –.0000 –.0000 –.4945 .500 7.500 28.500 13.500 52.6875 2.500 11.4750 43.0020 –.002 –.9960 +.000 45.0170 29.9910 16.002 –.000 –.0000 5.5625 1.000 37.8715 4.6250 3.4375 1.500 20.9780 39.8750 .500 46.000 –.4800 .4890 .3725 3.5000 5.0010 –.000 36.5000 .500 19.0050 14.0625 3.0035 4.5000 4.0120 +.6210 5.0020 .000 15.5000 3.0000 1.8115 .0000 .8125 5.000 19.500 34.9375 .1875 1.4920 .000 8.000 52.3125 3.4990 .4830 29.0015 .500 40.6875 4.9945 9.5000 2.9740 45.2435 .0270 .500 49.0200 34.2500 4.4960 5.4710 50.0140 23.6250 .750 10.0100 –.8750 3.4975 3.0160 .0000 .4950 7.4840 26.3085 5.5625 3.0000 .9840 28.1835 5.0060 9.7460 7.000 29.2500 5.0150 .5000 Clearance Fit Q Hub Bore +.0025 8.4925 .4960 Shaft Dia Interference Fit t Hub InterBore ference +.1240 1.1875 4.0000 +.000 9.9700 53.3740 1.4710 51.2500 1.8125 2.2445 . 1992.001 –.9375 5.3125 4.9340 4.0250 .1225 3.5625 .0000 6.500 16.4700 53.7490 .500 8.6875 5.2500 1.003 .9730 47.004 .0000 .2460 5.0020 +.000 50.6875 3.8125 4.8105 2.000 10.0000 +.9850 Shaft Dia Interference Fit t +.3750 5.3125 2.0015 5. 2006.000 32.9375 4.0075 13.9850 25.0170 .0590 4.0190 32.6875 1.9950 8.6225 3.1250 2.9810 .8730 2.1250 3.4780 37.000 +.7485 1.0105 18.9780 38.0010 –.8100 3.4980 2.0085 +.1850 3.000 33.0040 5.0090 15.3125 5.0000 6.8125 3.0070 11.0060 17.1250 1.9730 48.2500 5.4375 2.0015 .0110 –.000 +.0610 2.3750 4.500 42.1210 .003 37.9860 .5625 .4760 40.7450 8.1250 4.500 30.9760 41.4730 46.000 Hub InterBore ference +.7500 .6250 2.8735 1.000 .500 12.2430 .3125 5.000 +.6235 1.5610 1.9375 1.0015 +.9355 2.8710 5.9810 33.500 21.000 49.1235 2.000 38.8750 4.0000 2.500 25.5625 5.0000 2.3125 3.9375 2.0025 Interference Fit t Hub InterBore ference +.2500 6.6875 3.4375 4.0055 8.3710 5.3750 2.6250 5.9985 .750 7.0015 –.9895 .9710 52.7475 3.0625 5.000 21.9375 3.500 48.6250 5.0000 –.4935 .7430 12.0130 33.0015 –.0010 –.0130 20.0015 +.4720 49.2480 2.9790 +.3750 3.4760 41.4915 .8125 .000 14.4860 .0200 .0000 .2440 .7465 4.2500 6.000 48.0000 1.500 32.9375 2.9350 3.5000 .6240 .0015 +.000 13.

kW) Diesel o Turbine o Gasoline o Gas o Base Speed (rpm) ___________________ SECTION II — APPLICATION DATA Description Duty Cycle: Continuous o Intermittent o Steam o Air o Gas o Maximum Speed (rpm) ______________ Load Characteristics: Unidirectional o Reversing o Smooth o Light Shock o Heavy Shock o Little Vibration o Med. Dust. of Cyl. Moisture. 2006.) Rating (hp. 1992. . Vibration o Hvy.Coupling Application Data Sheet Date Phone Fax Response Req’d By Submitted By Company Address COUPLING DESIGN: Disc o Grid o Gear o Elastomer o Horizontally Mounted o Vertically Mounted o COUPLING TYPE: Close Coupled o Spacer o Other SECTION I — PRIME MOVER: Type: Electric Motor o Engine o (No. Corrosive Materials) SECTION III — COUPLING SELECTION DATA hp/bhp/kW Torque Coupling Speed rpm Design Requirements: Balance Class Weight WR2 Stiffness Distance Between Shaft Ends or Shaft Gap Driver Shaft Diameter Fit: Clearance o Interference o Driven Shaft Diameter Fit: Clearance o Key Other Misalignment: Angular Axial Offset Key Interference o Specifications Applicable: API-610 o API-671 o Others Service Factor: AGMA Recommended o Other Other SKETCH AREA Competitive Data: Make Size & Type Bores Price & Additional Comments: 58 (451-110) © Rexnord Industries. Vibration o Environmental Concerns (Temperature. LLC.

C.500 14.125 0.125 4. 1-½EB/SB 2EB/SB 2-½EB/SB 3EB/SB 3-½EB/SB 4EB/SB 4-½EB/SB 5EB/SB 5-½EB/SB 6EB 7EB .008.281 12-.700 100.000 7.875 NA NA 16-1 NA NA 0.080 20.187 4.625 4...940 2.000 1.500 1.750 5. 7.C.31 6.000 8.875 2.150 107.187 2. .750 7.500 5.500 15.375 .41 8.687 SIZE Kop-Flex (Fast)® EB (Exposed) SB (Shrouded Falk G20 Exposed & Falk G20 Shrouded (10 Series) Kop-Flex (Waldron) ® EB (Exposed) SB (Shrouded) Lovejoy ® Sier-Bath-F ® Exposed & Shrouded SIZE Kop-Flex® (Koppers) HM (Exposed) HS (Shrouded) Falk G20 Exposed & Falk G10 Shrouded (1000 Series) Renold ® Metal Seal Exposed & Shrouded Max Bore C Torque SIZE Rating (lb-in) Max Bore C SIZE Torque Rating (lb-in) Max Bore C SIZE .375 6.150 204. 1.687 2.593 4.500 4/½EBSB 302. 1992.625 7.625 2.000 324.310 6. C GAP C GAP OTHER HALF FALK HALF OTHER HALF FALK HALF Shrouded Bolt — Falk G10 (1000 Series) Half & Other Half Exposed Bolt — Falk G20 (1000 Series) Half & Other Half Exposed & Shrouded Bolts Common Dimensions Exposed Shrouded Cap Cap Screw Gap B. 15G 15.750 3.187 4.159...03 6.687 1.900 371.700 3EB/SB 94.. 2.031 3.625 2..125 2.031 6.500 151.375 4.812 10-.250 4.250 7..687 .640 369.250 .160 749.120 20G 31.500 5..250 0.560 17. F201-½ 17...375 6-.000 12-. 1.312 0. 1.500 56. 1.750 3.125 2.750 3.. 1010G 1015G 1020G 1025G 1030G 1035G 1040G 1045G 1050G 1055G 1060G 1070G .187 4. 1.125 6.906 7.500 6.250 4.000 441. 1.437 3. bolt circle. 2004..125 0.550 55G 491.687 Zurn ® Amerigear-F Exposed & Shrouded (200 Series) Falk GF Steel Mill Exposed & Shrouded SIZE Torque Rating (lb-in) Max Bore Std Key C SIZE Torque Rating (lb-in) Max Bore C SIZE Torque Rating (lb-in) Max Bore C .500 13.500 7.100 1.187 4.000 4.800 148...700 101.59 4. .593 4.500 35G 126.03 3..312 6. ALERT: Exposed bolt sleeves will not mate to shrouded bolt designs regardless of the manufacturer..625 10-.312 6.031 6. 1-½ 2 2-½ 3 3-½ 4 4-½ 5 5-½ 6 7 Torque Max Rating Bore (lb-in) 2.690 1.750 277.000 4.750 50G 368.312 3.750 6-.312 0.000 7.125 2.125 10.91 7.000 45G 267.312 6.750 9.100 1..593 4.000 151.031 6.500 5.000 .500 F203-½ 141.100 163.700 1.300 749.850 99.437 3..500 6.250 9..400 5EB/SB 409....031 3.450 F205 415. 1.875 7.500 5. 1. . .69 1.700 94..750 4.44 3.875 5.687 ...625 7.312 6.593 4.593 4.500 8-.625 7.560 18..375 6.031 3..937 2.000 4.031 6.250 6.875 14.375 8.031 6..500 56.875 6.750 F204 214.150 441.750 5.. . and size are the same...410 8.125 5.200 F204-½ 324.040 .500 56.750 5.008.300 236.125 2..500 25G 56.375 6. ..125 0..000 7.500 4.750 14-.Interchange Guide t — Flanged Sleeve Gear Couplings A A B.C. .000 .406 8.000 10-.250 318...750 5.031 3.750 14-.000 580.000 1.010 31.400 60G 630.937 2..250 9.000 7.750 5.500 5-½EB/SB 535.750 8.750 3.75 5.900 31.000 1.750 9.500 6.375 2. F-1 F-1½ F-2 F-2-½ F-3 F-3/½ F-4 F-4-½ F-5 F-5-½ F-6 F-7 Torque Rating (lb-in) Max Bore C .030 6.437 16-.906 7.750 18.750 6. 10.. 7.750 5.190 4..593 4.750 2.700 F207 1.250 4.590 650.200 129.750 18. Screw B.500 5.750 9. B.312 6-.150 1..800 270. quantity....250 3..94 2.500 8.750 11..300 1-½EB/SB 15.812 5.437 3..187 0.562 6-..687 10G 5.750 5.400 434.000 4.000 6. 1.125 3.687 Based on the original Sir-Bath design..050 236.850 .500 ..500 3-½EB/SB 144. (451-110) 59 .500 8-.562 6.810 499.937 2.125 9.125 0.250 4. 1. Shrouded bolt designs have a different bolt circle and a greater number of smaller diameter fasteners. 1HM/HS 1-½ HM/HS 2HM/HS 2-½HM/H 3HM/HS 3-½HM/HS 4HM/HS 4-½HM/HS 5HM/HS 5-½HM/HS 6H 7HM .550 F203 94..500 5.700 30G 94.700 926.250 3.500 6EB 693..300 504.000 7..187 4.790 37.800 66.200 .562 4.250 2..000 12.187 14-.312 0.440 3.000 2. 1.900 655..250 8-.625 2.750 14-.312 0.750 3.593 4..750 4. .625 3. .312 6. 2.000 .160.000 .750 3.312 6.750 8.D.031 3.000 40G 189..375 7.620 10.000 759.650 59.625 15. 1..562 3.687 .750 4.750 5.900 4EBSB 220..008.. .187 4.625 10.750 7..750 8.. © Competitive complete half couplings are interchangeable because O.033.750 8.750 .937 2.375 8.750 5.197.937 2.906 7.875 7.187 0.000 579.406 8.375 ..062 2.031 3.625 7.500 6.750 10..940 269.590 4.750 3. .500 2-½EB/SB 56.437 3. © The Falk Corporation.250 F206 749.200 384.690 .625 8-.437 11.540 149.437 3.200 .625 2..031 6.030 3.700 573.000 13.375 6-..375 9.700 88..700 500.250 3.187 4. 17.000 7EB 1.750 9.250 2.19 4.906 7..250 6-.406 8.625 8-..000 12.750 ..000 20..500 11.406 8.010... 1EB/SB 6. 1. ..375 8. 7.250 2.250 4.875 . 1GF 1 1/2 GF 2GF 2-½GF 3GF 3-½GF 4GF 4-½GF 5GF 5-½GF 6GF 7GF ..000 Torque Rating (lb-in) Max Bore C .010 31.625 14-.750 5.016 34.312 16.125 8.C.375 6. Size Size & Qty & Qty A 4.900 31.406 8..750 4.120 2EB/SB 31.620 8.500 7.750 C 1. 2.500 5.250 8.500 56.687 1.125 0.875 13.812 8-.500 302.750 3.... Component parts are interchangeable.031 3..200 220.625 2.375 .000 ..500 F202-½ 53.620 7..800 F205-½ 551.375 8.010 F202 31.875 3..750 5..200 800.437 3.500 4.000 661.437 3...600 18.625 8.000 4.600 759.69 SIZE Torque Rating (lb-in) .000 70G 1.

300 . ....41 5.. ..800 5.. 7.62 9.. .400 4.250 .......37 8.500 7. 60 (451-110) © Rexnord Industries...125 .50 .100 2..500 . . ..125 107.125 . 1.. 3..50 . 2006.500 . 25S 30S 35S 40S 45S 1. ... Verify interchange against specific application selection criteria..50 8.625 7. . 6. ...400 3. 2.200 144. .. .31 3.125 ..130 .75 .19 ...66 .25 System Components 8S 10S 12S 15S 20S .300 2.. 1½P 2.75 . 3........300 .010 ..000 7. 2. 4.00 3.50 ..41 1.188 203CS 4. 6.38 8.125 . .00 . ..188 .750 .280 .. 1992.000 94.250 .750 204CS 5.125 . ..750 31.... 4.100 2. .20 .250 . .250 203-½CS 4.800 2.875 163.000 31..250 5. ..63 88...75 9.81 3.800 2.125 . components are not interchangeable.125 ..560 5.250 2. . .. 4...38 5.. ..520 6.63 9.75 . .13 126. .. 6..125 ...125 202CS 2.120 9.... . 7.125 . ..600 7.500 3... . . .200 2. 3.000 5.125 . 6. 4.000 .. 15. 56..900 6..25 .50 ..84 7. 1030GC 1035GC ............250 3. 5...50 .D.700 95.50 ..250 17..250 O. 4. 1025GC .12 5.250 1.188 .000 .300 . ..900 4.13 .410 9.900 4.00 5..00 3-½P 4. . 2..200 5.960 2.. .250 3.. 1030GC 1035GC .. .88 9..188 .......130 2... 4.13 10.. ..125 ..56 ..88 4.75 3.765 13.790 4.250 .500 53..760 151..13 3. .D.000 . 9.250 . ... 1. . 7.78 3.25 ..25 2. 1015GC 1020GC ..940 2. 3. .875 37.125 . .. 1010GC . . 1010GC ..188 .500 . 7.188 . 1025GC . ....500 4.. 201CS 1.500 141.150 3.41 © Refer to the Factory for higher speeds.125 .312 Kop-Flex Waldron 1-1/8PL 1.. 4. 6. 188 . 4...188 ... 6. .860 19.59 6.13 20.375 20. 6.250 ...875 163.. ...940 2.600 .900 2.200 226..500 5.84 2.19 ...63 7.38 Zurn 9. 4. 3. 4....75 270. 6....800 3.... .75 4P 5. SIZE Max Bore Lovejoy Sier-Bath 1.. .32 9..D. 3P 4.560 ... . 3. .188 ...20 ...125 ...530 32.800 3. ...63 7..250 .. 2C 2-1/2P 3C 3-1/2C .188 202-½CS 3.53 5.200 4.50 8..100 .560 6. .63 ....75 183... ....250 .75 ..69 3.30 5..960 3.84 1. 3.75 5. 7.. . . Overall Length Gap 3..08 5.800 5.19 2P 2.560 11.25 . 6.790 4.375 20. 4C 4-1/2C 5C Falk s RPM 7.630 1.. ....25 ..000 .800 333.875 37..000 3.... 7.200 .......200 7/8C 1-1/2C . . LLC..000 1.800 .44 .160 4.50 8. . 1015GC 1020GC .150 .. 56.50 .25 12.600 5..900 9. O......625 66. ..480 2.25 .63 30.19 ...125 107..13 50.625 66.44 8..700 6.94 4. 2½P 3.. 7. . . .07 .700 .00 10..600 220. 3. 8..600 ..150 3..250 .875 10.03 6..094 ....00 8.200 .300 . ..520 14...125 201-¼CS 1.500 4.. 2. .....75 5.200 2.550 RPM O.125 .. 4.750 3.310 1.50 10.700 6..44 3...44 ...250 1-5/8PL 1..240 3..400 3.094 .25 .. .640 Couplings are functionally interchangeable only.. 4.500 214.62 .750 .....700 .25 5.25 4.200 2.000 2..125 . ...00 .50 6.094 .. 4.50 . .Interchange Guide — Continuous Sleeve Gear Couplings s SIZE Max Torque RPM t Bore (lb-in) .63 .75 .50 .300 2.88 3...07 . 6.37 8. ...08 5.125 201-½CS 2.13 5.250 . .750 4. Overall Gap Length SIZE Falk Max Torque Bore (lb-in) Overall Length Gap 3....25 9.86 2..30 5... 7..900 4...94 3.. 94..37 8..38 ...800 8.... .75 ..900 Torque (lb-in) 2. 4...875 10.00 .......

THIS PAGE INTENTIONALLY LEFT BLANK .

Sao Leopoldo . application engineering.com ALL COUNTRIES NOT LISTED Rexnord International Milwaukee.com 451-110 10/2006 Delzer Litho Printed in USA . Picton. China Phone: 86-21-62701942 Fax: 86-21-62701943 BRAZIL Rexnord Correntes Ltda.442-218-1090 SINGAPORE Rexnord International. Ltd. LLC.World Class Customer Service For more than 100 years. Rexnord is a trusted name when it comes to providing skillfully engineered products that improve productivity and efficiency for industrial applications worldwide. All rights reserved.RS Phone: 55-51-579-8022 Fax: 55-51-579-8029 EUROPE Rexnord NV/SA Mechelen. Coupling Group. Falk is a trademark of Rexnord. Germany Phone: 49-2741-2840 Fax: 49-2741-284-385 LATIN AMERICA Rexnord International. we are able to thoroughly understand the needs of your business and have the resources available to work closely with you to reduce maintenance costs.com Example: rexnordcsohio@rexnord. Milwaukee. 5555 South Moorland Road. Belgium Phone: 32-15-. LLC. eliminate redundant inventories and prevent equipment down time. We are committed to exceeding customer expectations in every area of our business: product design. Queretaro. Qro. Because of our customer focus. WI 53151-7953 USA Phone: 262-796-4060 Fax: 262-796-4064 © 2007 Rexnord Industries LLC UNITED STATES Customer Service Phone: 1-866-REXNORD (1-866-739-6673) Fax: 1-614-675-1898 E-mail: rexnordcs(state)@rexnord. Singapore Phone: 65-6338-5622 Fax: 65-6338-5422 Rexnord Industries. New South Wales Phone: 61-2-4677-3811 Fax: 61-2-4677-3812 CHINA Rexnord China Shanghai. Phone: 52-442-218.5000 Fax: 52-.com MEXICO Rexnord S. Lifelign and Rexnord are registered trademarks of Rexnord Industries. Rexnord represents the most comprehensive portfolio of power transmission and conveying components in the world with the brands you know and trust. de C. Singapore City. WORLDWIDE CUSTOMER SERVICE AUSTRALIA Rexnord Australia Pty. Wisconsin Phone: 1-414-643-2366 Fax: 1-414-643-3222 E-mail: international2@rexnord. Ontario Phone: 1-416-297-6868 Fax: 1-416-297-6873 Rexnord Kette GmbH Betzdorf. Wisconsin Phone: 1-414-643-2366 Fax: 1-414-643-3222 E-mail: international1@rexnord.V. operations. the dedicated people of Rexnord have delivered excellence in quality and service to our customers around the globe. Inc. Inc.A. Scarborough. New Berlin.443811 Fax: 32-15-443860 CANADA Rexnord Canada Ltd. and customer service.