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G S 5 0 0 / F

(BK111/BK211/BK221/BK232/
BK242/BK311/BK411/BK422)

GS500 (U/H/HU)K3
GS500 (U/F/FU)K4
GS500(U/F/FU)K5
GS500(U/F/FU)K6

2006-2

4TH EDITION

Model of catalogue

Parts Catalogue No.

GS500

9900BCOBE00H030

INFORMATION
ILLUSTRATION INDEX

1

ENGINE
TRANSMISSION

2

ELECTRICAL

3

BODY

4

PARTS NUMBER INDEX

5

GS500FK4
GS500FUK4

GS500K3
GS500UK3
GS500HK3
GS500HUK3
GS500K4/K5
GS500UK4

PHOTO K4

PHOTO K4

GS500K6 GS500UK6 PHOTO K6 GS500FK5/FK6 GS500FUK5/FUK6 PHOTO K5 .

GS500K4/K5/K6. INSTRUCCIONES SOBRE EL USO DEL CATALOGO 1. pero no viceversa.. Debe observarse que las ilustraciones son para una rápida referencia del número de pieza y no para usarse como un manual de montaje: para ello emplee siempre el "MANUAL DE SERVICIO DE SUZUKI"..) antes de la denominación. 3. -1GS500K6 P2 1 NOTICIA DE MODIFICACIÓN (P2) : 9FSGM51A03C001685~ (P2) : (P2) : (P2) : ....6 . 4. NOTA 5-1.. 5-2. 100045 100046. : Número de motor S F.. 100046 12 x 34 x 5. DIMENSIONES ABREVIATURAS Las abreviaturas usadas son las siguientes: A : Suzuki Motor España NT AR : Lo necesario OPT ASSY : Conjunto OS E.En cuanto a las mangueras de goma y los tubos de vinilo. pero no viceversa. 2.No.... Este catálogo contiene todas las piezas de recambio para las SUZUKI GS500K3. 7. de pieza): indica que el número de pieza fue modificado a 12345-56781 y que las nuevas piezas son intercambiables con las anteriores.. GS500UK3.. L) 6. GS500UK4/K5/K6. NUMERO DE SERIE DE MARCO O CHASIS GS500K3 GS500K4 GS500K5 GS500K6 12345-56781 (No. Los números en la columna de "Observaciones" muestran las T T T dimensiones de las piezas. Se remitirá un boletín en el caso de modificación de piezas. GS500HUK3.. GS500FUK4/K5/K6... : Número de bastidor STD D : Diámetro del material T ID : Diámetro interno US OD : Diámetro externo W L : Longitud LH : Lado izquierdo RH : Lado derecho : Número de dientes : Opcional : Sobremedida : Suzuki Motor Corporation : Normalizado : Espesor : Submedida : Ancho 5.PREFACIO Cuando sea necesario reemplazar piezas en las MOTOCICLETAS de SUZUKI. sírvase usarlos cortando según la longitud mencionada en el catálogo o según la realmente requerida por el vehículo.. sírvase usar Siempre las PIEZAS GENUINAS DE SUZUKI que han pasado una estricta inspección de calidad y rendimiento. GS500FK4/K5/K6.. P19.: From F.. ID OD T (or W.. Las referencias cuya estructura es la sigu iente: 12345C56781H000 Las letras C y H indican que la fabricación de la pieza es origen Colombia. CODIGO DE ESPECIFICACION Este catálogo contiene las piezas de los modelos diseñados para las siguientes especificaciones: Código de especificación: P2.No. PIEZAS INTERNAS DEL CONJUNTO Las piezas marcadas con un punto (. No.. No. GS500HK3.Hay ciertas diferencias entre las piezas de producción en serie y las de recambio por razones administrativas y por su uso común en otros modelos. de pieza): indica que el número de pieza fue modificado a 12345-56781 y que las nuevas piezas son intercambiables con las anteriores. que incluye modificaciones de intercambiabilidad entre piezas nuevas y viejas.. forman parte de un conjunto. ~100045: Hasta F. 5-3. P24. P54. 12345-56781 (No.

PARTE DESCRIPCION 001 BICAPA NEGRO 99999CPINTUH001 KIT PINTURA-BICAPA NEGRO 002 NEGRO DIAMANTE 99999CPINTUH002 KIT PINTURA-NEGRO DIAMANT E 041 GRIS CORSA 99999CPINTUH041 KIT PINTURA-GRIS CORSA 042 GRIS HUMO 99999CPINTUH042 KIT PINTURA-GRIS HUMO 043 044 121 GRIS METALIZADO GRIS HOUSTON VERDE CRISTAL 99999CPINTUH043 99999CPINTUH044 99999CPINTUH121 KIT PINTURA-GRIS METALIZADO KIT PINTURA-GRIS HOUSTON KIT PINTURA-VERDE CRISTAL 123 VERDE OBDULIA 99999CPINTUH123 KIT PINTURA-VERDE OBDULIA 124 VERDE ARRECIFE 99999CPINTUH124 KIT PINTURA-VERDE ARRECIFE 221 AZUL AMORTIGUADOR 99999CPINTUH221 KIT PINTURA-AZUL AMORTIG UADOR 223 AZUL LUNA 99999CPINTUH223 KIT PINTURA-AZUL LUNA 224 AZUL PETROLEO 99999CPINTUH224 KIT PINTURA-AZUL PETROLEO 225 AZUL TRADICIONAL 99999CPINTUH225 KIT PINTURA-AZUL TRADICIO NAL 226 AZUL DEEP 99999CPINTUH226 KIT PINTURA-AZUL DEEP 331 ROJO TRADICIONAL 99999CPINTUH331 KIT PINTURA-ROJO TRADICI ONAL 332 ROJO FIESTA 99999CPINTUH332 KIT PINTURA-ROJO FIESTA 334 ROJO RUBÍ 99999CPINTUH334 KIT PINTURA-ROJO RUBÍ 336 ROJO LASER 99999CPINTUH336 KIT PINTURA-ROJO LASER 337 ROJO LASER N° 2 99999CPINTUH337 KIT PINTURA-ROJO LASER N° 2 340 NARANJA ZODIACAL 99999CPINTUH340 KIT PINTURA NARANJA ZODI ACAL 411 BLANCO NIEVE 99999CPINTUH411 KIT PINTURA-BLANCO NIEVE AFE AMARILLO FERRARI 99999CPINTUHAFE KIT PINTURA-AMARILLO FERRARI NAZ NARANJA AZTECA 99999CPINTUHNAZ KIT PINTURA-NARANJA AZTECA Nota: En la columna Remarks (Observaciones) del catálogo encontrará indicaciones de piezas las cuales son aplicadas a un color espefico de un modelo particular. a través de un código cuya equivalencia se encuentra en esta tabla.CODIGO ESPECIFICACION COLORES MOTOCICLETAS COLOMBIA 1 CODIGO DESCRIPCION COLOR No. -2- .

6 FIG.FIG.3 3 2 22 20 7 4 2 1 FIG.5 GS500K6 P02_004 CYLINDER GS500K6 P02_003 CYLINDER HEAD FIG.7 FIG.4 23 21 7 5 6 12 14 1 13 14 17 19 15 18 11 16 9 6A 6B 9 8 9 9 10 GS500K6 P02_001 GASKET SET GS500K6 P02_002 CYLINDER HEAD COVER FIG.2 FIG.8 10 16 9 8 16 16 14 4 4 12 5 6 9 13 12 7 14 12 12 6 17 10 10 8 9 11 11 26 13 12 5 5 7 7 11 6 9 15 13 12 17 15 20 21 21 1 11 18 24 26 20 28 3 19 16 12 15 2 16 17 8 1 3 15 2 16 30 28 3 22 18 19 1 29 26 14 5 29 27 6 25 2 3 5 7 4 31 27 7 23 6 GS500K6 P02_005 CRANKCASE GS500K6 P02_007 OIL FILTER/OIL PUMP GS500K6 P02_006 CRANKCASE COVER GS500K6 P02_008 CRANKSHAFT -1- 4 .1 FIG.

15 FIG.11 FIG.10 FIG.14 FIG.9 FIG.1 FIG.15A 8 12 9 11 14 11 15 7 5 10 6 10 12 11 13 4 10 10 1 13 3 2 16 GS500K6 P02_013 CARBURETOR GS500K6 P02_015 AIR CLEANER GS500K6 P02_014 CARBURETOR -2- GS500K6 P02_015A 2ND AIR .12 5 2B 6 2A 2B 3 11 5 12 8B 6 8A 1 8B 2 9 6 9 8 4 7 1 22 4 13 3 19 10 2 18 7 8 22 17 10 14 10 19 21 18 20 10 17 10 15 21 20 16 GS500K6 P02_ 009 CRANK BALANCER FIG.13 GS500K6 P02_010 STARTER CLUTCH GS500K6 P02_012 CAM CHAIN GS500K6 P02_011 CAM SHAFT/VALVE FIG.

17 1 FIG.20 FIG.21 GS500K6 P02_018 TRANSMISSION FIG.15B FIG.FIG.16 4A FIG.22 1 1 14 12 30 2 13 31 5 3 3 32 4 10 8 16 4 2 9 11 4 7 7 5 6 15 6 5 7 GS500K6 P02_019 GEAR SHIFTING GS500K6 P02_021 GENERATOR GS500K6 P02_020 STARTING MOTOR -3- GS500K6 P02_022 SIGNAL GENERATOR .18 6 5 4 10 14 A 1 3 2 10 7 12 13 8 16 27 40 9 28 24 15 9 25 14 26 11 GS500K6 P02_016 MUFFLER GS500K6 P02_015B OIL COOLER FIG.19 GS500K6 P02_017 CLUTCH FIG.

1 FIG.26A FIG.25B GS500K6 P02_025 SPEEDOMETER FIG.26 GS500K6 P02_025A SPEEDOMETER FIG. 24 FIG.25A 6 10 8 6 10 11 9 8 11 9 8 7 7 5 7 5 5 A 12A 12A 10 1 7 14 15 4 5 14 15 4 4 2 16 17 6 13 3 2 1 4 5 1 16 17 19 18 13 3 2 1 19 18 3 13 13 5 20 12 20 12 8 11 24 23 3 24 23 25 25 2 13 22 21 22 16 21 15 12 14 26 26 GS500K6 P02_024 ELECTRICAL GS500K6 P02_023 BATTERY FIG.26B 5 14 6 10 13 11 9 8 7 5 1 12A 5 3 1 4 1 15 3 2 14 15 4 5 2 4 6 7 16 17 13 3 2 1 2 3 5 19 18 12 11 13 4 12 8 7 20 12 10 13 9 11 16 23 24 9 6 15 22 6 10 8 14 21 7 8 25 GS500K6 P02_025B SPEEDOMETER GS500K6 P02_026 HEAD LAMP GS500K6 P02_026A HEADLAMP -4- GS500K6 P02_026B HEADLAMP .25 9 6 FIG.23 FI G.

30 7 8 7 8 8 .29B FIG.29 GS500K6 P02_028 TURSIGNAL LAMP GS500K6 P02_027B HEADLAMP FIG.9 9 11 12 11 9 14 10 10 10 13 11 12 14 15 14 13 15 13 16 12 7 6 6 6 3 15 5 4 3 5 3 5 4 4 1 2 1 2 GS500K6 P02_029 TURSIGNAL LAMP 1 2 GS500K6 P02_029A GS500K6 P02_029B TURNSIGNAL LAMP TURNSIGNAL LAMP -5- GS500K6 P02_030 REAR COMBINATION LAMP .28 12 13 5 7 8 9 11 1 5 3 1 1 4 2 3 4 14 10 6 2 13 12 7 15 5 2 3 11 6 4 9 8 7 10 12 11 14 3 9 5 10 13 8 6 4 6 16 15 11 7 1 2 10 8 14 9 GS500K6 P02_027A HEADLAMP GS500K6 P02_027 HEADLAMP FIG.27B 1 FIG.27A FIG.FIG.27 FIG.29A FIG.

31B 20 9 10 3 20 8 9 20 9 10 1 6 5 5 11 10 11 2 17 2 17 2 16 11 5 12 12 21 3 12 2 11 10 7 9 7 1 7 1 4 1 13 6 8 19 16 19 22 20 19 4 3 17 21 14 4 13 3 8 13 8 12 15 18 14 16 14 15 21 18 18 16 14 21 15 15 13 17 19 18 GS500K6 P02_031A WIRING HARNESS GS500K6 P02_031 WIRING HARNESS GS500K6 P02_030A REAR COMBINATION LAMP FIG.33A 8 9 5 5 7 7 6 6 1 1 3 3 2 2 4 4 GS500K6 P02_032 HANDLE SWITCH GS500K6 P02_032A HANDLE SWITCH GS500K6 P02_033 FRAME -6- GS500K6 P02_033A FRAME 4 5 6 .30A FIG.32A FIG.1 FIG.32 FIG33 GS500K6 P02_031B WIRING HARNESS FIG.31 6 7 FIG.31A FIG.

34 FIG.37 5 5 5 4 4 11 4 10 1 1 1 13 2A 2 12 7.36B FIG.36 15 12 13 14 16 6 1 5 4 11 10 3 2 7 9 8 GS500K6 P02_034 STAND/REAR BRAKE FIG.FIG.8 10 2 10 2 9 6 12 12 8 3 GS500K6 P02_036A FUEL TANK GS500K6 P02_036B FUEL TANK GS500K6 P02_036C FUEL TANK -5- GS500K6 P02_037 FUEL COCK .36A GS500K6 P02_036 FUEL TANK GS500K6 P02_035 FOOTREST GS500K6 P02_034A STAND FIG.35 1 FIG.8 9 9 13 14 13 13 11 6 14 6 14 11 4 16 16 16 11 15 15 15 7.36C FIG.9 5 6 3 3 3 12 7 8 7 8 7 8 10 2 7.9 1 7.34A FIG.

38D GS500K6 P02_038C FRAME COVER FIG38F FIG.38 FIG.39 8 9 8 9 8 9 1 1 1 3 4 5 5 3 4 5A 6 3 4 5 5A 6 5A 6 7 7 7 12 12 10 10 12 10 2 2 2 11 11 11 GS500K6 P02_038D FRAME COVER GS500K6 P02_038F FRAME COVER GS500K6 P02_038E FRAME COVER -6- GS500K6 P02_039 HEAD LAMP HOUSING .38E FIG.1 FIG.38A FIG. 38C 8 9 10 11 8 9 1 1 1 5 4 6 7 8 5A 6 9 7 3 4 5 6 3 4 7 14 12 12 12 10 10 3 5 2 2 2 13 11 11 GS500K6 P02_038B FRAME COVER GS500K6 P02_038A FRAME COVER GS500K6 P02_038 FRAME COVER FIG.38B FIG.

41 5 6 GS500K6 P02_040B FRONT FENDER GS500K6 P02_040A FRONT FENDER FIG.40A FIG.41A GS500K6 P02_040C FRONT FENDER FIG.43 1 15 16 15 16 2 20 17 19 3 22 23 21 1 23 6 4 14 12 22 18 13 21 20 17 5 10 2 6 4 11 1 6 4 7 14 12 13 10 2 20 11 5 7 8 26 5 3 8 10 9 5 3 18 19 12 7 21 25 14 13 8 9 5 22 28 23 24 11 27 29 15 9 GS500K6 P02_041 HANDLE BAR GS500K6 P02_042 HANDLE LEVER GS500K6 P02_041A HANDLE BAR -5- 3 1 2 5 6 2 5 6 GS500K6 P02_040 FRONT FENDER 3 1 3 1 GS500K6 P02_043 REAR FENDER 2 1 .40C 8 8 8 4 4 4 7 7 7 FIG.40B FIG.40 FIG.42 FIG.FIG.

43C FIG.43H 1 1 1 8 10 34 3. 43D 10 3 3 3 9 1 5 5 7 7 4 7 4 6 5 13 5 6 5 6 2 4 11 6 5 6 1 6 1 12 34 1 5 8 2 6 7 2 2 14 8 8 8 GS500K6 P02_043B COWLING BODY GS500K6 P02_043A COWLING BODY GS500K6 P02_043C COWLING BODY FIG.43G FIG.6 9 10 56 3.43B FIG.1 FIG.43F FIG.43A FIG.6 7 2 10 2 7 6 12 2 9 2 4 GS500K6 P02_043E UNDER COWLING GS500K6 P02_043G UNDER COWLING GS500K6 P02_043F UNDER COWLING GS500K6 P02_043H UNDER COWL INSTALLATION PARTS -6- 5 .4 11 1 5 7 8 7 3 9 6 8 5.4 34 5.43E GS500K6 P02_043D BODY COWL INSTALLATION PARTS FIG.

47B 13 10 11 12 1 2 14 9 22 5 12 15 23 14 10 15 21 7 12 13 3 9 11 8 9 24 6 9 20 8 5 8 7 4 7 19 5 5 6 5 10 12 4 2 1 3 2 1 4 5 11 3 17 18 16 6 GS500K6 P02_046A FRONT DAMPER GS500K6 P02_047A STEERING STEM GS500K6 P02_047 STEERING STEM -5- GS500K6 P02_047B STEERING STEM .FIG.47A FIG.44A FIG.46A GS500K6 P02_046 FRONT DAMPER GS500K6 P02_045 SEAT FIG.46 1 4 17 2 14 1 2 23 13 18 24 15 22 1 21 25 20 9 8 19 7 3 6 5 10 12 7 6 5 3 8 9 10 3 4 2 12 4 11 17 13 15 11 14 18 16 16 19 3 GS500K6 P02_044 LABEL GS500K6 P02_044A LABEL FIG.45 1 FIG.44 FIG.47 FIG.

1 FIG.51A 19 5 1 5 1 4 4 18 8 8 19 10 10 16 13 3 3 7 7 6 9 6 9 17 15 14 14 12 2 14 12 2 14 11 10 9 7 6 5 17 3 2 15 15 3 17 17 17 16 12 16 1 11 11 2 5 4 6 11 8 13 13 14 14 GS500K6 P02_050A FRONT MASTER CYLINDER 7 14 14 GS500K6 P02_050B FRONT MASTER CYLINDER GS500K6 P02_051 REAR SWINGING ARM -6- GS500K6 P02_051A REAR SWINGING ARM 14 .50A GS500K6 P02_050 FRONT MASTER CYLINDER FIG.48 FIG.50B FIG.49A FIG.51 FIG. 50 14 14 5 1 4 8 1 10 1 3 4 7 5 11 5 6 9 10 7 9 7 8 8 9 14 3 3 4 12 2 6 14 6 15 3 3 12 2 17 2 17 11 16 11 10 13 14 12 13 13 14 GS500K6 P02_048 FRONT WHEEL GS500K6 P02_049 FRONT CALIPER GS500K6 P02_049A FRONT CALIPER FIG.49 FIG.

55A GS500K6 P02_054 REAR CALIPER FIG. 52A FIG.53 1 FIG.55 FIG.56 1 10 8 9 6 3 6 7 5 7 5 3 4 2 3 11 12 13 GS500K6 P02_054A REAR CALIPER 14 GS500K6 P02_055A REAR MASTER CYLINDER GS500K6 P02_055 REAR MASTER CYLINDER -5- GS500K6 P02_056 OPTIONAL 14 .52 FIG.FIG.54A FIG.54 1 10 8 9 6 3 6 7 5 7 5 3 4 3 2 11 12 13 GS500K6 P02_053 REAR WHEEL GS500K6 P02_052A REAR CUSHION LEVER GS500K6 P02_052 REAR CUSHION LEVER FIG.

GASKET.GASKET (10.1.2X20X2.O RING (D:1. OIL PAN .FIG. CYLINDER HEAD .3) .O RING (D:1.5) .2) .5) .O RING (D:2. OIL PAN . ID:13) .GASKET.GASKET (5. HEAD GASKET .1) . EXHAUST PIPE . ID:14. EXHAUST PIPE .1 (B-2) GASKET REF.GASKET.GASKET.1X18X1.GASKET.2X14X1) . ID:26.GASKET. CYLINDER HEAD COVER .05.GASKET.O RING (D:3. BREATHER COVER .9.9.4) .8X13X1.O RING.GASKET. ID:3. CYLINDER .NO 1-1 1-1 1-2 1-2 2 3 4 5 6 7 8 9-1 9-2 10 11 12 13 14 15 16 17 18 19 20 21 PART.GASKET.4. ID:39.GASKET (8.O RING.O RING (D:1.GASKET (14. OIL FILTER CAP .NO DESCRIPTION 11400-01862 GASKET SET 1 11400-01881 GASKET SET 1 11141-01D10 11143-06B00 11173-15502 11177-15510-H17 11241-01D00 11482-44110 11483-44110 11489-44110 11489-01D00 12837-24A10 14181-01D00 16518-45000 09168-06023 09168-08016 09168-10031 09168-14004 09280-03003 09280-13004 09280-15006 09280-26006 09280-40010 .7) 1 4 1 1 1 1 1 1 1 2 2 1 4 1 2 2 2 2 4 1 2 GS500K P2 QTY REMARKS GS500 OPT GS500F OPT NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN MODEL K3 GS500 NOT SHOWN GS500F NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN 2 .GASKET. MAGNETO COVER . CLUTCH COVER .

CYLINDER HEAD GASKET.NO 2 GS500K6 P02_002 CYLINDER HEAD COVER 1 2 3 4 5 6 7 8 9 11171-01D02 11173-15502 09106-07010 09106-07009 09280-15006 11176-33201 11186-15501 11177-15510-H17 01550-06253 GN125H P2 GS500K DESCRIPTION COVER. BREATHER COVER BOLT QTY REMARSK 1 1 2 4 4 1 1 1 4 . ID:14.2 (B-3) CYLINDER HEAD COVER REF.5) O RING (D:1. HEAD COVER BOLT (L:19) BOLT (L:5.FIG. BREATHER SEPARATOR. OIL BREATHER GASKET.9.NO PART.5) COVER.

3 FIG. VALVE GUIDE .RING. INTAKE . OIL GALLERY . TACHOMETER GEAR SLEEVE PLATE.3) GASKET.GASKET PLUG. CYLINDER HEAD O RING.O RING (D:2.BOLT (6X39) .NO 11100-01D40 11100-01D60 09381-10003 09103-06026 09206-08001 01550-06123 09168-06023 09106-06075 09248-10010 11115-45740 11141-01D10 11143-06B00 01550-06303 04211-11169 09159-10069 09159-10026 09168-10031 09482-00334 09482-00335 26442-45000 26449-33000 26451-45000 09128-05101 13101-01D40 09280-40010 02112-16163 09402-54208 6A 6B 9 8 9 9 10 GS500K6 P02_003 CYLINDER HEAD GN125H P2 GS500K DESCRIPTION HEAD ASSY. X24EPR-U9) CAP. CYLINDER .GUIDE.FIG. ID:39.7) SCREW CLAMP QTY REMARSK 1 1 4 8 8 2 2 4 4 4 1 4 1 2 4 4 8 2 2 1 1 1 1 2 2 4 2 MODEL K3 MODEL K4/K5/K6 MODEL K4/K5/K6 MODEL K4/K5/K6 OPT MODEL K3 MODEL K3 MODEL K3 MODEL K3 2 .4. DPR8EA-9) SPARK PLUG (ND.3 (B-4) CYLINDER HEAD REF.BOLT.PIN . OIL GALLERY .NO 3 2 22 20 7 4 2 23 21 7 5 6 12 14 1 13 14 17 19 15 18 11 16 9 1-1 1-2 2 3 4 5 6 6A 6B 7 8 9 10 11 12 13 14 15-1 15-2 16 17 18 19 20 21 22 23 PART. TACHOMETER DRIVEN GEAR SEAL BAND SCREW (5X12) PIPE. OIL GALLERY PLUG. VALVE (OS:0. CYLINDER HEAD ASSY. CYLINDER HEAD BOLT PIN NUT NUT GASKET SPARK PLUG (NGK.

NO 2 GS500K6 P02_004 CYLINDER 1-1 1-1 1-2 2 3 4 5 PART.NO DESCRIPTION QTY REMARSK 11210-01D20-0F0 CYLINDER 1 11210-01D30-0F0 09108-10112 09108-10041 04211-11169 11241-01D00 CYLINDER STUD BOLT (L:168) STUD BOLT (L:178) PIN GASKET. P19. P54 . CYLINDER 1 4 4 2 1 GN125H P2 GS500K MODEL K3 MODEL K4/K5/K6 P24 MODEL K4/K5/K6 P2.FIG.4 (B-5) CYLINDER REF.

8) SPACER (L:65) PLATE.1) BOLT (10X255) BOLT (10X245) BOLT (10X170) BOLT (10X160) NUT SPACER (L:16.JET. OIL SEPARATOR SCREW JET.BOLT (6X90) .JET.BOLT (8X110) .PIN . OIL GALLERY MISSION .5 FIG.BOLT (8X100) .BOLT (6X70) .BOLT (6X50) .FIG.1.PIN .O RING (D:1.5 (B-6) CRANKCASE 16 9 8 16 REF.BOLT (6X105) .BOLT (6X125) . OIL GALLERY 29 27 25 2 31 27 23 GS500K6 P02_005 CRANKCASE GS500K P2 QTY REMARSK 1 1 2 2 2 3 2 2 1 2 1 2 4 1 1 2 3 1 1 2 2 2 1 1 1 1 4 2 2 2 4 1 GS500/U GS500F/FU 2 GS500F/FU . ID:3. OIL GALLERY BAL SHAFT . OIL GALLERY CYLINDER .BOLT (8X70) .NO 16 14 4 4 12 5 5 7 7 10 11 11 26 15 13 15 20 21 24 26 28 1 30 28 3 22 18 19 29 26 1-1 1-2 12 2 3 5 4 6 5 6 12 7 12 8 6 17 9 10 11 9 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART.BOLT (8X125) .BOLT (6X65) .BOLT (8X45) .BOLT (6X45) .BOLT (8X65) .NO DESCRIPTION 11301-44890 11301-01810 09206-13004 09206-11007 07130-08703 09103-08182 09103-08134 09103-08230 01550-08653 01550-08453 09103-06033 09103-06067 01550-06903 01550-06703 01550-06653 01550-06507 01550-06453 09168-08016 09493-22010 09493-32002 09493-24008 09280-03003 09103-10137 09103-10154 09103-10127 09103-10278 09159-10078 11611-01D10 11610-45410 11521-44100 09125-06110 11532-46E00 CRANKCASE SET CRANKCASE SET .JET.GASKET .

6 (B-7) CRANKCASE COVER REF.1. ENGINE SPROCKET PIN BOLT BOLT BOLT CAP. ID:26. CONTACT BREAKER BOLT EMBLEM EMBLEM COVER.NO 2 GS500K6 P02_006 CRANKCASE COVER 1 2 3 4 5 6 7 8 9 10 11 12 13-1 13-2 14 15 16 17 18-1 18-2 19 20 21 22 23 24 25 26 27 28 29 PART. OIL CHECK GASKET COVER. MAGNETO GASKET. OIL LEVEL O RING (D:3.BOLT QTY REMARSK 1 1 2 2 2 1 1 1 1 1 1 3 1 1 1 1 1 0 1 1 1 1 2 1 2 1 2 1 2 1 1 MODEL K3 MODEL K4/K5/K6 MODEL K3 MODEL K4/K5/K6 . CLUTCH COVER PIN BOLT BOLT BOLT GAUGE. OIL PRESSURE .4) PLUG. CLUTCH RELEASE SCREW COVER. GENERATOR COVER PIN BOLT EMBLEM EMBLEM COVER. STARTER MOTOR BOLT SWITCH ASSY. CLUTCH GASKET.FIG.NO 11341-01D10 11482-44110 04211-13189 09103-06216 09103-06214 09103-06212 11970-44110 09280-26006 09247-14012 09168-14002 11381-01D10 09103-05016 68233-01D00 68233-01D10 11351-01D10 11483-44110 04211-13189 09103-06214 68233-01D00 68233-01D10 11361-01D10 04211-09129 09103-06239 09103-06238 09103-06215 11387-01D10 02122-05127 11382-01D00 01547-05083 37820-33D10 37822-33D00 GN125H P2 GS500K DESCRIPTION COVER.

OIL DRAIN GASKET VALVE ASSY. OIL GASKET. ENGINE OIL FILTER STUD BOLT NUT STRAINER. OIL PAN GASKET.NO 6 13 7 14 10 8 9 17 21 11 18 20 19 16 12 15 1-1 1-2 2-1 2-2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART. DRIVEN (NT:27) WASHER PIN CIRCLIP 16 2 1 3 5 4 GS500K6 P02_007 OIL FILTER/OIL PUMP GS500K P2 GN125H QTY REMARSK 1 1 1 1 2 1 1 1 1 1 1 1 3 3 1 3 1 2 3 1 1 1 1 GS500/U GS500F/FU GS500/U GS500F/FU 2 . OIL PAN BOLT 1 PLUG.7 FIG. OIL PAN.9. ENGINE OIL O RING (D:1.FIG. OIL RELIEF FILTER. ENGINE OIL O RING SPRING CAP. ENGINE OIL SCREW PUMP ASSY. ID:13) SCREW GEAR.7 (B-8) OIL FILTER-OIL PUMP REF.NO DESCRIPTION 11511-44100 11511-01D00 11489-44110 11489-01D00 01550-06303 09247-14026 09168-14002 16440-11D00 16510-45040 16518-45000 09440-32004 16512-45D00 01421-06208 08313-20063 16520-01D01 01570-06123 16400-44100 09280-13004 02112-06253 16331-01D10 09181-10158 09261-04009 08331-31106 PAN.

CRANKSHAFT (GREEN) BEARING.PIN BEARING. CRANK PIN (BROWN) BEARING. CRANK PIN (YELLOW) CRANKSHAFT .8 FIG. CRANKSHAFT (BROWN) BEARING.NO 10 13 2 9 12 11 12 1 3 1 2 3-1 3-2 3-3 3-4 4 5 6-1 6-2 6-3 6-4 7 8 9 10 11 12 13 14 15 16 17 PART. THRUST OIL SEAL. CRANK PIN (BLACK) BEARING. PISTON CIRCLIP PISTON SET (OS:0. RH (22X40X8) PISTON RING SET. CRANKSHAFT (YELLOW) BEARING.5) GEAR. CRANK PIN (GREEN) BEARING.8 (B-9) CRANKSHAFT REF. CRANKSHAFT (BLACK) BEARING.NUT BEARING. PRIMARY DRIVE (NT:28) NUT WASHER KEY QTY REMARSK 2 4 4 4 4 4 1 1 8 8 8 8 2 1 2 2 2 4 2 1 1 1 1 OPT . CONNECTING . PISTON PIN.FIG.NO 12160-44100 09159-08033 12164-01D01-0A0 12164-01D01-0B0 12164-01D01-0C0 12164-01D01-0D0 12220-01D02 09202-03016 12229-01D01-0A0 12229-01D01-0B0 12229-01D01-0C0 12229-01D01-0D0 12228-44106 09283-22015 12111-01D01-0F0 12140-01D20 12151-45501 09381-18002 12100-01D00-050 21111-44100 09140-24007 09164-25001 08341-31059 2 17 8 3 15 16 14 5 6 7 7 4 6 GS500K6 P02_008 CRANKSHAFT GN125H P2 GS500K DESCRIPTION ROD ASSY.

KEY GEAR. CRANKSHAFT . DRIVEN (NT:46) WASHER SPRING PIN SPACER WASHER BOLT BEARING (GREEN) BEARING (BLACK) BEARING (BROWN) BEARING (YELLOW) QTY REMARSK 1 1 1 1 3 6 1 1 1 4 4 4 4 2 .NO 12650-01D01 09420-04008 12666-44001 09160-24026 09440-15007 09201-08001 09180-24009 09160-12039 01500-12203 12229-01D01-0A0 12229-01D01-0B0 12229-01D01-0C0 12229-01D01-0D0 6 9 8 7 1 4 3 2 10 10 10 10 GS500K6 P02_ 009 CRANK BALANCER GS500K P2 DESCRIPTION BALANCER.9 (B-10) CRANKSHAFT BALANCER REF.FIG.NO 5 1 2 3 4 5 6 7 8 9 10-1 10-2 10-3 10-4 6 PART.

10 (B-11) STARTER CLUTCH REF.SPRING . STARTER .ROLLER .FIG.NO 1 2 3 4 5 6 7 8 2 GS500K6 P02_010 STARTER CLUTCH PART. PUSH BOLT SHIM GS500K P2 QTY REMARSK 1 1 1 3 3 3 3 1 .PIECE.NO DESCRIPTION 12611-01D00 09206-13003 12600-44835 09261-15001 09440-04015 12633-31000 07130-08163 12649-45000 GEAR. STARTER IDLE (NT:55/19) PIN CLUTCH SET.

5) WASHER TAPPET.WASHER (T:1. EXHAUST CAMSHAFT SET. VALVE SEAT.NO DESCRIPTION 12710-01831 09181-22167 09160-22074 09160-22075 09160-22076 09164-22012 09181-22132 12740-45042 12748-44000 09111-06027 12747-44000 12720-01820 12720-01841 09181-22167 09160-22074 09160-22075 09160-22076 09164-22012 09181-22132 12750-45041 12748-44000 09111-06027 12747-44000 12891-15501 12891-45001 12911-01D00 12912-01D00 12920-44110 12931-45000 12932-45010 12933-45001 09289-07002 CAMSHAFT SET.WASHER (T:1.WASHER (T:1.WASHER (T:1.WASHER (T:1.3) .5) WASHER CAMSHAFT SET. SPRING OIL SEAL (7X14. EXHAUST SPRING SET.WASHER.7) SPROCKET.WASHER.0) . EXHAUST .WASHER (T:1. INTAKE VALVE. EXHAUST VALVE.WASHER (T:1. WAVE .4X9) 17 15 21 20 16 GS500K6 P02_011 CAM SHAFT/VALVE GS500K P2 QTY REMARSK 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 2 1 1 2 1 2 2 2 2 4 4 8 4 4 OPT OPT OPT 2 MODEL K3 MODEL K4/K5/K6 OPT OPT OPT . EXHAUST (NT:30) PIN BOLT (6X12. INTAKE TAPPET. SPRING COTTER.WASHER (T: 0. WAVE .11 (C-2) CAMSHAFT-VALVE REF.FIG. INTAKE .WASHER (T:1.1) .3) .2) .2) .NO 5 2B 6 2A 2B 3 11 12 8B 8A 1 8B 2 9 4 22 13 19 10 18 7 8 22 17 14 19 21 18 20 1 2-1 2-2 2-3 2-4 2A 2B 3 4 5 6 7-1 7-2 8-1 8-2 8-3 8-4 8A 8B 9 10 11 12 13 14 15 16 17 18 19 20 21 PART.0) .1) .WASHER (T: 0. INTAKE (NT:30) PIN BOLT (6X12.7) SPROCKET. VALVE RETAINER.

40) SHIM. TAPPET (T:2. TAPPET (T:2.05) SHIM.85) SHIM.55) SHIM.FIG. TAPPET (T:2. TAPPET (T:2.80) SHIM.95) SHIM.30) SHIM.75) SHIM.25) SHIM.11 (C-3) CAMSHAFT-VALVE REF. TAPPET (T:3.NO 5 2B 6 2A 2B 3 2 11 12 8B 8A 1 8B 2 9 4 22 13 22-1 22-2 22-3 22-4 22-5 22-6 22-7 22-8 22-9 22-10 22-11 22-12 22-13 22-14 22-15 22-16 22-17 22-18 22-19 22-20 PART. TAPPET (T:3.50) SHIM. TAPPET (T:2.70) SHIM. TAPPET (T:3.00) SHIM. TAPPET (T:2. TAPPET (T:2.45) SHIM. TAPPET (T:2. TAPPET (T:2.60) SHIM. TAPPET (T:2.35) SHIM. TAPPET (T:2.NO 12892-45000-215 12892-45000-220 12892-45000-225 12892-45000-230 12892-45000-235 12892-45000-240 12892-45000-245 12892-45000-250 12892-45000-255 12892-45000-260 12892-45000-265 12892-45000-270 12892-45000-275 12892-45000-280 12892-45000-285 12892-45000-290 12892-45000-295 12892-45000-300 12892-45000-305 12892-45000-310 19 10 18 7 8 22 17 14 19 21 18 20 17 15 21 20 16 GS500K6 P02_01 1 CAM SHAFT/V ALVE GS500K P2 DESCRIPTION SHIM.10) QTY REMARSK 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 . TAPPET (T:2.20) SHIM. TAPPET (T:2.15) SHIM.65) SHIM. TAPPET (T:2. TAPPET (T:2. TAPPET (T:2.90) SHIM. TAPPET (T:2.

CAM CHAIN NO.NO DESCRIPTION 12760-45040 12771-45052 12782-49200 02112-05103 12791-45040 01550-06123 09168-06023 12810-01D00 12814-44101 12830-01D12 12838-38200-H17 12839-38200 12837-24A10 07130-06253 CHAIN. CAM CHAIN NO.12 (C-4) CAM CHAIN REF.FIG. TENSIONER .1 GUIDE.3 BOLT WASHER TENSIONER. CAM SHAFT DRIVE (120L) GUIDE. CAM CHAIN NO. ADJUSTER BOLT GS500K6 P02_012 CAM CHAIN GS500K P2 QTY REMARSK 1 1 1 2 1 2 2 1 2 1 1 1 1 2 2 .GASKET PLUG GASKET.2 SCREW GUIDE. CAM CHAIN CUSHION ADJUSTER ASSY.NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART.

PLUNGER ASSY .SPRING .NEEDLE. NEEDLE .SPRING RH .JET.FIG.VALVE ASSY. RH .SCREW .P54 GS500UK3 P19 GS500K3 P2.JET.SPRING .SPRING . PISTON .WASHER .JET.HOLDER. LH CARBURETOR ASSY.JET.9. DIAPHRAGM .WASHER .SPRING .PIN. P24.HOLDER.SCREW. GUIDE .13 (C-5) CARBURETOR (GS500K3/UK3) REF. RH CARBURETOR ASSY. LH CARBURETOR ASSY. P19.VALVE. JET (5DH41-4) .CAP QTY REMARSK 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 2 2 2 2 2 4 2 1 GS500K3 P2.P54 GS500UK3 P19 GS500K3 P2. P19.P54 GS500UK3 P19 . MAIN (115) .SCREW . FLOAT CHAMBER .GASKET. ID:4.NO 13201-01DE0 13201-01DG0 13202-01DE0 13202-01DG0 13573-19E00 13418-33E00 09280-05004 13481-13F00 13382-19E00 13387-13F00 13383-01DE0 13502-07F00 13501-29FA0 13501-01DG0 13507-17C01 13247-02340 09492-17016 13247-33E00 13258-44B00 13250-04F00 13254-01010 02112-04083 13602-05A10 13370-33E80 09491-23012 09491-60010 13385-07F00 13246-43010 09494-00949 13279-33E00 13268-47070 13291-29900 13295-29900 13267-13F00 13271-33C00 13411-05300 13682-31210 13418-44080 13417-26D00 13278-47090 13247-33E00 09493-33002 13274-84000 GS500K6 P02_013 CARBURETOR GS500K P2 DESCRIPTION CARBURETOR ASSY.SCREW. PILOT (2 3/4) . P24.O RING (D:1. PILOT .JET. PISTON .CAP . DRAIN .O RING .O RING . MAIN (60) . P19. FLOAT . AIR (165) .FLOAT ASSY . JET .COVER.ADJUSTER RH .SCREW .8) .HOLDER .DIAPHRAGM .VALVE.O RING .NO 1-1 1-2 2-1 2-2 3 4 5 6 7 8 9 10 11-1 11-2 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 2 PART.E RING . P24. NEEDLE (P-5M) .SCREW .

14 (C-8) FOR GS500HK3/HUK3 REFERTO FIG.NO 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 PART.13 (C-6) CARBURETOR (GS500K3/UK3) REF.NO DESCRIPTION 09401-06101 . 14A (C-11) FOR MODEL K4/K5/K6 GS500K6 P02_013 CARBURETOR GS500K P2 QTY REMARSK 1 2 1 1 1 1 1 2 2 1 1 2 1 1 1 2 2 .FIG.O RING 13268-96111 SPRING 13271-44B00 SPRING 13267-44B00 SCREW 13683-01DF0 HOSE 13413-01DE0 PLATE 13602-04F00 SCREW 13557-33E00 PACKING 13683-01DE0 HOSE 13683-01DB0 HOSE 13673-44B00 SEAL 13685-33EQ0 NIPPLE 13565-01DE0 BRACKET 02122-05103 SCREW 13685-01DB0 PIPE REFERTO FIG.CLIP 13295-33010 .

O RING .NO 1-1 1-2 2-1 2-2 3 4 5-1 5-2 6 7 8 9 10 11 12-1 12-2 13 14 15 16-1 16-2 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32-1 32-2 33 34 35 36 37 38 39 40 13201-01DF1 13201-01DK0 13202-01DF1 13202-01DK0 13573-01DB0 13507-17C01 13501-29FA0 13501-01DK0 13418-33E00 09280-05004 13481-13F00 13382-44030 13394-17E60 13387-13F00 13383-01DF0 13383-01DE0 09494-00949 13246-43010 13385-07F00 09491-26016 09491-27008 13295-29900 13291-29900 13268-48700 13279-33E00 13370-33E80 02112-04083 13602-05A10 13250-04F00 13254-01010 09492-17016 09491-60005 09493-34003 13258-04F00 02112-04107 13247-02340 13502-01DB0 13502-01DC0 13411-05300 13417-26D00 13278-47090 13418-44080 13682-31210 02112-05127 13274-84000 09401-06101 GS500K P2 DESCRIPTION CARBURETOR ASSY.FLOAT ASSY . MAIN (130) . RH CARBURETOR ASSY.SCREW .JET. MAIN (135) .ADJUSTER (2 5/8) .O RING .PIN. JET . JET (5DH41-3) . NEEDLE (P-5M) .CAP . DIAPHRAGM RH .JET.9.GASKET . PISTON .SCREW .VALVE. RH .JET.14 (C-8) CARBURETOR (GS500HK3/HUK3) 3 GS500K6 P02_014 CARBURETOR REF. LH CARBURETOR ASSY.SCREW .JET.E RING . LH CARBURETOR ASSY.8) . FLOAT .SPRING .JET.HOLDER .VALVE ASSY. GUIDE .PLUG.SPRING . NEEDLE .COVER ASSY.5) .WASHER . MAIN (60) .SPRING .DIAPHRAGM .CLIP QTY REMARSK 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 2 2 2 2 2 4 1 1 GS500HK3 P19 GS500HUK3 P19 GS500HK3 P19 GS500HUK3 P19 GS500HK3 P19 GS500HUK3 P19 GS500HK3 GS500HUK3 GS500HK3 GS500HUK3 .HOLDER.RING .JET. PILOT (17.VALVE.O RING (D:1.COVER ASSY.NEEDLE.PLUNGER ASSY .WASHER .FIG.ID:4. DRAIN .NO PART.O RING . JET (5DH41-3) .SPRING . PILOT AIR (170) . DIAPHRAGM LH .HOLDER.SCREW .NEEDLE. PISTON .CAP .

AIR CLEANER NO.NO 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 3 PART.FIG.NO 13267-13F00 13271-33C00 09355-35755-600 13683-10F60 13685-04F10 95569-78040 18115-70G10 13683-01DB0 13683-01DE0 13683-46D10 13683-01DC1 09401-16401 09408-00033 13413-01DE0 02142-04083 13557-33E00 13550-13D60 13605-20C00 09355-35755-600 09355-35755-600 09355-35755-600 09367-04007 09355-35755-600 13685-01DC0 13685-01DB0 13268-96111 13271-44B00 13267-44B00 13673-44B00 13685-33EQ0 18780-32E00 09355-35755-600 09355-50105-600 13715-04F00 D1557-06205 GS500K6 P02_014 CARBURETOR GS500K P2 DESCRIPTION . CONTROL AIR HOSE. FUEL COCK VACUUM CHAMBER.2 HOSE.ADJUSTER .SPRING HOSE HOSE NIPPLE CHECK VALVE ASSY SOLENOID ASSY HOSE HOSE 3 WAY HOSE CLIP CLIP LEVER SCREW PACKING SENSOR ASSY SCREW HOSE HOSE HOSE NIPPLE HOSE ROD PIPE SPRING SPRING SCREW SEAL NIPPLE FILTER.14 (C-9) CARBURETOR (GS500HK3/HUK3) REF. VACUUM BOLT QTY REMARSK 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 2 1 2 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 L:600 --> 175 3 L:600 --> 165 L:600 --> 40 L:600 --> 35 L:600 --> 55 L:600 --> 360 L:600 --> 480 .

JET. MAIN (60) . PILOT (17. NEEDLE (P-5M) . DRAIN . LH CARBURETOR ASSY.SPRING .SPRING .VALVE.JET. DIAPHRAGM RH . MAIN (135) .9.P54 GS500U/FU P19 .5) . JET . P24.VALVE. P24.FIG. P19.RING . PISTON .SCREW .SCREW .NEEDLE. P19. ID:4.SPRING .SCREW .WASHER .HOLDER.PIN.JET. RH .DIAPHRAGM .PLUNGER ASSY .JET.14A 71 74 51 77 38 75 76 32 73 59 44 3 50 63 3 48 62 43 45 49 6 7 8 9 10 11 4 12 46 64 44 69 70 58 5 69 65 60 72 57 2 62 53 42 68 67 33 28 66 34 61 52 41 39 40 21 23 17 25 22 18 19 20 13 14 15 24 26 16 27 29 47 55 56 35 54 30 31 1 36 37 REF. PISTON . DIAPHRAGM LH .COVER ASSY.JET. PILOT AIR (170) .PLUG.SCREW . JET (5DH57-3) .CAP .SPRING .JET.VALVE ASSY.P54 GS500U/FU P19 GS500/F P2. P24.HOLDER . GUIDE . P19.14A (C-10) CARBURETOR (GS500HK3/HUK3) FIG. MAIN (130) .E RING .P54 GS500U/FU P19 GS500/F P2.O RING .ADJUSTER (2 5/8) . RH CARBURETOR ASSY. NEEDLE .WASHER . P24.CAP . LH CARBURETOR ASSY.HOLDER. P19.CLIP QTY REMARSK 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 2 2 2 2 2 4 1 1 GS500/F P2. FLOAT .GASKET .NO PART.P54 GS500U/FU P19 GS500/F P2.O RING (D:1.COVER ASSY.8) .O RING .O RING .FLOAT ASSY .NO 1-1 1-2 2-1 2-2 3 4 5-1 5-2 6 7 8 9 10 11 12 13 14 15 16-1 16-2 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32-1 32-2 33 34 35 36 37 38 39 40 13201-01DN0 13201-01DP0 13202-01DN0 13202-01DP0 13573-19E00 13507-17C01 13501-29FA0 13501-01DK0 13418-44080 09280-05004 13481-13F00 13382-19E00 13394-17E60 13387-13F00 13383-01DN0 13341-01DN0 13246-43010 13385-07F00 09491-26016 09491-27008 13295-29900 13291-29900 13268-48700 13279-01DN0 13370-04F00 02112-04083 13602-05A10 13250-04F00 13254-01010 09492-17016 09491-60010 09493-34003 13258-04F00 02112-04107 13247-13A00 13502-01DB0 13502-01DC0 13411-05300 13417-26D00 13278-47090 13418-44080 13682-31210 02112-05127 13274-84000 09401-06101 GS500K6 P02_014A CARBURET OR GS500K P2 DESCRIPTION CARBURETOR ASSY.

P19. FUEL COCK VACUUM NO. P54 L:600 --> 480 P24 L:600 --> 380 P2. 1 HOSE.2 HOSE. P19. AIR CLEANER NO. P54 P2.SPRING HOSE HOSE NIPPLE CHECK VALVE ASSY SOLENOID ASSY HOSE HOSE 3 WAY HOSE CLIP CLIP LEVER SCREW PACKING SENSOR ASSY SCREW HOSE HOSE HOSE NIPPLE HOSE ROD PIPE SPRING SPRING SCREW SEAL NIPPLE FILTER. FUEL COCK VACUUM NO.ADJUSTER . 1 HOSE.14A REF.FIG. P54 . 2 JOINT CHAMBER. VACUUM BOLT QTY REMARSK 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 2 1 2 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 L:600 --> 175 L:600 --> 60 3 L:600 --> 165 L:600 --> 40 L:600 --> 35 L:600 --> 55 L:600 --> 360 L:600 --> 100 P2.NO 13267-13F00 13271-33C00 09355-35755-600 09355-35755-600 13685-04F10 95569-01DN0 18115-70G10 13683-01DB0 13683-01DN0 13683-01DP0 13683-01DC1 09401-16401 09408-00200 13413-01DE0 13602-04F00 13557-33E00 13550-13D60 13605-20C00 09355-35755-600 09355-35755-600 09355-35755-600 09367-04007 09355-35755-600 13685-01DC0 13685-01DB0 13268-96111 13271-44B00 13267-44B00 13673-44B00 13685-33EQ0 18780-32E00 09355-35755-600 09355-50105-600 09355-50105-600 09355-50105-600 09367-06002 13715-04F00 D1557-06205 54 30 31 1 GS500K6 P02_014A CARBURETOR GS500K P2 DESCRIPTION . P19.NO 71 74 51 77 38 75 76 32 73 59 44 3 50 63 3 48 62 43 45 49 6 7 8 9 10 11 4 12 46 64 44 69 70 58 5 69 65 60 72 57 2 62 53 42 68 67 33 28 66 34 61 52 41 39 40 21 23 17 18 19 20 25 22 13 14 15 24 26 16 27 29 47 55 56 35 36 37 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73-1 73-2 74 75 76 77 PART.14A (C-11) CARBURETOR (GS500HK3/HUK3) FIG. FUEL COCK VACUUM NO. CONTROL AIR HOSE.

PLUG 4 2 2 1 2 1 1 2 1 09401-14301 .TUBE.CLIP .NO PART.FILTER ASSY 1 13780-01D00 .15 FIG.15 (C-14) AIR CLEANER 4 12 11 GS500K6 P02_015 AIR CLEANER 13 REF.FIG. AIR 1 13780-01D51 .TUBE.NO 1-1 1-1 1-2 1-2 1-2 1-2 1-3 1-3 1-3 1-3 2-1 2-1 2-2 2-2 2-2 3 4 5 6 7 8 9 10 11 11 12 12 13 14 15 13700-01D71 CLEANER ASSY. P54 GS500FUK4/K5/K6 P19 GS500K3 P2.CLIP . P19.CLAMP . AIR 1 13700-01D61 CLEANER ASSY.CLAMP .TUBE. P19. P24.CLIP 1 D1557-06165 D8321-51065 09404-06433 BOLT WASHER CLAMP 2 2 1 GS500K P2 DESCRIPTION QTY REMARSK GS500K3 P2.SCREW .FILTER ASSY 1 02142-05087 13881-01D60 09402-64203 09352-11153-600 09401-14301 13870-21458 09401-13409 09404-06432 13859-41B10 . AIR 1 13700-01D90 CLEANER ASSY. P54 GS500UK4/K5/K6 P19 GS500FK4/K5/K6 P2.P54 GS500UK3 P19 GS500HK3 P19 GS500HUK3 P19 GS500K4/K5/K6 P24 GS500FK4/K5/K6 P24 GS500K4/K5/K6 P2.P54 GS500UK3 P19 GS500HK3 P19 GS500HUK3 P19 MODEL K4/K5/K6 L:600 --> 200 MODEL K3 MODEL K4/K5/K6 P24 MODEL K3 MODEL K4/K5/K6 P24 . OUTLET . P19. DRAIN . P19. BREATHER . P24.

FIG.NO 8 12 9 11 14 11 15 7 5 10 6 10 4 10 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 4A 5 6 7 8 9 10 11 12 13 14 15 16 PART. OIL HOSE RH BOLT GUIDE. 2ND AIR REED VALVE LH VALVE ASSY. 2ND AIR LH GASKET HOSE . OIL COOLER LH GASKET (16X22X2) O RING (D:2. 2ND AIR VALVE HOSE. OIL COOLER RH HOSE. 2ND AIR RH PIPE. OIL HOSE LH QTY REMARSK 1 1 2 1 1 1 1 2 1 4 2 1 4 2 2 4 1 1 1 2 2 2 2 1 1 4 2 2 4 1 4 2 1 L:600 --> 270 4 .15A FIG. OIL COOLER CUSHION BOLT WASHER SPACER (6.NO 18420-01D01 18430-01D01 18441-12D10 18445-01D20 18446-01D20 18450-10F03 18610-01D20-E0Z 18711-01D20 09359-40701-600 09401-13409 09401-15101 09404-06429 01421-06163 D1557-06125 D7107-06165 D8320-10065 16600-01D01 16621-0BE00-E0N 16628C27A00J000 D1507-06205 D8322-91065 09180C06310J000 09320-10501 16460-01D00 16470-01D00 09168-14015 09280-12005 09360-14012 D7107-06165 16480-01D00-E0N D1557-06125 16492-01D00-E0N 16490-01D00-E0N 1 13 3 2 16 GS500K6 P02_015A 2ND AIR GS500K P2 DESCRIPTION PIPE. P19. ID:11. OIL HOSE CLAMP.4. P54) REF. 2ND AIR CLEANER HOSE CLIP CLIP CLAMP BOLT BOLT BOLT NUT COOLER ASSY. 2ND AIR REED BRACKET.8) BOLT (16X32) BOLT CLAMP. OIL BRACKET.5X10X10) CUSHION HOSE.15A (C-16) 2ND AIR (MODEL K4/K5/R (MODEL K4/K5/K6 P2. 2ND AIR REED VALVE RH HOSE .

4. OIL COOLER LH GASKET (16X22X2) O RING (D:2.NO 4A 1 2 3 4 4A 5 6 7 8 9 10 11 12 13 14 15 16 6 5 4 10 4 14 PART.8) BOLT (16X32) BOLT CLAMP. OIL HOSE LH QTY REMARSK 1 1 1 2 2 2 2 1 1 4 2 2 4 1 4 2 1 .FIG. OIL COOLER RH HOSE. OIL HOSE CLAMP.5X10X10) CUSHION HOSE.15B (C-16) OIL COOLER (GS500FK4/K5/K6/FUK4/K5/K6) REF. OIL COOLER CUSHION BOLT WASHER SPACER (6.NO 16600-01D01 16621-0BE00-E0N 16628C27A00J000 D1507-06205 D8322-91065 09180C06310J000 09320-10501 16460-01D00 16470-01D00 09168-14015 09280-12005 09360-14012 D7107-06165 16480-01D00-E0N D1557-06125 16492-01D00-E0N 16490-01D00-E0N 1 3 2 10 7 12 13 8 16 9 9 15 14 11 GS500K6 P02_015B OIL COOLER GS500K P2 DESCRIPTION COOLER ASSY. OIL BRACKET. OIL HOSE RH BOLT GUIDE.15B FIG. ID:11.

P19. P54 GS500FUK4/K5/K6 P19 GS500K4/K5/K6 P24 GS500FK4/K5/K6 P24 MODEL K3 MODEL K4/K5/K6 4 .6X12X20.16 (D-2) MUFFLER REF.6) SPACER (8.1) CUSHION NUT 1 1 1 1 1 1 A GS500K6 P02_016 MUFFLER DESCRIPTION 14181-01D00 D7109-08405 D8322-01085 14301-01DB1-E02 GS500K P2 GS500K3 P2. P24. EXHAUST PIPE BOLT WASHER MUFFLER ASSY 2 4 4 1 14301-01DA1-E02 MUFFLER ASSY 1 14301-01DE0-E02 MUFFLER ASSY 1 14301-01DF0-E02 MUFFLER ASSY 1 09103-08256 09103-08392 09160-08136 09180-08152 09320-12048 08316-10083 BOLT (8X40) BOLT WASHER (8. P54 GS500UK4/K5/K6 P19 GS500FK4/K5/K6 P2.16 FIG.NO 1 2 2A 3-1 3-1 3-2 3-2 3-3 3-3 3-3 3-3 3-4 3-4 4-1 4-2 5 6 7 8 PART. P19.P54 GS500UK3 P19 GS500HK3 P19 GS500HUK3 P19 GS500K4/K5/K6 P2.FIG. P19.NO QTY REMARSK GASKET.5X28X1.

OIL SEAL BOLT SCREW ASSY.8) WASHER (20X44X3) PLATE.NO 21200-44102 09181-25223 21411-44101 09140-20001 09167-20006 09160-20015 21441-37400 21451-28C31 21462-14301 09440-20019 09100-06145 21414-01D00 23121-44100 09263-15003 09160-15045 16321-01D10 09261-06002 08331-31383 23110-44111 23111-24A01 09285-06011 23117-44102 01500-06123 23200-01D00 09134-06010 08310-00067 03141-06163 09443-08001 27 28 24 25 26 GS500K6 P02_017 CLUTCH GS500K P2 DESCRIPTION GEAR.17 FIG.0) HUB. PRIMARY DRIVEN (NT:76) WASHER (25X38X1. SLEEVE NUT WASHER (20.NUT SCREW SPRING QTY REMARSK 1 1 1 1 1 1 7 6 1 6 6 6 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 . PUSH LH OIL SEAL (6X34X10) HOLDER.SCREW . DRIVE PLATE.NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 4 PART. DRIVEN DISK.5X28X1) GEAR. PRESSURE SPRING BOLT (6X40) SPACER PIECE. PUSH BEARING (15X28X2) WASHER (15.17 (D-3) CLUTCH REF. OIL PUMP DRIVE (NT:39) PIN CIRCLIP ROD.5X38X0. PUSH RH ROD. RELEASE .FIG.

JOINT SET. DRIVE (DID520VM.7) CIRCLIP CHAIN. 3RD DRIVEN (NT:29) WASHER (25. CHAIN QTY REMARSK 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 .1X31X1. LH (20X34X20) PIN HOLDER. 4TH DRIVEN (NT:27) WASHER (25.NO 24121-01D01 24221-44001 24231-20F03 24251-20F02 24252-19F00 24260-01D01 09181-25167 09380-25010 09262-25051 09390-62012 09263-20025 04221-07129 24741-44102 09126-06014 24131-01D00 24310-44001 09181-20251 24321-20F00 24322-19F00 09380-25010 24331-44003 09167-25012 09167-25013 09380-25010 24341-44003 09167-25012 09169-25001 09380-25010 24351-44001 24361-44010 09390-62012 09283-32015 09263-20027 09262-25065 09282-32002 27511-01D01 27531-01D10 08331-31256 27600C01C10J110 27620C01C10J000 GS500K P2 DESCRIPTION COUNTERSHAFT (NT:13) GEAR. 2ND DRIVE (NT:18) GEAR. 5TH DRIVE (NT:26) BUSH GEAR. RH (25X62X17) C RING BEARING. BEARING SCREW (6X16) DRIVESHAFT GEAR. 6TH DRIVEN (NT:23) C RING OIL SEAL (32X62X7) BEARING. 5TH DRIVEN (NT:25) GEAR.1X31X1. ENGINE (NT:16) SPACER (L:32.110LE) . 2ND DRIVEN (NT:32) BUSH CIRCLIP GEAR. LH (25X62X17) OIL SEAL SPROCKET.NO 40 GS500K6 P02_018 TRANSMISSION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PART.0) LOCK WASHER CIRCLIP GEAR.18 FIG. 3/4 DRIVE (NT:21/24) GEAR.0) CIRCLIP BEARING.0) LOCK WASHER CIRCLIP GEAR. RH (20X34X17) BEARING. 1ST DRIVEN (NT:32) WASHER (20X34X1) GEAR.18 (D-4) TRANSMISSION REF.FIG. 6TH DRIVE (NT:27) WASHER (25X34X1.

NO 30 4 32 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 34 34 34 35 36 37 38 PART. CAM NO. DRIVE PIN SCREW GUIDE. GEAR SHIFT 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 37720-01D00 BASE ASSY.NO DESCRIPTION QTY REMARSK 25211-44001 25221-44001 25231-44000 25411-18900 09125-06115 08211-06141 25311-01D00 09261-04001 09209-04013 09181-26001 25322-44000 02112-06163 25341-33300 09111-06054 09103-06240 09263-40001 25350-44000 09443-09007 25351-30010 25354-30000 09440-06020 09168-14002 25510-44100 09448-13008 08332-11073 09444-26013 09180-12068 25671-01011 09285-12002 25600-01D02 25652-20C00 D1507-06205 37720-47D00 FORK.19 (D-5) GEAR-SHIFTING REF. GEAR SHIFTING NO. SPRING SPRING GASKET (13. GEAR SHIFTING NO.1 SPRING STOPPER.1 FORK.P54 GS500UK3 P19 GS500HK3 P19 GS500HUK3 P19 MODEL K4/K5/K6 .5X0.8X18. GEAR SHIFTING PIN PIN WASHER (26X32.7) SCREW CONTACT SPRING 1 2 1 1 GS500K6 P02_019 GEAR SHIFTING GS500K P2 GS500K3 P2. CAM BOLT (6X14. GEAR SHIFTING FORK SCREW (6X8) WASHER CAM.3 SHAFT.4. GEAR SHIFTING .4) SHAFT. GEAR SHIFT 1 09280-26007 02112-75203 09209-05011 09440-04010 O RING (D:2. GEAR SHIFTING NO. P19.RUBBER BOLT BASE ASSY.3) HOLDER.2 FORK.19 FIG. ID:25. GEAR SHIFTING SPRING E RING SPRING SPACER (12X20X15.6) BOLT BEARING (40X47X12) STOPPER. P24.FIG. CAM NO.3) STOPPER OIL SEAL (12X22X9) LEVER ASSY.8X0.2 HOLDER.

20 FIG.BRUSH .SHIM SET .OIL SEAL .O RING .SPRING .BUSHING (B) .O RING .20 (E-2) STARTING MOTOR REF.5) BOLT (6X25) NUT QTY REMARSK 1 1 1 1 2 1 2 1 1 1 1 2 2 1 1 1 4 GS500K6 P02_021 GENERATOR GS500K P2 .ARMATURE .NO 31100-20C00 31310-27A01-H17 31153-43400 31170-43400 31264-44110 31132-27A01 31135-65010 31130-38300 31172-38300 31171-38300 31143-38300 31281-88C00 31156-38300 09280-24003 09128-06024 08361-35068 DESCRIPTION MOTOR ASSY. STARTING .O RING (D:3.0.O RING .BUSHING (A) .NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART.BRUSH HOLDER ASSY .BOLT . ID:24..FIG.

NO 1 2 3 4 5 6 7 8 9 PART.FIG.NO 31401-01D10 31402-01D00 02112-35303 09103-12004 31497-45000 02112-05083 31498-45000 02112-06103 09404-06429 4 GS500K6 P02_021 GENERATOR GS500K P2 DESCRIPTION STATOR ROTOR SCREW BOLT (12X60) CLAMP SCREW CLAMP SCREW CLAMP (L:45) QTY REMARSK 1 1 3 1 2 2 1 1 1 .21 (E-3) GENERATOR REF.21 FIG.

22 (E-4) SIGNALGENERATOR REF. P19.NO DESCRIPTION QTY REMARSK 32900-01D40 IGNITOR 1 32900-01D50 IGNITOR 1 32900-01DA0 33110-01D00 33120-01D20 09103-06064 02112-05103 09404-06429 IGNITOR SIGNAL GENERATOR ASSY CLAMP (L:45) BOLT (6X60) SCREW CLAMP (L:45) 1 1 1 1 2 2 GS500K3 P2.P54 GS500UK3 P19 GS500HK3 P19 GS500HUK3 P19 MODEL K4/K5/K6 1 2 4 3 4 5 6 7 GS500K6 P02_022 SIGNAL GENERATOR GS500K P2 .NO 1-1 1-1 1-2 1-2 2 3 4 5 6 7 PART.22 FIG. P24.FIG.