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Pressure Vessel Engineering Ltd.

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Nozzle and Repad Design Tool ver E4.01


Nozzle Description

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Shell Inputs:
SA-106 B Material
14,500 Sv [psi] - allowable stress
1.00 E1 - efficiency of shell at nozzle
10.750
0.378
0.015
0.015

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6.625
0.320
1.000
1.000
0.015
12.5%
1,080.0

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Variables:

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32
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Ds [in] - inside diameter of shell


nt [in] - nominal shell wall thickness
Treq [in] - required shell wall thickness
sca [in] - shell corrosion allowance

Nozzle Inputs:
SA-106 B Material
14,500 Sn [psi] - allowable stress
1.00 E - nozzle efficiency

Reinforcement:
SA-516
20,000
0.750
10.230
0.200
0.200
0.200
0.250

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UT [in] =
Rn [in] =
ti [in] =
h [in] =
tn [in] =
d [in] =

Do [in] - outside diameter of nozzle


Nwall [in] - nominal wall thickness of nozzle
Lp [in] - exterior projection of nozzle
Ip [in] - interior projection of nozzle
nca [in] - nozzle corrosion allowance
UTP [%] - undertolerance allowance
Pn [psi] - interior pressure

Material
Sp [psi] - allowable stress of repad
te [in] - repad thickness
Dp [in] - outside diameter
Leg41 [in] - fillet size
Leg42 [in] - fillet size
Leg43 [in] - fillet size
LegG [in] - depth of groove
Nwall*UTP
Do/2 - (Nwall-nca) + UT
Nwall-2*nca
MIN(Ip-sca,2.5*nt,2.5*ti)
Nwall-nca
Do-2*tn

0.32*0.1 =
6.625/2 - (0.32-0.015) + 0.04 =
0.32-2*0.015 =
MIN(1-0.015,2.5*0.378,2.5*0.29) =
0.32-0.015 =
6.625-2*0.305 =

0.040
3.048
0.290
0.725
0.305
6.015

Required Thickness: UG-27(c)(1,2)


TreqN [in] = (Pn*Rn)/(Sn*E - 0.6*Pn)+nca ~~ required minimum thickness
(1080*3.048)/(14500*1 - 0.6*1080)+0.015 = 0.253
CheckTreqN = TreqN <= Nwall
0.253 <= 0.32 = Acceptable
Minimum thickness per UG-45 [in] =

Acceptable 0.253

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Area Replacement:
Ar [in^2] = 1*d*Treq*1+2*tn*Treq*1*(1-fr1) ~~ required Area
1*6.015*0.015*1+2*0.305*0.015*1*(1-1) =
A1 [in^2] = max(d, 2*(nt+tn)) * (E1*nt-1*Treq)-2*tn*(E1*nt-1*Treq)*(1-fr1)
MAX(6.015, 2*(0.378+0.305)) * (1*0.378-1*0.015)-2*0.305*(1*0.378-1*0.015)*(1-1) =
A2 [in^2] = min((tn-trnR)*fr2*min(5*nt,2*Lp),(tn-trnR)*(Min(2.5*tn+te,2*Lp)*fr2*2))
MIN((0.305-0.238)*1*MIN(5*0.378,2*1),(0.305-0.238)*(MIN(2.5*0.305+0.75,2*1)*1*2)) =
A3 [in^2] = Min(5*nt*ti*fr2,5*ti*ti*fr2,2*h*ti*fr2)
MIN(5*0.378*0.29*1,5*0.29*0.29*1,2*0.725*0.29*1) =
A5 [in^2] = (Dp-d-2*tn)*te*fr4
(10.23-6.015-2*0.305)*0.75*1 =
A41 [in^2] = Leg41^2*fr3
0.2^2*1 =
A42 [in^2] = Leg42^2*fr4
0.2^2*1 =
A43 [in^2] = (Leg43-nca)^2*fr2
(0.2-0.015)^2*1 =
Aa [in^2] = A1+A2+A3+A5+A41+A42+A43 ~~ actual area
2.183+0.127+0.421+2.704+0.04+0.04+0.034 =
CheckA = Aa >= Ar ~~ check area replacement
5.549 >= 0.09 =
The UG-16(b) minimum thickness requirement has not been taken into consideration here.
The required weld size is not checked on this sheet
This sheet cannot be used to check for allowable exterior pressure loads.
This sheet is for educational use only - use at your own risk.

Pressure Vessel Engineering Ltd.


120 Randall Drive, Suite B
Waterloo, Ontario, Canada, N2V 1C6
www.pveng.com (519) 880-9808

0.090
2.183
0.127
0.421
2.704
0.040
0.040
0.034
5.549
Acceptable

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