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CPP7563 Trimapanel Brochure

CPP7563 Trimapanel Brochure

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Panels and Profiles

Trimapanel® System
External Wall Panel System

Trimapanel® System

Panels and Profiles
Panels and Profiles is the only company able to offer a comprehensive range of building envelope and structural flooring systems from one source, with the support and backing of a truly global company and complete supply chain. Offering ease of installation, performance and quality you would expect from one of the industry’s most trusted brands enables our customers to exceed their clients’ requirements over the long term.

Panels and Profiles has over 40 years experience supplying roofing and cladding products to the construction market. With the focus on service, delivery reliability, and on site support, makes us the ideal partner for client, architect and contractor.
We have the widest range of metal cladding systems, comprising of both insulated panels and built-up engineered cladding and roofing solutions to provide ultimate design flexibility. With such a diverse product portfolio, we are uniquely able to offer the specifier an unbiased solution to meet the design criteria for any project. As a factory engineered single component product, insulated panels provide the designer and client alike with the essential reassurance that the building will meet the necessary regulations, not only at the time of installation but also, critically, throughout its life. The Trimapanel® System is a steel-faced, insulated, architectural panel offering a secret-fix and joint design suitable for horizontal and vertical wall applications. The one-component system provides an attractive, fast track, single-fix, and thermally efficient solution for wall cladding.

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0845 30 88 330

Project: Sir William Ramsey School, Buckinghamshire Client: Buckinghamshire County Council Architect: Jacobs UK Ltd Main contractor: Trak Installing contractor: PJB Cladding Panels and Profiles product: Trimapanel® System Colorcoat® product: Colorcoat Prisma® in Silver Metallic

Platinum System Warranty
The Platinum System Warranty offered by Panels and Profiles provides peace of mind to clients for up to 25 years. The warranty is free of charge and covers material performance and workmanship. The warranty encompasses all of the components used in the construction of the building envelope solutions provided by Panels and Profiles making it the most comprehensive system warranty offered on the market. Panels and Profiles are in a position to provide this reassurance due to our innovative supply chain partnerships with the third party component suppliers. All components including fixings, roof lights, fall arrest, gutters and walkways used in the system are covered under the warranty. The approved Platinum suppliers are selected on the basis of their ability to meet the stringent technical criteria and performance set for each component and provide a component guarantee of up to 25 years. Specifiers and contractors benefit from the warranty with the freedom to choose from the list of approved suppliers. As part of the Platinum System Warranty, approved Platinum contractors undertake the installation of the projects. The workmanship of the Platinum approved contractors is continually checked to ensure the systems are installed accurately and expertly without compromising performance. The workmanship of the installation is guaranteed for up to 12 years. Panels and Profiles act as a one point of contact from the beginning of the project right through to the end of the duration of the warranty period. The Platinum System Warranty provides the client with a direct link to Panels and Profiles in the unlikely event of a building failure. In addition to the Platinum System Warranty, the Confidex® Guarantee, is available with Colorcoat HPS200 Ultra® and Colorcoat Prisma®. This offers the most comprehensive guarantee for prefinished steel products in Europe and provides peace of mind for up to 40 years. Unlike other guarantees, Confidex® covers cut edges for the entirety of the guarantee period and does not require annual inspections to maintain its validity.

0845 30 88 330

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The system offers excellent economic and environmental performance. These options. enable architects to create unique and modern design solutions. ® ® System Trimapanel System Trimapanel 1. secret-fix architectural wall-cladding system comprising of a pre-finished steel liner profile. a micro-rib external profile and a wide variety of colours and finishes. and fabricated corner and curved panel options. an integrated window system. The system also includes a wide range of flashing options. 900 and 600mm modules 70 and 90mm thickness 4 0845 30 88 330 .000. along with the system’s architectural appearance and design flexibility. a polyisocyanurate (PIR) insulation core and a micro-rib Colorcoat® pre-finished steel external weathering profile. ancillaries. comes with comprehensive certification and is available with the Platinum System Warranty. and is available in three cover widths. together with fire performance approved by LPCB. The polyisocyanurate (PIR) insulation core uses the latest foam technology providing enhanced environmental benefits.Trimapanel® System Trimapanel® System overview The Trimapanel® System is an insulated. The Trimapanel® System has a secret fix joint design. which is quick and easy to install.

• L  PCB (Loss Prevention Certification Board) approval to LPS 1181 part 1 helps reduce insurance premiums and assures reaction to fire performance. • T  he panel is fully filled with closed cell foam eliminating the risk of interstitial condensation and providing a consistent insulation performance over the building envelope. finishes and three module sizes.Trimapanel® System Case studies Hambleside Danelaw Architect Stephen Gee of G4 Design was appointed to design a new 4000m2 manufacturing facility for Hambleside Danelaw. • T  he flexible design allows vertical and horizontal panel installation and incorporates a wide range of colours. • L  ower air permeability of the system reduces energy costs. • F  M approval to Class 1 for both roof and wall applications. 0845 30 88 330 5 . • C  olorcoat® pre-finished steel products are used as standard on the Trimapanel® System offering long term performance and the Confidex® Guarantee providing peace of mind for up to 40 years. which covers third party approval of its structural capability. Paul Wilkinson commented “We have strong commitment to corporate responsibility with a brief to attain a carbon positive status for the building envelope”. All steel elements are produced within the UK through Tata’s steel production. which included 2800m2 of the Trimapanel® System. this together with the external micro rib provides flat external aesthetics. • P  latinum System Warranty offers a 25 year free material performance cover. strip processing. which allows the primary fixings to be hidden from view. • T  he Trimapanel® System is unique in carrying the ‘SCI Assessed’ quality mark. Project details Client: Contractor: Installing contractor: Panels and Profiles product Colorcoat® product: Hambleside Danelaw G4 Design Howard Evans Roofing Trimapanel® System Colorcoat Prisma® in Silver Metallic Key benefits: Trimapanel® System Key benefits: Trimapanel® System • T  he Trimapanel® System has a unique secret fix joint design. which offers a CarbonNeutral solution for the building envelope is available with the Trimapanel® System when using Colorcoat HPS200 Ultra® or Colorcoat Prisma®. • T  he system’s carbon footprint is minimised by the manufacturing process being situated adjacent to the galvanising and Colorcoat® line used to manufacture the pre-finished steel. • C  onfidex Sustain®. This approval allows the Trimapanel® System to be used on buildings requiring FM Global insurance. tested and approved to CWCT’s weather ability and structural standards. • A  Schuco integrated window system is available. galvanising. • P  anel lengths up to 12m are available to optimise speed of installation and minimise waste. • T  he Trimapanel® System is a sustainable solution with responsible sourcing and traceability of all component materials. allowed the building envelope materials CO2 emissions to be offset using Confidex Sustain®. This specification. Director. carbon emission rates and facilitates compliance with Building Regulations (Part L2 & TH 6). which includes both fire and structural assessment. • T  rimapanel® System is manufactured in factory conditions operating to BS EN ISO 9001:2008. allowing a CarbonNeutral construction and also ensuring the client benefited from the Platinum System Warranty. • F  ire resistance performance of 15mins insulation and 4 hours integrity achievable with enhanced fixing methods. coating and profiling facilities. With this brief Panels and Profiles Systems was the perfect choice for the building envelope. including up to a 12 year workmanship guarantee.

Trimapanel® System System performance data Trimapanel® System Trimapanel® System Internal face t External face Cover width 1. t (mm): Maximum length (mm): Minimum length (mm): On-line Off-line 2.000mm standard (600/900mm special order) Micro-rib 20 1. Technical illustrations are not to scale.92 13. 1.000 300 70 and 90 12.5 ±2 ±2 <6 ±5 ±10 Weight (based on thickness mm) (kg/m2): 70 90 12. 6 0845 30 88 330 . 1.79 Tolerance is in accordance with BS EN 14509.0 For L > 700mm. General reference All measurements throughout this brochure are referenced in mm unless stated otherwise.0 Basic technical data Thickness.000 Panel manufacturing tolerance Flatness (L = length of measurement between high points) Cover width (mm): Thickness (mm): Squareness (mm): Length (mm) < 3m: Length (mm) > 3m: For L = 200mm. 0.6 For L = 400mm.

46 0.92 0.94 1.5 0.50 1.40 0. The values are based on a 0.Trimapanel® System Span/load tables The span tables below have been created in accordance with BS EN 14509 and are Steel Construction Institute (SCI) assessed.62 0.5 0.5 1.0 0.57 0.46 0.92 3.5 1.0 1.50 1.73 0.50 1.92 2.5 0.25 1.53 0.31 Single Trimapanel® System (2 fasteners per fixing point) Safe wind suction (negative) loads (kN/m²) Span condition Core thickness (mm) 70 90 Double 70 90 Multi 70 90 Span (m) 2.59 5.75 0.76 4.0 0.91 2.41 0.25 1.0 0.88 1.0 2.91 3.37 5.88 0.34 0.41 0.75 0.98 3.76 5.41 Single If safe loading shown above is not satisfactory to your requirements.62 3. 0845 30 88 330 7 .70 3.0 1.47 0.94 1.25 0.5 0.30 1.37 1.54 0.38 0.67 1. a 0.91 3.37 0.50 3.88 1.72 0.49 0.31 0.64 1.50 Single Trimapanel® System (1 fasteners per fixing point) Safe wind suction (negative) loads (kN/m²) Span condition Core thickness (mm) 70 90 Double 70 90 Multi 70 90 Span (m) 2.09 1.57 0.88 1.81 2.94 2.0 1.57 0.53 4.0 0. For further information please contact the technical department on 0845 30 88 330.57 0.50 0.95 1.25 0.34 0.41 0.22 0.59 0.49 0.59 0.73 5.88 2.47 4.sci-assessed.80 0.92 0. purlin specifications and/or deflection limits.73 0. it is possible to adjust performance by using alternative fastener layouts.82 4.25 3.64 – 0.92 0.41 0.0 0.63 1.0 0.61 6.00 0.75 0.38 0.73 1.94 2.46 0.44 2.47 0.25 1.64 1.53 0.28 1.5 2.47 0.37 0.5 0.92 4.62 0.34 0.07 0.94 0.88 1. www.07 0.67 3.72 0.22 0.51 0.94 0.73 0.0 0.62 0.5 0.46 0.4mm internal liner and a 2.0mm minimum purlin thickness to a maximum permitted wall cladding deflection of span/150.75 0.46 0.83 1.72 1.31 0.88 2.21 0.70 1.5 0.0 3.32 0.14 1.0 1.5 1.0 1.88 3.38 0.60 0.0 0.94 1.34 0.57 0.53 0.58 3.32 0.34 6.72 0.25 1.05 3.82 4.72 0.31 0.81 4.41 5.94 1.84 2.37 0.34 0.59 0.7mm external face.41 0.28 0.49 6.41 0.94 0.11 0.48 0.97 5.49 0.28 4.com ASSESSED Trimapanel® System (1 fasteners per fixing point) Safe wind imposed (positive) loads (kN/m²) Span condition Core thickness (mm) 70 90 Double 70 90 Multi 70 90 Span (m) 2.07 4.73 0.5 0.08 1.37 0.31 0.50 1.75 3.37 0.

4 Trimapanel® System 0.31 0. The Trimapanel® System is available with the Platinum System Warranty. England and Wales and Technical Handbook – Scotland. The panel construction offers 0. 30.2 conditions. 30.150 4.2 Acoustic performance The acoustic performance of the Trimapanel® System has been predicted using software developed by the Department of Applied Acoustics. 32.2 30.3 17. the system is eligible for a 25 year component warranty and up to 12 years workmanship warranty. In addition the system’s carbon footprint is further minimised by the manufacturing process being situated adjacent to the Colorcoat® and galvanising lines. as stated in MCRMA Technical Note 14.000 1.2 of ensuring 30.1 30.3 800 1. and the site-formed junctions provide a practical and effective method good thermal performance. All steel elements are 100% recyclable. The insulation can be separated using existing scrap shredding technology. As long as the panels are supplied to an approved specification and fitted by Platinum System Warranty approved contractor. All steel elements are produced within the UK through the steel production.4 32. Approved Document Part L2.24 P Water penetration In accordance with product standard BS EN 14509. the0.8 CO2 0.000 2.1 32.5 36. would be 5-10m3/h/m2.4 normal The Trimapanel® System’s joint is watertight up to a pressure of 1050 Pa.24 U 32.4 sections of the Building Regulations.600 2.8 32. However enhanced detailing practises on large shed buildings can realise air leakage performance figures of less than 3m3/h/m2.24 (W/m2K)* *  Panels and Profiles figures computer modelled in accordance with EN ISO 10211.5 CFC USP USP Warranties O2 Weighted S.2 38.48m3/h/m2.000 5.8 15.24 water tightness of a system should be tested to EN 12865.500 3. University of Salford. Fire safety The Trimapanel® System carries Grade EXT-B and EXT-A approval by the LPCB and also Class 1 FM approval.4dB *  The predicted sound reduction index values should only be used to provide guidance for preliminary design and/or appraisal of cladding systems.UP 34. which far surpasses this requirement. In laboratory tests in accordance with EN BS 12114.I RW = 30. The PIR insulation within the system has zero ozone depletion potential (ODP) and a very low global warming potential (GWP) of less than 5.24 highly consistent insulation performance. Thickness (mm) 70 90 U-value 0.000 29.24 U U 34. The internal surface of the panel complies with Class ‘O’ in accordance with the Building Regulations when tested to BS 476 parts 6 & 7 and also achieves a Class B s2 rating in accordance with EN 13501-1. Both these factors support the achievement of a high BREEAM rating.8 U U 34. CO2 USP CO2 CFC USP CFC Frequency SRI Values Frequency SRI Values (Hz) (dB)* (Hz) (dB)* 100 125 160 200 250 315 400 500 630 13.8 U Thermal performance The Trimapanel® System complies with the minimum requirements of the Conservation of Fuel and Power 30. 8 0845 30 88 330 .5 34. A practical expectation for a finished building.2 U 34.2 30.0 37. in accordance with the Building Regulations for England and Wales. without any loss of quality.8 25. The standard advises that system should achieve water tightness to a pressure of 600 Pa for 32. after which the materials can be recovered or recycled. U 34.3 22.4 CO2 P CFC USP CFC Environmental credentials The Trimapanel® System is a sustainable solution with responsible sourcing and traceability of all component materials. under a research contract funded by the Metal Cladding and Roofing Manufacturers Association (MCRMA). U 34.8 32.5 27.8 U 32. The results below are based on a 70mm core.1 18.8 U Air tightness CO2 The cladding panel and its junction details must be airtight so that the air permeability of the building does not exceed 10m3/h/m2 at an applied pressure of 50 Pa.7 20.4 P Performance benefits P 0. coating and profiling facilities. Section 6 Energy. with effective sealing at all junctions.R. galvanising.250 1. Part L2 and in Scotland the Technical Handbook.3 35.0 23. strip processing. Fire resistance performance of 15mins insulation and 4 hours integrity is also achievable with enhance fixing and methods contact the technical department for details. the sealed panel show evidence of air leakage as low as 0.

However. Part L is divided into four sections: L1A ‘New Dwellings’. However the backstop values have been improved. The following tables include the standard package of construction performance measures for the notional building and backstop values: Part ADL2 – New non-domestic buildings in England & Wales A fundamental change in Part L 2010 for non-domestic buildings is in the target-setting process.22 12% area 1. This is a separate calculation to that of the TER but will need to be proven to Building Control as part of the submission.25 0. whilst others will need to achieve less. whether or not a building has air conditioning at the time of design. but is no longer based on a 2002 notional building.P Trimapanel® System Summary of Building Regulation requirements The Building Regulations for the Conservation of Fuel and Power in England. This is likely to mean greater emphasis on improvements to all areas. The aim for a 25% reduction in CO2 emissions from new non-domestic buildings is achieved on aggregate across the new-build stock rather than for each individual building. L1B ‘Existing Dwellings’.e.22 2. as well as between dwellings and non-domestic buildings.0 2002 notional building value 0. there is scope for design flexibility. 0. Section 6 – Energy. The notional building will either have 40% vertical glazing. The Building Regulations will now require the TER and Design Emission Rates (DER) calculations to be submitted to Building Control at the design stage as well as at completion. especially on hotels. which will be essential for compliance. These regulations present a major step change in how the energy use of buildings is determined as the Government moves towards their aspiration for zero carbon buildings.2 CO2 No backstop value is set for air permeability. and the percentage improvement over 2006 levels is a flat 30% (this equates to approximately 50% improvement over the 2002 notional building). The main area of interest for Metal Cladding Systems is the non-domestic sector and a brief summary of the changes to these building regulations is provided below. Part L covers the building regulations in England and Wales and in Scotland this covered by Technical Handbook.2 10. The Target Emission Rate (TER) will still be generated through the National Calculation Methodology (NCM) using SBEM. Element Roofs U-value (integral insulation) Walls U-value Floors U-value Roof lights U-value Building Air Permeability AD-L2A 2010 back stop value 0.25 2.27 0.30 0.0 2010 notional building value 0. Element Roofs U-value (integral insulation) Walls U-value Floors U-value Roof lights U-value AD-L2A 2010 back stop value 0. Scotland – Non-domestic Handbook.20 0. a 2002 notional building with a percentage improvement (in Part L this is called the flat approach).80 5. L2A ‘New Buildings other than dwellings’ and L2B ‘Existing Buildings other than dwellings’.35 0.25 Max 20% area 2.8 U 32. however. 12% roof lights or no glazing at all. Section 6 – Energy The Scottish approach is basically the same approach as we are currently using.26 0.2 The notional building also uses improved efficiencies for lighting and heating services.24 U 34. with the allocation being driven by the planning-use class.18 0. these are shown below along side the figures used within the 2010 notional building. The new process recognises that it is easier and more cost effective to make improvements in some building types than in others. The limiting U-values for non-domestic buildings have not changed. it is recommended that buildings be designed to achieve a value of 10m³/h/m² @ 50 Pa or better. instead the TER is based on a 2010 notional building aligned with the aggregate approach. Some building types will be required to achieve a bigger improvement than 25%.0 CFC USP 0845 30 88 330 9 . i.25 0. and our technical engineers are on hand to advise on the effects of changes to any element. The regulations distinguish between new build and existing properties. offices and commercial type buildings. Wales and Scotland have recently been revised. This notional ‘blueprint’ is a good start for design. A revised procedure is now in place to limit the effects of solar gain.

–  External facing material: Colorcoat HPS200 Ultra® or Colorcoat Prisma® pre-finished steel using Galvalloy® hot-dip metalliccoated steel substrate. – Internal profile: Planked. 91/2717 –  Confidex Sustain®: Confidex Sustain® is a combined guarantee which covers the durability of the Colorcoat® pre-finished steel product and makes the pre-finished steel building envelope CarbonNeutral. EJOT UK Limited (Tel: +44 (0)1977 687040) or SFS intec (Tel: +44 (0)113 208 5500). –  Colour: See Colorcoat HPS200 Ultra® or Colorcoat Prisma® range of colours. – Number and location of fasteners: One fastener per panel per support to be fixed through the male-joint edge. SFS intec (Tel: +44 (0) 113 2085 500). Where possible arrange with laps away from the prevailing wind. 0. – British Board of Agreement (BBA): Colorcoat® to BBA  Certificate No. The fastener will be concealed by the tongue of the following panel. Flintshire. 554  Water vapour and air sealing –  The metal lining layer must be reasonably airtight so that the air permeability does not exceed 10m³/h/m² at an applied pressure of 50 Pa in accordance with the Building Regulations. The top hat section is sealed to the face of the panel with 4mm diameter high performance butyl strip mastic with a minimum 25 year guarantee (i. –  U-value: 0. 460a/13 Issue 14. Approved Document L2 2010. –  Material and finish: To match outer sheet. – Method of fixing: Fix to cladding with sealed rivets or austenitic stainless steel self drilling fasteners at 450mm minimum centres  from. Approved Document L2 2006. Class B s2 in accordance with EN 13501-1. LPCB approved Trimapanel® System. Internal lining Class O as tested to with BS 476 parts 6 and 7. especially at corners of sheets such as at roof/wall junctions and at all penetrations of pipes. For high load conditions 2 fasteners may need to be specified. – Internal facing material: Colorcoat® PE 15 pre-finished steel  using hot-dip galvanised steel EN 10326:2004 substrate. 0. white or pink strip). Deeside.000mm (600 and 900mm non-standard widths). Unavoidable CO2 emissions from the prefinished steel cladding system including fixings and insulation are measured from cradle to cradle and the impact offset. 550 Sealing joints and laps – Panel end joint: Trimapanel® System is jointed at the ends using an internal perimeter gasket and an external metal top-hat section. zero ODP and GWP <5) to specification used in LPCB approval.  Where butt joints are required. 10 0845 30 88 330 . 50mm (intermediates) –  Manufacturer: Panels and Profiles. –  Design: Maximum un-stiffened leg on flashing to be 250mm.7mm nominal thickness.31 W/m²K for 70mm panel. 172 Thermal bridging   To reduce thermal bridging follow the construction details found in Panels and Profiles literature. Technical department For further information or to register your Platinum System Warranty specification please contact the technical department on 0845 30 88 330. ducts. Visible free edges to be finished with a stiffened edge or welt.7mm minimum gauge. –  Core insulation: PIR closed cell foam (CFC and HCFC free.  Cladding systems in Scotland to be designed and installed to meet the Building Standards (Scotland) Regulations Technical Handbook: Section 6 Energy.  EJOT UK Limited (Tel: +44 (0) 1977 687 040) or. –  Manufacturer: Panels and Profiles T: 0845 30 88 330 –  Lap joint treatment: End joints to be lapped by 150mm and sealed. General requirements 170 Design  Wall cladding to be designed to comply with design and installation guidance in Panels and Profiles literature. –  External profile: Micro-rib with tongue and groove edges.24 W/m²K for 90mm panel. A reasonable practical expectation for a finished system would be 5 to 10m³/h/m². Ash & Lacy Building Systems (Tel: +44 (0) 121 525 1444). Shotton Works. Butt joint and seal flashings/ trims on 150mm wide butt straps made from sheet of the same material and finish. NBS Plus –  Fastener location: Fix through male-joint edge at support position. etc. with tongue and groove edges.4mm. – Support structure: Cladding rails –  Bearing width (minimum): 140mm (panel joint positions). – Cover width: 1. – Side lap joint sealing: Factory applied within panel joint. – Primary fasteners: Austenitic stainless steel self-drilling fasteners with thread-free zone and 15mm sealing washers from Ash & Lacy Building Systems (Tel: +44 (0) 121 525 1444). Class 1 FM Approval. nominal thickness 0.e. – Panel thickness: 70 or 90mm. based on a zinc (95%): aluminium (5%) eutectic alloy manufactured to BS EN 10326: 2004 S220GD. unless specified otherwise. CH5 2NH Tel: 0845 30 88 330 Fax: 0845 30 11 013 – Product reference: Trimapanel® System – Fire: LPS 1181 Grade EXT-B Certificate No. 0. 480 Flashing and trim details –  System type: Use Panels and Profiles robust details to reduce thermal bridging. –  Ensure internal flashings are fully sealed to ensure continuity and effectiveness of seal.  Cladding systems in England and Wales to be designed and installed to meet the Building Regulations 2000.Trimapanel® System Model specification H43 Insulated panel cladding/covering 120  Insulated steel-faced wall panel: Panels and Profiles.

The Agrément Certificate is recognised by specifiers and other industry decision-makers as proof that the products covered by them have been rigorously assessed. measuring and offsetting its impact from cradle to cradle. it applies separate standards for fire (4880). For every 1kg of CO2 emitted by the system 1kg will be offset in climate friendly projects overseas.sci-assessed. who are the largest independent fire testing.Trimapanel® System approvals The Trimapanel® System has been independently assessed and carries approvals and certification as shown below. research and certification organisation in the UK. consultancy. T IO E N C RTIF I C LPCB stands for Loss Prevention Certification Board and is a certification brand of BRE Global Limited. ‘SCI Assessed’ quality mark. 0845 30 88 330 11 . The approval is listed in the ‘Red Book’ which is a world renowned listing of independently certified products. PREVEN AT ION BO SS A www. The Trimapanel® System helps provide a number of points that contribute significantly to a high BREEAM rating. specification and purchase of fire and security products. will allow compliance with Building Regulations to be achieved and will last for a defined period. This mark testifies that the Steel Construction Institute (SCI) has independently verified the systems’ technical data. The standards cover additional key performance criteria including foot traffic. Confidex Sustain® is available on Trimapanel® when specified using Colorcoat HPS200 Ultra® and/or Colorcoat Prisma®. British Board of Agrément Certificate for its external finishes. and is the essential reference for those responsible for the design.com ASSESSED R D LO The system has been tested and assessed for fire performance by Warrington Fire. The BREEAM assessment method is designed to help construction professionals understand and mitigate the environmental impacts of the developments they design and build. Confidex Sustain® offers the first CarbonNeutral building envelope in the world. and structural assessment of external walls (4881) and roof panels (4471). hail and water tightness. FM Approvals is the testing and certification body for FM Global.

12 0845 30 88 330 . it can be further processed into finished cladding systems such as composite panels. Panels and Profiles are able to provide consistency in the quality of material used and they are able to ensure a lower carbon footprint as the supply chain is entirely UK based. Client: Easter Properties Architect: Hamilton Associates Installing contractor: UK GSE Ltd Panels and Profiles product: Trimapanel® System Colorcoat® product: Colorcoat Prisma® in Silver Metallic * Superseded by Colorcoat HPS200 Ultra® 1. Client: Basepoint. commercial. residential and industrial. Once the pre-finished steel is manufactured in coil form. the market leading systems manufacturer of both built-up and insulated panel systems. it is important that the pre-finished steel product is specified alongside the Panels and Profiles cladding system. With the added benefit that the Trimapanel® System is manufactured directly adjacent to the Colorcoat® and galvanising facility at Shotton on North Wales. Each layer has a particular function and the performance of a pre-finished steel product is greatly influenced by them. pre-finished steel offers the building designer a material that is high quality. Tata Steel supply pre-finished steel to normal and special tolerances according to EN 10143:2006 to ensure that the cladding performs as designed. Pre-finished steel is made up of a number of paint layers and treatments applied to the steel in an automated and carefully controlled manufacturing process. Tewkesbury Business Park Architect: Roberts Gardner Ltd Main contractor: Barnwood Construction Ltd Installing contractor: County Roofing Ltd Panels and Profiles product: Trimapanel® System Colorcoat® product: Colorcoat HPS200®* in Albatross 2. What is pre-finished steel? Enormously versatile. Uncoated steel coil Strip Products Colorcoat® products and services The Colorcoat® brand provides the recognised mark of quality and metal envelope expertise exclusively from Tata Steel. roof sheeting and façades. robust and visually attractive.Trimapanel® System Colorcoat® products and services Colorcoat® pre-finished steel products are supplied through Panels and Profiles. Over the course of nearly 50 years Corus has developed a range of technically leading Colorcoat® pre-finished steel products which have been comprehensively tested and are manufactured to the highest quality standards. Topcoat Primer Pre-treatment Metallic coating Substrate Metallic coating Pre-treatment Primer Backing coat Pre-finished steel coil Colorcoat® Products Metal cladding system Panels and Profiles Systems Building Panels and Profiles Systems are used in a wide range of buildings including stadia. 1. education. Colorcoat® products are supported by a range of services such as comprehensive guarantees. it has become the de facto material for many building envelope applications. To ensure the long-term performance and appearance of the building. who provide the very highest quality and service. cost-effective. First manufactured nearly 50 years ago. Colorcoat® Supply Chain Due to this unique integrated supply chain. colour consultancy and technical support and guidance.

gauge tolerance and fire performance. These provide a truer representation of colour and are available by contacting 0845 30 88 330. versatile. so you can rest assured that your building is protected with the highest quality from Tata Steel.com/confidex Registering the Confidex® Guarantee provides a direct link to Tata Steel. With a contemporary new colour range and an optically smooth finish. Colorcoat Prisma® pre-finished steel is the ideal choice for your building envelope for long lasting colour. In the ‘worst case’ scenario elements of the contractual chain may no longer be in existence making a complaint difficult or even impossible to pursue without the direct link to Corus. •  Reverse side branding making traceability easy. Tata Steel are so confident in these products that cut edges are guaranteed for the entirety of the guarantee period and there are no mandatory inspection or maintenance to uphold the validity.com/sustain Colorcoat Prisma® Designed to withstand the rigours of the external environment. • Available CarbonNeutral through Confidex Sustain®. there is a technical paper that will help you find a solution. For more information visit www. For more information about Tata Steel Colorcoat® products and services visit www.com/ultra Key benefits include: • Confidex® Guarantee for up to 40 years including cut edges. •  Incorporates the most advanced coating technology. Not only does this save time and money but can also avoid unnecessary legal involvement and the associated costs. •  Surpasses requirements of Ruv4 and RC5 as per EN 10169:2009 proving outstanding colour retention and corrosion resistance. Building Owner Main Contractor Cladding Contractor System Manufacturer Tata Steel Building Owner Main Contractor Cladding Contractor System Manufacturer Pre-finished Steel Manufacture 2. inspire your imagination. Colorcoat® Technical Papers Tata Steel have published a wide range of technical papers to independently guide and advise you on key issues in building design and construction commonly considered for roof and wall cladding systems using Colorcoat® products. From acoustics and air-tightness to low carbon design. • 27 standard colours in solid.colorcoat-online. lightweight and strong. the Confidex® Guarantee is clear and simple to register and can easily be transferred if building ownership changes. Confidex Sustain® is an enhancement of the Confidex® Guarantee.com/technical to download the papers.colorcoat-online.Trimapanel® System Colorcoat HPS200 Ultra® The latest generation product for roof and wall cladding. Available with Colorcoat HPS200 Ultra® and Colorcoat Prisma®. For more information visit www. • Available CarbonNeutral through Confidex Sustain®. •  All solid and metallic colours surpass requirements of Ruv4 and RC5 as per EN 10169:2009 proving outstanding colour retention and corrosion resistance. As well as covering the performance of the Colorcoat HPS200 Ultra® and Colorcoat Prisma® used on your building.com or call the Colorcoat Connection® helpline on +44 (0)1244 892434. metallic and matt shades. For more information visit www.colorcoat-online. In the unlikely event of a coating failure. • Scintilla® embossed as a mark of authenticity from Tata Steel. Metal hand samples Metal hand samples are available for all colours. 0845 30 88 330 13 Uncoated . Tata Steel can be contacted directly and independently of the contractual supply chain. Visit www.com/prisma Key benefits include: • Confidex® Guarantee for up to 30 years including cut edges. including the insulation and fixings. Colorcoat HPS200 Ultra® is the only pre-finished steel product to ensure your building envelope maintains its integrity and aesthetic appeal for up to 40 years. without ongoing maintenance or inspection costs. Confidex® Guarantee The Confidex® Guarantee has evolved from over 40 years experience in pre-finished steel development and manufacture. to provide twice the colour and gloss retention of standard plastisol products. We guarantee it won’t let you down.colorcoat-online.colorcoat-online. For more information visit www. • 40 standard colours in solid and matt shades. it offsets the unavoidable CO2 emitted during production of the whole cladding system.colorcoat-online.

Horizontal details Horizontal Joint Panel to panel joint (vertical section) Panel to panel joint (vertical section) Owing to the unique secret-fix joint design.7mm insulation retaining flashing standard white liner internal finish f value 0.Trimapanel® System Construction details The details within this section are recommendations and have been designed to give practical solutions to minimise thermal bridging and air loss at junctions. Steelwork by others Cover width Perimeter seal at vertical joint Factory applied seal 6 External face of panel Vertical .000mm centres between 1.6mm galvanised steel flashing sealed with gun applied sealant to slab base as shown 14 0845 30 88 330 .275 Self drilling self tapping primary fastener Stated calculation results are dependant on components being as shown. For each junction detail. Stainless steel base support clip fixed at ends of panels and max 1. no panel fixings are visible. All support steelwork by others. The factory applied seal and the perimeter seal work together to achieve maximum weatherability. Y values (psi) and f values have been calculated in accordance with BS EN ISO 10211 and recommendations within MCRMA technical paper 18. NB.Slab Base Self drilling self tapping primary fastener with minimum 15mm dia washers Slab base drip Slab base drip Loose lay mineral fibre quilt insulation is used below the bottom cladding rail to reduce cold bridging at the slab base. A continuous run of 6mm dia high grade butyl mastic (25 year warranty) between panel and support angle Psi value Loose lay insulation 0.69 0. Computer modelled in accordance with EN ISO 10211.

48 f value 0. Care must be taken not to over extend from wall capping both horizontally or vertically.7mm top hat and insert cap system Self drilling self tapping primary fastener with minimum 15mm dia washers 40 Panel length Panel length Dado wall drip Dado Wall Drip Detail Dado wall drip The back to back steel angles should be fixed together prior to positioning against bottom rail.Trimapanel® System Vertical joint Vertical Joint 140 min land Perimeter gasket air seal Site seal horizontal joint at panel ends with gun mastic to create weather end tight seal Self drilling self tapping primary fastener with minimum 15mm dia washers at a maximum of 600mm centres Loose lay insulation Vertical joint The top hat and insert-cap system ensures weatherability and acts as an aesthetically pleasing architectural feature. Top hat sealed to panel with two continuous runs of 4mm dia high grade butyl mastic (25 year warranty) Folded 0. Stainless steel base support clip fixed at ends of panels and max 1. 1.000mm centres between 0845 30 88 330 15 .6mm galvanised steel angle flashings top angle sealed with gun mastic as shown 0. This detail reduces cold bridging at this junction. Computer modelled in accordance with EN ISO 10211.702 A continuous run of 6mm dia high grade butyl mastic (25 year warranty) between panel and support angle Drip flashing Stated calculation results are dependant on components being as shown.7mm insulation retaining flashing standard white liner internal finish Loose lay insulation Psi value 0.

977 Without liner cut back Psi value 0.93 Stated calculation results are dependant on components being as shown.Trimapanel® System External Corner Detail External corner External corner Thermal performance can be enhanced by on-site removal of the panel liner within the corner junction. Site seal horizontal joint at position perpendicular with outer seal with gun mastic to create air seal between steel interlocks Sealed rivets or self drilling fasteners with sealing washers at max 450mm centres Site seal horizontal joint at position perpendicular with inner seal with gun mastic to create air seal between steel interlocks Fabricated External Corner Detail Fabricated external corner Self drilling self tapping primary fastener with minimum 15mm dia washers Site seal horizontal joint at position perpendicular with inner seal with gun mastic to create air seal between steel interlocks Folded 0. thereby reducing the risk of cold bridging.7mm top hat and insert cap system Top hat sealed to panel with two continuous runs of 4mm dia high grade butyl mastic (25 year warranty) Loose lay insulation Perimeter gasket air seal Fabricated external corner Factory fabrication provides an aesthetically pleasing solution to the corner detail and also provides a consistent thermal and air tightness performance.7mm steel internal liner flashing lapped 150mm at ends and sealed on top with 50x1mm high grade butyl mastic (25 year warranty) Psi value 0.011 f value 0. 140 min land 90° fabricated external corner panel Self drilling self tapping primary fastener with minimum 15mm dia washers 16 0845 30 88 330 . Outside leg lengths of panel can be fabricated as standard to a minimum of 250mm and a maximum of 750mm. The liner can be easily removed by running a circular saw through the steel approximately 100mm from the panel edge and peeling away the cut strip. With liner cut back Self drilling self tapping primary fastener with minimum 15mm dia washers A continuous run of 6mm dia high grade butyl mastic (25 year warranty) Outer seal is a continuous run of 4mm dia high grade butyl mastic (25 year warranty) Site applied fire canister foam Optional liner cut back on site and panel butted together to avoid cold bridging External corner flashing butt or lap jointed and sealed with two runs of continuous 4mm dia high grade butyl mastic (25 year warranty) 0.17 f value 0. Computer modelled in accordance with EN ISO 10211.

7mm steel internal liner flashing lapped 150mm at ends and sealed on top with 50 x 1mm high grade butyl mastic (25 year warranty) Site applied fire canister foam Internal corner Thermal performance can be enhanced by on-site removal of the panel outer skin within the corner junction. Computer modelled in accordance with EN ISO 10211.011 f value 0.93 Stated calculation results are dependant on components being as shown. Folded 0.Trimapanel® System Internalcorner Corner Detail Internal Inner seal is a continuous run of 6mm dia high grade butyl mastic (25 year warranty) Self drilling self tapping primary fastener with minimum 15mm dia washers 0.7mm Top hat and insert cap system Self drilling self tapping primary fastener with minimum 15mm dia washers at a maximum of 600mm centres 90° fabricated external corner panel Top hat sealed to panel with two continuous runs of 4mm dia high grade butyl mastic (25 year warranty) Perimeter Gasket air seal Self drilling self tapping primary fastener with minimum 15mm dia washers 0845 30 88 330 17 .977 Without liner cut back Site seal horizontal joint at position perpendicular with inner seal with gun mastic to create air seal between steel interlocks Outer seal is a continuous run of 4mm dia high grade butyl mastic (25 year warranty) Internal corner flashing butt or lap jointed and sealed with two runs of continuous 4mm dia high grade butyl mastic (25 year warranty) Sealed rivets or self drilling fasteners with sealing washers at max 450mm centres Psi value 0. thereby reducing the risk of cold bridging. The outer skin can be easily removed by running a circular saw through the steel approximately 100mm from the panel edge and peeling away the cut strip. With liner cut back Psi value 0. Outside leg lengths of panel can be fabricated as standard to a minimum of 250mm and a maximum of 750mm. Fabricated Internal Corner Detail Fabricated internal corner Site seal horizontal joint at position perpendicular with inner seal with gun mastic to create air seal between steel interlocks Loose lay insulation Fabricated internal corner Factory fabrication provides an aesthetically pleasing solution to the corner detail and also provides a consistent thermal and air tightness performance.17 f value 0.

Eaves beam (by others) air sealed at joints Psi value 0. fix back to the eaves beam support at a maximum of 1000mm centres. as this hot cut will damage the coating).918 Stated calculation results are dependant on components being as shown. Horizontal – Verge Verge Site applied fire canister foam Sealed rivets or self drilling fasteners with sealing washers at no more than 450mm centres Verge flashing butt or lap jointed and sealed with two runs of continuous 4mm dia high grade butyl mastic (25 year warranty) Continuous run of 4mm dia high grade butyl mastic (25 year warranty) Verge For ease of installation finish the roof panel at outer edge of the support cleat to allow the wall panel to be laid without obstruction and allowing insulation packing of the junction to be carried out from above. Trisomet® 333 System 175 Nom. For the panel cut we recommend using a circular saw that produces a cold cut with a fine-tooth metal cutting blade (i. applied on site Sealed rivets or self drilling fasteners with sealing washers 3 per gutter support bracket Gutter support bracket 1m spacing and either side of gutter joint Eaves If the top panel requires cutting.903 Cantilever gutter (roof pitch must be specified) Self drilling self tapping primary fastener with minimum 15mm dia washers A continuous run of 6mm dia high grade butyl mastic (25 year warranty) Stated calculation results are dependant on components being as shown.Trimapanel® System Eaves Eaves Fix the gutter with a fixing in every trough Injected canister foam. Continuous run of 6mm dia high grade butyl mastic (25 year warranty) 18 0845 30 88 330 . Self drilling self tapping primary fastener with minimum 15mm dia washers Cleader rail by others air sealed at joints Trisomet 333 System ® Psi value 0.062 f value 0. not a grinding blade. Computer modelled in accordance with EN ISO 10211.222 f value 0. no less than 30mm from the panel cut edge. Computer modelled in accordance with EN ISO 10211.e.

A Schuco approved fabricator should be used. Continuous run of 6mm dia high grade butyl mastic (25 year warranty) Window support rail Integrated window system Trimapanel® System window adapter Self drilling self tapping primary fastener with minimum 15mm dia washers Horizontal – Integrated Window Jamb Integrated window jamb 140 min land Extended Perimeter gasket air seal Loose lay insulation Intergrated window system Top hat sealed to panel with two continuous runs 4mm dia high grade butyl mastic (mn 25 year warranty) Folded 0.7mm top hat and insert cap system Self drilling self tapping primary fastener with minimum 15mm dia washers Site seal horizontal joint at position of inner seal with 4mm gun grade mastic to create air seal 0845 30 88 330 19 . To obtain a list of approved fabricators and more information on window options please contact Schuco on Tel: +44 (0) 1908 28 21 11.Trimapanel® System Integrated window head and sill Horizontal – Integrated Window Head and Cill Integrated window head and sill The Trimapanel® System window adaptor has been designed and is approved for use with the Schuco standard AWS60 window frame.

standard Penetration. standard The pipe flashings are available in various specifications to facilitate different opening sizes and temperature ranges. Further details on this specifications and for order placement please contact our Platinum System Warranty approved suppliers. who are: SFS intec T: +44 (0) 113 2085 500 or EJOT UK Limited T: +44 (0) 1977 687040). high temperature Site cut hole to suit pipe diameter 0.7mm cover flashing standard white liner internal finish Trimapanel® System Pipe flashing system to suit pipe diameter fixed to panel face Loose lay insulation 20 0845 30 88 330 .7mm cover flashing standard white liner internal finish Pipe flashing system to suit pipe diameter fixed to panel face Trimapanel® System High temperature wall penetration Penetration. Site cut hole to suit pipe diameter 0.Trimapanel® System Standard wall penetration Penetration.

Brick wall abutment 0. self tapping primary fastener with minimum 15mm dia washers Continuous run of 6mm dia high grade butyl mastic (25 year warranty) Psi value 0. Computer modelled in accordance with EN ISO 10211. Loose lay insulation Stainless steel base support clip fixed at ends of panels and max 1.7mm steel internal liner flashing lapped 150mm at ends and sealed on top with 50x1mm high grade butyl mastic (25 year warranty) Wall to panel joint gap sealed with gun grade mastic Brick to Wall Abutment Brick wall abutment Masonry fasteners should be stainless steel to maintain the durability of the system.579 Stated calculation results are dependant on components being as shown.103 f value 0. Closure flashing butt or lap jointed and sealed with two runs of continuous 4mm dia high grade butyl mastic (25 year warranty) Stainless steel masonary fastener fixed at max 450mm centres Sealed rivets or self drilling fasteners with sealing washers at no more then 450mm centres Continuous run of 4mm dia high grade butyl mastic (25 year warranty) 0845 30 88 330 21 .26 f value 0.Horizontal – Vertical to horizontal break Trimapanel® System Vertical to horizontal break Vertical to horizontal break Horizontal and vertical panels can be installed adjacent to each other to create interesting architectural features. Computer modelled in accordance with EN ISO 10211. Site seal horizontal joint at position perpendicular with inner seal with gun mastic to create air seal between steel interlocks Site seal joint with gun mastic to create air seal between steel interlocks Self drilling. while the drip flashing detail still maintains thermal performance and an efficient weather seal.000mm centres between Drip flashing stitched with sealed rivets or self drilling fasteners with sealing washers at max 450mm centres Loose lay insulation Self drilling self tapping primary fastener with minimum 15mm dia washers Continuous run of 4mm dia high grade butyl mastic (25 year warranty) Continuous run of 6mm dia high grade butyl mastic (25 year warranty) between panel and support angle Psi value 0.84 Stated calculation results are dependant on components being as shown.

Trimapanel® System Vertical – Vertical joint Vertical details Panel to panel joint (horizontal section) Factory applied seal Self drilling self tapping primary fastener with minimum 15mm dia washers Panel to panel joint (horizontal section) Owing to the unique secret-fix joint design.579 1. .103 Panel length 40 Site seal external joint with gun mastic to create air seal between steel interlocks Self drilling self tapping primary fastener with minimum 15mm dia washers Continuous run of 6mm dia high grade butyl mastic (25 year warranty) 22 0845 30 88 330 140 min Stated calculation results are dependant on components being as shown. External face of panel Cover width 6 Stack joint Vertical – Stack joint Stack joint Ensure that the galvanised steel support angle is level and parallel with the panels below to facilitate installation and ensure a continuous run of vertical panels. 0. The factory applied seal and the perimeter seal work together to achieve a weather tight system. no panel fixings are visible.7mm galv flashing Continuous run of 6mm dia high grade butyl mastic (25 year warranty) Panel length Psi value Folder 0.7mm top hat and insert cap system Site seal internal joint with gun mastic to create air seal between steel interlocks Loose lay insulation f value 0. Computer modelled in accordance with EN ISO 10211.

17 f value 0.011 f value 0.7mm steel internal liner flashing lapped 150mm at ends and sealed on top with 50x1mm high grade butyl mastic (25 year warranty) External skin cut back to avoid cold bridge (optional) Internal corner Thermal performance can be enhanced by the on-site removal of the panel outer skin within the corner junction. thereby reducing the risk of cold bridging. The outer skin can be easily removed by running a circular saw through the steel approximately 100mm from the panel edge and peeling away the cut strip. Computer modelled in accordance with EN ISO 10211. With liner cut back Psi value 0.Vertical – Internal Corner Detail Trimapanel® System Internal corner Self drilling self tapping primary fasteners with minimum 15mm dia washers Continuous run of 4mm dia high grade butyl mastic (25 year warranty) Internal corner flashing butt or lap jointed and sealed with two runs of continuous 4mm dia high grade butyl mastic (25 year warranty) Sealed rivets or self drilling fasteners with sealing washers at max 450mm centres Continuous run of 6mm dia high grade butyl mastic (25 year warranty) Loose lay insulation 0. Loose-laid insulation should be packed into any voids.93 Vertical – Fabricated corner Flashing stitched withinternal sealed rivets or self drilling fasteners with sealing washers at max 450mm centres Stated calculation results are dependant on components being as shown. Factory applied joint seal 90° fabricated internal corner panel 0845 30 88 330 23 . Fabricated internal corner Self drilling self tapping primary fastener with minimum 15mm dia washers Fabricated internal corner Factory fabrication provides an aesthetically pleasing solution to the corner detail and also provides a consistent thermal and air tightness performance. The panel can be fabricated to a maximum length of 4m.977 Without liner cut back Psi value 0.

977 Without liner cut back Psi value 0. Self drilling self tapping primary fastener with minimum 15mm dia washers Factory applied joint seal 90° fabricated external corner panel 24 0845 30 88 330 . Loose-laid insulation is to be packed into any voids. thereby reducing the risk of cold bridging.011 f value 0. With liner cut back Internal cleader rail air sealed at joints Continuous run of 4mm dia high grade butyl mastic (25 year warranty) Self drilling self tapping primary fastener with minimum 15mm dia washers Loose lay insulation Optional liner cut back on site to avoid cold bridging External corner flashing butt or lap jointed and sealed with two runs of continuous 4mm dia high grade butyl mastic (25 year warranty) Psi value 0. The panel can be fabricated to a maximum length of 4m.17 f value 0.Trimapanel® System Vertical – External Corner Detail External corner External corner Thermal performance can be enhanced by the on-site removal of the panel liner within the corner junction. Computer modelled in accordance with EN ISO 10211. Fabricated external corner Fabricated external corner Factory fabrication provides an aesthetically pleasing solution to the corner detail and also provides a consistent thermal and air tightness performance.93 Vertical – Fabricated External Corner Continuous run of 6mm dia high grade butyl mastic (25 year warranty) Flashing stitched with sealed rivets or self drilling fasteners with sealing washers at max 450mm centres Stated calculation results are dependant on components being as shown. The liner can be easily removed by running a circular saw through the steel approximately 100mm from the panel edge and peeling away the cut strip.

It is important to ensure that this support angle is level before commencing installation.Trimapanel® System Drip detail base Vertical .7mm flashing sealed with gun applied sealant to slab base as shown Vertical – Dado wall drip detail Drip detail dado wall Drip detail dado wall The back-to-back steel angles should be fixed together prior to positioning against bottom rail.6mm galvanised steel support angle should be fixed to the support steelwork.69 0. Computer modelled in accordance with EN ISO 10211. Computer modelled in accordance with EN ISO 10211. This detail reduces cold bridging at this junction.702 Stated calculation results are dependant on components being as shown. Site seal vertical joint at position perpendicular with outer seal with gun mastic to create air seal between steel interlocks Continuous run of 6mm dia high grade butyl mastic (25 year warranty) 1. Soffit flashing fixed to wall using masonry fasteners at 450mm centres 0845 30 88 330 25 . Drip flashing 0.7mm insulation retaining flashing standard white liner internal finish f value 0.6mm galvanised steel angle flashings top angle sealed with gun mastic as shown Loose lay insulation Self drilling self tapping primary fastener with minimum 15mm dia washers 1.484 f value 0.Slab Base Drip detail base A 1. Care must be taken not to over extend from wall capping both horizontally or vertically.6mm galvanised support angle Continuous run of 6mm dia high grade butyl mastic (25 year warranty) Psi value Loose lay insulation 0.6mm galvanised steel angle flashings top angle sealed with gun mastic as shown Drip flashing Psi value 0.275 Stated calculation results are dependant on components being as shown. Site seal vertical joint at position perpendicular with outer seal with gun mastic to create air seal between steel interlocks Self drilling self tapping primary fastener with minimum 15mm dia washers 1.

878 Stated calculation results are dependant on components being as shown.6mm galvanised support angle Loose lay insulation Window head and sill The window flashing detail has been designed so that it can accommodate any proprietary window.163 f value 0.Trimapanel® System Window head and sill Continuous run of 4mm dia high grade butyl mastic (25 year warranty) Vertical – Window head and cill Continuous run of 6mm dia high grade butyl mastic (25 year warranty) 1. Computer modelled in accordance with EN ISO 10211. Optional site applied cover flashing Window opening Flashing stitched with sealed rivets or self drilling fasteners with sealing washers at max 450mm centres Site cut panel External jamb flashing NO CONNECTION TO INNER FLASHING Continuous run of 4mm dia high grade butyl mastic (25 year warranty) 26 0845 30 88 330 . Loose lay insulation site applied Internal cill flashing NO CONNECTION TO EXTERNAL CILL FLASHING Self drilling self tapping primary fastener with minimum 15mm dia washers Window jamb Vertical – Window Jamb Loose lay insulation Internal jamb flashing NO CONNECTION TO EXTERNAL FLASHING Jamb steelwork Continuous run of 4mm dia high grade butyl mastic (25 year warranty) Loose lay insulation site applied Window jamb Trimming steel work around the opening is required to support the window independently of the panels.735 0.614 Sill External soffit flashing NO CONNECTION TO INTERNAL FLASHING 25mm thick PIR insulation Window frame by others Min’ 3 deg fall for drainage External cill flashing NO CONNECTION TO INTERNAL FLASHING Flashing stitched with sealed rivets or self drilling fasteners with sealing washers at max 450mm centres Continuous run of 4mm dia high grade butyl mastic (25 year warranty) Psi value 0. Head Head flashing stitched at 450mm centres to external flashing Window support rail Psi value Optional internal head flashing NO CONNECTION TO EXTERNAL FLASHING Window opening f value 0.

579 Loose lay insulation Self drilling self tapping primary fastener with minimum 15mm dia washers Stated calculation results are dependant on components being as shown. Gun applied silicone sealant Stainless steel masonry fastener fixed at max 450mm centres Continuous run of 4mm dia high grade butyl mastic (25 year warranty) Closure flashing butt or lap jointed and sealed with two runs of continuous 4mm dia high grade butyl mastic (25 year warranty) 0845 30 88 330 27 . Drip flashing stitched with sealed rivets or self drilling fasteners with sealing washers at max 450mm centres Psi value 0.Vertical – Horizontal to vertical break Trimapanel® System Vertical to horizontal break Continuous run of 4mm dia high grade butyl mastic (25 year warranty) Loose lay insulation 1.103 f value 0. Computer modelled in accordance with EN ISO 10211.26 f value 0.6mm galvanised support angle Vertical to horizontal break Horizontal and vertical panels can be installed adjacent to each other to create interesting architectural features. while the drip flashing detail still maintains thermal performance and an efficient weather seal. Computer modelled in accordance with EN ISO 10211.84 Stated calculation results are dependant on components being as shown.7mm steel internal liner flashing lapped 150mm at ends and sealed on top with 50x1mm high grade butyl mastic (25 year warranty) Self drilling self tapping primary fastener with minimum 15mm dia washers Continuous run of 6mm dia high grade butyl mastic (25 year warranty) Sealed rivets or self drilling fasteners with sealing washers at no more than 450mm centres Psi value 0. 0. Continuous run of 6mm dia high grade butyl mastic (25 year warranty) between panel and support angle Continuous run of 4mm dia high grade butyl mastic (25 year warranty) Vertical – Wall to brick abutment Brick wall abutment Brick wall abutment Masonry fasteners should be stainless steel to maintain the durability of the system.

seal against the internal flashing with a 6mm diameter high grade butyl mastic.5x99 SXC14-S16-5.5x118 SX3/10-S16-5. The perimeter gasket is supplied by Panels and Profiles. Fastener summary Application Panel thickness (mm) 70 90 Top-hat fastener at vertical joint and stack joint positions to cold-rolled rails: Primary fixing to hot-rolled rails: 70 90 70 90 Top-hat fastener at vertical joint and stack joint positions to hot-rolled rails: Base support clip fastener into cold-rolled rail: Base support clip fastener into hot-rolled rail: 70 90 N/A N/A SFS intec EJOT UK Ash & Lacy Building Systems BM CPLS 82 S16 BM CPLS 100 S16 BM CPLS 82 S16 BM CPLS 100 S16 BM CPLS 100 S16 BM CPHS 125 S16 BM CPHS 105 S16 BM CPHS 125 S16 BM LS 25 S16 BM HS 38 S16 BM ST 22 S16 + colour RIV 0619 + colour Primary fixing to cold-rolled rails: SXC5-S16-5.3x25 ALV-4.3 x 87 S16 JT3-D6H 5. fastener pullout values may limit the ability of the wall to resist wind uplift loads.5x118 SXC14-S16-5.3 x 95 S16 JT3-D12H 5. Internal flashing joints should use a 50 × 1mm high grade butyl mastic.3 x 95 S16 JT3-D12H 5.3 x 107 S16 JT3-D6H 5. External flashing joints should use a 4mm diameter high grade butyl mastic.3 x 115 S16 JT3-D12H 5. consult Panels and Profiles.5/6.5x99 SXC14-S16-5.5x112 SXC5-S16-5.e. a 90 mm perimeter gasket should be used between the panel joint and laid continuously over the supporting steelwork.5x35 S16 JT3-12-5.5x28 SX14/12-S16-5. If in doubt.5/6. All sealants can be sourced from either Ash & Lacy Building Systems (Tel: +44 (0) 121 525 1444). At corners and vertical junctions. bases and corners. All mastic should carry a 25 year warrantee (i.8x20 + Colour ATOM-D-48143 + Colour JT3-D6H 5.5x40 SLP2-S-S14-4. SFS intec (Tel: +44 (0) 113 2085 500) or EJOT UK Limited (Tel: +44 (0) 1977 687040). Sealants and gaskets For panel ends at eaves.5x77 SXC5-S16-5.5x40 S16 CF15 JT3-2-6.5x112 SXC14-S16-5. the joint gap between the panels should be filled using a gunapplied solvent-release bedding sealant. All fasteners can be sourced from Ash & Lacy Building Systems (Tel: +44 (0) 121 525 1444). give structural security with reduced risk of over compression and have minimal thermal bridging. Pink or White Strip).3 x 115 S16 JT3-3-5.5/6.3 x 87 S16 JT3-D6H 5.Trimapanel® System Fasteners. SFS intec (Tel: +44 (0) 113 2085 500) or EJOT UK Limited (Tel: +44 (0) 1977 687040).5x77 SXC5-S16-5. 28 0845 30 88 330 .5/6.5/6. sealants and fillers The primary fasteners for securing the Trimapanel® System to structural steel have been purpose designed to facilitate speed of fixing.5/6.3 x 107 S16 JT3-D12H 5. At vertical butt joints of horizontally laid panels.5/6.8x15 + Colour External stitching screw for metal flashing to panel: External rivet for metal flashing to panel: When fixing to timber.5/6.

Client: Hambleside Danelaw Architect: G4 Design Installing contractor: Howard Evans Roofing Panels and Profiles product: Trimapanel® System Colorcoat® product: Colorcoat Prisma® in Silver Metallic Application: Wall cladding for new manufacturing unit 0845 30 88 330 29 .

which may cause distortion (chains should not be used).g. Receipt of materials on-site All materials arriving on-site must be checked promptly before offloading. grid line. precautions should be taken to prevent edge damage and to avoid pressure across the panels. If required. they should be placed on level ground (in accordance with storage instructions opposite). Maximum number of panels within a pack for varying panel lengths Trimapanel® System 70 90 There are two recommended methods for offloading: •  Forklift or telehandler: These can be used when offloading panels less than 6m long.Trimapanel® System Site guidance This guide assumes that all current safety regulations are in place before the installers commence work. Off loading Wherever possible.. If panels are to be stored before installation. The panels are protected by a baseboard and are plastic wrapped in the factory. and a written report should be submitted within 21 days. Lengths (m) <5 13 11 5-7 10 8 7-9 8 6 9-12 7 5 Packaging: Stacked panels 30 0845 30 88 330 . Only one pack at a time should be unloaded. Typically. temporary edge protection can be installed to prevent local damage. As standard. Care must be taken not to tip or damage the bottom panel when driving on uneven ground. each pack is labelled with the order reference number. When lifting panels over 6m long. Only one pack at a time should be offloaded. Checks should be made against the relevant delivery notes to ensure that the correct quantities and specifications have been delivered and to determine any possible transportation damage. Offloading is to be undertaken as per Panels and Profiles recommendations. Packaging The number of panels in each pack will vary with the length of the panel to ensure stability (see table below). panels can be grouped and referenced for particular areas of the building (e. Open forks fully before lifting. panels are packed in stacks up to 1100mm high. If required. Please note that offloading is the customer’s responsibility. •  Crane: Where slings or grabs are used. the Trimapanel® System should be offloaded directly from the vehicle to the area where they will be used to reduce the risk of on-site damage. a spreader bar with sufficient hoisting belts to spread the load should be used. elevation reference). Any discrepancies or damage observed should be recorded immediately on the proof of delivery paperwork. the number of panels and the panel length.

Handling panels 0845 30 88 330 31 . the bundles should be stored on level ground (e. The packs should never be stacked more than two high. icons 3. erect a simple scaffold around them and cover it with a waterproof orage icons sheet. smaller installation teams and less risk of panel damage. Store under cover and away from open doorways. Before any work starts. manual handling should be avoided and mechanical handling equipment should be used. as this hot cut will damage the coating).g.Trimapanel® System Storage Pre-erection checks A secondary support structure is required to support the cladding system at the necessary positions and transfer all loads imposed on and by the cladding system back to the primary structure.  Store stacks off the ground and on a slope. 2. Storage icons 1. Recommended suppliers Oktopus UK Ltd T: +44 (0) 1527 570111 4 Cladding Services T: 0870 7417600 Cutting For making small cut-outs. not a grinding blade.. Panels and Profiles recommend the allowable variation in the outer flange level of the cladding rail with respect to a vertical datum line is L/600 (where L is the rail spacing). Storage icons There should be adequate separation between stacks to provide access and to avoid end damage. so that should rain penetrate the cover.  Do not stand uncovered stacks in the open. despite the above precautions. shorter installation times. Further guidance on steel work tolerance can be found in a Steel Construction Institute publication P346: Best Practice for the specification in installation of metal cladding and secondary steelwork. openings and cuts that are not straight. Any obvious problems should be immediately reported to the main contractor to enable remedial work to be undertaken before installation of the cladding. Leave space between cover and sheets to allow air to circulate. For longer straight cuts. a full survey or inspection should be carried out to ensure that the support steelwork and any other associated materials. a floor slab). 5. 4.  Inspect the storage site regularly to ensure that moisture. In addition to the guidelines above.  If stacks cannot be stored under cover. All cutting should be undertaken at ground level. the water will drain away. When using suction lifting equipment ensure that the panel is turned vertically soon after lifting from pack to avoid any risk of marking on panel face. is correctly positioned and within tolerance so that the Trimapanel® System can be fixed correctly.e. Mechanical handling provides health and safety benefits.  Do not store sheets where people will walk across them. we recommend using a circular saw that produces a cold cut with a fine-tooth metal cutting blade (i. use a jigsaw or a reciprocating saw. Handling Wherever possible.. has not penetrated the stack. tarpaulin or polythene.

One at the start of the run and at every joint 6 External face or panel Bottom leg of insert retaining clip is to be snipped off on site Folded top hat insert 0.  Once the elevation is complete.  Carry out preparation work on sill trims and panel bearers (maximum 1000mm centres) for the first panel. Maximum length 3 metres. fix the vertical joint flashing.  Continue to the top of the wall. Ensure that this seal overlaps the drip flashing. method statements and site-specific risk assessments should be produced and applied for each building.7mm steel.  A cover flashing or gutter line is normally used to conceal these fixings. An extended list of robust details is available from Panels and Profiles. coating and colour to suit. 4. are overlapping the perimeter seal. coating and colour to suit. and clean away drilling swarf from the joint to avoid rust marks.8mm stitcher screw. at no less than 30mm from cut edge. 2. 3. Fixed to base top hat section using 4. Check that the ends of the panel have the correct land on the vertical supports (minimum 50mm land). and advice can be give via our technical department on any bespoke details that may be required. fix the top edge with the specified number of fasteners per vertical support. Figure 1 – Base detail preparation Figure 2 – Panel joints Figure 3 – Trimapanel® System top-hat installation Folded top hat insert 0. see figure 1. Horizontal wall installation 1. Ensure that these are lined. Specific technical details. Figure 3 below shows the installation of the top hat arrangement. through fix back to an eaves beam support at a maximum of 1000mm centres. 5. The following steps apply to a wall made up of multiple panels with butt joints. If the top panel requires cutting. Run a continuous length of perimeter seal (90mm wide) down the vertical supports central to the panel module. and allow enough room for the next tier of panels at the specified joint gap.Trimapanel® System Installation – panel The steps given below are instructions for a typical construction and should be used only as a guide.  Continue with next tier of panels following instructions from figure 2 onward. Once the panel is correctly positioned.  Sit the first panel on the panel bearers so that the liner interlocks.7mm steel. Apply gun-applied solvent-release bedding sealant at the panel ends to seal the gaps at the external and internal joint areas before lapping the next panel. Maximum length 3 metres Cover width Insert retaining clip. One end will be notched to allow flush butt joint to adjoining insert Fixed to top hat base 32 0845 30 88 330 . levelled and sealed as specified. Make sure that the fastener is not over tightened.

ensure that  a. no less than 30mm from the panel cut edge.  Hoist subsequent panels into position and engage the lips with the adjacent panels.  Carry out preparation work on sill trims and panel bearers for the first panel.Trimapanel® System Vertical wall installation 1. and through fix at the female edge with the specified number of fasteners. see figure 2 for joint gap dimensions. This is designed to provide additional protection during manual handling and site fixing. and clean away drilling swarf to avoid rust marks. Panel length 0845 30 88 330 33 . Maintain a uniform side joint to meet the panel cover width and setting out dimensions.  If another layer of panels is required above. Continue along elevation until the wall is complete.  Checks should be carried out to make sure that the bottom rail is adequately supported and level along its full length before commencing with the installation. A cover flashing is normally used to conceal these fixings. clean removal.  b. Check this with the erection drawings. the setting-out dimensions are observed. Before inserting the fasteners.  At each horizontal rail position. Ensure that these are lined. The film has a limited shelf life and must not be exposed to sunlight for long periods because it is susceptible to ultraviolet degradation. fix back to the vertical corner support at a maximum of 1000mm centres. levelled and sealed as specified. Failure to comply with these dimensions may lead to problems later in the section. see figure 4. and start the procedure again. 2. 4. Make sure that the fastener is not over tightened.  the position of the panel relative to the bottom and top or intermediate rails is correct. remove the film within one month of panel delivery to site.  Position the first panel with its female edge towards the corner of the building. 6. 3. 5. Figure 4 – Base detail Figure 5 – Stack joint detail Panel length 40 140 min Protective film The Trimapanel® System is supplied with protective film on the external face.  the panel is plumb using a plumb line. prepare the stack joint detail.  c. This makes the film difficult to remove and may result adhesive residue that causes dust and dirt to adhere to the decorative finish. If the end panel requires cutting. To ensure easy. fix the first panel at the male edge (at concealed position). see figure 6.

said: “We have designed a low maintenance. a 13.” say Chia. Industrial buildings perform a specific productive function and we believe they should operate as working machines. This is something that all warehouse buildings will have to incorporate in the future. Most importantly. which interact with the building. are easy to maintain.Trimapanel® System Case study Barton Business Park Ltd have developed its latest addition.” “guaranteed to last for 25 years and was also designed and built to meet the reduced carbon emission requirements” Client: Barton Business Park Ltd Architect: Stephen George and Partners Installing contractor: Barry Collen Panels and Profiles product: Trimapanel® System Colorcoat® product: Colorcoat Prisma® in Oyster 34 0845 30 88 330 . The walls consist of 4600m2 of the 70mm Trimapanel® System in Colorcoat Prisma® Oyster. Architect Stephen George and Partners. starting on site in May and finishing in December of the same year. our 12 operatives completed the project to above the required standards in a very short space of time. stated Chia. “Panels and Profiles products were used because of their ability to assist in obtaining the Part L requirements and also they have a good guarantee. which is the largest on the development and also the most energy efficient.” The architect met with cladding contractor Barry Collen Ltd during the design and construction of the project to agree on colours and details. In addition to the building’s sustainable credentials. Barry Collen. it was imperative that the mobile elements of the process.” Stephen George and Partners specified the Trisomet® System as the roofing solution and the Trimapanel® System as the wall solution. the site is also reclaimed from previously contaminated industrial land.000m2 single storey warehouse and industrial space. its outer envelope. was guaranteed to last for 25 years and was also designed and built to meet the reduced carbon emission requirements of the new Part L of the Building Regulations. architectural assistant with Stephen George and Partners.” This project took just over six months to complete. and are competitively priced”. in terms of this distribution warehouse. governed the overall layout and building form. Therefore. says: “The project is larger than we normally work on but. This was achieved by good design detailing and quality installation. if they are to attract clients and tenants. designed the building. economical building for the site. The client insisted that the building’s fabric. John Chia. “The overhanging eaves and supporting struts look really good. Dave Bedford of cladding contractor. through good practice and strict supervision of on-site installation techniques. “The off-site manufacture of the insulated roof and wall panels also cut down on waste and made them faster to install. The completed building has achieved an air tightness level of 3m²/h/m² well below that of the minimum requirement of 10m²/h/m². the building has been designed and constructed to be energy efficient. which facilitate the ultimate process which they exist to serve. with 930m2 of two storey office accommodation and associated service yard and parking facilities.

are easy to maintain. and are competitively priced”.Barton Business Park Ltd “Panels and Profiles products were used because of their ability to assist in obtaining the Part L requirements and also they have a good guarantee. 0845 30 88 330 35 .

uk Trademarks of Tata Steel UK Limited (formerly Corus UK Limited) Albatross.co. do not accept responsibility or liability for errors or information that is found to be misleading. Copyright 2010 Tata Steel UK TT-COC-002633 Limited TT-COC-002633 Panels and Profiles Shotton Works Deeside Flintshire CH5 2NH T: 0845 30 88 330 F: 0845 30 11 013 sales@coruspanelsandprofiles.co.co. Confidex. Suggestions for. Colorcoat HPS200 Ultra.www. Galvalloy. Colorcoat HPS200. Confidex Sustain. but Tata Steel Europe Limited and its subsidiaries.coruspanelsandprofiles. which includes Tata Steel UK Limited.uk www. Tata Steel cares about the environment – this brochure is printed with biodegradable TT-COC-002633 vegetable inks and using material with at least 80% recycled content. Trimapanel and Trisomet are trademarks of Tata Steel UK Limited.coruspanelsandprofiles. Colorcoat Prisma.uk . Colorcoat Connection. customers should satisfy themselves as to their suitability. Care has been taken to ensure that the contents of this publication are accurate. the end use or application of products or methods of working are for information only and Tata Steel Europe Limited and its subsidiaries accept no liability in respect thereof. Before using products or services supplied or manufactured by Tata Steel Europe Limited and its subsidiaries. or descriptions of. Colorcoat.

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