TUNNEL AND ALLIED WORKS

9

Sundries ( explosive van / magazine )

LS

8.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

30.00 Total Rs: Rs: Rs: Rs: Rs:

240.00 25225.00 252.25 1045.55 1261.25 27784.05

Description

Unit Hour Hour Hour Hour Hour Hour Hour Day Day Day Day Day Day Day Day Day Day Day

Quantity 11.00 7.50 30.00 6.00 12.00 7.50 2.00 1.00 1.00 2.00 1.00 2.00 2.00 3.00 4.00 8.00 4.00 2.00

17

Crew for Drilling jumbo Crew for Air compressor Crew for Jack hammer Crew for Convey mucker Crew for Dumper Crew for Pump Crew for ventilation fans Surveyor Foreman Fitter / Mechanic Blaster ( Licensed ) Helper blasting Hammerman Maistry 1 in each shift Khalasi for mucking shift 4 Nos Heavy mazdoor for mucking shift 8 Nos for other 2 shifts 2 No each shift Light mazdoor for cleaning & miscellaneous Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Rate in Rs. 60.50 60.10 111.90 60.10 72.60 26.90 9.30 154.50 177.00 157.50 147.00 141.50 146.00 141.50 145.50 132.00 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 665.50 450.75 3357.00 360.60 871.20 201.75 18.60 154.50 177.00 315.00 147.00 283.00 292.00 424.50 582.00 1056.00 528.00 261.00 10145.40 101.45 1014.54 1521.81 1014.54 507.27 14305.01

1% 10% 15% 10% 5% Total cost of Labour :

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour TOTAL Add for Air and Water line @ Add for Ventilation @ Add for Lighting @ Add for Ele sub-station / Demand charges @ Add for other Enabling works @ Total cost for 0.50% 6.10% 1.90% 4.20% 1.70% 49.00 cum

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

13642.33 27784.05 14305.01 55731.39 278.66 3399.61 1058.90 2340.72 947.43 63756.71

20

TUNNEL AND ALLIED WORKS

Rate per cum Rate approved per cum SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2010-11

Rs: Rs:

1301.00 1301.00 ITEM No: 4

ITEM: Excavation for tunnel by tunnelling methods including excavation for supports in all types of soil / rock strata requiring supports ( excluding cost of providing supports ) including cost of all other materials, machinery, labour, scaling excavated surface, ventilation, lighting, drainage, removing and hauling the excavated muck outside tunnel upto specified dump area and all other ancillary operations etc., complete with initial lead upto 1 km and all lifts. DATA: Size of tunnel assumed ( finished section ) : 4.50 m dia Shape of tunnel assumed for excavation : D - shape Height of tunnel assumed ( finished section ) : 4.50 m Length of tunnel assumed : 1000 m Thickness of CC lining : 0.30 m Extra excavation for supports : 0.25 m Pay-line margin assumed : 0.20 m Diameter of tunnel upto pay line for excavation : 6.00 m Distance of dump yard from face including approach / adit length : Average 1 km Haulage of excavated muck : By dumpers 1. Checking alignment and marking hole locations : Use drilling jumbo for 1 hour for marking hole locations. 2. Drilling holes : Area of tunnel upto pay-line (0.5x0.7857x6x6) + (6x2.75) : 30.64 sqm The number of holes for tunnel excavation will be generally in the range of 2.5 to 3.0 per sqm of cross sectional area upto pay line for tunnel upto 45 sqm and in the range of 2.0 to 2.5 per sqn of cross sectional area upto pay line for tunnel exceeding 45 sqm. For rate analysis 2.5 holes per sqm of cross sectional area considered. Number of holes for full face excavation ( 30.64 x 2.5 ) : 77 Nos Assuming spacing of supports at 0.75 m the depth of pull is considered at 1.5 m. Depth of holes for 1.5 m pull : 1.7 m Extra drilling considered at 10 percent for inclination of holes and for removal of any under cuts and for secondary blasting of large fragments during mucking. Depth of drilling for 77 holes ( 77 x 1.7 x 1.10 ) : 144 m Average rate of drilling per hour per jack hammer : 5m Time for 4 jack hammers with pusher leg for drilling. : 7 hours Time for 1 air compressor 15 cmm for air supply to 4 jack hammers : : 7 hours

Time for drilling jumbo for drilling Time for 10 hp pump for pumping water to storage tank. 3. Loading explosive and blasting : Depth of pull per blast for 1.7 m deep holes Quantity of in-situ excavation per blast ( 30.64 x 1.50 ) Quantity of explosive small dia per blast @ 0.8 kg per cum Quantity of explosive for secondary blasting @ 10 % Quantity of delay detonators per blast Quantity of electric detonators for secondary blasting ( LS ) Detonating fuse coil Use drilling jumbo for 2 hour for loading explosives. 4. Defuming and scaling loose materials

: 7 hours : 7 hours : : : : : : : 1.50 m 46 cum 37 kg 4 kg 77 Nos. 10 Nos. 175 Rm

21

For defuming tunnel ventilation fans are installed in duct system at about 300 m interval and are run for about 1 hour after each blast. Mucking excavated rock : Quantity of muck per blast considering 40 % bulkage ( 46 x 1.5 cum Loading cycle time: Moving from pocket position and spotting : 1 minutes Loading muck by convey mucker and work force : 20 minutes Time for loaded dumper to pass waiting point say : 1 minutes Cycle time of loading dumper per load of 4. As the fans are installed progressively. Requirement of machinery : Deploy drilling jumbo for various operations ( marking holes 1 hr + drilling 7 hrs + loading explosives 2 hr + misc 1 hr ) Deploy air compressor 15 cmm for air supply to 4 jack hammers Deploy 4 jack hammers with pusher leg for drilling. 15 km / hr : 4 minutes Waiting time before spotting : 9 minutes Cycle time for haulage per load of 4. Overall cycle time : Checking alignment and marking hole locations : 2. : 1 No.5 m length : 32.00 hours Bed cleaning. For 1 km length of tunnel ventilation fans are required at 4 places at 300 m interval. Deploy 10 hp pump for water supply to drilling work.5 cum Total : 21 minutes Round trip cycle time of dumper say : 45 minutes Quantity of muck disposal per hour / dumper : 6 cum Time for 2 dumpers for conveying muck @ 12 cum per hour say : 6 hours Time for convey mucker and labour force for loading say : 6 hours 6. Requirement of workforce ( other than machinery crew ) : Surveyor for checking alignment and marking hole locations for drilling Foreman for supervising drilling of holes and other operations 11 hours : : : : : : 7 hours 7 hours 7 hours 1 hour 6 hours 6 hours : 1 No.00 hours Erection of temperary / permanent supports : 9.00 hours 7. 22 . 5. Jumbo movements. for rate analysis consider average 2 fans for 1 hour. Deploy 20 hp ventilation fan for defuming (2x1) Deploy convey mucker for loading excavated rock Deploy 2 dumper for conveying muck 9.TUNNEL AND ALLIED WORKS No machinery other than ventilation fans required.5 cum : 22 minutes Haulage cycle time: Running time from loading point to dump yard at av.00 hours Defuming and scaling loose rock fragments : 2.00 hours Loading explosive and blasting : 2. lighting etc say : 4. rock bolting. Requirement of materials : Explosive small dia ( 37 + 4 ) : 41 kg Electric short delay detonators ( 77 x 1 ) : 77 Nos Electric detonators for secondary blasting (1x5) : 10 Nos Fuse coil : 175 Rm 8.00 hours Mucking excavated rock : 6.00 hours Total cycle of excavation & supporting / blast of 1.00 hours Drilling holes : 7. 10 km / hr : : 6 minutes Turning and unloading : 2 minutes Return trip to waiting point @ av.4 ) : 65 cum Capacity of dumper per load : 5 cum Quantity of muck per load considered under tunnel working conditions : 4.

00 100.00 15.00 800 hours 4.00 175. 2 Nos. MATERIALS: Sl No 1 2 3 4 5 6 Perticulars : : : : : : 2 Nos.00 800 hours 4.00 5433.00 cum Rate in Rs. 3 Nos.00 1% 10% 5% Total cost of Materials : Rate in Rs.00 Rs: : Rs: : Rs: : Rs: Rs: : Rs: 5660.00 28.40 B.00 450.36 131. 1 No. : 8 Nos.69 Contd Amount in Rs.5 m long @ Rs: Life of drill rod with reconditioning Use rate of drill rod per Rm drilling Length of air and water hose assumed Cost of 25 mm dia air hose 25 m @ Rs: Life of air hose Use rate of air hose per hour Cost of water hose 25 m each @ Rs: Life of water hose Use rate of water hose per hour RATE ANALYSIS A.00 18.06 13225.60 543. 45. MACHINERY: Sl No Description Unit Quantity Rate Amount 23 .73 4.00 150 m 37. : 4 Nos.00 8.00 10.12 570. Use rate of materials: Cost of drill rod 2.5 m long Reconditioning charges @ 10% Use rate of air hose A.00 1400. 112. 2 Nos.TUNNEL AND ALLIED WORKS Fitter / Mechanic for extending air / water lines Blaster ( Licensed ) Helper blasting Hammerman for scaling Maistry 1 in each shift Khalasi for mucking shift Heavy mazdoor for mucking shift for other 2 shifts 1 No each shift Light mazdoor for cleaning & miscellaneous 10.73 25 m each 3750. 1845.00 77.00 37.00 1386. Contd 4.01 1140. MATERIALS ( Contd ) : Sl No Perticulars Unit Quantity 7 8 Use rate of water hose Sundries( paint / template etc ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Hour LS 28.25 Small dia explosive Delay detonators Electric detonators Detonating fuse coil Use rate of drill rod 2. ( cost / life ) 150.00 46.00 / No. 5660.00 / Rm ( cost / life ) 128.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs.00 11401. : 3 Nos.00 30.00 / Rm ( cost / life ) UNIT : Unit kg Nos Nos Rm Rm Hour Quantity 41. 4 Nos.21 114.00 144.69 3200.00 10.

10 1249. Contd 177.10 72.00 392.00 6.00 5.00 30.90 60.00 12.00 1.00 50.00 174.50 146.00 24980. 322.00 424.50 147.00 11.00 4.00 5.00 2.00 330. LABOUR ( Contd ) : Sl No Description Unit Quantity 9 10 11 12 13 14 15 16 Foreman Fitter / Mechanic Blaster ( Licensed ) Helper blasting Hammerman 2 Nos Maistry 1 in each shift Khalasi for mucking shift 4 Nos Heavy mazdoor for mucking shift 8 Nos for other 2 shifts 2 No each shift Day Day Day Day Day Day Day Day Day 1. 3542.00 Crew for Drilling jumbo Crew for Air compressor Crew for Jack hammer Crew for Convey mucker Crew for Dumper Crew for Pump Crew for ventilation fans Surveyor Rate in Rs.00 147. LABOUR: Sl No 1 2 3 4 5 6 7 8 in Rs.00 2. 665.00 249.00 224.00 Rate in Rs.00 100.50 132.00 15.20 360. 177.80 1031.00 28.50 420.00 3324.00 350.00 132.00 7.50 Contd Amount in Rs.00 756.00 7.50 60.10 111.50 C.00 2.00 450.00 141.00 1044.00 84.00 140.30 18.00 3948.00 24 .00 627.00 108.60 871.00 35.00 14.50 582.70 3133.00 7.00 4389.00 12.00 7.00 528.60 154.00 12.00 200.00 3.00 315.00 5760.00 3.00 7.00 6.00 8.00 141.00 277.00 12.00 292.00 28.00 2.00 7.20 188.60 26.00 1.00 27509.00 30.00 28.00 2.00 157.00 4.50 145. 60.00 8.00 28.00 480.00 Total Rs: Rs: Rs: Rs: Rs: in Rs.00 6.00 Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C.30 154.00 28.00 1056.00 Amount in Rs.90 9.00 283.00 658.TUNNEL AND ALLIED WORKS 1 2 3 4 5 6 7 8 9 Drilling jumbo Fuel / Energy charges Air compressor 15 cmm ( ele ) Fuel / Energy charges Jack hammer ( 4 x 7 hrs ) Fuel / Energy charges Pusher leg Fuel / Energy charges Convey mucker Fuel / Energy charges Dumper ( 2 x 6 hrs ) Fuel / Energy charges Pump 10 hp ( ele ) Fuel / Energy charges Ventilation fans 20 hp ( 2 x 1 hr ) Fuel / Energy charges Sundries(explosive van / magazine ) Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS 11.90 Description Unit Hour Hour Hour Hour Hour Hour Hour Day Quantity 11.00 6.00 2.

20% Add for other Enabling works @ 1.40 27509. YEAR: 2010-11 Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: 13225.10 2303.86 500.00 1364.50% Add for Ventilation @ 6.59 932.46 1364.50 10008. Cost of Labour Add for Air and Water line @ 0. machinery.60 100.29 1000.50 m dia : D .09 1000.90 14112.13 ABSTRACT: A.86 1501. 2.70% Total cost for 46. Checking alignment and marking hole locations : Use drilling jumbo for 1 hour for marking hole locations. Hire charges of Machinery C. labour. Drilling holes : Pay line : : : : : : : : 4.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs: 391.shape Height of tunnel assumed ( finished section ) Length of tunnel assumed Thickness of CC lining Extra excavation for supports Pay-line margin assumed Diameter of tunnel upto pay line for excavation Distance of dump yard from face including approach / adit length Haulage of excavated muck 1.TUNNEL AND ALLIED WORKS 17 Light mazdoor for cleaning & miscellaneous Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @ Day 3.25 m 0. Cost of Materials B.20 m 6. drainage removing and hauling excavated muck outside tunnel upto specified dump area and all other ancillary operations etc. scaling excavated surface.69 1042.00 1% 10% 15% 10% 5% Total cost of Labour : 130.50 m 1000 m 0.43 274.30 m 0..41 62745. complete with initial lead upto 1 km and all lifts.10% Add for Lighting @ 1.00 ITEM No: 5 ITEM: Excavation for tunnel by heading and benching tunnelling methods including excavation for supports in all types of soil / rock strata requiring supports ( excluding cost of providing supports ) for roof before benching including cost of all other materials.90% Add for Ele sub-station / Demand charges @ 4. ventilation.43 14112.00 m Average 1 km By dumpers Heading portion 25 . lighting.24 3345. DATA: Size of tunnel assumed ( finished section ) Shape of tunnel assumed for excavation : 4.13 54847.00 cum Rate per cum Rate approved per cum SECTION: TUNNEL AND ALLIED WORKS.

5 m pull is considered at 1. 26 . Excavation of arch portion is carried out first and the supports are fixed wherever necessary. Loading explosive and blasting : Total area of excavation : 33.8 ) : 40 kg Quantity of explosive for secondary blasting @ 10 % : 4 kg Quantity of delay detonators per blast ( 35 + 8 + 41 ) : 84 Nos.7 x 1. the excavation will be generally carried out by heading and benching method. Depth of drilling for 35 holes ( 35 x 1. The depth of hole for 1. Depth of hole and explosive charge per cum are also controlled to minimise over excavation.50 m Quantity of in-situ excavation per blast ( 33.8 kg / cum ( 50 x 0.70 m No.5 holes / sqm : 35 Nos. where the height is more or where the chances of over excavation due to full face blasting is more.7 m deep holes : 1.5 m Total depth of drilling ( 65. Heading portion : Area of excavation upto payline : 14. Assuming spacing of arch supports at 0. : 8 hours Time for 1 air compressor 15 cmm for air supply to 4 jack hammers : : 8 hours Time for drilling jumbo for drilling : 8 hours Time for 10 hp pump for pumping water to storage tank.14 sqm Depth of drilling : 1. : 8 hours 3. Depth of drilling : 1. of holes considering 2.5 holes / sqm : 41 Nos.7 x 1. ( 1 + 0.24 x 1.75 m interval the effective depth of pull per blast is considered at 1.5 m Haunch portion on either side : Area of excavation upto payline : 2.5 ) : 157 m Average rate of drilling per hour per jack hammer : 5m Time for 4 jack hammers with pusher leg for drilling.5 + 0.TUNNEL AND ALLIED WORKS Excavated profile Minimum excavation line Drill holes Benching portion TYPICAL CROSS SECTION OF TUNNEL FOR HEADING & BENCHING In case of tunnel.5 + 15 + 76.1 ) : 76. of holes considering 2.7 x 1.50 ) : 50 cum Quantity of explosive small dia / blast @ 0.1 ) : 15 m Benching portion : Area of excavation upto payline ( 6 x 2. of holes considering 3 holes / sqm : 8 Nos Depth of drilling for 8 holes ( 8 x 1. Detonating fuse coil : 175 Rm Time for drilling jumbo for loading explosives.50 sqm No. Extra drilling considered at 10 percent for inclination of holes and for removal of any under cuts and for secondary blasting of large fragments during mucking.70 m No. For week strata arch rib supports are also to be erected before benching. Defuming and scaling loose materials No machinery other than ventilation fans required.24 sqm Depth of pull per blast for 1.75 ) : 16. Quantity of electric detonators for secondary blasting ( LS ) : 10 Nos. For defuming tunnel ventilation fans are installed in duct system at about 300 m interval and are run for about 1 hour after each blast.5 m.70 m Depth of drilling for 41 holes ( 41 x 1.7 m.5 ) : 2 hours 4.1 ) : 65.60 sqm Depth of drilling : 1.

Requirement of materials : Explosive small dia ( 40 + 4 ) Electric short delay detonators ( 35 + 8 + 41 ) Electric detonators for secondary blasting ( 1 x 10 ) Fuse coil 8.00 hours Total cycle of excavation & supporting / blast of 1. : 1 No.00 hours Loading explosive : 2. Deploy 10 hp pump for water supply to drilling work. Mucking excavated rock : Quantity of muck per blast considering 40 % bulkage for heading zone : 35 cum Quantity of muck per blast considering 40 % bulkage for benching zone : 35 cum Capacityof dumper per load : 5 cum Quantity of muck per load considered under tunnel working conditions : 4. Overall cycle time : Checking alignment and marking hole locations : 1. Requirement of machinery : Deploy drilling jumbo for various operations of excavation ( marking 1 hr + drilling 8 hrs + loading explosive 2 hrs + misc 1 hr ) Deploy air compressor 15 cmm for air supply to 4 jack hammers Deploy 4 jack hammers with pusher leg for drilling. 10 km / hr : : 6 minutes Turning and unloading : 2 minutes Return trip to waiting point @ av.5 cum : 21 minutes Round trip cycle time of dumper say : 45 minutes Quantity of muck disposal per hour / dumper : 6 cum Time for 2 dumpers for conveying muck @ 12 cum per hour say : 6. Deploy 20 hp ventilation fan for defuming Deploy convey mucker for loading excavated rock Deploy 2 dumpers for conveying muck 9. 27 .00 hours Blasting / Defuming / Scaling loose rock fragments : 3. Jumbo movements.00 hours Bed cleaning.00 hours Drilling holes : 8. 15 km / hr : 4 minutes Waiting time before spotting : 9 minutes Cycle time for haulage per load of 4.00 hours Erection of permanent supports : 6.00 hours 7. for rate analysis consider average 2 fans for 1 hour for 2 blasts. rock bolting.TUNNEL AND ALLIED WORKS For 1 km length of tunnel ventilation fans are required at 4 places at 300 m interval. Time for 2 dumpers for conveying muck @ 12 cum per hour say : 7 hours Time for convey mucker and labour force for loading : 7 hours 6. lighting etc say : 5. As the fans are installed progressively.5 cum Loading cycle time: Moving from pocket position and spotting : 1 minutes Loading muck by convey mucker and work force : 20 minutes Time for loaded dumper to pass waiting point say : 1 minutes Cycle time of loading dumper per load of 4. Requirement of workforce ( other than machinery crew ) : Surveyor for checking alignment and marking hole locations for drilling Foreman for supervising drilling of holes and other operations : : : : 44 kg 84 Nos 10 Nos 175 Rm 12 hours : : : : : : 8 hours 8 hours 8 hours 2 hour 7 hours 7 hours : 1 No.5 m length : 32.5 cum : 22 minutes Haulage cycle time: Running time from loading point to dump yard at av.0 hours As some muck from heading portion needs to be pushed down 1 hour extra time assumed. 5.00 hours Mucking excavated rock : 7.

5660.73 4.5 m long Reconditioning charges @ 10% Use rate of air hose Use rate of water hose Sundries ( paint / template etc ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Nos Nos Rm Rm Hour Hour LS 84. : 8 Nos.00 150 m 37.41 150.73 25 m each 3750. : 3 Nos. ( cost / life ) 150.55 120.00 1400.00 50. : 4 Nos.13 592.00 32.00 30.00 Rs: : Rs: : Rs: : Rs: Rs: : Rs: 5660.00 100.00 32. Contd 18.TUNNEL AND ALLIED WORKS Fitter / Mechanic for extending air / water lines Blaster ( Licensed ) Helper blasting Hammerman for scaling Maistry 1 in each shift Khalasi for pushing muck from header portion for mucking shift Heavy mazdoor for mucking shift for other 2 shifts 2 No each shift Light mazdoor for cleaning & miscellaneous 10.00 128. 45. MATERIALS ( Contd ) : Sl No Perticulars Unit Quantity 2 3 4 5 6 7 8 Delay detonators Electric detonator Detonating fuse coil Use rate of drill rod 2. : 4 Nos.00 37.00 8.33 14020.00 12086.69 3200.00 / No.00 / Rm ( cost / life ) 128. 2 Nos.00 175. MACHINERY: 28 .00 300.00 Small dia explosive A. : 4 Nos. 1980. 4 Nos. MATERIALS: Sl No 1 Perticulars : : : : : 2 Nos. 1512. 3 Nos. Use rate of materials: Cost of drill rod 2.00 cum Rate in Rs.65 604.00 / Rm ( cost / life ) UNIT : Unit kg Quantity 44.87 1208.00 Contd Amount in Rs.00 10.00 10.5 m long @ Rs: Life of drill rod with reconditioning Use rate of drill rod per Rm drilling Length of air and water hose assumed Cost of 25 mm dia air hose 25 m @ Rs: Life of air hose Use rate of air hose per hour Cost of water hose 25 m each @ Rs: Life of water hose Use rate of water hose per hour RATE ANALYSIS A.00 800 hours 4.00 800 hours 4.00 157.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs.00 5924.39 1% 10% 5% Total cost of Materials : B. 2 Nos.00 10.69 4.00 Rate in Rs.

LABOUR: Sl No 1 2 Rate in Rs.90 60. 322.00 566.00 448.00 277.00 4.00 3.00 292.00 24.00 658.00 8.00 4.00 96.80 1432.00 7.00 157.00 8.90 9.00 3878.00 4.00 32.00 5016.00 286.50 31551.00 5.00 28650.00 Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C.00 Rate in Rs.00 29 .00 14.00 2.TUNNEL AND ALLIED WORKS Sl No 1 2 3 4 5 6 7 8 9 Description Drilling jumbo Fuel / Energy charges Air compressor 15 cmm ( ele ) Fuel / Energy charges Jack hammer ( 4 x 8 hrs ) Fuel / Energy charges Pusher leg Fuel / Energy charges Convey mucker Fuel / Energy charges Dumper ( 2 x 6. 726.00 294.80 Description Unit Hour Hour Quantity 12.00 4.00 4606.00 Crew for Drilling jumbo Crew for Air compressor Rate in Rs.50 582. 3864.20 37.00 400.00 6.00 1.00 14.60 26.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 3580.00 4.70 1016.00 5.80 C.00 100.00 7.00 14.00 315.00 12.10 Contd Amount in Rs.00 300.40 215.00 32.00 582.00 627.00 480.00 32.00 1218.50 147.10 72.5 hrs ) Fuel / Energy charges Pump 10 hp ( ele ) Fuel / Energy charges Ventilation fans 20 hp ( 2 x 1 hr x 2 ) Fuel / Energy charges Sundries (explosive van / magazine ) Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS Quantity 12.00 256.00 108. LABOUR ( Contd ) : Sl No Description Unit Quantity 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Crew for Jack hammer Crew for Convey mucker Crew for Dumper Crew for Pump Crew for Ventilation fan Surveyor Foreman Fitter / Mechanic Blaster ( Licensed ) Helper blasting Hammerman 2 Nos Maistry 1 in each shift Khalasi for pushing muck in heading portion for mucking shift 4 Nos Heavy mazdoor Hour Hour Hour Hour Hour Day Day Day Day Day Day Day Day Day 32.50 177. 60.00 3.00 7.00 174.00 8.00 40.20 154.00 1.00 2.00 6720.50 146.80 420.00 30.00 8.00 400.00 14.50 1182.00 141.50 145.00 8.00 864.00 141.50 60. Contd 111.00 480.00 32.00 424.00 160.50 177.00 2.00 30.50 Amount in Rs.50 145.00 10.00 8.30 154.00 50.00 4.00 8.00 360.

00 1425. Cost of Materials B.00 130. machinery.52 71232.23 1183.00 528.84 1% 10% 15% 10% 5% Total cost of Labour : Rs: Rs: Rs: TOTAL Rs: Add for Air and Water line @ 0.TUNNEL AND ALLIED WORKS 17 for mucking shift 8 Nos for other 2 shifts 2 No each shift Light mazdoor for cleaning & miscellaneous Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @ Day Day Day 8.00 NOTE:Where mucking is to be carried out through vertical inclined shaft using winch and mucking tub syatem increase basic rates for items 3.50% Rs: Add for Ventilation @ 6.84 62266.00 4.60 118. drainage.20% Rs: Add for other Enabling works @ 1.03 311.00 132.80 16693.00 391...96 591. lighting and all other ancillary operations etc. labour.10% Rs: Add for Lighting @ 1.94 1183.98 16693.70% Rs: Total cost for 50.33 3798.05 2615.90% Rs: Add for Ele sub-station / Demand charges @ 4.96 1775. DATA: Length of tunnel assumed Distance of dump yard from face Haulage of excavated muck Consider 100 cum overfallen muck for rate analysis. Cost of Labour 14020.17 1058. SECTION: TUNNEL AND ALLIED WORKS.39 31551. ventilation. out of tunnel including breaking large fragments by blasting if necessary and disposing off the same in specified dump area or as directed including cost of all materials. YEAR: 2010-11 ITEM No: 6 ITEM: Removing and hauling muck overfallen due to natural causes such as geological faults etc. Requirement of materials : : 1000 m : 1 km : By dumper : : : : : : : 20 cum 15 m 4 m / hour 1 hour 1 hour 6 hours 6 hours 30 .40 1183.00 132.34 1425.00 cum Rs: Rate per cum Rs: Rate approved per cum Rs: ABSTRACT: A.00 3.75 m per cum Rate of drilling for shallow holes in overfallen muck Time for 4 jack hammers for drilling 15 m Time for 15 cmm air compressor for supplying air to jack hammers Deploy convey mucker for loading @ 16 cum / hour Deploy 5 cum dumpers 2 Nos @ 8 cum / hour each 1. 4 and 5 by 12 percent. Quantity of overfallen muck requiring blasting assumed @ 20 % Depth of drilling @ 0.50 11839. Hire charges of Machinery C. complete with initial lead upto 1 km and all lifts.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs: 1056.

00 18.44 1425. Detonator ( ele ) Detonating fuse coil Use rate of air hose Use rate of water hose Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ 15.75 16. Requirement of machinery : Deploy air compressor 15 cmm for air supply to 4 jack hammers Deploy 4 jack hammers with pusher leg for drilling.00 12.88 61.00 Amount in Rs. Deploy 20 hp ventilation fan for defuming Deploy convey mucker for loading excavated rock Deploy 2 dumper for conveying muck 3.00 4.00 4. 340.00 / No.69 4.5 m long Reconditioning charges @ 10% Explosive small dia.00 10.00 30.00 160.5 No. Requirement of workforce ( other than machinery crew ) : Blaster ( Licensed ) Helper blasting Maistry Heavy mazdoor Light mazdoor 4.TUNNEL AND ALLIED WORKS Quantity of explosive @ 0.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs.00 Air compressor 15 cmm ( ele ) Rate in Rs. 108.00 34.6 m holes ( 20 x 0.40 kg / cum ( 20 x 0. 3400. Use rate of materials: Cost of drill rod 1.00 1228.00 RATE ANALYSIS A.5 No.00 / Rm Life of air hose Use rate of air hose per hour ( cost / life ) Cost of water hose 25 m each @ Rs: 128.00 8.00 360.00 800 hours 4.00 4.35 Use rate of drill rod 1. 22.00 800 hours 4.00 6.00 cum Rate in Rs.00 150 m 22.67 45.00 120. 2 Nos.00 20. 1 No. Life of drill rod with reconditioning Use rate of drill rod per Rm drilling ( cost / life ) Length of air and water hose assumed Cost of 25 mm dia air hose 25 m @ Rs: 150.00 180. 108.00 8. Rm Hour Hour LS Quantity UNIT : 100.00 31 . 0.75 12.00 / Rm Life of water hose Use rate of water hose per hour ( cost / life ) : 8 kg : 12 Nos : 20 Rm : : : : : : : : : : : Rs: : Rs: : Rs: : Rs: Rs: : Rs: 1 hour 1 hour 1 hour 0.6 ) Quantity of detonating fuse coil 2. Deploy 10 hp pump for water supply to drilling work.5 m length @ Rs: 3400. 2 Nos.4 ) Quantity of electric detonators assuming 0.67 25 m each 3750.69 3200. MATERIALS: Sl No 1 2 3 4 5 6 7 Perticulars Unit Rm kg Nos. MACHINERY: Sl No 1 Description Unit Hour Quantity 1.29 122.5 hour 6 hours 6 hours 0.00 1% 10% 5% Total cost of Materials : B.

00 0.82 258. 60.27 258.00 174.00 180.00 12.34 21675.00 12.00 1.TUNNEL AND ALLIED WORKS 2 3 4 5 6 7 Fuel / Energy charges Jack hammer Fuel / Energy charges Pump 10 hp ( ele ) Fuel / Energy charges Ventilation fans 20 hp Fuel / Energy charges Convey mucker Fuel / Energy charges Dumper 4.00 1. LABOUR ( Contd ) : Sl No Description Unit Quantity 7 8 9 10 11 Maistry Blaster ( Licensed ) Helper blasting Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @ Day Day Day Day Day 1.00 2581.60 26.00 50.00 3640.00 1% 10% 15% 10% 5% Total cost of Labour : Rate in Rs.00 14.50 0.00 5760.00 100.50 132.00 658.00 261. 60.00 6.50 758.00 4.00 50.20 C. Contd 141.00 3.00 141. Cost of Labour TOTAL Add for Air and Water line @ 0.00 12.80 25.00 15175.50 73.09 3640.00 4.30 60.00 3324.35 16610.00 5.00 30.00 Total Rs: Rs: Rs: Rs: Rs: 627.00 5.50 6.38 32 .5 cum Fuel / Energy charges Sundries Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS 1.18 387.18 129.00 480.00 5.00 Crew for Air compressor Crew for Jack hammer Crew for Pump Crew for Ventilation fan Crew for Convey mucker Crew for Dumper Rate in Rs.50 147.00 20.75 264.75 524.50 6.00 50.00 3948.10 111.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs.90 26.90 4.00 0.00 2.50 2.75 16610.50% Rs: Rs: Rs: Rs: Rs: 1425. 141.00 277.65 360.00 Description Unit Hour Hour Hour Hour Hour Hour Quantity 1.00 151.50 70. LABOUR: Sl No 1 2 3 4 5 6 627.34 ABSTRACT: A.00 4.00 56.00 6.60 871.00 130.90 9.60 Contd Amount in Rs.00 Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. Hire charges of Machinery C.50 0.69 108.10 447.00 1044.00 6.10 72.00 0. Cost of Materials B.00 1.

00 Rs: 15000.125 day Rs: 100000.00 : 20000 hrs Rs: 5. lighting. pipe Use rate of delivery pipe per hour: Add for laying / dismantling pipe line @ : 0.00 Total Rs: 103500. YEAR: 2010-11 Rs: Rs: Rs: Rs: Rs: Rs: Rs: 1322.00 cum Rate per cum Rate approved per cum SECTION: TUNNEL AND ALLIED WORKS.99 248. Delivery pipe 400 m length. 100 mm dia B Class G.21 3.00 Kwhr Rate in Rs. ventilation and all other ancillary operations etc. labour.70% Total cost for 100.00 kwhr 1. 3.04 Total Rs: 6.062 day : 0.49 24796. cost of all materials. Daily average 8 hours pumping.84 910.10% Add for Lighting @ 1.I.50 16. MATERIALS: Sl No 1 2 3 Perticulars Unit Hour LS Quantity UNIT : Use rate of G.. Pipe fitter for maintenance for 1 hour use of pump Heavy mazdoor for assisting pipe fitter 4.00 0. Requirement of machinery : Deploy 20 hp electric dewatering pump for 1 hour.00 / Rm Add for fixtures @ Less salvage value @ Life of G. Requirement of workforce ( other than machinery crew ) : Consider 1 pipe fitter for 4 hours daily and 1 heavy mazdoor for 8 hours daily for maintenance of pumping including cleaning sump etc.00 248. Requirement of materials : No materials required.21 15.00 Rs: -11500. 6.746 ) : 14.TUNNEL AND ALLIED WORKS Add for Ventilation @ 6.17 1. complete.I.82 0. machinery.38 368. 6.92 kwhr Miscellaneous such as indicator lamps etc : 00.00 ITEM No: 7 ITEM: Dewatering tunnel by pumping out water collected by natural drainage inside tunnel including providing sump wherever necessary. Consider 250 m length of adit and 100 m length of approach cut.68 15% 10% ( cost / life ) 20% RATE ANALYSIS A.pipe 100 mm dia Suction pipe / foot valve etc @ 50% Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ 1.22 411.00 Total Rs: Rs: Rs: Amount in Rs.25 1% 10% 33 .90% Add for Ele sub-station / Demand charges @ 4. DATA: Consider 20 hp electric pump installed near junction of adit / channel with tunnel.21 30.00 Total Rs: 115000.08 kwhr Total / hour : 15.20% Add for other enabling works @ 1.I. drainage. Use rate of materials : Cost of 100 mm dia pipe 400 m @ Rs: 250. 2.11 7.18 Rs: 1. Energy consumption per hour running of pump ( 20 x 0.

LABOUR ( Contd ) : Sl No Description Unit Quantity Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @ 15% 10% 5% Total cost of Labour : Rate in Rs.64 74. 26.53 Rs: Rs: Rs: TOTAL Rs: Add for Air and Water line @ 0.50 16.51 B.00 30. 26.00 4.70% Rs: Total cost for 15.90% Rs: Add for Ele sub-station / Demand charges @ 4. Hire charges of Machinery C.50 ITEM No: 8 34 .93 136.36 Description Unit Hour Day Day Quantity 1.38 9. MACHINERY: Sl No 1 2 3 Description Unit Hour Hour LS Quantity 1.90 152.36 74.90 9.TUNNEL AND ALLIED WORKS Add for Contractor's Overheads @ 5% Total cost of Materials : Rs: Rs: 0.51 16.75 5.29 2.19 10.53 5. Cost of Materials B.00 100. Cost of Labour 19.93 5.92 249.00 0.00% Rs: Add for Lighting @ 1.00 0.39 1. Contd Rs: Rs: Rs: Rs: Amount in Rs. YEAR: 2010-11 ABSTRACT: A.68 3. LABOUR: Sl No 1 2 3 Rate in Rs.46 16.25 Electric pump 20 hp Fuel / Energy charges Sundries ( Starter / Switches ete ) Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs.00 1.00 7.00 Kwhr Rs: Rate per Kwhr Rs: Rate approved per kwhr Rs: SECTION: TUNNEL AND ALLIED WORKS.86 0.51 136.50 52.00 100.29 C.20% Rs: Add for other Enabling works @ 1.15 0.125 1% 10% Crew charges for Pump Pipe fitter for maintenance Heavy mazdoor for maintenance Add for small Tools and Plants @ Add for Contractor's Profit @ Rate in Rs. 11.53 230. 11.84 19. 7.50 118.00 Total Rs: Rs: Rs: Contd Amount in Rs.50 1.062 0.50 132.50% Rs: Add for Ventilation @ 0.

2x0.02 ) : 1. MATERIALS: Sl No Perticulars Unit Quantity UNIT : 36.69 Cost of water hose 25 m @ Rs: 128. ventilation.025 ) : 1. Mason Cl-I : 1 No. DATA: Thickness of guniting : 25 mm Mortar mix proportion by weight : 1:3 Water to cement ratio by weight : 0.13 cum Consider 36 sqm guniting for rate analysis. Requirement of materials : Cement with 1 % wastage for 36 sqm ( 1. 1. Amount in Rs. The extend of rebound varies from 20 to 25 percent. machinery. For 25 mm thick guniting the rate of progress will be 4 to 5 sqm per hour. Deploy Drilling jumbo for 3. 4. For analysis rate of progress is considered at 4.96 cum During guniting a portion of the mortar mix is wasted due to rebounding of mainly sand particles. 35 .00 sqm Rate in Rs.00 Cost of guniting nozzle @ Rs: 312. Use rate of materials : Cost of grout hose 25 m @ Rs: 150. lighting. In view of very rich mix the extent of rebound is considered at 20 percent for analysis.00 / m Rs: 3750. 5.5 cmm air compressor for 8 hours. For shift of 8 hours the progress will be 36 sqm. Deploy 10 hp pump for 1 hour for pumping water to storage tank for mixing and curing.5 sqm per hour. Deploy 8.13 x 0.13 x 530 x 1.05 cum Total quantity of mortar for 36 sqm : 1.35 Unit weight of mortar 1 : 3 proportion by weight in kg / cum : 2300 Cement per cum of mortar : 530 kg Sand per cum of mortar : 0. labour. Heavy mazdoor : 3 Nos. Re-handling lead for materials: As cement and sand are stored outside tunnel and are to be conveyed to the guniting location inside tunnel re-handling lead of 1 km is considered for cement and sand required for guniting. Quantity of mortar for 36 sqm with 20 % rebound ( 36x1. complete with lead upto 1 km and all lifts.00 Life of grout hose : 800 hours Use rate of grout hose per hour ( cost / life ) Rs: 4.56 RATE ANALYSIS A.5 hours during guniting of arch portion..00 Life of water hose : 800 hours Use rate of water hose per hour ( cost / life ) Rs: 4.10 cum 2. drainage and all other ancillary operations etc. Requirement of machinery : Deploy Guniting equipment with accessories for 8 hours.96 x 1.TUNNEL AND ALLIED WORKS ITEM: Providing 25 mm thick guniting to sides and arch of tunnel in cement mortar 1 : 3 proportion by weight including cost of all materials.08 cum Add for filling crevices / joints in exposed rock etc @ 5% : 0. 3.01) : 605 kg Sand with 2 % wastage for 36 sqm ( 1. Light mazdoor : 2 Nos.00 Life of guniting nozzle : 200 hours Use rate of guniting nozzle per hour ( cost / life ) Rs: 1.00 / m Rs: 312.00 / m Rs: 3200. Requirement of workforce ( other than machinery crew ) : Maistry : 1 No.

00 864.50 Total Rs: Rs: Rs: Amount in Rs.00 261.00 108.00 150.00 8.00 5301.00 5.00 30.00 396.00 132.50 141.00 8.90 211.40 56.00 8.00 Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. MACHINERY ( Contd ) : Sl No Description Unit Quantity 4 5 Drilling jumbo Fuel / Energy charges Sundries Hour Hour LS 3.00 1.88 28.00 Contd Amount in Rs.55 22.30 265.00 72.00 8. 1127.05 5882.20 451.00 3.00 8.5 cmm ( ele ) Fuel / Energy charges Pump 10 hp ( ele ) Fuel / Energy charges Rate in Rs.50 5.00 1. 74.40 26.00 2256.00 105. Contd 322.00 50.09 143.00 2870. LABOUR: Sl No 1 2 3 4 5 6 7 8 Rate in Rs.00 9.00 1% 10% 5% ( Included in material rate ) Total cost of Materials : 4.75 141.71 287.90 60.50 1.00 4.00 12.20 26.00 5.48 150.50 159.00 1% 10% Crew for Guniting equipment Crew for Air compressor Crew for pump Crew for Drilling jumbo Maistry Mason Cl I Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Rate in Rs.54 0.00 218.22 B.00 1.00 199. MACHINERY: Sl No 1 2 3 Description Unit Hour Hour Hour Hour Hour Hour Quantity 8.00 B.10 8.00 130.00 Guniting equipment Fuel / Energy charges Air compressor 8.00 53.00 2.00 1.43 224.00 282.36 Description Unit Hour Hour Hour Hour Day Day Day Day Quantity 8.90 37.00 1.01 263.00 50.00 5.00 30.50 159.00 2242.50 32.00 8.56 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs.50 3. 672.00 1.26 36 .69 4. 84.00 Total Rs: Rs: Rs: Rs: Rs: Rs: 2420.00 3.00 3330. 595.TUNNEL AND ALLIED WORKS 1 2 3 4 5 6 Cement icluding wastage Sand ( screened ) Use rate of grout hose 20 m Use rate of water hose 20 m Use rate of guniting nozzle Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add for royalty charges on sand @ kg cum Hour Hour Hour LS 605.

2 x 0.10 cum @ Rs: Total cost for 0. providing 150 mm long 20 mm thick tapered steel wedge.50% 0. cost of all materials. labour.5 kg 37 .5 % wastage : : : : : : : 25 mm 2.37 13401.00 ABSTRACT: A.90 / cum 36. tightening bolt by torque wrench.58 61. Cost of Materials B. machinery.15 m 2 Nos. 35 mm 2. drainage and all other ancillary operations etc.. Quantity of drilling for 10 bolts Rate of drilling for rock bolts including shifting Time for drilling 20 m with 4 jack hammers ( 20 / 4 / 4 ) 1.5 hour : 85 kg : 64. complete with lead upto 1 km and all lifts.87 0.00 377.025 ) Quantity of washer for 10 bolts with 2. 1 No. YEAR: 2010-11 ITEM No: 9 ITEM: Providing and fixing 25 mm diameter steel rock bolts with mechanical / wedge type anchorage including drilling 35 mm dia holes. ventilation.20% 1.00 m : 20.00% 1.2 x 78.13 3162.12 519. lighting.22 5882.73 210.39 13573.85 x 1.70% Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs: Rs: Total Rs: Rs: Rs: Rs: Rs: Rs: 3330.90% 4.00 235. DATA: Diameter of ribbed steel rock bolt Length of rock bolt including threaded portion Plate washers 200 x 200 x 10 mm thick Wedge 25 mm wide 20 mm thick at one end 150 mm long M S Nuts for bolts Diameter of hole for fixing rock bolt Depth of hole for fixing rock bolt Conside 10 bolts for analysis. Requirement of materials : Quantity of 25 mm dia bars for 10 bolts with 2.16 377.00 129.00 12374.36 3162.10 / tonne 84.15 x 3.67 78.00 m : 20 m : 4 m / hr say : 1.TUNNEL AND ALLIED WORKS Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @ 15% 10% 5% Total cost of Labour : Rs: Rs: Rs: Rs: 336. Hire charges of Machinery C. 10 mm thick plate washers and nuts.025 ) Quantity of steel for wedge for 10 bolts with 2.38 224.5 x 1.00 sqm Rate per sqm Rate approved per sqm SECTION: TUNNEL AND ALLIED WORKS.11 93. Cost of Labour Add for Air and Water line @ Add for Ventilation @ Add for Lighting @ Add for Ele sub-station / Demand charges @ Add for other enabling works @ Add for 1 km rehandling lead charges : For cement 605 kg @ Rs: For sand 1.26 112. 2 Nos.5 % wastage ( 10 x 2 x 0. Length of rock bolt excluding threaded portion for 10 bolts Consider 20 m length of rock bolting for rate analysis.5 % wastage ( 10 x 2.

00 40.00 64. Re-handling lead for materials: As rock bolts are stored outside tunnel and are to be conveyed inside tunnel after fabrication at workshop re-handling lead of 1 km is considered.50 6.5 day Heavy mazdoor for assisting in cutting / fabrication / fixing : : : : : : : 0. ( cost / life ) 150. Deploy Drilling jumbo for 4 hours including fixing bolts.00 30.00 : 800 hours Rs: 4.00 20. 36.00 5.26 71. Deploy 4 Jack hammers / Stooper drills for 1. Requirement of machinery : Deploy 1 Air compressor 15 cmm for 1.00 / Rm ( cost / life ) 128.15 x 0.00 6.14 Rein.73 4.5 hour for pumping water to storage tank.00 / Rm ( cost / life ) UNIT : Unit kg kg kg kg Rm Hour Hour LS Quantity 85.00 : 800 hours Rs: 4.00 / No.5 hours with 50 minutes per hour working.46 8293.00 7149.69 4.69 Rs: 3200.00 6.00 Rm Rate in Rs.00 2580.5 No.00 55.73 Rs: 3750.025 x 157 x 1.00 4. 2 Nos.2 ) : 6 kg : 4 kg 2. 4.TUNNEL AND ALLIED WORKS Quantity of nuts for 10 bolts ( 10 x 0. Use rate of materials : Cost of drill rod 2.025 ) ( 10 x 2 x 0.20 40.5 No. MATERIALS: Sl No 1 2 3 4 5 6 7 Perticulars 5660. 3. 0.00 240.49 714.00 150. 3077.67 75. Deploy 10 hp pump for 1.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs.5 No.00 220.5 % wastage Steel plate for washers Steel plate for wedges M S Nuts for bolts Use rate of drill rod Reconditioning charges @ 10% Use rate of air hose 4 Nos Use rate of water hose 4 Nos Sundries ( gas for cutting / heating etc ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ 1% 10% 5% Total cost of Materials : 38 . 5. 0. 1 No.13 24.00 Rs: 5660.00 754.5 m long @ Rs: Life of drill rod with reconditioning Use rate of drill rod per m drilling Cost of air hose 25 m / jack hammer @ Rs: Life of air hose Use rate of air hose per hour Cost of water hose 25m/jack hammer Rs: Life of water hose Use rate of water hose per hour RATE ANALYSIS A.00 : 150 m Rs: 37.Steel with 2.93 357.00 37.47 28.5 hours with 50 minutes per hour working. 1 No.00 20. 0.5 No. Requirement of workforce ( other than machinery crew ) : Gas cutter for preparing washers and wedges Blacksmith for slitting rods and tapering wedges Turner for threading bolts Hammerman Fitter for fixing bolts Khalasis 2 Nos for 0.

90 111.00 5. MACHINERY: Sl No 1 2 3 4 5 6 Description Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS Quantity 1.75 145.50 1.00 4.00 120. 162.15 19.35 671.00 322.00 264.50 157.13 14308.50 1. Hire charges of Machinery C. 108.00 30.22 286.90% Rs: Rs: Rs: Rs: Rs: Rs: Rs: 8293.00 30.75 157.00 29.00 6.00 14.85 149.00 6.50 2.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs.00 7.85 39 .00% 1.00 1912.00 0.50 7.90 3318. Cost of Materials B.50 157.50 0.50 145.10 26.50 70.00 132.50 6.00 940.15 40. 60.00 627.5 ) Hammerman Heavy mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @ 1% 10% 15% 10% 5% Total cost of Labour : Rate in Rs.75 78.82 191. 90.00 71.00 5.50 1.61 2696.00 1288.00 48.50 1.00 2998. Cost of Labour TOTAL Add for Air and Water line @ Add for Ventilation @ Add for Lighting @ 0.50% 0.50 1.00 8.00 3.00 78.00 Crew for Air compressor Crew for pump Crew for Jack hammer Crew for Drilling jumbo Fitter Gas cutter Turner Blacksmith Khalasi ( 2 x 0.00 30.00 225.98 140.00 0.50 73.00 18.50 146.12 191.00 271.00 50. blower etc ) Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : Rate in Rs.00 84.TUNNEL AND ALLIED WORKS B.50 141.50 6.40 242.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs.73 C.50 75.50 157.22 95.00 6.13 ABSTRACT: A. LABOUR: Sl No 1 2 3 4 5 6 7 8 9 10 11 Description Unit Hour Hour Hour Hour Day Day Day Day Day Day Day Quantity 1.50 1.54 0.00 4.73 2696.00 4.90 60.00 0.14 3318.50 Air compressor 15 cmm ( ele ) Fuel / Energy charges Pump 10 hp ( ele ) Fuel / Energy charges Jack hammer Fuel / Energy charges Pusher leg Fuel / Energy charges Drilling jumbo Fuel / Energy charges Sundries ( lathe.

cost of all materials. 4.15 x 3.58 776. Hammerman : 0.5 hour Requirement of materials : Quantity of 25 mm dia bars for 10 bolts with 2. 2.5 hours with 50 minutes per hour working.5 day : 1 No.025 ) : 85 kg Quantity of washer for 10 bolts with 2.5 hour for pumping water to storage tank. Deploy 4 Jack hammers / Stooper drills for 1. drainage and other ancillary operations etc.fixing 10 mm thick plate washers and nuts and tightening the same by torque wrench after hardening of cement grout.5 % wastage ( 10 x 2.00 m Conside 10 bolts for analysis. driving bolt.00 776.5 % wastage ( 10 x 2 x 0. Fitter for fixing bolts : 0.5 No. Deploy 10 hp pump for 1.85 x 1. M S Nuts for bolts : 2 Nos. complete with lead upto 1 km and all lifts. Turner for threading bolts : 1 No. ventilation.TUNNEL AND ALLIED WORKS Add for Ele sub-station / Demand charges @ Add for other enabling works @ Add for 1 km rehandling lead charges : For steel 155 kg @ Rs: Total cost for 4. Re-handling lead for materials: As rock bolts are stored outside tunnel and are to be conveyed inside tunnel after fabrication at 40 . Quantity of drilling for 10 bolts : 20 m Rate of drilling for rock bolts including shifting : 4 m / hr Time for drilling 20 m with 4 jack hammers ( 20 / 4 / 4 ) say : 1. Resin bond cement grout capsule : 1 No.00 ITEM No: 10 129.94 243. Deploy Drilling jumbo for 4 hours including fixing bolts.2 x 0.2 ) : 4 kg Quantity of grout capsule for 10 bolts ( 10 x 1 ) : 10 Nos Requirement of machinery : Deploy 1 Air compressor 15 cmm for 1.24 15495..5 No.2 x 78.5 hours with 50 minutes per hour working. Length of rock bolt excluding threaded portion for 10 bolts : 20.5 x 1.57 20.5 No. Heavy mazdoor for assisting in cutting / fabrication / fixing : 2 Nos. 1.20% 1. Diameter of hole for fixing rock bolt : 35 mm Depth of hole for fixing rock bolt : 2. machinery. 3. DATA: Diameter of ribbed steel rock bolt Length of rock bolt including threaded portion Plate washers 200 x 200 x 10 mm thick : 25 mm : 2. ITEM: Providing and fixing 25 mm diameter steel rock bolts with resin bond cement capsule anchorage including drilling 35 mm dia holes. inserting grout capsule.10 / tonne 20.70% Rs: Rs: Total Rs: Rs: Rs: Rs: Rs: 600.025 ) : 64. labour.01 15515. lighting.5 kg Quantity of nuts for 10 bolts ( 10 x 2 x 0.15 m : 2 Nos.00 m Consider 20 m length of rock bolting for rate analysis. Khalasis 2 Nos for 0. Requirement of workforce ( other than machinery crew ) : Gas cutter for preparing washers and wedges : 0.00 Rm Rate per Rm Rate approved per Rm YEAR: 2010-11 SECTION: TUNNEL AND ALLIED WORKS.

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