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LOTO Standards

LOTO Standards

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Published by: hanabanana_yap on Oct 16, 2009
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04/23/2013

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LOCKOUT/TAGOUT STANDARD

SITE HSE
Lockout/Tagout Standard
Lockout/Tagout Standard
Proper Lockout Procedure
Proper Lockout Procedure
LOCKOUT/TAGOUT STANDARD
SITE HSE
Lockout
Lockout
Lockout is a technique used to prevent the
Lockout is a technique used to prevent the
release of hazardous energy, or to prevent
release of hazardous energy, or to prevent
the hazardous energy from escaping.
the hazardous energy from escaping.
A padlock is placed on the appropriate
A padlock is placed on the appropriate
energy isolating device that is in the off or
energy isolating device that is in the off or
closed position.
closed position.
LOCKOUT/TAGOUT STANDARD
SITE HSE
The !ata" !#$e% &a#n Cau'e' o(
The !ata" !#$e% &a#n Cau'e' o(
Lockout/Tagout In)ur#e'
Lockout/Tagout In)ur#e'
Failure to stop equipment
Failure to stop equipment
Failure to disconnect from power
Failure to disconnect from power
source
source
Failure to dissipate (bleed,
Failure to dissipate (bleed,
neutralize residual energy
neutralize residual energy
Accidental restarting of
Accidental restarting of
equipment
equipment
Failure to clear work areas
Failure to clear work areas
before restarting
before restarting
LOCKOUT/TAGOUT STANDARD
SITE HSE
De(#n#t#on'
De(#n#t#on'
Author#*ed E+p"o,ee
Author#*ed E+p"o,ee
! one who locks out
! one who locks out
machines or equipment in order to perform the
machines or equipment in order to perform the
servicing or maintenance on that machine or
servicing or maintenance on that machine or
equipment.
equipment.
A((ected E+p"o,ee
A((ected E+p"o,ee
! one whose "ob requires
! one whose "ob requires
him#her to operate or use a machine or equipment
him#her to operate or use a machine or equipment
on which servicing or maintenance is being
on which servicing or maintenance is being
performed under lockout, or whose "ob requires
performed under lockout, or whose "ob requires
him#her to work in an area in which such servicing
him#her to work in an area in which such servicing
or maintenance is being performed.
or maintenance is being performed.
LOCKOUT/TAGOUT STANDARD
SITE HSE
De(#n#t#on'- cont.
De(#n#t#on'- cont.
Energ, I'o"at#ng De$#ce
! A mechanical device
! A mechanical device
that physically prevents the transmission or release
that physically prevents the transmission or release
of energy.
of energy.
Energ, Contro" Procedure ! $afety program
adopted by the employer that includes energy
control procedures plus provisions for inspecting
the procedures and training employees for
lockout#tagout.
LOCKOUT/TAGOUT STANDARD
SITE HSE
Ha*ardou' Energ, Source'
Ha*ardou' Energ, Source'
!ound #n the /orkp"ace
!ound #n the /orkp"ace
E"ectr#ca"
E"ectr#ca"
%enerated %enerated
$tatic $tatic
&echan#ca"
&echan#ca"
&ransitional &ransitional
'otational 'otational
Ther+a"
Ther+a"
(achines or )quipment (achines or )quipment
*hemical 'eactions *hemical 'eactions
Potent#a"
Potent#a"
+ressure +ressure
,ydraulic ,ydraulic
+neumatic +neumatic
-acuum -acuum
$prings $prings
%ravity %ravity
LOCKOUT/TAGOUT STANDARD
SITE HSE
T,pe' o( Lockout De$#ce'
T,pe' o( Lockout De$#ce'
+lug Locks
+lug Locks
.all -alve Lockout
.all -alve Lockout
%ate -alve Lockout
%ate -alve Lockout
%roup Lockout ,asp
%roup Lockout ,asp
)lectrical
)lectrical
,ydraulic, pneumatic,
,ydraulic, pneumatic,
and other pressurized
and other pressurized
systems
systems
LOCKOUT/TAGOUT STANDARD
SITE HSE
Lockout Procedure
Lockout Procedure
Alert the operator(s that power is being
Alert the operator(s that power is being
disconnected.
disconnected.
+reparation for $hutdown
+reparation for $hutdown
)quipment $hutdown
)quipment $hutdown
)quipment /solation
)quipment /solation
Application of Lockout 0evices
Application of Lockout 0evices
*ontrol of $tored )nergy
*ontrol of $tored )nergy
)quipment /solation!-erification
)quipment /solation!-erification
LOCKOUT/TAGOUT STANDARD
SITE HSE
Re+o$a" o( Lockout
Re+o$a" o( Lockout
)nsure equipment is safe to operate
)nsure equipment is safe to operate
$afeguard all employees
$afeguard all employees
'emove lockout#tagout devices. )1cept in
'emove lockout#tagout devices. )1cept in
emergencies, each device must be
emergencies, each device must be
re+o$ed
re+o$ed
0, the per'on 1ho put #t on.
0, the per'on 1ho put #t on.
Last person to take off lock
Last person to take off lock
Follow checklist
Follow checklist
LOCKOUT/TAGOUT STANDARD
SITE HSE
Te+porar#", React#$at#ng
Te+porar#", React#$at#ng
E2u#p+ent
E2u#p+ent
'emove unnecessary tools from the work area and
'emove unnecessary tools from the work area and
make sure everyone is clear of the equipment
make sure everyone is clear of the equipment
'emove lockout#tagout devices and re!energize the
'emove lockout#tagout devices and re!energize the
system
system
As soon as the energy is no longer needed, isolate
As soon as the energy is no longer needed, isolate
the equipment and re!apply lockout#tagout, using
the equipment and re!apply lockout#tagout, using
the si1 step procedure.
the si1 step procedure.
LOCKOUT/TAGOUT STANDARD
SITE HSE
Spec#a" S#tuat#on'
Spec#a" S#tuat#on'
$ervicing lasts longer
$ervicing lasts longer
than one shift.
than one shift.
*ontractors are
*ontractors are
performing service or
performing service or
maintenance at your
maintenance at your
workplace
workplace
2orker who applied
2orker who applied
lock is not available
lock is not available
LOCKOUT/TAGOUT STANDARD
SITE HSE
T#d0#t' o( In(o.
T#d0#t' o( In(o.
3ever attempt lockout#tagout procedures unless
3ever attempt lockout#tagout procedures unless
you have been trained and certified by your
you have been trained and certified by your
employer under an approved )nergy *ontrol
employer under an approved )nergy *ontrol
+rogram.
+rogram.
3ever loan or share your lock, combination, or key
3ever loan or share your lock, combination, or key
with anybody else.
with anybody else.
Always be sure all lockout#tagout devices are
Always be sure all lockout#tagout devices are
compatible with the environment in which they will
compatible with the environment in which they will
be used i.e. corrosive, humid, etc.
be used i.e. corrosive, humid, etc.
LOCKOUT/TAGOUT STANDARD
SITE HSE
An, 3ue't#on'4
An, 3ue't#on'4

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