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FIELD AND DEPOT MAINTEN CE

REPAIR PARTS AND SPECIAL TOOL LIS - ~



H E A D a U ART E R S, 0 EPA R T M E' N T 0 F T H -[ ARM Y

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i Id and D pot Mai"'enal1c R pair cuts and Sp ciol Tool Lht,

R, ROAD, MOIORIZED; DIESEL RIY N~ 12,000 0 14,300 LB, PR ~5URE AT BLAD , 12 FT. BLADE (GALION MOD L 118) SN 3805 223 9031

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flfLD AND DEPOT MAINTfNANC[ REPAIR PARTS AND SPECIAL tOOL LiStS GRADER, ROAD, MOTORIZED: DIESEL DRIVEN: 12,000 ... ro 14,300 ... LB PRESSURE AT BLADE.

- I

12.FT BLADE (GALION MODEL 118)

FSN 3805-223-9031

SECTION 1. INTRODUCTION

General " . ' '" '" '" . " '" " 1 v

Explanation of repair parts and tool lists '" " 2 v

Federal stock numbers and manufacturers' part numbers " 3 viii

Abbreviations 4 viii

Federal supply code for manufacturers " " !) ix

Reporting of equipment manual improvements " 6 ix

Parasrraph Pnll:tl

II. REPAIR PARTS LISTS

PART I. INCLUDES REPAIR PARTS APPLICABLE TO INTERNATIONAL

HARVESTER UD-16 ENGINE.

GROUP

01. Engine

0100 Engine assembly , .

0101 Block cylinder head .

0102 Crankshaft .

0103 Flywheel assembly .

0104 Pistons, connecting rods .

0105 Valves, camshafts and timing system .

0108 Engine lubrication system .

0109 Diesel starting controls and conversion units '" .

0110 l\'fanjfolds .

0114 Engine starting system .

08. Fuel System

V301 Carburetor; Fuel Injector .

0802 Fuel Pumps .

.... " *. - .

0304 Air Cleaner .

0306 Tanks, Lines, Fi ttings : : :

0308 Engine Speed Goverl1or : .

•••••••••••••• ? ••••••

0309 Fuel Filters .

0312 Throttle and Choke Controls , .

04. Exhaust System 18

0401 Muffler and Pipes ' , .

05. Cooling System 18

0501 Radiator - . . . . . 19

0502 Shroud : : . . . . 19

0503 Lines and fittings, hoses, pipes, clamps .

·This manual supersedes 1M 5-3805-203-35P, 19 May 1960.

1

1 3 3

4 4. 5 7 9

10

10 12

16 16 17 17 18

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. ,,,..........,,........ ~ ~ .

• • ... • , 'II " .. • " • • • • .. • • • ... • • ... " • • ... ••• -" .. " • • .. .. ~ • • • • .. • • • • " • .. " • • "

•••••••••••• ~II I ••••••• ,.' • .. ••• .. • ······., ~ •••• ~.

• • .. • • • • " • ... • • .. • • • .. • • .. • • • • " I' • • • • '" • • • " • • • • ..... " • ' • " • • • • • • • ~ , • .. • • • ..

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4. 7{J~ J n.wt;:~ 1 •• • ~ I •• I • III ••• I OJ !I I •• I I .. , •••••••• '. "' I

9ii, ,3"nel'al U c Standnr,dized Part.

!l,IUI lJulk rI1al('riu] " •...••. ,.,', •.. ,. - "."., •. , .•..• ,. "" •. ,.

~9. l',II·t~ Pecuhar

!iHlll 1':lrl.)J culiar with mon' than on apph iation , " .. , .. , ,"

11. I LUDE REVAIl PAR'fS APPLI ABLE T GENERAL MOTORS

'" 71 J:o;NGI E

01. Engine

0100 EnlCi ne assembly ~ ~ ~ ~ OJ •• ~ ~ • " I ;0 ~ • ~ ~ •• , ~ I ~,

uirn Block, cylinder head , , .. ' , , , . , . , . , .

0102 Crank.iutft , .. , " .. , " , .

oros Fly\vhce,] assembly , ,., " , , .........•........

U104 Pistons, eermecting' rods " , " .. " .. ,. , , , .

0106 Valves, .amshafts and timing system , , " .. , , , . ' , . , , . , . , , . , "

010 Engine lubrication system " .. '. , , .

0110 l\IaniIoldis , , , " .

Fuel S stem

U301 Fuel injectors , " .. , .. ,.,., , .

03U2 Fuel pumps , ,.,., , ' .

0304 Ail· cl aner .,.,." , .. , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , .

U305 Blower " . , " " .. , . , , , . , , . , . . . . .. . . . . , , ..

0306 Ta.nks, lines, :fittings , , , . , " , , , .. , , , , , , , . , , .. , , , , , , .

0808 Engine speed go'Vet'nor ., "., " ,,, , .. ,,,,,,,.,, , , . , , . , " .

(l3U9 Fuel filters ,., ,."., , .. ,,, , .. , ,, ,,,,,,, ,,.,.,.,,,,, .

u31U Engine stal-ting aids , , "., .. , .. , " .. , ,.,., .. " .

0312 Throttle or choke controls " " , "" "

Exhaust System

0401 Muffler and pipes , .... ,,, .... ,,,.,,,.,, .. ,,.,,.,,, ... , .. ,,., .. , .. ,,,.,,.,,,,.,,.,, .. ,.,,.,,,

Cooling System

0501 Radiator "" .. " " " " .. " .. , , , .. , ,.", "

O()02 Shroud .,.,."".,." ',., ,." , " , , , , "."

0603 Lines and fittings, hoses, pipes, clamps ,.".", , , , . , .. , .. , , . , . , .. ,

05u4 Water pump ., .. "" .. , , "., ,., , .. "., , .. , ", .. "".

0505 Fan assembly .. " ... " , .. , .. ".,." .. , ,." , .. ".".,.,., .. " ,." .... ,

0506 Water manifolds, headers, thermostats and housing. gaskets " .. " , ,." "., .. '

Miscellaneous Body, Chassis or HuH, and Accessory Items

2210 Data plates , " " "......... _

Gages , ,.

4701 Instrument, speed , , .. ", ..

General Use Standardized Parts . , , , .. , .. , .. , , .. , .

9501 Bulk material

• • ~ • .. • .' .. '" • • • • • .. .. • • .. • • ~ 'I! • ! • " • II I • • • • • .. • • • •• .. .' • • • • .. .. .. •• .. • .. • '. • • • • i .. • • '" .. .. ,

03.

04.

05.

22,.

47.

95.

29

29

29

30

31 32 a5 36 36 37 3S 41

41 43 43 43 45 46 48 48 49

49

49 49 50 50 51 51

52

52

!In.

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[l!lC I l'.;II'(l'I J}I ('1I1i:n' wi! II 111m'" t hnn nn« UjlpJi('ut 1011 , .", .

. , ..... , .... , .....

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06.

• • • • • • • • • ~ • • • • ~ ~ • • • I • • • • • • • • • i • I

96.

I';) 'l'(.ril'al System , , ,

IIHOJ ; 'lWl'atol' ..............•.•.. , •.. , •.... , ...•...

IW();L G n'l"lUn' r g'llJatOl' , •. . , . , , ,

0603 ,tart r , :.::::. : : : : : '. : : : : , .

(}(i07 Instrum nt Intll I '" , , .

060 Miscellaneous items :::::::' , , , .

060fl Li zhts . . . . .. .. . .. . .. . . .. .. ..

ru ~ ~ , • ~ , •.•••••.... , ••.•.•••.•..

11611 Horn .

• • • • • • • • • • • • • ~ • • • • • • , ~ I • • • • • • •

0(;1 2 BUit{'ries, storage , ::::::::::' .

OMS ha sis wiring harness '" . . . . . . . . . . . . . . . . . . . .

~ . . ~ . . . . . . .

0611' Radio intei-f renee Stipp!' ssion . " " ..

........... , , ,

Gen ral U e Standardized Parts

951H Bulk matel'jaJ . .

, I • • • ~ • '. ~ , ~ ~ • • • • ~ • • • • • • • • , • • • • • • • • • • • • • • , _ _ • • •

PART IV. r CLUDES REPAIH PARTS APPLICABLE TO 24-VOLT SYSTEM

GENERAL MOTORS 4-71 ENGINE '

GR.OUP 01. Eng-ine

0100 Engine as embly 58

06. Electrical System

0601 Generator 58

u60~ Ge11el'ator regulator 59

0603 Stalter . . . 59

()607 Instrumsnr panel 61

06U8 Miscellaneous items 61

0609 Lights 62

0611 Horn 63

OBI:"! Batteries, storage 63

0613 Hull or chassis wir-ing harness 63

0615 Radio interfel'ence suppression " 63

95. General Use Standardized Parts

9501 Bulk material '" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

99.

Parts Peculiar

9901 Parts peculiar with more than one application .

INCLUDES REPAI.R PARTS APPLICABLE TO GALION ROAD

GRADER MODEL 118.

PART

v.

GROUP

01.

Engine

(I] (I( !..ngine assembly .

0109 Diesel starting controls and conversion units .

Clutch

0200

02.

0201 0202 0207

Clutch assembly .

Clutch disks and plates .

Clutch release mechanism .

Clutch brake .

03. Fuel Svstem

0306 Tanks, lines, fittings .

0308 Ellgine speed governOl' , .

0312 Accelerator, throttle, 01' choke controls , .

04. Exhaust System

0401 Muffler and pipes , , .

07. Transmission

0700 Transmission assembly , , ..

0701 'I'ransmission shafts , .

0704 Tran mission top cover assembly .

57

63

64 64

64 64 64 65

65 67 67

68

68 68 69

iii