Gage RR Variable Data Graphical 1analysis

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
VARIABLE DATA RESULTS

Part Number
Gage Name
Appraiser A
Part Name
Gage Number
Appraiser B
Gage Type
Appraiser C
Characteristic
Specification
11
Characteristic Classification
Trials
Parts
Appraisers
10
APPRAISER/
TRIAL #
GA
Date Performed
PART
AVERAGE
10
1. A
10.00
9.90
9.80
9.70
9.80
9.90
10.00 10.10 10.20 10.30
9.970
2.
10.00
9.95
9.84
9.60
9.75
9.80
9.90
10.20 10.20 10.15
9.939
3.
10.00
9.90
9.80
9.70
9.80
9.90
10.00 10.10 10.20 10.30
9.970
AVE 10.00
9.92
9.81
9.67
9.78
9.87
9.97
10.13 10.20 10.25
4.
0.00
0.05
0.04
0.10
0.05
0.10
0.10
0.10
6. B
9.90
9.10
9.70
9.65
9.76
9.80
9.95
10.05 10.18 10.20
9.829
7.
9.00
9.10
9.75
9.50
9.90
9.90
9.90
10.20 10.22 10.30
9.777
8.
9.70
9.15
9.80
9.70
9.80
9.90
9.80
10.10 10.15 10.10
9.820
9.
AVE
9.53
9.12
9.75
9.62
9.82
9.87
9.88
10.12 10.18 10.20
10.
0.90
0.05
0.10
0.20
0.14
0.10
0.15
0.15
0.07
11. C
10.20
9.20
9.90
9.60
9.70
9.80
9.95
9.95
10.10 10.20
9.860
12.
10.10
9.30
9.95
9.55
9.80
9.80
9.90
9.90
10.10 10.20
9.860
13.
10.05
9.30
9.60
9.70
9.80
9.80
9.80
9.80
10.15 10.10
9.810
10.12 10.17 xc=

rc=
0.05
0.10
9.843
X=
Rp =
9.871
0.772
R=
0.135
xDIFF=
0.151
UCLR=
0.348
15.
AVE 10.12
9.27
9.82
9.62
9.77
9.80
9.88
9.88
0.15
9.960
5.
14.
0.00
xa=
ra=
0.20
0.15
0.10
0.35
0.15
0.10
0.00
0.15
0.15
16. PART
AVERAGE
9.88
9.43
9.79
9.63
9.79
9.84
9.91
10.04 10.17 10.21
17.
(ra + rb + rc) / (# OF APPRAISERS) =
18.
xDIFF = (Max x - Min x) =
19.
* UCLR =
R x D4 =
APPRAISER
OUT OF CONTROL
xb=
rb=
* D4 =3.27 for 2 trials and 2.58 for 3 trials. UCLR represents the limit of individual R's. Circle those that are
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or
discard values and re-average and recompute R and the limiting value from the remaining observations.
Notes:
0.069
9.809
0.206
0.130

VARIABLE DATA RESULTS
Part Number
Gage Name
Appraiser A
Part Name
Gage Number
Appraiser B
Characteristic
Gage Type
Appraiser C
Trials
Parts
Appraisers
10
Date Performed
Measurement Unit Analysis
% Tolerance (Tol)
Repeatability - Equipment Variation (EV)

EV
R x K1
=
=
Trials
K1
0.135 x 0.5907
0.080
100 (EV/Tol)
0.8865
100(0.080/0.333)
0.5907
23.92
100 (AV/Tol)
Reproducibility - Appraiser Variation (AV)

{(xDIFF x K2)2 - (EV2/nr)}1/2
AV
=
% AV
{(0.151 x 0.5236)^2 - (0.080 ^2/(10 x 3))}^1/2
100(0.078/0.333)
0.078
23.31
100 (GRR/Tol)
n = parts
Appraisers
K2
0.7087
0.5236
r = trials
Repeatability & Reproducibility (GRR)

GRR
% EV
{(EV + AV )}
=
=
1/2
% GRR
Parts
K3
100(0.111/0.333)
{(0.080^2 + 0.078^2)}^1/2
0.7087
33.40
0.111
0.5236
Part Variation (PV)

RP x K3
PV
=
0.4464
0.4032
=
=
6
7
0.3745
0.3534
0.3378
0.772 x 0.3145
0.243
Tolerance (Tol)
Tol
Upper - Lower / 6
0.3247
( 11 - 9 ) / 6
10
0.3145
0.333
Gage system needs improvement

% PV
ndc
100 (PV/Tol)
=
=
100(0.243/0.333)
72.86
1.41(PV/GRR)
1.41(0.243/0.111)
Gage discrimination low

For information on the theory and constants used in the form see MSA Reference Manual , Third edition.

GRAPHICAL ANALYSIS
Part Number
Gage Name
Appraiser A
Gage Number
Appraiser B
Gage Type
Appraiser C
#REF!
Part Name
#REF!
Characteristic
Specification
Lower Upper
Trials
Parts
3
APPRAISER/
TRIAL #
Appraisers
10
Date Performed
PART
AVERAGE
10
1. A
10.00
9.90
9.80
9.70
9.80
9.90
10.00 10.10 10.20 10.30
9.970
2.
10.00
9.95
9.84
9.60
9.75
9.80
9.90
10.20 10.20 10.15
9.939
3.
10.00
9.90
9.80
9.70
9.80
9.90
10.00 10.10 10.20 10.30
9.970
AVE 10.00
9.92
9.81
9.67
9.78
9.87
9.97
10.13 10.20 10.25
4.
0.00
0.05
0.04
0.10
0.05
0.10
0.10
0.10
6. B
9.90
9.10
9.70
9.65
9.76
9.80
9.95
10.05 10.18 10.20
9.829
7.
9.00
9.10
9.75
9.50
9.90
9.90
9.90
10.20 10.22 10.30
9.777
8.
9.70
9.15
9.80
9.70
9.80
9.90
9.80
10.10 10.15 10.10
9.820
9.
AVE
9.53
9.12
9.75
9.62
9.82
9.87
9.88
10.12 10.18 10.20
10.
0.90
0.05
0.10
0.20
0.14
0.10
0.15
0.15
0.07
11. C
10.20
9.20
9.90
9.60
9.70
9.80
9.95
9.95
10.10 10.20
9.860
12.
10.10
9.30
9.95
9.55
9.80
9.80
9.90
9.90
10.10 10.20
9.860
13.
10.05
9.30
9.60
9.70
9.80
9.80
9.80
9.80
10.15 10.10
9.810
AVE 10.12
9.27
9.82
9.62
9.77
9.80
9.88
9.88
10.12 10.17
0.10
0.35
0.15
0.10
0.00
0.15
0.15
0.05
15.
16. PART
AVE ( Xp )
Note:
0.15
9.88
9.43
9.79
9.63
9.79
9.84
9.91
0.15
9.960
5.
14.
0.00
xa=
ra=
0.20
xb=
rb=
0.069
9.809
0.206
9.843
0.10
xc=
rc=
10.04 10.17 10.21
X=
Rp =
9.871
0.772
0.130
The REFERENCE VALUE can be substituted for PART AVE to generate graphs indication true bias.
Page 3 of 13

GRAPHICAL ANALYSIS
Part Number
Gage Name
Appraiser A
Gage Number
Appraiser B
Gage Type
Appraiser C
#REF!
Part Name
#REF!
Characteristic
Specification
Lower Upper
Trials
Parts
Appraisers
10
Date Performed
Average Chart -"Stacked"
Average
12.00
Su
10.00
Appraiser A
8.00
Appraiser B
6.00
Appraiser C
4.00
Upper Spec
2.00
Lower Spec
0.00
1
10
Part Number
Analysis:
Range
Range Chart -"Stacked"

1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
Appraiser A
Appraiser B
Appraiser C
Rucl
Part Number
Analysis:
Page 4 of 13
10
Up
Lo
Ru

GRAPHICAL ANALYSIS
Part Number
Gage Name
Appraiser A
Gage Number
Appraiser B
Gage Type
Appraiser C
#REF!
Part Name
#REF!
Characteristic
Specification
Lower Upper
Trials
Parts
Appraisers
10
Date Performed
Average Chart -"Unstacked"

12.00
Average
10.00
8.00
6.00
4.00
2.00
0.00
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Appr A
Appr B
Appr C
Analysis:
Average
Range Chart -"Unstacked"

1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Appr A
Appr B
Analysis:
Page 5 of 13
Appr C

GRAPHICAL ANALYSIS
Part Number
Gage Name
Appraiser A
Gage Number
Appraiser B
Gage Type
Appraiser C
#REF!
Part Name
#REF!
Characteristic
Specification
Lower Upper
Trials
Parts
Appraisers
10
Date Performed
Run Chart
10.50
10.00
Value
9.50
9.00
8.50
8.00
1
6
Part
Analysis:
Page 6 of 13
10

GRAPHICAL ANALYSIS
Part Number
Gage Name
Appraiser A
Gage Number
Appraiser B
Gage Type
Appraiser C
#REF!
Part Name
#REF!
Characteristic
Specification
Lower Upper
Trials
Parts
Appraisers
10
Date Performed
Su
Part 5
Part 3
10.40
10.20
10.00
9.80
9.60
9.40
9.20
9.00
8.80
8.60
8.40
Part 1
Scatter Plot
Analysis:
Page 7 of 13
Part 10
Part 8
10.40
10.30
10.20
10.10
10.00
9.90
9.80
9.70
9.60
9.50
Part 6
Scatter Plot

GRAPHICAL ANALYSIS
Part Number
Gage Name
Appraiser A
Gage Number
Appraiser B
Gage Type
Appraiser C
#REF!
Part Name
#REF!
Characteristic
Specification
Lower Upper
Trials
Parts
Appraisers
10
Date Performed
Whiskers Chart - Appraiser A

10.40
10.30
10.20
10.10
10.00
9.90
9.80
9.70
9.60
9.50
Ap
10
10
10
Whiskers Chart - Appraiser B

10.40
10.20
10.00
9.80
9.60
9.40
9.20
9.00
8.80
1
Whiskers Chart - Appraiser C

10.40
10.20
10.00
9.80
9.60
9.40
9.20
9.00
1
Analysis:
Page 8 of 13
Ap

GRAPHICAL ANALYSIS
Part Number
Gage Name
Appraiser A
Gage Number
Appraiser B
Gage Type
Appraiser C
#REF!
Part Name
#REF!
Characteristic
Specification
Lower Upper
Trials
Parts
Appraisers
10
Date Performed
Error Chart
0.6
0.4
-0.2
Part 5
Part 1
Part 3
0.2
-0.4
-0.6
-0.8
-1
Analysis:
Page 9 of 13
Part 10
Part 8
0.2
0.15
0.1
0.05
0
-0.05
-0.1
-0.15
-0.2
-0.25
-0.3
Part 6
Error Chart

GRAPHICAL ANALYSIS
Part Number
Gage Name
Appraiser A
Gage Number
Appraiser B
Gage Type
Appraiser C
#REF!
Part Name
#REF!
Characteristic
Specification
Lower Upper
Trials
Parts
Appraisers
10
Date Performed
Normalized Histogram - Error
su
20
div
Co
15
Appr A
10
5
0

14
12
10
8
6
4
2
0
Appr B

14
12
10
8
6
4
2
0
Appr C
Analysis:
Page 10 of 13

GRAPHICAL ANALYSIS
Part Number
Gage Name
Appraiser A
Gage Number
Appraiser B
Gage Type
Appraiser C
#REF!
Part Name
#REF!
Characteristic
Specification
Lower Upper
Trials
Parts
Appraisers
10
Date Performed
XY Plot of Averages by Size
Ap
Ap
10.40
10.20
10.00
Appr A
9.80
Appr B
9.60
Appr C
9.40
9.20
9.00
9.20
9.40
9.60
9.80
10.00
Analysis:
Page 11 of 13
10.20
10.40

GRAPHICAL ANALYSIS
Part Number
Gage Name
Appraiser A
Gage Number
Appraiser B
Gage Type
Appraiser C
#REF!
Part Name
#REF!
Characteristic
Specification
Lower Upper
Trials
Parts
Appraisers
10
Date Performed
Comparison XY Plot
10.40
10.20
Appr B
10.00
9.80
9.60
9.40
9.20
9.00
9.60
9.70
9.80
9.90
10.00
10.10
10.20
10.30
10.10
10.20
10.30
Appr A
Appr C
Comparison XY Plot
10.30
10.20
10.10
10.00
9.90
9.80
9.70
9.60
9.50
9.40
9.30
9.20
9.60
9.70
9.80
9.90
10.00
Appr A
Page 12 of 13

GRAPHICAL ANALYSIS
Part Number
Gage Name
Appraiser A
Gage Number
Appraiser B
Gage Type
Appraiser C
#REF!
Part Name
#REF!
Characteristic
Specification
Lower Upper
Trials
Parts
Appraisers
10
Date Performed
Appr C
Comparison XY Plot
10.30
10.20
10.10
10.00
9.90
9.80
9.70
9.60
9.50
9.40
9.30
9.20
9.00
9.20
9.40
9.60
9.80
Appr B
Analysis:
Page 13 of 13
10.00
10.20
10.40

Gage RR Variable Data Graphical 1analysis

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GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

VARIABLE DATA RESULTS

10.00 10.10 10.20 10.30

10.20 10.20 10.15

10.00 10.10 10.20 10.30

10.13 10.20 10.25

10.05 10.18 10.20

10.20 10.22 10.30

10.10 10.15 10.10

10.12 10.18 10.20

10.12 10.17 xc=

10.04 10.17 10.21

(ra + rb + rc) / (# OF APPRAISERS) =

xDIFF = (Max x - Min x) =

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

Measurement Unit Analysis

Repeatability - Equipment Variation (EV)

Reproducibility - Appraiser Variation (AV)

{(0.151 x 0.5236)^2 - (0.080 ^2/(10 x 3))}^1/2

Repeatability & Reproducibility (GRR)

Part Variation (PV)

Gage system needs improvement

Gage discrimination low

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

10.00 10.10 10.20 10.30

10.20 10.20 10.15

10.00 10.10 10.20 10.30

10.13 10.20 10.25

10.05 10.18 10.20

10.20 10.22 10.30

10.10 10.15 10.10

10.12 10.18 10.20

10.04 10.17 10.21

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

Average Chart -"Stacked"

Range Chart -"Stacked"

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

Average Chart -"Unstacked"

Range Chart -"Unstacked"

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

Whiskers Chart - Appraiser A

Whiskers Chart - Appraiser B

Whiskers Chart - Appraiser C

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

Normalized Histogram - Error

Normalized Histogram - Error

Normalized Histogram - Error

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

XY Plot of Averages by Size

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

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