02 - MDS System and Control

TECHNICAL TRAINING
2007
Technical Training 2007
SYSTEM & CONTROL
Outlook of MDS
MDS Multi Split System
Piping System between ID & EXV
EXV BOX
Refnet
Piping System between ID, EXV & OD
Piping System between ID & EXV
Outlook of Refnet
I.D.15.8
I.D.12.7
I.D.9.53
I.D.6.35
Unit & Piping Selection

Indoor Unit CCD 10/15 CKD 10/15 WMD 10/15 CCD 20 CKD 20 CED20 WMD 20 CCD 25 CKD 25 CED 25/28 WMD 25 CKD 30/40/50 CCD 30/40/50/60 CED 40/50/62 EXV Box Model MEX-16-2SAP-A MEX-16-2SAP-B MEX-20-2SAP-A MEX-20-2SAP-B MEX-20-3SAP-A MEX-20-3SAP-B MEX-25-3SAP-A
1 unit 2 units 1 unit 2 units
Installation of EXV
Direction of installation Connect to ID PCB
OUT
IN
Inlet (connect to OD)
Outlet (connect to ID)
Installation of Distributor & Refnet

Outdoor unit
Branch header
Indoor unit Controller
Outdoor unit
Branch joint
Branch header
Installation of Distributor & Refnet

Outdoor unit
Branch header Mistake Mistake Mistake
Strictly NO branch after distributor
Sensor Location
T_out
T_mid
FAN
T_in
Gas(H) -----Liquid(H) -----Gas(L) ------
EXV
Sensor Location
T_out
T_mid
FAN
T_in
Gas(H) -----Liquid(H) -----Gas(L) ------
EXV
MDS - R22 Series

Capacity Range:
8HP ~ 32HP
8/10/12HP 15HP
18/20/22/24HP
26HP
28/30/32HP
MDS - R22 Series

MDS 260/280/300/320B/BR
Master Slave
MDS 260B(R) = MDS120B(R)M+MDS150B(R)S MDS 280B(R) = MDS150B(R)M+MDS130B(R)S MDS 300B(R) = MDS150B(R)M+MDS150B(R)S
MDS 320B(R) = MDS160B(R)M+MDS160B(R)S

* Unit ordered as system, but shipped as 2 separate units
Balance Pipe
Balance pipe
Liquid Pipe
Liquid pipe
Gas Pipe
Gas pipe
Gas Pipe Connection
Pump out the air in balance pipe
Ensure the pipe is clean before installing
Refrigerant Circuit Diagram

TH2 4WVa ST2 BV2
CV2 HEX F HEX B HS CJ1 O/S TH12
CJ2
LS
TH3
CV1 TH1 Comp FIX Comp DIG TH11
ACC
BV3
TH8 Gas(H) -----Liquid(H) ----Gas(L) -----Oil pipe ----CV3
EXV1
TH9
SCC CP
EXV4 Drier
TH10
ST1 BV1
Only for heat pump
Refrigerant Circuit Diagram

TH2 4WVa
ST2 BV2
CV2 HEX F HEX B O/S TH12
CJ2 LS
TH3
HS CJ1
CV1 TH1 ACC Comp DIG TH11 EXV4 CP
TH8
Comp FIX
BV3
Gas(H) -----Liquid(H) ----Gas(L) -----Oil pipe -----
CV3
EXV1
TH9
SCC
TH10
ST1
BV1
Drier
Exploded View of MDS

Digital compressor TH12 Fix compressor
HP LS Oil separator TH10 TH9 TH2
Accumulator
Drier
EXV4
TH11
EXV1
Ball valve
Subcool Control
MDSB subcool MDS-A subcool
Discharge pressure Tc = 50 C
Suction pressure
Te = 5 C H MDSA MDSB
Subcool Control
SCC to increase Subcool Temp
Minimize the performance reduction on long piping
Prevent liquid R22 flash
Long piping High COP
Reduce EXV noise
MDS-B PCB
Additional Extension Board (MCU) from MDS180B(R) and above
Temperature Sensor:
TH3/TH5/TH7 TH12/TH11/TH10/TH9 TH8/TH4/TH2 TH1
Pressure Sensor:
LS HS
Power Supply & Protection Device
Transformer output (two way)
Compressor Overload
High pressure Switch
power supply (Single phase)
Output of Control Board

PWM valve
4 Way Valve
Compressor
EXV (Heating)
EXV1
EXV4
DIP Switch Setting ~ OD

S1: # of connected ID S2: Addresses of the OD
On(1) Off(0) S3: Capacity of OD Communication port
12345678
12345678
On(1)
Off(0)
1234
On(1) Off(0)
A_in B_in A_pc B_pc
ID PCB
Communication port (ID-OD) B
A
Stepping motor
EXV
Communication port (MC301 Controller)
T_room
T_in/T_mid/T_out
Float Switch
Signal Receiver
ID PCB
Fan motor H/M/L-speed)
Auxiliary heater Fuse
Power supply (single phase L) Power supply (single phase N)
Transformer
DIP Switch Setting ~ ID

SW1: Function setting SW2: ID address setting On(1) Off(0) SW3: Model setting On(1) Off(0)
12345678
12345678
123456
Off(0)
On(1)
Connection between ID PCB & MC301
ID PCB MC301 controller
Credit Card controller
MC301 Controller
LED indicator
Receiver ON / OFF
Temperature UP / DOWN
Mode
Timer Fan speed Auxiliary heater
Sleep
Connection of Assembly LED
RECEIVER
Connection between ID & OD

MDS080~240
Ain Bin Apc Bpc OD PCB B A
ID PCB
Wiring Diagram MDS 030A(R)
Connection between ID & OD

MDS260/280/300/320
MDS260= MDS120BRM+MDS150BRS MDS280= MDS150BRM+MDS130BRS MDS300= MDS150BRM+MDS150BRS Ain Bin Apc Bpc
Ain Bin Apc Bpc
MDS320= MDS160BRM+MDS160BRS
MDS120/150/160BRM
MDS130/150/160BRS
Indoor Units
Wiring Diagram MDS 260/280/300/320B(R)
Connection to Monitoring Software

RS485
Gateway
RS232
Computer
Ain Bin Apc Bpc
1. Display ID status & error history 2. Monitor & Control 3. Daily, Weekly & Holiday timer setting
Monitoring
Outdoor units
Indoor units
Monitoring Software
Centralize Control
Monitoring Software
Centralize Control
Monitoring Software
Centralize Control
Monitoring Software
Centralize Control
Power Consumption Monitoring
Power Allocator Qty 4 Power
HUB
1. Collect & record system running status 2. Collect & record system power consumption 3. Allocate power consumption for individual ID Power Monitoring of Electric Power consumption Outdoor units Qty <= 8
Indoor units
ID Fan Control
Normal Cooling/Heating
Fan Speed Auto Fan Operation Manual Fan operation High Speed T 3 C Fan Speed Set Medium Speed 3 C T 2 C by Controller Low Speed 2 C T T = | Room Temperature - Set Temperature |
Hot Keep (Heating Cycle Only)

During Heat mode, Fan Speed will modulate according to Tmid
Fan Speed
Set by Controller LOW STOP 18 22 24 30
Tmid (C)
ID EXV Control
4WVa LS TH12 BV2
HEX
Keep superheat of system
Tsh = T12 - Te
Saturation Temp
Cooling:
If
EXV1
Condition 1: Tsh_out < 8 C Condition 2: Tsh_out < 12 C Condition 3: Tsh_out > 12 C
ID EXV Control
T_out
Cooling:
T_mid
If
Condition 1: Tsh_out < 8 C Condition 2: Tsh_out < 12 C Condition 3: Tsh_out > 12 C
T_in
Keep superheat of ID
Action 1: Tsh_in = A Action 2: Tsh_in = A 1 Action 3: Tsh_in = A 2
EXV
A = 3 C
Out PCB Control

4WVa
LS TH12 BV2
HEX
EXV1/2 :
1. For Heating Only 2. Keep superheat of system Tsh = T12 - Te
EXV4 :
EXV1
Saturation Temp
1. Only for cooling 2. Keep subcool (Target @ 12 C) Tsc = TH9 - TH10
TH9
SCC
EXV4
TH10
ST1
BV1
CP
Drier
OD Fan Control
Fan Speed
HIGH LOW STOP High Pressure (bar) 12 15 16 18
OD Fan Control
Fan Speed Mode A B C D E
A B C D E
30% STOP LOW LOW LOW HIGH
60% LOW LOW LOW HIGH HIG
60% LOW LOW HIGH HIGH HIGH
Ambient Temperature (C)

1 2 5.5 6.5 12 15 16 18
Defrost Control
Defrost starts when:
1. Heating for 25 minutes first time and the point (TH8,TH12) be in area for 3 minutes
2. Heating for 45 minutes after the first defrost and the point (TH8,TH12) be in area for 3 minutes
-5 -10 -15 -20 Defrost diagram
B (6,-6) C
Ts
(12,-6)
A
(-15,-24)
TH8 ( )
Defrost will terminate if:

1. High pressure is more than 19 bar
-30
-25 -30 -20
-10
10
20
2. Defrost operation has been carried for 10 minutes
3. Defrost operation has been carried for 2 minutes and TH9 is more than 15 C
Ambient Temp
Thank You

02 - MDS System and Control

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02 - MDS System and Control

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TECHNICAL TRAINING

Technical Training 2007

SYSTEM & CONTROL

Technical Training 2007

Technical Training 2007

MDS Multi Split System

Technical Training 2007

Piping System between ID & EXV

Technical Training 2007

Piping System between ID, EXV & OD

Technical Training 2007

Piping System between ID & EXV

Technical Training 2007

Technical Training 2007

Unit & Piping Selection

Technical Training 2007

Inlet (connect to OD)

Outlet (connect to ID)

Technical Training 2007

Installation of Distributor & Refnet

Indoor unit Controller

Indoor unit Controller

Technical Training 2007

Installation of Distributor & Refnet

Branch header Mistake Mistake Mistake

Indoor unit Controller

Strictly NO branch after distributor

Technical Training 2007

Gas(H) -----Liquid(H) -----Gas(L) ------

Technical Training 2007

Gas(H) -----Liquid(H) -----Gas(L) ------

Technical Training 2007

MDS - R22 Series

Technical Training 2007

MDS - R22 Series

MDS 260B(R) = MDS120B(R)M+MDS150B(R)S MDS 280B(R) = MDS150B(R)M+MDS130B(R)S MDS 300B(R) = MDS150B(R)M+MDS150B(R)S

MDS 320B(R) = MDS160B(R)M+MDS160B(R)S

Technical Training 2007

Technical Training 2007

Technical Training 2007

Technical Training 2007

Gas Pipe Connection

Pump out the air in balance pipe

Ensure the pipe is clean before installing

Technical Training 2007

Refrigerant Circuit Diagram

CV2 HEX F HEX B HS CJ1 O/S TH12

CV1 TH1 Comp FIX Comp DIG TH11

TH8 Gas(H) -----Liquid(H) ----Gas(L) -----Oil pipe ----CV3

Only for heat pump

Technical Training 2007

Refrigerant Circuit Diagram

CV2 HEX F HEX B O/S TH12

CV1 TH1 ACC Comp DIG TH11 EXV4 CP

Gas(H) -----Liquid(H) ----Gas(L) -----Oil pipe -----

Technical Training 2007

Exploded View of MDS

HP LS Oil separator TH10 TH9 TH2

Technical Training 2007

Technical Training 2007

SCC to increase Subcool Temp

Minimize the performance reduction on long piping