CHICO: Nghin cu cng ty in hnh

CNG TY TNHH CNG NGHIP NNG V XY DNG CEYLAN (CHICO)

GII THIU V CNG TY CHICO l nh my sn xut thp cn ln nht Sri Lanka, t ti Oruwala, qun Colombo. Nh my thuc tp on nh nc Ceylon Steel Corporation do Lin Bang Nga ti tr nm 1961 v bt u kinh doanh thng mi t nm 1965. Nh my chuyn i thnh cng ty TNHH nm 1993 v c mt cng ty Hn Quc mua li nm 1996. Nhn s ca CHICO gm khong 665 ngi, ch yu lm vic trong dy chuyn sn xut. CHICO ch yu sn xut thp ct b tng cng cao v thp trn, ngoi ra cng ty cn sn xut thp ko, li thp, dy hn, v thp c Nng lc sn xut ca CHICO t 96.000 tn/nm. Trong nm 2004 sn lng ca cng ty l 75.000 tn. Hin cng ty ang tm kim cc gii php nhm tng nng sut v cht lng sn phm. Cng ty tham gia vo d n GERIAP thu thp kin thc v chin lc bo v mi trng v tit kim nng lng. Mt v d tiu biu l tho lun ca cng ty vi nh cung cp nhin liu trong cuc gp v d n GERIAP v nhng vn tham nhng, nhng vn dn n vic ngnh lc du Sri Lanka tin hnh cc gii php nhm gim thiu tnh trng tham nhng gy nh hng n CHICO v cc khch hng khc Sri Lanka. Bn cnh , kho hc ti nh my gp phn khuyn khch i SXSH nng cao hiu qu s dng nng lng mc d ngun ti chnh b gii hn v a ra c mt s gii php nhm gim r r hi. CHICO ang mong mun t c nhiu li ch hn t vic kinh doanh carbon v nh mc khu vc trong thi gian ti.

M T QUY TRNH
iu chnh kch thc phi thp: Cng ty nhp phi thp vi cc kch thc khc nhau (120mm X120mm, 100mm X100mm .) tu theo gi c v cht lng cung cp. Cc phi thp ny c ct theo chiu di 2m. Gia nhit trong l: Cc phi thp c xp thnh hai hng a vo khu vc gia nhit s b ca l nung. y l loi l y lin tc (xem hnh 1). Ti y, phi thp c nung nng 3 vng (zn) nung k tip nhau ( khu vc gia nhit s b , khu vc gia nhit v khu vc thm nhit). Cc phi thp c nung nhit ln ti 1200O C v nhit ra l trung bnh l 1190oC. L t s dng du t v kh c nung nng trc bng 1 b thu hi nhit. Nc lm mt c tun hon qua l lm ngui cc ng trt t cc phi thp sau khi nung (tham kho Figure 1). Nc lm mt sau c ti s dng. Bng chuyn: Nhng phi thp nng c y vo bng chuyn. Cn: Chiu dy phi thp gim dn qua 7 cng on cn 8 trc cn. Mi trc cn c dn ng bi mt ng c in mt chiu iu khin bng thyristor. Cc trc cn c lm mt bng nc trnh qu nhit.

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Lm mt: Thp qua cn c a vo mt bng chuyn- dm di ng lm mt (walking beam conveyor). Qut thi kh dn ng in t pha di bng chuyn gip lm mt nhanh hn. nh c: sn phm hon tt s c ct theo kch thc khch hng yu cu. Ko v nn: cc sn phm c ko v nn c thng v hnh dng ng yu cu.

Billets

Hydraulic Pusher

Billets

Feed Side

Discharge Side

Feed Side

Discharge Side

Side view

Skid Pipes

Top View

Figure 1- Billet Heating Furnace - Schematic

PHNG PHP LUN P DNG

D tho Phng php lun s dng hiu qu nng lng l c s nh gi nh my nhm xc nh v thc hin cc gii php nhm gim nng lng, vt liu v cht thi. Di y l mt s kinh nghim thu c: Nhim v 1c nh gi s b v thu thp thng tin chung Sau khi thnh lp i, mt cuc gp t k hoch nh gi s b c t chc. tt c cc thnh vin trong i s i tham quan mt vng quanh nh my xc nh phm vi thc hin. Sau c i s tp trung li v tho lun nhng phm vi thc hin nh gi nng lng chi tit. Bi hc kinh nghim: tt c cc thnh vin ca i cn tham gia chuyn tham quan mt vng quanh nh my. iu s gip rt ngn thi gian la chn phm vi nh gi. Nhim v 2a Hp v tp hun cho nhn vin Trong cc giai on khc nhau ca d n, nhn vin nh my s c o to. 3 k thut vin tham gia chng trnh o to ko di 5 ngy do SMED t chc, nhng ngi ny l cng tc vin d n GERIAP ti Sri Lanka Chn thm mt s nhn vin khc, cng vi 3 nhn vin thc tp tham gia kho o to v SXSH v hiu qu nng lng. Mt s nhn vin tham gia chuyn thm vng quanh nh my cng vi cc chuyn gia t vn quc t, nhng chuyn gia ny s ch ra nhng tn tht nng lng in hnh v cc c hi pht huy hiu qu i vi cc thit b v khu vc sn xut.

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CHICO: Nghin cu cng ty in hnh

C i s tham gia chng trnh o to ko di 3 ngy v Phng php lun hiu qu s dng nng lng d tho. T chc mt hi ngh bn trn cng vi 4 nh my khc Sri Lanka khi cc gii php ang trong qu trnh thc hin trao i cc kinh nghim, thnh cng cng nh cc kh khn. Bi hc kinh nghim: Cc hot ng o to nhiu nhn vin cng ty s m rng qun l s dng hiu qu nng lng v gip cc gii php s dng nng lng hiu qu thnh cng hn

Phi thp

Ct v lu kho

Gia nhit s b Du t R Khng kh Nc lm mt Thm nhit L t Bng chuyn t / gia nhit Kh thi Tn tht nhit Mt st

B trao i nhit

Nc lm mt

Cc bc cn t 17

Tn tht nhit Nc thi Ra mp

Lm mt

Tn tht nhit

Ct

Thp vn

N n

Lu kho

Figure 2 Quy trnh sn xut CHICO

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 Bc 6 lin tc ci tin Ti cng ty ny, i SXSH rt nhit tnh tham gia v ng gp rt nhiu trong vic thc hin hiu qu nng lng. Tuy nhin, do cha c chng trnh chnh thc khuyn khch h a ra tng mi, ton b qu trnh b chm li. Ngoi ra, vic thiu khung chnh sch v nng lng ca chnh ph cp quc gia, cng ty khng phi chu p lc t bn ngoi ca chnh ph tng cng hiu qu nng lng. Bi hc kinh nghim: Cc chng trnh khuyn khch nhn vin v p lc t bn ngoi ca chnh ph l hai yu t quan trng thc y cng ty tng cng hiu qu nng lng.

GII PHP

Phm vi xem xt ca d n c la chn l l nung tuy-nen dng du diesel v l c v khng hiu qu. H thng phn phi in cng c chn v cc ho n tin in cao. c tng s 9 gii php c xem xt, 5 gii php c thc hin v quan trc c kt qu ca 4 gii php.

4 gii php c thc hin v o kt qu, tng chi ph u t l 58.032 USD, mi nm tit kim c 74.634 USD v tng thi gian hon vn l 9 thng. Trong s 5 gii php thc hin, tng mc gim nng lng l 2 lt du nhin liu trn mt tn sn phm v 1.8 kWh trn 1 tn sn phm.
Tng s kh thi ca nh my trong giai on t 2003-2004 tng 2203 tn CO2 do tng 25% sn xut. Nhng lng kh thi nh mc (trn mi tn sn phm) li gim. Do , so vi k hoch kinh doanh thng thng ca cng ty, sau khi tin hnh cc gii php, lng kh nh knh (GHG) gim 444 tn CO2 t nm 2003 n nm 2004. Bng: V D V NHNG GII PHP THC HIN THNH CNG

PHM VI THC HIN/ GII PHP Gim thi gian gin on sn xut nh ci thin cht lng du nhin liu (tham kho nghin cu in hnh)

K THUT GII PHP Tng cng qun l quy trnh, Cng ngh / Thit b mi

TNH KH THI V MT TI CHNH Chi ph u t: khng Tit kim hng nm: 30.000 USD (thc hin cng vi gii php s dng thit b thu hi nhit v u t) Thi gian hon vn: tc th

LI CH MI TRNG Tit kim du nhin liu: 150,000 l/nm Gim pht kh nh knh (GHG): 416 t/nm Gim pht SO2 Gim thi nh ci tin nhin liu

NHN XT

Tng 15.000 tn sn phm t nm2003 n 2004 (nh thc hin tt c cc gii php) Gii php tit kim mi trng kt hp vi gii php u t v b thu hi nhit

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CHICO: Nghin cu cng ty in hnh PHM VI THC HIN/ GII PHP Thay u t v ng ca b thu hi nhit gim tn tht nhit (tham kho nghin cu in hnh) K THUT GII PHP Qun l ni vi tt TNH KH THI V MT TI CHNH Chi ph u t 57.120 USD Tit kim hng nm: 30.000 USD (thc hin cng vi gii php tng cng cht lng ca du.) Tit kim hng nm nh tng tui th ca ca thit b thu hi (3 nm so vi 1 nm trc y): 34.200 USD Thi gian hon vn: di mt nm Chi ph u t: 912 USD Tit kim hng nm: 984 USD Thi gian hon vn: one nm Chi ph u t: none Tit kim hng nm: 9,450 USD Thi gian hon vn: Tc th LI CH MI TRNG Tit kim du nhin liu: 150.000 l/nm Gim pht kh nh knh (GHG): 416 t/nm Gim pht SO2 NHN XT

Tng 15.000 tn sn phm t nm2003 n 2004 (nh thc hin tt c cc gii php) Gii php tit kim mi trng kt hp vi gii php u t v b thu hi nhit v gii php ci thin cht lng du

iu chnh kh l ph hp vi t l nhin liu s dng thit b phn tch kh thi Gim gin on sn xut nh lp t my bin th cao p (tham kho nghin cu in hnh)

Nng cao qun l quy trnh

Nng cao qun l quy trnh

Power factor improvement in electrical distribution system

Chi ph u t: khng bit Tit kim hng nm: d kin 28,800 USD

Tit kim du nhin liu Gim pht kh nh knh (GHG): Gim pht SO2 Tit kim in: 135 MW Gim pht kh nh knh (GHG): 28 tn CO2/nm Gim tiu th thp nguyn liu Gim thi oxit st Tit kim in: khng (ch gim chi ph) Gim pht SO2 : khng

Cha tnh c li ch mi trng

Tng 15.000 tn sn phm t nm2003 n 2004 (nh thc hin tt c cc gii php)

n nay vn cha nh gi c kt qu.

THNG TIN LIN H

GERIAP National Focal Point of Sri Lanka Mr. Nihal Cooray Manager, Small and Medium Enterprise Developers (SMED) Level 4, No. 53, Vauxhall Lane Colombo 02, Sri Lanka Tel: +94 1 304287, Fax: +94 1 304291 E-mail: projsmed@slt.lk; geriapsl@sltnet.lk Hng dn s dng nng lng hiu qu trong cc ngnh cng nghip Chu www.energyefficiencyasia.org

GERIAP Company Sri Lanka Mr. K S W Sirisena, Factory Maintenance Manager Ceylon Heavy Industries and Construction Co. Ltd (CHICO) Oruwala, Athurugiriya, Sri Lanka

Khuyn co: Nghin cu in hnh trn l mt phn ca d n Gim thi kh nh knh ca cc nghnh cng nghip Chu v Thi Bnh Dng (GERIAP) Chng ti c gng ht sc nhm m bo ni dung ca ti liu ny lun st vi thc t. Tuy nhin UNEP khng chu trch nhim v tnh chnh xc ca ti liu v s khng chu bi thng thit hi c th gy ra do p dng ni dung ca ti liu ny.

Hng dn s dng nng lng hiu qu trong cc ngnh cng nghip Chu
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