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P ACKAGED DRINKING WATER/ MINERAL WATER
PRODUCT CODE QUALITY AND STANDARDS : 224103008 : ISI Specification for packaged drinking water is IS14543:1998 and for packaged natural mineral water is IS13428:1998. : The Project is for processing and bottling of plain drinking and mineral water of 5000 bottles (one litre) per shift of 8 hrs. The total quantity of water processed and packed will be 15000 Litres/day in three shifts. : March, 2003 : Small Industries Service Institute 111 and 112, B.T. Road, Kolkata - 35 (W. B.) Phone: 577-0595, 2596, 0597 and 0598. Fax: 577-5531. E-Mail- gram-smallindben

PRODUCTION CAPACITY

MONTH AND YEAR OF PREPARATION PREPARED BY

INTRODUCTION
It is needless to mention that water, a compound of Hydrogen and Oxygen is a precious natural gift which is very essential for survival of mankind including animals. The water used for potable purposes should be free from undesirable impurities. The water available from untreated sources such as Well, Boreholes and Spring is generally not hygienic and safe for drinking. Thus it is desirable and necessary to purify the water and supply under hygienic conditions for human drinking purpose. As the name implies, the mineral water is the purified water fortified with requisite amounts of minerals such as Barium, Iron, Manganese, etc. which

can be absorbed by human body. It is either obtained from natural resources like spring and drilled wells or it is fortified artificially by blending and treating with mineral salts. The mineral water shall be manufactured and packed under hygienic conditions in properly washed and cleaned bottles in sterilised conditions.

MARKET POTENTIAL
Unfortunately sufficient safe potable water is not available everywhere in the country, either har mful chemical substances are found in the layers of earth which enter into water or it may be contaminated due to pathogenic micro-organisms. If such water is consumed, the body suffers from water born diseases. Due to this, it has become

Cost of Land. 11 Operative period of the project has been considered as 7 years. 1 Working hours : 8 per shift 2 Number of : 3 shift/day 3 Number of : 300 Working days per annum 4 Total number of : 72 working hours 5 Working : 75% efficiency 6 Total period for : Third year achieving from maximum the date of capacity commencement utilisation of production. hospitals and to some extent even in rich house-holds. 10 Cost of Installation and Electrification of Machinery and Equipment has been taken at the rate of 10% of the cost of Plant and Machinery. Sanction of Loan Time Period (in months) 0-1 month 1-3 months 2-5 months 4. Power connection arrangement from Electricity Board 6-8 months 2-6 months . Preparation of Project and its approval 2. 7 Margin money : 25% of Capital Investment 8 Rate of Interest : 15% per annum of Capital Nature of Activity 1. Break-up of the activities and relative time for each of them is shown below: B ASIS AND PRESUMPTIONS This project has been drawn on the basis of following presumptions. bus stands. airport. The product is widely accepted in offices. Placement Order for 4-6 months machinery of equipment 6. IMPLEMENTATION SCHEDULE It is expected that total time of about 9 months will be taken from the date of approval of the scheme for complete implementation. So there is good scope for establishing the units for processing and bottling plain and mineralised drinking water in different parts of the country. Although few companies have already entered in the bottling of safe potable water and mineralised water. Installation of machinery and equipment 7. restaurants. Machinery and Equipment have been considered as per prevailing rates in the market. Labour Charges and Cost of Plant. Clearance from 2-5 months Pollution Control Board and taking permission from Municipal Health Authority/BIS etc. The demand for purified water becomes more during summer season. 9 Construction Cost of Building.100 P ACKAGED DRINKING WATER/MINERAL WATER imperative to process and bottle safe potable water for the mankind in prevailing conditions. railway stations. 5. but still huge gap is there in between demand and supply at all metropolitan-cities and towns. SSI Provisional Registration 3.

No Objection Certificate from competent authority of State Pollution Control Board. colour and also for dechlorination. filling. Motive Power Pollution Control Although this unit will not affect the environment. Packing is done in PET bottles of 1 litre capacity through an automatic rinsing.P ACKAGED DRINKING WATER/MINERAL WATER 101 8. 9. Bahadur Shah Zafar Marg. but the enterpreneurs are advised to obtain. Natural ventilation in production premises may be made available to avoid use of electrical power during day hours. 1 micron and 0. machinery. in lakh) 1. Quality Control and Standards The plain drinking water has to be bottled in pet bottle as per IS Specifications (IS:14543:1998: Packaged Drinking Water and FINANCIAL ASPECTS A. 281. New Delhi 110002.Commencement of 9 months Production and permaonwards nent registration/marketing IS:13428:1998: Packaged Mineral Water). They should develop Kitchen Garden in the factory premises to utilise waste water from the plant. 50 H. 9. Manak Bhawan.5 Acres 2. It is then passed through series of micro fillers comprising 5 micron. Fixed Capital i) Land and Building 1. raw material storage.00 .00 26. Unnecessary operation of machines should be controlled to avoid excess consumption of electricity. Spare Amount (Rs. packaging material storage. Appointment of staff 5-8 months etc. Total covered area required for filteration. The water is then passed through sand filters for trapping of undissolved impurities. Energy Conservation Suitable measures should be adopted to use appropriate amount of fuel and electricity.25 lakh. The impurities may be removed by Reverse Osmosis techniques also. A known quantity is pumped into the above tank where the water is dozed with alum for coagulation with heavy metals or insoluable matters. The supernatant water is taken to the chlorination tank where primary disinfection is brought about by bubbling chlorine gas. Land 0. The details of the specification can be obtained from Bureau of Indian Standard. The water after sand filteration is passed through Carbon filters for removal of odour. and capping machine fitted with an Ozone generator. Trial run 8-9 months 10. The bottles after capping are shrink wrapped (Optional) and packed in corrugated boxes of one dozen each.P.4 micron filter followed by ultraviolet disinfection system for terminal disinfection. Production Capacity Quantity : 45 lakh Bottles per annum Value : Rs. The water after coagulation is allowed to settle for an hour. The promoters should arrange periodic auditing of electrical consumption. as the unit will be running in three shifts. TECHNICAL ASPECTS Processing and Bottling Raw water to be processed is collected in tanks.

15 1.00 vii) Ultraviolet disinfectant system viii) Electronic doser for alumix) x) xi) Electronic doser for Chlorine Ozone Generator Raw and Purified water collection tanks with motor and accessories B.60 (3. furnishing and Official accessories Cost of deep bore tubewell for water reservoir Total (Rs.50 3. 3. Office. Project Preparation.000 – – 1.10 17.S.500 2. Travelling Expenses.32 9. Chemicals and Reagents etc.00 1.68 65. 1 and 0. Imp Ind.00 30. PET/PVC bottle including cap labels etc.32 0.500 3. v) Delivery van and contingency etc. 1 lit.000 2. Micro-biological instruments etc. @ Rs 400 per Sq. Corrugated boxes.20 0. Treatment tanks Reverse Osmosis Plant 2000 Lit/ Chlorination tanks made of S.10 xii) Automatic rinsing filling and capping machine xiii) Shrink wrapping machine for bottle xiv) Miscellaneous tools equipments.40 0. Plant & Machinery 3. -do-do-do-do– – – – – – 3 1 2 1 – 3 1 1 2 1 4 Total (Rs. pipeline etc.50 0. ft. Store cum-Purchase Officer 1 Electrification and Installation charges @ 10% of plant and Machinery Total 2. Total ii) Salary and Wages Total (Rs. in lakh) iii) Other Fixed Assets i) ii) Cost of furniture. Factory Manager 2.000 15. Accountant-cum-Cashier 5./ Qty.68 Total (Rs. xv) Laboratory testing and Quality Control.50 0.80 0.30 3.60 0. store. Steel Sand filter Activated Carbon filter Micron filters (5. in lakhs) 0. and Plastic crates etc.15 1. Working Capital (per month) i) Raw Material 1. strip. – – – – – – 7. Salary Amount (In Rs. Quality Control Lab.00 25. i) ii) iii) iv) v) vi) Alum.75 lakh bottles) 2. Particulars No.60 iv) Total Fixed Cost 1.20 3.102 P ACKAGED DRINKING WATER/MINERAL WATER Land and Building parts. Other fixed assets Total 3. Designation No.4 Mic) Ind.50 iii) Security Deposit to Electricity Deptt. 1. 6500 Sq. size @ 3.50 3. Total ii) Plant and Machinery Sl.) 1 1 1 1 5 6000 2500 2500 3000 1000 6. Start-up Expenses etc. Toilets. etc. Clerk-cum Typist No. Land and Building 2.50 a) Administrative and Supervisor Sl. tap etc.000 1. in lakhs) 13.30 1. Interest during construction period. Finished goods.88 1. ft.) 3. in lakhs) 1. iv) Preliminary and Pre-operative Expenses including Company Formation.00 Amount (Rs. Sweeper (part time) Total . Technical Consultancy.30 25.50 0. Total 5 9. Boundary wall and Civil Works on gate etc.32 4. Electrical Switch room and miscellaneous etc. (L.30 0. in lakhs) 30.

including Electricians and Mechanic Driver Un-skilled Workers Chowkidar Total Total Salary and Wages Rs. Designation No.15 = Rs 37.000 6.29 120.04 244.45 3.000 No.000 77.41 0.25 – 244.43 103 5 6 Rs 55.5% of salary and wages Total Say iii) Utilities i) Electricity 40 × 0.45 Amount (In Rs.16 1.11 lakh 2) Turnover By sale of 45 lakh bottles (3. 15.77 lakh Total (Rs.a.) 1 1 3 9 6000 2000 3000 3000 6.10 0.746 × 20 × 25 × 2.a. Salary Amount (In Rs.77 0.43 × 3 = Total (Rs.10 lakh i) Fixed Assets ii) Working Capital (for 3 months) Total Working capital for 3 months 18.000 2. in lakh) 0. in lakhs) 17. iv) Interest on Total Capital Investment @ 15% Total 10 Miscellaneous Expenses Total Say . in lakhs) 281.000 6.000 27.00 55.29 Perks and benefits @ 8.P ACKAGED DRINKING WATER/MINERAL WATER b) Technical Staff Sl.000 56. Total Capital Investment Total (Rs.) 500 500 1000 1000 2500 500 300 3200 500 1000 11.75 lakh crates of 12 bottles @ Rs 75 per crate (Factory premises) 3) Profit (per annum) Profit = Turnover – Cost of Production = 281.000 0.75 ii) Fuels and other FINANCIAL ANALYSIS 1) Cost of Production (per annum) i) ii) Working Capital for One year Depreciation on Building @ 5% p. 1 2 3 4 Production Managercum-Chief Chemist Lab.11 18.45 0.29 lakh C. in lakh) 65. in lakh) 221.000 v) Working Capital (per month) 1 Raw Materials/Packaging Materials 2 Salary and Wages 3 Utilities 4 Recurring Expenses Total 3 3 20 2000 2000 6. Total (Rs.000 0.15 Amount (Rs.04 Total iv) Other Contingent Expenses 1 2 3 4 5 6 7 8 9 Postage and Stationery Telephone/Fax Charges Consumable Stores Repairing and Maintenance Transport Charges Advertisement and Publicity Insurance and Taxes Sales Expenses Licence and other Fees 0.25 iii) Depreciation on Plant and Machinery and Miscellaneous @ 10% p. Assistant Production Supervisor Skilled Workers.000 9. 56.000 71.50 18.000 + Rs.

= = = = Fixed Cost × 100 Fixed cost + Annual Profit 29. Road. Mumbai-700 059. 5. Biren Roy Road (West) Kolkata-61.B.43 + 37.84% Say 31% 6) Break-even Point i) Fixed Cost (per annum) i) ii) Total Depreciation Total Interest Amount(Rs.04 3. 7372. M/s. Rohini. M/s. Ground Floor. 6. Mahalaxmi. West Patel Nagar. M/s. E. Chennai-700 020. P. M/s. Andheri (West). (Behind Canara Bank). 1 Harsivan Apartment.70 2. Houses Road. Sector-II. Total B.P. Dr.53 44. Sonalifabs 71. West J.29 = 30. Pvt. Main Patel Road. Opposite Wings Show Room.24 Say 44% . 3.10 × 100 281.19% 5) Rate of Return = Profit × 100 Total Investment = 3710 120.64 0. 4.10 29.25 = 13.43 Addresses of Plant and Machinery Suppliers 1. Ticcon House.104 P ACKAGED DRINKING WATER/MINERAL WATER 4) Net Profit Ratio = Profit × 100 Sales Turn over = 37. New Delhi-110 008. iii) 40% Salary and Wages iv) 40% Utilities and other expenses v) Tax and Insurance fees etc. M/s. in lakh) 4. M/s. 2. No. Enviro Tech Utility.E. Ltd.43 × 100 29. Pocket-E-20. Ion Exchange India Ltd.P. Mumbai-400 011. Delhi-110 085. Watrion Water and Filter Engg. Alpha Engineering 158. Rital Agencies 55 III Main Road.10 2943 66. 32A. Gandhi Nagar.95 18.

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