FINISHED PLAN FOR FLUTEK-KAWASAKI TYPE STEERING GEAR HULL NO. : MH1047/48/50 MH1047 ‘MESSRS. : MARINE MACHINERY WORKS ENGINEERING TEAM 1. SHIPYARD : DAEWOO MANGALIA & CHIEF HEAVY INDUSTRIES. CO., LTD| enGincER ie le 2. HULL No. : MH1047/48/50 : SENIOR ENGINEER 3. SIGEAR TYPE : FE21-288 4. KIND OF SHIP : 180k BULK CARRIER ASST. SENIOR ENGINEER 5. CLASSIFICATION : MH1047(LR) MH1048(DNV) ) Bo MH1050(BV) ENGINEER = < o T 6. OWNER : ANANGEL DRAWING NO. : FMS45-1141 DATE : 2010. 02. 25 FLUTERK, Ltd.*** CONTENTS ** . Specifications 1-1, Particulars. 1-2. Rule and regulations... 1-3. Material for main parts . . 1-4. Spare parts and tools 1-5. Test and inspection . 4-6. Painting cece 1-7. Delivery of steering gear ...... 4-8. Drawings and documents 1-9. Scope of supply . Fig. 1 Schematic diagram of control system . Fig. 2 Wiring diagram of pump control unit . Hydraulic circuit diagram . Arrangement Installation... .. Piping arrangement . . . Tiller 2... eee eee . Detail of tiller inner dia. beveseeee . Fitting calculation by LR rule... 2... e eee eee eee ee eee . 14-4 . Key . 15 ). Installation of ame back unit and d rudder er angle transmitter .. ae 16 . Oil level switch . . cevtteeeeeesses 47 .. Arrangement of limit switch for rudder angle init beveeteeeeee 18 List of spare parts and tools ...............5 7 ve 19 Electric motor for main pump ........02.0c0eeeceeeeseeeseee een 84 . Electric motor for servo pump . . beeeteeeeteee eres 37 Technical specification for electric circuit . 39 . Storage tank for steering gear........ beveeeeees 4 . Filling pump (motor driven type) for storage t re 42 |. Level gauge for storage tank ..... 43 . Recommendation of hydraulic ol fr S/Gear bevteeteeeeees 44 Name plate for operating instructions ...............2.00 45 Grease pump for rudder carrier ae eee ee 46 Hydraulic cylinder ass'y ....... . : 1 59 Shop test record for steering gear . : 60 . Test report for elec. Motor No. 182 oe 61 FLUTEK, LTD1. Specifications 1-1. Particulars Steering gear type : FE21-288 Construction 2-Rams, 4-Cylinders Rapson-Slide type Power units (100% x 2sets) 2 identical type (1 unit stand-by) Control system (Refer to Fig. 1) Electrical pump control system (2 systems) Steering method 1) Remote control from the bridge by auto-pilot system 2) Local control by pump control knob Steering gear torque at max. working pressure at 35 deg. 2,824 kN.m (288 ton.m) Starboard : 35 deg. Rudder tuming angle Port 5 deg. Mechanical limit rudder angle Starboard : 37 deg: Port :37 deg. ‘Rudder tuming speed by one power unit 65 deg. / 28 sec. Normal radius of tiller arm 760 mm Ram diameter 280 mm Max. working pressure 23.5 MPa (240 kg/cm’) Safety valve set pressure (Design pressure) 29.4 MPa (300 kg/cm”) Hydraulic pump (main pump) Type Max. tilting angle (stroke) LV-180-410R10 (Bent axis type axial piston pump) 26.0 deg. (44.3mm) Max. outlet flow 276 livmin Electric motor Main | Output 80kW pump | Source AC440V-60HZ-30 Synchronous speed 1800 rpm Rating 25% continuous, 100% hour, 200% 30 see. Overload at safety valve 188% set pressure