Professional Documents
Culture Documents
(Work Study)
2.1.2
(2543)
1.
2.
6
2.1
-
-
2.1
: (2543)
2.1.3
(2543)
8
1.
2.
3.
4.
7
5.
6.
7.
8.
2.1.4
(2539)
1.
2.
3.
5W 1H ECRS
8
2.1
2.1
1. (Why)
(What)
(Eliminate)
(Why)
2.
(Where)
(Combine)
3.
(When)
4.
(Who)
5.
(How)
(Why)
(Why)
(Why)
5 W 1H
(Rearrange)
(Simplification)
ECRS
: (2539)
2.1.5
(2539)
9
2.1 2.2
100
2.1
= 100
2.2
2.
.
.
3.
10
.
.
.
.
.
4. (Process Analysis)
. (Operation Process Chart)
. (Flow Process Chart)
3
(Man Type) (Materials Type)
(Man and Machine Type)
11
3
. (Use of Human Body)
1)
2)
3)
4)
5)
6)
7)
8)
9)
. (Arrangement of The Workplace)
1)
2)
2.2 2.3
12
2.2
: (2539)
2.3
: (2539)
3)
4)
5)
6)
7)
. (Design of Tools And
Equipment)
1)
13
2) 2
3) 10
4)
5)
2.3
(Pareto Diagram)
7
(2544:39)
..1907
.
1.
2.
3.
14
4.
2.4
2.4
: (2544:39)
1.
2.
.
.
.
.
15
.
3. 5
5
Six Sigma
Six Sigma
1.2
16
2. (Define Performance Standards)
2.1 (Measure Phase)
DPMO
1
2.2
()
2.3
2.4
Measurement Error
17
4. (Establish Process Capability)
( 1)
( 2) ( 3)
Z long term-Z short term DPMO
Z The Z-Score X
Standard deviations
Z-score
(Quality level -% Defects)
(Standard scale of measure) Z-score 2.6 2.7
18
Z-Score USL LSL 2.8
Statistical Problem USL
Practical Problem
15
Frequency
Frequency
10
10
97.5
98.5
99.5
100.5
101.5
102.5
103.5
104.5
105.5
106.5
-3
-2
-1
Amount
0
Z-score
19
5. (Define Performance Objectives)
Z-Bench
Shor t T er m
Reduction
T ar get
<=3
>3
90%
50%
1. Limit Switch ()
2. Photo Electric Sensors
Photo Electric Sensors
3. Proximity Sensors
2
Sensor
20
a. (Inductive)
b. (Capacitive)
Sensor 2.2
2.2
-
-
(Limit Switches)
- -
(Isolated)
( 1.5 /)
- -
-
- (IP)
-
-
-
: http://www.Servoline.com/index.php?lay=show&ac=article&Id
21
2.2 ()
- -
(Inductive Proximity Sensors)
- ( 60 mm)
-
- (IP)
-
-
(Switching
- Point)
-
()
-
(Partition)
: http://www.Servoline.com/index.php?lay=show&ac=article&Id
22
2.2 ()
- -
(PhotoElectricSensors)
- -
: http://www.Servoline.com/index.php?lay=show&ac=article&Id
2.6 (Infrared Sensor)
(2549) [Internet]
1,011 1,014 10-3 10-6
2
Iried
20
23
2
1.
2.10
2.10
: http://Research.crma.ac.th(2549)
2.
2.11
2.11
: http://Research.crma.ac.th(2549)
24
2.7
(2552) [Internet]
(Microcontroller) 2 (Micro)
(Controller)
3. (Port) 2
(Input Port) (Output Port)
25
4. (BUS)
(Data Bus) (Address Bus)
(Control Bus)
8 16 32 64
2 n (n )
10 2
10 1,024
8
10 8x1,024 8,192 1 1,024
8,192
1,024 1
- -
5.
26
2.8 Microcontroller
(2552) [Internet]
Microcontroller ( MCU)
C Basic
Assembly Compiler
Compiled
Microcontroller
Assembly Compile
Assembler MCU Chip MCU Assembler
Microchip MPASM Hex file
2.12
27
Linker Link Library
Hex file 2.13
28
2.9
Poka-Yoke
(2552)
[Internet] Poka-Yoke
Dr.Shingo 2
Poka-Yoke (Fool Proof)
Dr.Shingo Poka-Yoke
Poka-Yoke
(Mistake-Proofing) (Fail-Safe)
Poka-Yoke
Poka-Yoke 2
Poka-Yoke
Poka-Yoke
(Rework)
Poka-Yoke
Poka-Yoke
(Defect)
(Device) Poka-Yoke
29
2.9.1 Poka-Yoke
1. (Control Methods)
(Warning Methods)
2. (Warning Methods)
2.9.2 Poka-Yoke
1. (Contact Methods)
30
2.14 Poka-Yoke
: http://www.Nubi.nu.ac.th/webie/pokayoke.html
2.9.3 Poka-Yoke Zero Defect
1. (Zero Defect)
1.1 (Source Inspection)
1.2 100
1.3
2.
100
2.1 (Source Inspection) 60
2.2 (Poka-Yoke) 30
2.3
10
(Source Inspection) Poka-Yoke
(Source Inspection)
31
Poka-Yoke (Source Inspection)
000000 Poka-Yoke
(Physical Detection
Methods)
(Sensory Detection Methods) Successive
Checks Self-Checks
Successive Checks Self-Checks
Zero Defect
Successive Checks Self-Checks
Dr.Shingo Poka-Yoke
Successive Checks Self-Checks
Poka-Yoke
2.10
(2540)
325
402 23.69 Stop time
22.89 12.51 45.35
Down time 9.54
7.19 24.63 50.82
32
(2537)
0.25
0.18 28
4.77 3.32
30.40